AquaStar 125HX LP manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of AquaStar 125HX LP, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of AquaStar 125HX LP one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

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What should a perfect user manual contain?

First and foremost, an user manual of AquaStar 125HX LP should contain:
- informations concerning technical data of AquaStar 125HX LP
- name of the manufacturer and a year of construction of the AquaStar 125HX LP item
- rules of operation, control and maintenance of the AquaStar 125HX LP item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of AquaStar 125HX LP alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of AquaStar 125HX LP, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the AquaStar service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of AquaStar 125HX LP.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the AquaStar 125HX LP item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    6 7 20 60 6 804 US ( 06.0 1 ) AL WARNING : Improper installation, adjustment , alt erat ion , service or maintenance c an c ause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier . Upon completion of the installation, these instructions should [...]

  • Page 2

    2 6 720 606 804 WARNING : Improper installation, adjustment , alt eration , service or maint enance can c ause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier . Upon completion of the installation, these instructions should be handed to the u[...]

  • Page 3

    3 6 720 606 804 Principle of Operation: When a hot water faucet is opened, the water flow through the heater causes the gas valve to open. At the same time the hydro-generator activates the electronics which sends a spark to the pilot. The flame sensor confirms the pilot has been lighted and allows the first two burners to come on. The flame sensor[...]

  • Page 4

    4 6 720 606 804 M I N I M U M I N ST ALLA TI O N C LE AR AN C E S F R O M C O M B U S TI B LE AN D N O N CO M B U STI B LE MA TE R IALS FO R AL C OVE OR C L O S ET I N ST ALLA TI O N S FRONT VIEW SIDE VIEW M ODE L 1 25HX MO DEL 125 HX TO P (A) 12" FRONT (B) 4" BACK 0" SIDES 4" FLOOR (C) 12" VENT D IAMETER 5"[...]

  • Page 5

    5 6 720 606 804 G E N E R AL R U LE S T O F OLL OW FOR SAF E OP E R A TIO N 1. Y ou should follow these instructions when you install your heater . In the United States : The installation must conform with local codes or , in the absence of local codes , the National Fuel Gas Code AN S I Z223. 1 / N FP A 54. In Canada: The Installation should confo[...]

  • Page 6

    6 6 720 606 804 WARNING: Flammable materials, gasoline, pressurized containers, or any other items or articles that are pot ent ially fire hazards must NO T be placed on or adjacent to t he heat er . The appliance area must be kept free of all combustible materials, gasoline and other flammable vapors and liquids. COMBUSTION AIR REQUIREMENTS T he 1[...]

  • Page 7

    7 6 720 606 804 VENTING V ent pipe connect ion . WARNING: Do not reduce the vent pipe size. See Fig. 4 for high altitude installations The heater must be vented to the outside following all local ordinances and specifications for installing a gas appliance vent or chimney . The heater must be located as close as practicable to a vertically rising c[...]

  • Page 8

    8 6 720 606 804 T o check t he draft : Close all doors and windows to the outside. T urn on all appliances that force air out of the building. These include all exhaust/ventilation fans, furnaces, clothes dryers, wood burning stoves, etc. Open all doors between the 1 25 HX and these other appliances. With the control knob set fully clockwise and st[...]

  • Page 9

    9 6 720 606 804 GAS CONNECTIONS NOTE: T he 1 25 HX is supplied with a gas pressure regulator that must be installed on the heater before attaching the gas supply line. See fig. 5. Failure to install the gas regulator as shown in figure 5 will be a violation of CSA cert ificat ion of t he unit . The regulator supplied with the heater is preset for t[...]

  • Page 10

    10 6 720 606 804 Nominal Iron P ipe Black Iron Pipe Size , Length of Pipe, Fee t Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 693 315 267 237 217 196 185 173 162 146 132 1 107 732 590 504 448 409 378 346 322 307 275 252 1 1/4 220 149 121 103 913 834 771 724 677 630 567 511 1 1/2 330 229 185 155[...]

  • Page 11

    11 6 720 606 804 OPER A TIN G INST RUC T IONS Before proceeding with the operation of the heater make sure that the system is filled with water . Open the cold water inlet supply to the heater fully . Open a hot water faucet to permit the water to fill the heater and the piping and to eliminate the air trapped in the system Close the hot water fauc[...]

  • Page 12

    12 6 720 606 804 The position you select on the temperature adjustment knob will depend on the temperature of the incoming water (50°F is average in the U.S.). In warm weather regions where the incoming cold water is generally warmer , or during the hot weather months in some other areas a midway setting on the temperature adjustment knob would pr[...]

  • Page 13

    13 6 720 606 804 Fig. 1 0 - Characterist ic Pilot Flame (Pilot assembly shown without pilot hood) MAINTENANCE AND SERVICE RE VIEW MAINT E NA NCE T ABLE ON T H E BA CK OF THIS MANUAL. Approximately once a year, the 1 25 HX should be chec ked and cleaned. T o remove the front cover , first remove the incandescent particle tray , then pull off the tem[...]

  • Page 14

    14 6 720 606 804 Problems are stated in upper case, bold face. Most common causes for the problems follow in order of likelihood. The suggested solutions require that the cover be taken off. T o do this, remove incandescent particle tray , pull off the temperature adjustment knob and unscrew and remove the plastic collar . Pull main cover out towar[...]

  • Page 15

    15 6 720 606 804 Fig. 1 3 - Elect rical wiring diagram 5 . Flue gas safety device tripped V entilate the room and operate the appliance 1 0 minutes later . Provide more combustion air to the room and/or inspect and correct venting system. Afterwards, if it happens again, contact your service person. WA T E R IS T OO HO T 1 . T emperat ure Selection[...]

  • Page 16

    16 6 720 606 804 HO T WA TE R TE M P ER A TUR E FLUCTUA TE S / U N IT DE AC TIVA TE D 1 . Unbalanced pressure in waterlines The added restriction caused by the 1 25 HX in the hot water system can result in uneven pressures between the cold and the hot. In such cases when mixing cold water at the tap, the lower hot water pressure may be overpowered [...]

  • Page 17

    17 6 720 606 804 Fig . 1 4 - Diagram of 1 25 HX 1 . Heat exchanger 2. Pilot assembly 3. Burner manifold gas pressure test nipple 4. Main gas burner 5. Pilot gas tubing 6. LED failure indicator 7 . on/off switch 8. LED operation indicator 9. W ater valve 1 0 . T emperature adjustment selector 1 1 . Gas inlet gas pressure test nipple 1 2. Hose 3 1 4 [...]

  • Page 18

    18 6 720 606 804 Fig. 15 - INTE R I OR C OM P O N E NTS D IA G R AM AN D P ARTS LI ST[...]

  • Page 19

    19 6 720 606 804 Fig. 1 5 INTERIOR COMPONENTS DIAGRAM AN D P ARTS LIST 1 25 HX 1 Cover 8 705 421 752 2 Tem peratur e adjustm ent k nob 8 702 000 111 3 Tem peratur e adjustm ent collar 8 700 403 008 4 Draft diver ter 8 705 505 354 5 Heat exchanger 8 705 406 235 7 Main burner 8 708 120 298 NG 7 Main burner 8 708 120 296 LP 8 Burner ass embly washer 8[...]

  • Page 20

    20 6 720 606 804 Fig . 1 6 - Flow chart of 1 25 HX[...]

  • Page 21

    21 6 720 606 804 NO TE: the water heater must be free of damaging scale deposits and not subject to gas pressures greater than those shown on the rating plate, which must not be altered, defaced or removed . How to Make a Claim Any claim for warranty parts should be made to your local dealer , distributor or to B BTNA . If B BTNA , please cont act [...]

  • Page 22

    22 6 720 606 804[...]

  • Page 23

    23 6 720 606 804[...]

  • Page 24

    VU L C AN O T ermodomésticos S.A. Estrada de Cacia 380 1 - 8 56 Av eiro - PO RTU GAL Recycled paper 3 1 e g a p e e s E L B A T E C N A N E T N I A M R A E Y Y R E V ES R A E Y 2 Y R E V ES R A E Y 5 - 3 Y R E V E E V L A V R E T A W E T A C I R B U L † E V L A V R E T A W D L I U B E R † N E E R C S R E T L I F R E T A W T C E P S N I † Y L[...]