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APC PDUM160H-B manual

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Table of contents for the manual

  • Page 1

    Operation SY160K160H PDUM160H-B SYCF XR9 Symmetra ® PX UPS, Power Distributi on Unit, and XR Battery Enclosure 160 kW 400 V[...]

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    990-3015 -001 Symmetra PX 160 kW 400 V O peration i About this Manual This manual is for the 160 kW Symmetr a ® PX UP S, Powe r D istr ib uti on Un it (PDU -X R), a nd X R Battery enclos ure . It ref ers to importa nt safe ty warni ngs and inst ructi ons, giv es an int roduct ion to t he display interf ace, and pro vides informa tion on ope ration[...]

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    Content s 990-3015 -001 Symmetr a PX 160 kW 400 V Operation iii Safety ........ ......... ......... .......... ............ ......... .......... ......... .... 1 Overview ......... ......... ......... .......... ......... ......... .......... .......... 3 User Inte rface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 6

    iv Symmetr a PX 160 kW 400 V Operation Maintenan ce ..... ......... ......... .......... ......... ............ .......... ... 15 Parts Replac ement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 How to dete rmine if you n eed a replac ement part . . . . . . . . . . . . . 15 How to return parts to APC . . . . . . .[...]

  • Page 7

    990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 1 Safety Wa r n i n g : All safety ins tructions in the Safety sheet (990-29 84) should be read , understood, a nd followed prio r to handlin g the system . Failure to do so could r esult in equipment d amage, serious injury , or death. For safet y reasons , only the foll owing part s are rep lacabl[...]

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    990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 3 Overview User Interface Interface a rea N  L OAD P OWERED LE D When green, power to the load is on. When flashing yellow , the load is supplied through th e batteries or the unit is in bypass.  C HEC K L OG LED When green, a new e vent has b een added to the ev ent log.  W ARNING LED When[...]

  • Page 10

    Overview: User Interface 4 Symmetra PX 160 kW 40 0 V Operation 990-3015-0 01 Display interface Overvi ew sc reens. When the s ystem is runni ng, the displ ay will scrol l through sc reens showi ng informat ion about the syste m, and any act ive alarms. Note: The dat a values s hown are for e xample only . Note: Press ENTER to go from any ov erview [...]

  • Page 11

    Overview: User Interface 990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 5 Menu tre e Caution: Do not make cha nges to any scr eens that are not desc ribed in this manual wit hout the assis tance of APC Cust omer Support. For APC W orld-W i de Customer Suppor t telephone numbers, see the back c over of this manual. UPS UPS Po wer Control UPS Stat[...]

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    990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 7 Operation Operation Modes In an inst allat ion wit hout a main tenanc e bypass panel, the UPS has f our dif f erent operat ion modes. If the ins tallation includes a PDU-XR o r an external maintenance b ypass panel, wrap-around maintena nce bypass mod e will also b e available . Normal ope ration [...]

  • Page 14

    8 Symmetra PX 16 0 kW 400 V O peration 990-3015-00 1 Operation Procedures Note: If the s ystem does n ot contain a PDU-XR, the Q1, Q2, Q3, and Q5 s witches a re located on an optiona l externa l maintenance byp ass panel. Refer to the documentat ion included wi th the maintenanc e bypass pa nel for a dditional i nformatio n. T ot a l Pow er Off pro[...]

  • Page 15

    Operation: Operation Pr ocedures 990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 9  Set the upstream mains p ower to the OFF or LOCKED OUT position. If the UPS has a dual mains supply , set both suppl ies to the OFF or LOCKED OUT positio n. Electrical Hazard: Follow p roper Lockout /T agout proc edures t o remove acces s to the unit and physic[...]

  • Page 16

    Operation: Oper ation Procedures 10 Symmetra PX 160 kW 40 0 V Operation 990-3015-0 01  Set th e Q2 sw it ch on the PDU- XR to t he OFF posi tion.  T urn the UPS off using the di splay .  Set th e Q1 sw it ch on the PDU- XR to t he OFF posi tion.  Set th e Q5 sw it ch on the PDU- XR to t he OFF posi tion.  Set the UP S S YSTEM E NABL [...]

  • Page 17

    Operation: Operation Pr ocedures 990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 11 How to return to normal op eration  Set the DC D ISCONNECT switch on all of the XR Battery enclosures a nd the PDU-XR to the ON positi on.  Set th e Q1 sw it ch on the PDU - XR or e xtern a l main t enanc e bypa ss pan el to the ON pos ition .  Set th e Q[...]

  • Page 18

    Operation: Oper ation Procedures 12 Symmetra PX 160 kW 40 0 V Operation 990-3015-0 01  Press E SC t o go back to the UPS Contr ol screen and select UPS int o Bypass . Note: The H2 LED next to the Q2 s witch wil l illumin ate, indi cating th at it is sa fe to operat e the Q2 swit ch.  Set th e Q2 sw itch on the PDU -XR o r exte rn al ma in ten[...]

  • Page 19

    990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 13 Configuration System Settings How to chang e the date and time Use the UP and D OWN a rrow keys to na vigate throu gh the menu s creens. T o cha nge a settin g, press E NTER and use the UP and D OWN arrow k eys to change t he selecti on. Press ENTER to save the changes. How to chang e the setting[...]

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    990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 15 Maintenance Part s Replacement How to determin e if you ne ed a replacement part T o determ ine if you ne ed a repla cement part, c ontact APC Customer Support an d follow the procedur e below so that the APC Custo mer Support representativ e can assist you promptl y: 1. In the e vent of a mod ul[...]

  • Page 22

    Maintenance: Par ts Replacement 16 Symmetra PX 160 kW 40 0 V Operation 990-3015-0 01 Replacement part s W arning: Only trained per sons familiar with the co nstruction and o peration of the equipment, as well as the electrical and me chanical hazards involved, may install and remove system components. Befor e remov ing any power modules , make sure[...]

  • Page 23

    Maintenance: Par ts Replacement 990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 17 How to remove a po wer modu le  T urn the locking l atch down unti l the arrow point s down.  Unscrew th e spring-act ivated k nobs on both sides of the module.  Pull th e module out of the enc losure as fa r as the lock mechanism wil l allow .  Release[...]

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    Maintenance: Par ts Replacement 18 Symmetra PX 160 kW 40 0 V Operation 990-3015-0 01 How t o repl ace a power manageme nt per ipher al Loosen th e two Phill ips screws on both sides of the card a nd carefu lly pull it out of the e nclosure. Note: Revers e the procedu re to ins tall a repl acement card. Th e display interface will show a message whe[...]

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    Maintenance: Par ts Replacement 990-3015 -001 Symmetra PX 160 kW 40 0 V Operation 19 How to replace a b attery module .  Holding th e handle, g ently lift t he batter y unit and pull it halfway out. A lock mechani sm prevents i t from bein g pulled all the way out.  Release the lock by pushing t he battery un it upwards and pull the b attery [...]

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    990-3015 -001 Symmetra PX 160 kW 400 V O peration 21 T roubleshooting UPS Alarms This sec tion li sts all of the alar m and stat us messages that mi ght be displ ayed on t he disp lay inte rface. A suggest ed correc tive action is listed wi th each messag e to help t o troublesho ot the pr oblem. Note: I f a problem is reported, en sure that t he s[...]

  • Page 28

    Troubl eshoo ting: U PS Al arms 22 Symmetra PX 160 kW 400 V O peration 990 -3015-001 External DC Disconnect Switch Open The external DC DIS CONNECT switch tripped. Battery power is not available or the runtime is lower than expected. Close the external DC D IS CONNECT switc h. Check the fuse on the XR battery enclosure. If the fuse has blown, con t[...]

  • Page 29

    Troubl eshootin g: UPS Alarm s 990-3015 -001 Symmetra PX 16 0 kW 400 V Ope ration 23 Low Battery The UPS is in battery operation and the battery charge is low . No corrective actio n necessary . Note: Runtime is limited. Shu t down the system and the load equipment or restore incoming voltage. No Batteries Detected No battery power is available. Op[...]

  • Page 30

    Troubl eshoo ting: U PS Al arms 24 Symmetra PX 160 kW 400 V O peration 990 -3015-001 Redundant Intelligen ce Module Fault The redundant intelligence module has failed and req uires replacement. Replace the redundant intelligence mo dule. See “How to replace an intelligence mo d- ule (MIM/RIM)” on page 18. Redundant Intelligen ce Module in Contr[...]

  • Page 31

    990-3015 -001 Symmetra PX 160 kW 400 V O peration 25 Modular Distribution fault list The displ ay interfa ce will ident ify the number of the power d istributi on module tha t has caused a n ala r m or wa r nin g. Display Message Meaning Corr ective Action High Modu le Current The high modul e current threshold has been exceeded. Evaluate the thres[...]

  • Page 32

    26 Symmetra PX 160 kW 400 V O peration 990-301 5-001 PDU fault list Disp l ay Messa ge Mean ing Correc tive Ac t ion Maintenance Bypass Alarm The system is in maintenance bypass: the Q2 swi tch is open and the Q3 switch is closed. No corrective action n ecessary . Output V <Ln-N> V oltage Under Limit Phase-to-neutral output vo ltage for phase[...]

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    04/2007 990-3015-001 *990-3015-001* APC W orldwide Cust omer Support Customer s upport for this or any other APC pro duct is av ailable at no char ge in any of the foll owing ways: • V isit the APC W eb site to a ccess docu ments in the APC Kno wledge Base a nd to submit customer support requests . – www .apc.com (Corpora te Headquarte rs) Conn[...]