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American Power Conversion AIS 3000 manual

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Table of contents for the manual

  • Page 1

    AIS ® 3000 10-4 0kV A 400V Site Pr eparation and Installatio n Manual[...]

  • Page 2

    [...]

  • Page 3

    AIS ® 300 0 10-40k V A 400 V Si te Pr ep arat ion an d Inst al latio n Manua l IM POR T AN T SAF ETY IN STRU CTIO NS – SA VE T HESE INSTRU CTION S This manual co ntains import ant inst ruct io ns that s hould be follow ed d u rin g in stallat ion and mainte na nce o f the UPS an d ba tt e r ie s. ww w .apc.com w ww .apc.com w w w .a p c .c o m w[...]

  • Page 4

    [...]

  • Page 5

    Cont ents AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 i Safet y ...... ........ ....... ....... ....... ....... ........ .... ........ .......1 SAVE THESE IN STRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols u s ed in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 6

    ii AIS ® 3000 10-40kVA , 400V, S ite P repar ati on and Installa tion M anua l – 990 -2258 Floor An choring Prepar ation . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Dril ling fl oor holes fo r f loor an choring . . . . . . . . . . . . . . . . . . . 17 Hole positi ons for floor anc hors (s tand-alone En closures) . . . . . 17 Opera t i[...]

  • Page 7

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 iii Com munication Wirin g to EPO and O ptional Equipm ent . . . . 39 Pin conn ectio n s J 106 (X R E n clo s ure) and J 108 ( EPO) . . . . . . . 39 Pin conne ctio ns J106 ( UPS) to J200 (XR Enc losure - optio n ) . . . 40 XR E nclosur e, APC Mainte nance B ypas[...]

  • Page 8

    Smart -UPS® VT 10- 30kVA , 208V, Site Pr eparat ion and I nstal latio n – 990-1 598[...]

  • Page 9

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 1 Safety SAVE THESE INSTRUCTIONS This guide contains impo rtant instructions that should be followed when handling th e UPS, Battery Enclosures, an d Batteries. Sy mbo ls us ed in th is gu ide W ARNI NG! Risk of electr ic shock. CAUTION! Read this information to[...]

  • Page 10

    Safet y – SAVE THES E INSTRUCTIONS 2 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Envi r onme ntal symb ols Ge ner al saf ety T emp era ture V e ntila tion requi rements Humidity Dust /Fumes Alti tude W ARNING! All electrical power and contro l wiring must be in stalled by a qualified e lectrician and[...]

  • Page 11

    Safe ty – SAVE TH ESE INSTRUCTIONS AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 3 W ARNI NG! When replacing a Battery Unit, replac e with the same num ber of the: APC SYBT1 (always rep lace a whole Battery Module (4 B attery Units) at a time) . W ARNI NG! Only trained personnel f amiliar with the constru[...]

  • Page 12

    4 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Intr oducti on W elco me to the Site Preparation and In stallation Manual for the AI S ® 30 00. Thi s manua l conta ins information on how to prepare your s ite for the installation of th e UPS and optional APC equipment (also availab le at www .apc.com) a[...]

  • Page 13

    Introdu ction – SAVE T HESE INSTRUCTIONS AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 5 For more in formation on APC p roducts and serv ices, visit us at w ww .apc.com Most illustrations show 523mm Enclosures but apply to both Enclosure sizes. Any dif ferences between the two Enclosure sizes will be addr[...]

  • Page 14

    6 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 UPS Family Range and Comp onents 352m m Enclos ur es 523m m Enclos ur es 10/10 0 Ba s e-T P r ob e AP9619 Network Management C a rd E M ! Reset O u tput Pw r Zo n e 1 0 /10 0 M od e l : Se r ia l : BA TTE R Y UN IT M od el: Se r ia l : BATTERY UNIT Mo del: [...]

  • Page 15

    Intr oducti on – UPS Family Ran ge and Componen ts AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 7 Sy stem s izes, part Nos., numb er of Batter y Mo dule s and w eig hts Part number cod ing : Height (identical for all Enclo sure si zes) 1490mm Depth ( identical for all Encl osure s izes) 854mm Syste m Siz[...]

  • Page 16

    Intr oduction – UPS Family Range an d Components 8 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Battery Module One Battery M odule consists of 4 Battery Units (shipping in the UPS Enclosu re). Fr ont Panel overview Mod e l : S e rial: BATTERY UNIT M o de l : Seri a l: BA TTE RY U N I T Mod el : S e r [...]

  • Page 17

    Intr oducti on – UPS Family Ran ge and Componen ts AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 9 Stab il izing Br acket Always install the Stabilizing Brackets on the 352mm Enclosure (shipped with the UPS) to en hance the stability o f the En closure. If the Enclosure ne eds to be moved after Stabilizin[...]

  • Page 18

    Intr oduction – UPS Family Range an d Components 10 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 User inte rface  Display: user-control interface used to conf igure the functionality , monitor the system, set alarm thresholds, and to provide audible an d visual alarms.  Network Management Card w it[...]

  • Page 19

    Intro ductio n – Opti ons AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 11 Options Battery Securing Bracket and Floor Anchoring In seismic are as , each Battery Module must be s ecured with a B attery Securing Bracket. Con dui t Box Batt ery Securing Bra cket Batt ery Se curing Bracke t SUVT OP T003 Batte[...]

  • Page 20

    12 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Extended Run Battery Enclosure (X R Enclos ur e ) and B attery Modul e XR Enclosur e weights: 2 Batt ery Modul es 410.8k g 6 Batt ery Modules (4 of t he modules are shipp ed sepa rately on a p allet) 794.8k g Battery Module weight 4 uni ts = 1 Batte r y Mod u[...]

  • Page 21

    Intro ductio n – Opti ons AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 13 Part Numbers for XR E nclosur es Part Number for Battery Module XR Enclosur e Enclos ure wit h DC brea ker , DC fuse s and 2 Battery Modu les ( expanda ble to 6) ISVTBXR2B6S Enclos ure wit h DC brea ker , DC fuses a nd 6 Batter y M[...]

  • Page 22

    Intr oduction – Options 14 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Ma inte nance By pass Pane ls wi th Po wer D istr ibut ion Ca pa bility The Mainte nance Bypass Panel provides overcurrent protectio n to the entire UPS syste m. It is also used to bypass th e utility power around the UPS instead o f[...]

  • Page 23

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 15 Site Pr eparation Ins tallatio n Space Requir eme nts Clearance for 523mm E ncl o sur es *) All physical installations must comply with all national standards. Allow for en ough working space b ehind the Enclosure for e lectrical work to be carried out (e.g. [...]

  • Page 24

    Site Prepara t i on – Ins t a llat ion Spac e Requi rement s 16 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Clearance fo r stand-alone 352mm Enclosur es *) All physical installations must comply with all national standards. Space requir ements mm Minim um clea rance abo ve UPS (A) 0 UPS depth (B) 854 UP[...]

  • Page 25

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 17 Floo r Anchor ing Pr epar ation Dri llin g floo r hole s fo r floo r an cho ring Hole posi tions f or floo r ancho rs (st a nd -alon e Encl osu r es)  Refer to this drawing for floor anchor positions for 523mm Enclosures.  Refe r to this d rawi ng for 3[...]

  • Page 26

    Site Preparation – Floor Anchor ing Prepar ation 18 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Recom mende d mini mum num ber of flo or bol ts per Enclosu re: 4 (1 in each cor ner). Recommend ed floor bolt s ize: 8mm. Floo r Anchor in g proce dur e descri bed in the Installation section of this manual.[...]

  • Page 27

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 19 Operating Envir onment Operat ing condit ions Heat diss ipat ion Aud ible no ise Install the UPS in an indoor , temperature-controlle d area, free of conductive contaminants. T em perat ure Range: 0° to 40 ° C Keep V ent ilat ed Front- to-Re a r Airflow (se[...]

  • Page 28

    Site Preparation – Operating Environment 20 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Recommended s our ce connections The UPS must be s u pplied from a 400Y/230V 4 W + GND 5 0Hz s ource. CAUTION! V erify clockwise phase-rotation (L 1, L2, L3 ) and make sur e a neutral co nnection is present. See also[...]

  • Page 29

    Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 21 R eco mm end ed cu rrent protec ti on Note 1: If the available fault current of the installatio n is below 30kA, a lower Icu-rate d breaker can be used. Note 2: For breaker settings, re fer to below tables listin[...]

  • Page 30

    Site Preparation – Operating Environment 22 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Minimum setting of br eakers for 10kVA UPS Not e 1 : For the o utput value, the short-circuit-level is indicated. Minimum setting of br eakers for 15kVA UPS Not e 1 : For the o utput value, the short-circuit-level is[...]

  • Page 31

    Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 23 Minimum setti ng of br eakers f or 20kV A UPS Note 1 : For the output value, the short-circuit-level is in dicated. Minimum setti ng of br eakers f or 30kV A UPS Note 1: Fo r the output value, the short-circuit l[...]

  • Page 32

    Site Preparation – Operating Environment 24 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Minimum setting of br eakers for 40kVA UPS Not e 1 : For the output va lue, the short-circuit level is indicated. Recommended phase-conductor si zes for a 30°C temperatur e envir onment ) Overload Event Mains input [...]

  • Page 33

    Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 25 EPO s wit ch wi ri ng The UPS must b e connected to e ither a dry con tact or a 24V DC Emergen cy Power Off (EPO) swit ch. See EPO wi ri ng opti ons in this ma nual.[...]

  • Page 34

    26 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Basi c Wirin g Over view APC reco mmends that y ou request a wiring diagram f rom the electrician after completed elect ric al inst alla tion. A wirin g diagram is useful for su bsequent s e rv ice and troubleshooting. Maintenanc e Bypass Panel (Optiona l Equ[...]

  • Page 35

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 27 Site Pr eparat ion Checkl ist System components. Have you – Sit e Pre pa rati on. Have you – Arr ival Pr epa rati on. Have you –  deter mined m inimum batt ery runtim e req uirement b ased on loa d (kW and kV A) and s elected the correct XR Enc l os [...]

  • Page 36

    28 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Electric al Installation T otal-Power -Off Pr ocedur e  Set the DC disconnect switch on th e XR Enclosure (if available) to the OFF position.  Remove all batteries from the system, or , alternatively , pull out all b atteries to the red disconnect line [...]

  • Page 37

    El ect rical I nst alla tion – Tota l-P ower -Off P roc edur e AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 29 W ARNI NG! Correct loc k-out procedures at mains breaker m ust be follo wed. If necessary , in stall a pad lock. Refer to Seismic Anchor ing in the Electrical In s tallation Man ual for instruct[...]

  • Page 38

    30 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Fr ont Panel Removal  T o remo ve a Front Pan el, use a coin or similar , and turn th e 2 black lock devices away from the Display to horizontal level.  Pull the Front Panel outwards to disengage the locking device at the top of the Enclosure.  Lift [...]

  • Page 39

    Elect rical Inst allat ion – F ront Pan e l AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 31 Installation  T o install a Front Panel, insert the two g uide taps positioned at the bottom of the Front Panel into the two slots at the bottom of the Enclosure.  Push the Front Pa nel against the Enclosure[...]

  • Page 40

    32 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Syst em-Elect rica l Inform ation W ARNING! All elect ric al pow er a nd power co ntrol wi ring must be i nst all ed by a qu alifi ed electrician, an d must comply with local and na tional regulations for maximum power rating. UP S rating s 10kV A 8 kW 15kV A[...]

  • Page 41

    Elect rical Installat ion – Syst em-Elect rical In formation AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 33 Sour ce con n e ctio ns W ARNI NG! The UPS must b e supplied from a 400Y/230V 4W + GND 50Hz source. CAUTION! V erify c lock wise ph ase-ro tati on ( L1, L2 , L3) a nd ma ke su re a neu tral conne [...]

  • Page 42

    34 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Wiring Make sure the UPS is in its location of us e before wiring begins. CAUTION! V erify clockwise phase-rotation (L 1, L2, L3 ) and make sur e a neutral co nnection (N) is present. Power terminal lug diameter: m inimum 6mm. T orque value: 5N m If floo r an[...]

  • Page 43

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 35 In put/O utp ut Wiri ng – Sin gle M ains (d efault ) The UPS is designed for both s ingle (defau lt ) and du al mains installations. Carry out the T otal- Power -Off Pro cedur e , and follow the below steps to install the UPS in a single-mains installation.[...]

  • Page 44

    Elect rical Inst allation – I nput/Outp ut Wiring – Single Mai ns (de f au lt) 36 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258  Attach input cable lugs on L1, L2 and L3 input busbars (left side in the UPS), using the prov ided M6 he x scr ews. At tach o utput cabl e lugs on L1, L2 and L 3 out put bu[...]

  • Page 45

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 37 Input/ Output Wiri ng – Dual Mains The UPS is designed for single mains installation as default. Carry out the T otal Power Off Pr ocedur e, a nd follow the below instructions to install the UPS in a dual-mains installation Wi ri ng p r oc edur e - dua l m [...]

  • Page 46

    38 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258  Remove the 2 M6x12 screws from Brackets A, B, and C an d remove all 3 br ackets.  Attach the input ca ble lugs to input busbars L1, L2 , L3, using the p ro vided hex screws. Attach the bypas s cab le lu gs to L1 , L2, L 3 by pass bu sbar s, us ing th e[...]

  • Page 47

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 39 Communicat ion Wiring to EPO and Optional Equipment Pin connections J106 (XR Encl osur e) and J10 8 (EPO) Use only 1- 1½mm² copper wire f or the connec ti on of the Emergency Power Off (EPO) an d oth er o ptio nal equ ipme nt. J106 Pin Connec tions: 8 Ext. [...]

  • Page 48

    Elect rical Inst allat ion – Co mmunicat ion Wiring to EPO and O pti onal Equip m ent 40 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Pin connections J106 (UPS) to J200 (XR Enclosure - option) Pins 1 through 4 are f or battery measureme nt (only applicable to APC XR Enclosures). Pins 5 & 6 are for ex[...]

  • Page 49

    Elec trical Inst allatio n – Communicat i o n Wiring to EPO and Opti onal AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 41 Pin connections J108 (for EPO wi r ing options) Connect the EPO cab le, using one of th e following 4 wiring conf iguratio ns. See EPO wi ri ng opti ons for setup . 1 2 3 4 5 6 J108 E[...]

  • Page 50

    42 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Gener al Char ge Se tting The general char ge settin g is set to 100% as default. From the Display it is p ossib le to adjust the ch ar g e levels to 75%, 50%, 25%, 10% and 0 % . If the ch ar g e limit input is active (J106, pins 7,8) the UPS will reduce the [...]

  • Page 51

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 43 Leveling F eet Setting the l eveling fe et Set the leveling feet to ensure the UPS is h orizontal when it is in its final operating position. Use a 13/ 14-mm wrench ( s hipped with UPS) to adjust all 4 leveling feet from front to back, and left to right, unti[...]

  • Page 52

    44 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Floor Anchor ing (option) Flo or anc horing of stand -alon e syst ems In earth quake areas, it is recommended that the installation be bolted to the f loor , and that th e batteries b e secured in the Enclosure by th e Battery Securin g Brackets.  For floo[...]

  • Page 53

    Elect rical In stallat ion – Fl oor Anch oring ( opti on) AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 45 Battery securing Attach two Battery Securing Brackets pe r Battery Module in such a way that one bracket secures two Battery Units.  Insert the two tab s of the Battery Securing Bracket into the s[...]

  • Page 54

    46 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Wiring V e rification Pr ocedur e Use follo wing procedure to verif y that the UPS has been wired properly: Do no t conn ect batteries in the UPS.  1. If yo ur installation includes an XR Enclosure, m ake sure that the DC breaker (if available) is in the O[...]

  • Page 55

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 47 Refer to re ar cove r for cont act numbers in o ther coun tries.  1 1. Reinstall all wiring acce ss panels and Front Panels to the UPS. For instructions regarding any optional equipment, refer to product-specific manuals.[...]

  • Page 56

    48 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Installa tion Site C hecklis t This check list should be com pleted by the electrician after the wiring h as been completed: Inst alle d at (co mpany n ame, date, co ntac t)__ ______ ______ ______ _______ ______ ______ ___ Name and te leph one nu mber of elec[...]

  • Page 57

    AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 49 LIMITED F ACTOR Y W ARRANTY The limited warranty provided by American Power Conversion Corporation (“A P C”) in this Statement of Limited Factory W arr anty applies only to Products you purchas e for your commercial or indus trial use in the or dinary cou[...]

  • Page 58

    Elect rical I nstallation – L I MITED FACTORY WARRANTY 50 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Dra wing s, d escript ions APC warrants for the W arranty Period and on th e terms of the W arranty set f orth herein that the APC Product will su bstantially conform to the descriptions contained in th[...]

  • Page 59

    Elec trical Inst allati on – LIMITED FACTORY WARRANTY AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 51 SERVICE IN CONNE CT ION WI TH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN L IEU OF ALL OTHE R WARRANTIES AND RE MEDIES. T HE WARRANT IES SET FORTH ABOVE, CONSTI TUTE SOLE LIA[...]

  • Page 60

    *990-2258* APC W orld wide Cust omer Support Cust ome r sup port fo r this o r any othe r APC pr oduc t i s availa bl e at no c har ge in a ny o f the f ollo wing w ays: • V isit the APC W eb site to access documents in th e APC Knowledge Base and to s ubmit customer supp ort req uests . – www .apc.co m (Corporate Headqu arters) Connect to loca[...]