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Alamo 02969111P manual

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Table of contents for the manual

  • Page 1

    ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 830-379-1480 © 2008 Alamo Group Inc. An Operator's Manual was shipped with the equipment in the Manual Canister . This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERST AND, and FOLLOW the Safet[...]

  • Page 2

    [...]

  • Page 3

    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 4

    P ARTS SECTION Parts Section – 1[...]

  • Page 5

    Parts Section – 2 ©2008 Alamo Group Inc. For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: The following instructions are o[...]

  • Page 6

    PART NAME INDEX BLADE BAR ASY ......................................................................................................................................................................................... 4 BLADE PAN ASY ......................................................................................................................[...]

  • Page 7

    BLADE BAR ASY ITEM PART NO. QTY. DESCRIPTION 00776681 1 CARRIER ASSY BLADE BAR 1 00600700 4 HEXB 5/8 NC 3-1/4 PL5 2 9216 2 WASHER, STRUCTURAL 1 3 8251 2 BOLT, BLADE 4 5JRC16140 2 LOCKNUT TLM 1 NF PL 5 581036 1 HUB,BLADE 6 02956948 4 LOCKNUT 5/8 NC PLC 7 00777331 1 SPACER DISK 8 00775567 1 SET,MATCHED BLADE-DB150 9 00775241 1 BAR,BLADE UNFORMED 10 0[...]

  • Page 8

    BLADE PAN ASY ITEM PART NO. QTY. DESCRIPTION 1 00775242 1 BLADE PAN 2 00775567 1 BLADE 3 8251 2 BLADE BOLT 4 00758579 2 BLADE WASHER 5 9216 2 WASHER 6 5JRC16140 2 LOCKNUT 7 00775241 1 BLADE BAR, UNFORMED 8 00775240 1 BLADE BAR, FORMED 9 581036 1 HUB 10 5D20120 1 NUT 11 00606000 1 COTTER PIN 12 00753753 2 BOLT 13 00756077 6 WASHER ©2008 Alamo Group[...]

  • Page 9

    BLADE PAN ASY Continued... ITEM PART NO. QTY. DESCRIPTION 14 02956948 6 LOCKNUT 15 00600700 4 BOLT 16 15C2000 1 WASHER ©2008 Alamo Group Inc. Parts Section -6 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 10

    CHAIN GUARDS - FRONT & REAR - DOUBLE ITEM PART NO. QTY. DESCRIPTION 1 00001800 25 LOCKNUT 2 00002700 10 FLATWASHER 3 00748823 2 BOLT 4 00775554 1 RIGHT SIDE SHIELD 5 00775556 1 CHAINGUARD MOUNTING PLATE 5A 00775781 2 DOUBLE CHAIN GUARD ASY. 6 00775555 2 CHAINGUARD BRACKET 7 00775782 1 LEFT SIDE SHIELD 8 02030700 23 BOLT 9 00751126 56 CHAIN ©20[...]

  • Page 11

    CHAIN GUARDS - FRONT & REAR - SINGLE ITEM PART NO. QTY. DESCRIPTION 1 00001800 25 LOCKNUT 2 00002700 10 FLATWASHER 3 00748823 2 BOLT 4 00775554 1 RIGHT SIDE SHIELD 5 00775556 1 CHAINGUARD MOUNTING PLATE 6 00775555 1 CHAINGUARD BRACKET 7 00775782 1 LEFT SIDE SHIELD 8 02030700 23 BOLT 9 00775776 2 CHAIN GUARD ASY. 10 00751126 28 CHAIN ©2008 Alam[...]

  • Page 12

    DEFLECTORS - FRONT & REAR ITEM PART NO. QTY. DESCRIPTION 1 00001800 25 LOCKNUT 2 00002700 10 FLATWASHER 3 00748823 2 BOLT 4 00775554 1 RIGHT SIDE SHIELD 5 00775556 1 DEFLECTOR MOUNTING PLATE 6 00775782 1 LEFT SIDE SHIELD 7 02030700 23 BOLT 8 00775783 2 STRAP 9 00775784 2 RUBBER PANEL ©2008 Alamo Group Inc. Parts Section -9 Exten-A-Kut II (04-0[...]

  • Page 13

    HYD CYL ASY - EXTENSION - PN 02270401A ITEM PART NO. QTY. DESCRIPTION 1 02975909 1 BARREL WLD`MT 2 02975910 1 CYLINDER HEAD, GLAND 3 33309 1 PISTON 4 02721800 1 RETAINING RING 5 02975911 1 ROD 6 3047106 1 NUT 7 02975528 - *SEAL KIT ( ITEMS 8THRU 14 ) 8 *SEAL KIT 1 PISTON SEAL 9 *SEAL KIT 1 GLAND STATIC SEAL 10 *SEAL KIT 1 BACK-UP RING ( ROD ) 11 *S[...]

  • Page 14

    HYD CYL ASY - TILT - PN 00759947A ITEM PART NO. QTY. DESCRIPTION 1 2417158 1 CLEVIS CAP 2 2417157 1 ROD CAP 3 00774732 1 PISTON 4 00774738 1 ROD 5 00774749 1 TUBE 6 00774743 4 TIE ROD 9 *SEAL KIT 2 END CAP O-RING 10 *SEAL KIT 1 ROD WIPER SEAL 11 *SEAL KIT 1 ROD DUST SEAL 12 *SEAL KIT 1 PISTON SEAL 13 *SEAL KIT 1 PISTON WEAR RING 14 *SEAL KIT 1 END [...]

  • Page 15

    HYD CYL ASY - TILT - PN 00759947A Continued... ITEM PART NO. QTY. DESCRIPTION 21 2417154 1 BREATHER 22 00774761 1 *SEAL KIT ( ITEMS 9 THRU 14 ) ©2008 Alamo Group Inc. Parts Section -12 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 16

    HYD HOSE SCHEMATIC ITEM PART NO. QTY. DESCRIPTION 1 02970453 1 HOSE - SUCTION 2 02958647 1 HOSE - MANIFOLD TO TANK 3 02964974 1 HOSE - BULKHEAD TO FILTER 4 02970454 1 HOSE - PUMP TO MANIFOLD 5 02964417 1 HOSE - TRACTOR TO BULKHEAD 6 00750983 1 ELBOW - 90 DEG. 7 02811300 1 RESTRICTOR VALVE 8 02957691 2 STRAIGHT ADAPTER 9 02964451 1 HOSE - TRACTOR TO[...]

  • Page 17

    HYD HOSE SCHEMATIC Continued... ITEM PART NO. QTY. DESCRIPTION 23 022870001 1 MANIFOLD 24 02957622 2 STRAIGHT ADAPTER 25 00752067 1 STRAIGHT ADAPTER 26 00751791 1 RELIEF VALVE 27 02966715 1 HOSE - MANIFOLD TO BULKHEAD ©2008 Alamo Group Inc. Parts Section -14 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 18

    HYD MOTOR ASY ITEM PART NO. QTY. DESCRIPTION 1 02969107 1 MOTOR 2 00751842 1 FLANGE FITTING OUTLET 3 00749101 1 * SPLIT FLANGE SET 4 02827700 1 FLANGE KIT 5 02937300 1 ELBOW 6 02156700 1 REDUCER 7 02957226 1 ELBOW ©2008 Alamo Group Inc. Parts Section -15 Exten-A-Kut II (04-04) Rev 10-08[...]

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    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -16 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 20

    HYD MOTOR PARTS ©2008 Alamo Group Inc. Parts Section -17 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 21

    HYD MOTOR PARTS Continued... ITEM PART NO. QTY. DESCRIPTION 1 02961933 1 SNAP RING 2* 02980321 1 "O" RING 3 02961932 1 SEAL RETAINER 4* 02980322 2 SEAL 5 02964933 1 FLANGE- MOTOR MTG 6 02961940 1 PLUG 7 02961931 2 CHECK ASY. 8* --------- 4 SEAL END 9* --------- 2 THRUST PLATE 10 02975244 1 GEAR SET 11* ----------- 2 SQUARE SEAL 12 0296192[...]

  • Page 22

    HYD TANK ASY - PN 00776095 ITEM PART NO. QTY. DESCRIPTION 1 00775557 1 TANK WLD`MT 2 02209500 1 FILLER TUBE ASY. 3 02964345 1 STRAINER - SUCTION 4 00011400 12 BOLT 5 02962864 12 WASHER 6 02964410 1 COVER PLATE 7 02966394 1 GASKET 8 02049700 2 SIGHT GUAGE 9 02978014 - FILTER ASY. 02978015 - FILTER ELEMENT 10 00751471 - REDUCER BUSHING 11 00752067 - [...]

  • Page 23

    HYD TANK ASY - PN 00776095 Continued... ITEM PART NO. QTY. DESCRIPTION 14 03200300 1 HOSE BIB 15 02209600 1 FILLER CAP 16 02957390 1 FILLER CAP WLD`MT 17 63067100 6 SCREW 18 63121800 6 LOCKWASHER 19 63121700 6 NUT 20 00748823 4 BOLT 21 00002700 4 FLATWASHER 22 00001800 4 LOCKNUT 23 02970466 - ADAPTER TEE 24 03200300 1 HOSE BIB 25 02956885 1 SHUT OF[...]

  • Page 24

    MAINFRAME ASY ©2008 Alamo Group Inc. Parts Section -21 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 25

    MAINFRAME ASY Continued... ITEM PART NO. QTY. DESCRIPTION 1 00775766 1 OIL TANK ASY. 2 00775550 1 MAIN FRAME WLD`MT 3 00752482 3 GREASE FITTING 4 02961620 1 SAFETY CLIP PIN 5 00756214 1 STABILIZER WLD`MT 6 00001800 5 LOCKNUT 7 00748823 4 BOLT 8 69141 2 HITCH PIN CAT II & CAT III 9 2196 4 LYNCH PIN 10 69134 2 HITCH PIN BUSHING 11 02958597 4 BOLT[...]

  • Page 26

    MAINFRAME BOOM ASY ©2008 Alamo Group Inc. Parts Section -23 Exten-A-Kut II (04-04) Rev [...]

  • Page 27

    MAINFRAME BOOM ASY Continued... ITEM PART NO. QTY. DESCRIPTION 1 02964415 1 HOSE 2 03200805 1 HOSE 3 00776096 1 BOOM WLD`MT 4 8352 1 CYLINDER PIN ( 540 ) 37107B13 1 CYLINDER PIN ( 1000 ) 5 00759947A 1 CYLINDER 6 8354 1 CYLINDER PIN 7 00200600 3 COTTER PIN 8 02968850 1 HYD. ADAPTER 9 02958114 1 COUNTER SINK SCREW 10 02962439 3 RUBBER BUMPER 11 02270[...]

  • Page 28

    MOWER HEAD ASY. ITEM PART NO. QTY. DESCRIPTION 1 02969107 1 HYDRAULIC MOTOR 2 02090800 2 ELBOW 3 00019600 4 LOCKWASHER 4 02892000 4 BOLT 5 5710121 1 COVER PLATE 6 5F5180 2 WING NUT 7 00763572 1 SPINDLE 8 00763460 1 GASKET 9 00755082 4 BOLT 10 00756077 8 WASHER 11 02956948 4 LOCKNUT 12 02965059 2 CLAMP 13 02964139 1 PIN 14 00013900 1 BOLT 15 0015800[...]

  • Page 29

    MOWER HEAD ASY. Continued... ITEM PART NO. QTY. DESCRIPTION 20 00015800 12 LOCKNUT, TOPLOCK 3/8"-NC PLB 21 02964107 1 TILT BUSHING TUBE, 3" LONG 22 02964106 1 TILT BUSHING TUBE, 4" LONG 23 5D20120 1 NUT, HEX SLOTTED 1-1/4"-12NF PL (BLADE CARRIER RETAINING NUT - NOT SHOWN) ©2008 Alamo Group Inc. Parts Section -26 Exten-A-Kut II [...]

  • Page 30

    PUMP & SPEED INCREASER - INSTALLATION ITEM PART NO. QTY. DESCRIPTION 1 02971911 1 PUMP ASY. W/ FITTINGS 2 02958597 4 HEX HEAD, CAP SCREW 3 00001300 6 LOCKWASHER 4 02976672 1 SPEED INCREASER - 540 RPM 5 00001800 6 LOCKNUT 6 02970453 1 SUCTION HOSE 7 02970454 1 HOSE 8 02026200 2 HOSE CLAMP 9 00756026 2 HEX HEAD, CAP SCREW 10 00013300 3 HEX HEAD, [...]

  • Page 31

    PUMP & SPEED INCREASER ASY (540 & 1000 RPM) ITEM PART NO. QTY. DESCRIPTION 1 02976672 1 SPEED INCREASER - 540 RPM 00755806* 1 SPEED INCREASER - 1000 RPM 2 02958595 1 PUMP 3 02589800 1 STREET ELBOW 4 02411000 1 HOSE BIB 5 02949100 1 ELBOW 6 02959659 1 MOUNT PLATE 7 02958597 4 BOLT 8 02043900 6 LOCKWASHER 9 63000500 2 WASHER 10 00756026 2 BOL[...]

  • Page 32

    PUMP ASY - PN 02958595 ITEM PART NO. QTY. DESCRIPTION 1 02957995 1 GEAR PLATE 2 02959795 1 DRIVE GEAR 3 02957994 1 IDLE GEAR 4 02959797 4 CAPSCREW 5 02957975 1 FLANGE 6 02957984 1 COVER PLATE 7 02957972 1 SNAP RING 8 02957983 1 PRESSURE PLATE 9 02959802 1 PLUG 10 02957976 1 BACK-UP RING 11 02957977 2 O-RING 12 02959805 4 O-RING ©2008 Alamo Group I[...]

  • Page 33

    PUMP ASY - PN 02958595 Continued... ITEM PART NO. QTY. DESCRIPTION 13 02957978 2 O-RING 14 02957982 8 DOWELS ( NOT SHOWN ) 15 02957973 2 SEAL ©2008 Alamo Group Inc. Parts Section -30 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 34

    SIDE CASTER WHEELS (INDIANA OPTION) ITEM PART NO. QTY. DESCRIPTION 1 00130010 2 WHEEL 2 00016700 2 AXLE BOLT 3 02030300 2 LOCKNUT 4 00765337 4 WHEEL SPACER 5 00774874 1 WHEEL BRKT. - RH 6 00776201 1 WHEEL BRKT. - LH 7 00748823 4 BOLT 8 00002700 4 FLATWASHER 9 00001300 2 LOCKWASHER 10 00749130 4 BOLT 11 00001800 4 LOCKNUT ©2008 Alamo Group Inc. Par[...]

  • Page 35

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -32 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 36

    SPEED INCREASER ASY (1000 RPM) PN 02976673P ITEM PART NO. QTY. DESCRIPTION 02976673P - SPEED INCREASER, 2:1 RATIO 1 02977756 1 OIL BREATHER PLUG 2 02977758 2 GASKET ( OIL PLUGS ) 3 02977760 8 SOCKET CAPSCREW 4 02977766 1 OIL LEVEL PLUG 5 02977767 1 OIL DRAIN PLUG 6 02977769 2 PEG 7 02959856 1 BEARING 8 02977771 1 CAP 9 02977818 1 PINION GEAR 10 029[...]

  • Page 37

    SPEED INCREASER ASY (540 RPM) PN 02976672P ITEM PART NO. QTY. DESCRIPTION 02976672P - SPEED INCREASER, 3.5:1 RATIO 1 029777561 1 OIL BREATHER PLUG 2 02977758 2 GASKET ( OIL PLUGS ) 3 02977760 8 SOCKET CAPSCREW 4 02977766 1 OIL LEVEL PLUG 5 02977767 1 OIL DRAIN PLUG 6 02977769 2 PEG 7 02959856 1 BEARING 8 02977771 1 CAP 9 02977765 1 PINION GEAR 10 0[...]

  • Page 38

    SPINDLE & HOUSING ASY - PN 00763572 ©2008 Alamo Group Inc. Parts Section -35 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 39

    SPINDLE & HOUSING ASY - PN 00763572 Continued... ITEM PART NO. QTY. DESCRIPTION 1 00763571 1 HOUSING 2 00763570 1 SPINDLE 3 00748537 1 BEARING CUP 4 581038 1 BEARING CONE 5 5810310 1 OIL SEAL 6 00755628 1 BEARING CUP & CONE 7 02964269 1 LOCKWASHER 8 02962030 1 SPINDLE BEARING LOCKNUT 9 02959018 1 RELIEF FITTING 10 00565000 1 PLUG ©2008 Ala[...]

  • Page 40

    TAIL WHEEL ASY - PN 02964351 (OPTIONAL) ITEM PART NO. QTY. DESCRIPTION 1 00748670 1 TAIL WHEEL TUBE 2 00749264 1 COLLAR 3 00749413 1 BOLT ©2008 Alamo Group Inc. Parts Section -37 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 41

    TAIL WHEEL ASY - PN 02964351 (OPTIONAL) Continued... ITEM PART NO. QTY. DESCRIPTION 4 00749017 1 NUT 5 00749271 1 CASTER FORK WLD`MT 6 00156503 1 BOLT 7 00752272 2 AXLE HUB 8 02817100 2 BEARING CUP & CONE ASY. 9 00130010 1 TIRE & RIM 10 00695100 1 NUT 11 00010300 1 LOCKWASHER 12 00752670 1 GREASE FITTING 13 00013600 2 SEAL ©2008 Alamo Grou[...]

  • Page 42

    VALVE - FENDER MOUNT ITEM PART NO. QTY. DESCRIPTION 1 00011100 3 FLATWASHER 2 00012101 3 LOCKWASHER 3 00013901 3 NUT 4 00748675 3 LONG SPACER BUSHING 5 02881500 2 VALVE MOUNT PLATE 6 63084800 3 BOLT ©2008 Alamo Group Inc. Parts Section -39 Exten-A-Kut II (04-04) Rev 10-08[...]

  • Page 43

    VALVE KIT ASY ITEM PART NO. QTY. DESCRIPTION 1 02280901 1 VALVE - 2 SPOOL 02280902 1 VALVE CLOSED CENTER* 2 00750368 3 COUPLER 3 00717800 3 REDUCER 4 00751143 3 ELBOW 5 02881100 2 HOSE 6 00751142 - HANDLE ASY. KIT 7 02964959 1 HOSE 00612100 - HOSE KIT - VALVE TO TRACTOR 8 02049100 2 ELBOW 9 00424200 2 HOSE ©2008 Alamo Group Inc. Parts Section -40 [...]

  • Page 44

    [...]

  • Page 45

    ALAMO INDUSTRIAL Limited W arranty ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-379-1480 1. LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purc[...]

  • Page 46

    T O THE OWNER/OPERA TOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) mak[...]

  • Page 47

    [...]

  • Page 48

    Printed U.S.A Extend-A-Kut II Rev 05-08 P/N 02969111P[...]