AEG Protect C.6000R BP manual

OPERATING INSTRUCTIONS UPS PROTECT C. R PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C. 6000 R[...]

Thank you for purchasing the PROTECT C. R. from AEG Power Solutions. Safety information an d operating instructi ons are included in this manual. To ensure correct use of the UPS, please read this manual thoroug hly before operating it. Save this manual properly . 2[...]

1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the U ninterruptible P ower S upply (UPS) PROTECT C. 1000 R (S), PROTECT C. 2000 R (S), PROTECT C. 3000 R (S) o r P R O T E C T C . 6 0 0 0 R as well as the asso ciated external b a t t e r y u n i t s PROTEC T C. 10[...]

The wa rranty does not apply to damage caused by non- co mpli ance wit h th ese ins tru ctio ns (such damage also includes damaging the wa rra nty sea l). AEG w ill accept no liability for consequential damage. AEG rese rves the right to rescind all obligations such as warrant y agreements, service contracts, etc. entered into by AEG and its repre [...]

Table of Contents 1 Notes on these Operating Instru ctions ............................ 3 2 General Information ......................................................... 7 2.1 Technology ............................................................... 7 2.2 System Descript ion ................................................... 8 3 Safety ..........[...]

6 Signalling and Error Corre ction ......................................38 6.1 Signalling ................................................................. 38 6.2 Fault Diagnosis / Fault Rectification ........................40 6.2.1 Error Messag es ................................................ 40 7 Maintenance .................................[...]

2 General Information 2.1 Technology i PROTECT C.R is an U ninterruptible P ower S upply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equi pment and similar devices. It consis ts of:  Mains filter with overvoltage protection (applia nce protection/class D) a nd main s energy backfeed protect[...]

2.2 System Description The UPS is connected bet ween the public utility's m ains and the loads to be protected. The power section of the rectif ier conv erts the mains voltage to DC voltage for supplying the inverter. The circuit technology use d (PFC) enable s sinusoidal current consumption and therefore oper ation with little system disturba[...]

3 Safety 3.1 General Safety Instructions Read these operating instruction s prior to start -up of the PROTECT C.R UPS and its external battery module s (special accessories), and observe the safety instruction s! Only use the unit if it is in a technically perfect co ndition and always in accordance wit h its intended pu rpose, while being aware of[...]

The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff! The output may be live, even if the UPS is not connected to the mains, sin ce the UPS has its own internal power supply (battery)! For health and safety reasons, the unit must be [...]

 The unit is designed to be installed insid e in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment!  Condensation may occur if the UPS is broug ht from a cold environment into the room where it is to be instal led. The UPS must be absolutely dry prior t o start-up. As a result, leave it to [...]

Whe n replacing the batteries, the follo wing must be obse rved: Only ever use identical maintenance-f ree sealed lead batteries with the same data as the origi nal batteries. Danger! Explosiv e! Never throw batteries into open fire. Never open or damag e batteries. (Electrolyte may leak out and da mage skin and eyes. It may be toxic!) Batteries ca[...]

3.3 CE- Certificate 13[...]

14[...]

3.4 Technical Data Type power PROTECT C. 1000 R (S) 1000 VA (cos  = 0.7 lag.) 700 W PROTECT C. 2000 R (S) 2000 VA (cos  = 0.7 lag.) 1400 W PROTECT C. 3000 R (S) 3000 VA (cos  = 0.7 lag.) 2100 W PROTECT C. 6000 R 6000 VA (cos  = 0.7 lag.) 4200 W UPS Input Rated input voltage 220 / 230 / 240 Vac Voltage tolerance range C. 1000 R (S) – C[...]

O ve rv ol ta ge RJ11 (phone, fax, modem) dataline protection RJ4 5 (E th ern et 1 0/1 00 M Bit /s) UPS Output Rated output voltage C. 1000 R (S) – C. 3000 R (S) 220 / 230 / 240 Vac ± 2 % C. 6000 R 220 / 230 / 240 Vac ± 1 % (configuration via software “CompuWat ch”) Nominal frequency C. 1000 R (S) – C. 3000 R (S) 50 Hz / 60 Hz ± 0.2 % C.[...]

C. 6000 R up to 105 % continuous; > 105 % – < 130 % for 10 min; 130 % for 1 s Then automatic inverter to Bypass in 0 ms (switches back when overload damps = Load < 90 %) Short circuit behavior 3 x I N for 140 ms Battery Autonomy time (full load with internal battery) PROTECT C. 1000 R 6 min. PROTECT C. 2000 R, C. 3000 R and C. 6000 R at [...]

PROTE CT C. 2000 R S 9.6 A PROTECT C. 3000 R 1 A PROTECT C. 3000 R S 9.6 A PROTECT C. 6000 R 2 A Recharge time PROTECT C. – model s (to 90% of rated capacity) Coupled battery modules C. 1000 R C. 2000 R C. 3000 R C. 6000 R Integr. battery 5 h - - - 1 24 h 5 h 5 h 5 h 2 40 h 14 h 14 h 14 h 3 - 24 h 24 h 24 h 4 - 32 h 32 h 32 h 5 - 40 h 40 h 40 h T[...]

Gener al Data Classification VFI SS 211 to IEC 62040–3 Double conversion technology Overall efficiency (full load) PROTECT C. 1000 R (S ) ≥ 85 % PROTECT C. 2000 R (S ) ≥ 85 % PROTECT C. 3000 R (S ) ≥ 88 % PROTECT C. 6000 R > 88 % Noise level (1m distance) PROTECT C. 1000 R (S ) < 45 dB (A) PROTECT C. 2000 R (S ) < 50 dB (A) PROTECT[...]

Outlets PROTE CT C. 1000 R (S) 4 x IEC 320-10A PROTECT C. 2000 R (S ) 4 x IEC 320-10A PROTECT C. 3000 R (S) 1 x IEC 320-10A + 1 x IEC 320-16A PROTECT C. 6000 R 4 x IEC 320-10A + connection via terminal bl ock Equipment colour Black line Weights: PROTECT C. 1000 R 16.5 kg PROTECT C. 1000 R S 9.5 kg PROTECT C. 1000 R BP 19 kg PROTECT C. 2000 R 10 kg [...]

Guidelines The PROTECT C.R complies with the pr oduct norm EN 50091. The CE symbol on the unit certifies the compliance to the EG guidelines for 73/23 EEC low voltage and for 89/336 EEC electromagnetic compatibility (EMC), wh en following the installation instructions in the manual. For the 73/23 EEC low voltage guidelines Reference number EN 62040[...]

4 Set-Up and Operation 4.1 Unpacking and Inspection The device has been fully tested and inspe cted. Although the device has been packed and shi pped with the usual degree of care, damage du ring transport cannot be ruled out completely. i Claims for damage during transport must always be made with the transport company! Check the shipping containe[...]

Please keep the plastic packaging b ags away from babies and chil dren in order to safeguard against suffocation accidents. Handle the components with care. Please ta ke into account the weight. It may be necessary t o engage the help of a second person, particul arly in the case of the 2 and 3 kVA models and if there are external battery units. 4.[...]

4.3 Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C. R (S) with 1000, 20 00, 3000 VA PROTECT C. R with 6000 VA 4.3.2 Re ar vi ew PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) 24[...]

PROTECT C. 3000 R (S) PROTECT C. 6000 R Comments 1. Mains connection (UPS input) PROTECT C. 6000 R via terminal blo ck (Pos. 11) 2. Mains input circuit breake r 3. Load connections (UPS output s) PROTECT C. 3000 R (S) with additional load connection (IEC 320 -16A – Pos.9). PROTECT C. 6000 R additionally via terminal block (Pos.11) 4. Connection f[...]

4.3.3 Display Explanations 1. ON-Pushbutton 2. OFF-Pushbutton (Off) / Alarm off 3. Green LED rectifier (UPS ON) 4. Orange LED for battery mode (BATTERY) 5. Orange LED bypass (BYPASS) 6. Green LED for net state (AC INPUT) 7. - 11. Bar graph LEDs ( 7-10 green, 11 orange) for UPS battery utilization re spectively capacity (remaining autonomy time) 7. [...]

5 Commissioning 5.1 Mechanical Set-Up Note the following points whe n setting up the UPS system and its external battery units (special accessories):  Make sure the rack is able to support the weight. This is particularly important in conjunction with external b attery units (special accessories).  Install the units so that adequate air ci rc[...]

5.2 External Battery Expansions PROTECT C. 2000 R, C. 3 000 R and C. 6000 R require at least one external battery module for ac curate operation. T o a c h i e ve longer backup time, it i s possible to conne ct multi-battery packs. Co nnect exclusively the following products together: PROTECT C. 1000 R with PROTECT C. 1000 R BP PROTECT C. 2000 R wi[...]

PROTE CT C.R w ith 2 battery expansions Fig.: PROTECT C. 2000 R and 2 units C. 2030 R BP 1. Check the correct fit of the UPS and the battery unit (compare the stated DC voltage on the label of the UPS and the battery unit). Never connec t different battery voltage lev els with each other! 2. Now connec t the corresponding bat tery connectors using [...]

provide d mains conne ction cable to a customa ry shockproof socket. Make sure that the dim ension of the circuit breaker is sufficient. Especially the PROTECT C. 3000 R (S) needs a circuit breaker with 16A. The PROTECT C. 6 000 R is connected directly with the modules via the terminal block. The cable diameter of each conductor is 6 mm². Th e cir[...]

4. When being powered on, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another in ascending order. After sy nchronising the inverter successfully t he LED “UPS ON” will go on after some seconds, with the UPS in normal mode. If the power supply i s in order (mains within the range) an [...]

5.3 Operating Statuses 5.3.1 Normal Operation Once you have connected the UPS to a suitable main s connection, you can start operation using the UPS main switch (see a lso "Electrical Start-Up" on pag e 29 ). Normally, the UPS o perates continuously. The UPS now su pplies the output with voltage, this being signall ed by the symbols mains[...]

5.3.2 Battery Operation / Autonomy Operati on T he mains is not w ithin the r equired toleranc e range or has failed. In this case power is supplied to the inverter from the charged batter y without interruptio n. The power supply to the loads is there fore also ensured in the event of a mains failu re. This drains t he capacity of the battery and [...]

5.3.3 Bypass Operation If the inverter is overloa ded or if overtemperature is detected, e.g. also if an inverter defect is detecte d, voltage is supplied to the load via the bypass that swit ches on automatically. This is signalled by the LED BYPASS symbol. This function is also referred to as passive re dundancy. It protects against total failure[...]

5.3.4 Unit overload The lo ad on the UPS shou ld never exceed the specifi ed rated load of the unit. If a unit overload occurs nevertheless the fault LED is turned on accompani ed with a signal tone (twi ce per second). The conn ected loads continue to be supplied for a certain time depending on the l evel of the overload. However, the connected lo[...]

5.4 Interfaces and communication 5.4.1 Data line protection RJ11 and RJ45 The incoming data lines are conn ected to the “IN” line at th e rear of the UPS. The “OUT” line is connected via data line with your terminal. i The data line protection suppo rts networks with transfer rates between 10 and 100 MBit/s. 5.4.2 Computer interfaces RS232 [...]

5.4.4 Shutdown and UPS management software The "Comp uWatch" software specially develop ed for these purposes by AEG continuously checks the mains supply and the UPS status. In conjunction with the "intelli gent" UPS, this ensu res that the availability of IT components and data security is gu aranteed. The "CompuWatch"[...]

6 Signalling and Error Correction 6.1 Signalling 1. ON push button (ON): Press the ON switch for about 2 seconds to switch on the UPS. UPS Test : To execute an UPS self test press this button for about 2 second s in the normal ope ration mode. 2. OFF push b utton (OFF): Press the OF F switch for about 2 seconds to swit ch off the UPS Deactivate aco[...]

5. LED BYPAS S (bypass): The orang e LED lights up when the UPS system is supplying v oltage provided by the mains power via the bypass. 6. LED AC INP UT (mains status): The green LED lights up if mains voltage is in a specified range of tolerance. The LED ON LINE flashes when the phase and neutral condu ctor have been reverse d at the input of the[...]

6.2 Fault Diagnosis / Fault Rectification The PROTECT C.R generate s detailed error messages. Support personal can localise and interpret faults q uickly and precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start. No indication, no warning tone even though system is connected to mains power supply. Mains and battery voltage not i[...]

Emergency supply period shorter than nominal value Batteries not fully charged / batteries old resp. defect Charge the batteries for at least for the charging time acc. Chapter 3.4, page 18 and then check capacity. If the problem still persists, consult your dealer. LED ALARM lights, LED BATTERY blinks, warning tone once a second Charger or Batteri[...]

7 Maintenance The PROTECT C.R con sists of advanced and resistant components. To guara ntee a continuous and high availability it is recomme nded to check the u nit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Follow safety and security regulations unconditionally! 7.1 Charging the Battery The bat[...]

7.2.1 Visual Check Whe n visually checking the unit, check whether:  there is any mechanical damage or foreign bodies c an be found in the system,  any conductive dirt or dust has accumulated in the unit,  accumulation of dus t affects heat supply and dissipation. CAUTION: PROTECT C.R must be disconnected from the power supply prior to ca [...]

8 S torage, Dismantling and Disposal 8.1 Storage Long storage times without charging o r discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions. Storing the batter[...]

9 Glossary 9.1 Technical terms Appliance protection Su rge technolog y term The conventional mains su rge protection consists of an mains earthwire (class B), an overvoltage protection (class C) and an appliance protection (class D) – see also e.g. under http://www.phoenixcontact.de (topic „TRABTECH“ ) Class D see appliance protection DC/DC B[...]

Guarantee certificate Type: …….…………………............... .............. ........... .............. Serial-no.: …………………….. ……………............... ................ Date of purchase: …………….............……………………........ Trading stamp / Signature Specifications ar e subject to chang e witho[...]