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ACCO Brands GBC 2064WF-1 manual

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Table of contents for the manual

  • Page 1

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 1 GBC 2064WF-1 INSTALLATION & OPERATING MANUAL Part Number: TBD, Rev A. GB Operating Instructions I Istruzioni per l'Uso D Bedienungsanleitungen NL Gebruiksaanwijzing F Mode d'Emploi E Instrucciones de Operación Part Number: ???-???[...]

  • Page 2

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 2 GB The information in this publication is provided fo r reference and is believed to b e accurat e and complet e. General Binding Co rp oration (GBC) is not liable f or errors in this publicati on or for incidental or consequent ial damage in co nnection w[...]

  • Page 3

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 3 TABLE OF CONTENTS Description Page No. Description Page No. Cover Legal Disclaimer Table of Contents Important Safety Inst ruct ions Important Safeguards Warranty Specifications Pre- Installation Installation Control Panel LCD Display Master Dial Top Temp [...]

  • Page 4

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 4 IMPORTANT SAFETY INSTRUCTIO NS YOUR SAFETY AS WELL AS TH E SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THI S INSTRUCTION MANUAL AND ON THE PRODUCT, Y OU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PR ODUCT. READ THESE MESSAGES CAREFULLY. READ AL L OF TH[...]

  • Page 5

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 5 WARRANTY Limited 90- Day Warrant y GBC warrants to the original purchaser for a period of ninety da ys o n labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC[...]

  • Page 6

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 6 SPECIFICATIONS Operating Speed Up to 18 fpm (5.5 mpm) M AX Maximum Temperature 300°F (149°C) Maximum Mounting Thickness Main Roller-1 in. (25 .4 mm) Max. Pull Roller-1/2 in. (12.5mm) Working gap. 1 in. total opening gap. Maximum Film Width 64 in. (162.5 [...]

  • Page 7

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 7 PRE-INSTALLATION Before a 2064WF-1 Laminator ca n be installed, ensure the following requirements are met: 1. Are doorways and hallways wide enough for the laminator to be moved to the installation site? 2. Is there ample room for the laminator? • A work[...]

  • Page 8

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 8 CONTROL GUIDE Speed Stop Bottom Temp Top Temp Forward Rear Cooling MASTER DIAL Meas. Reset Set Temp. Current Temp. TOP: 150*F BOT: 150*F TOP: 140*F TOP: 145*F MODE: FWRD SPEED: 08ft GAP: 000% PRS: 030% 1 2 3 4 56 7 8 91 0 1 1 FIGURE 1 A. Power ON/OFF (I/ O[...]

  • Page 9

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 9 REAR CONTROL A. Stop Button: • While running the machine from the Rear, by pressing the “STOP” button, the rollers will stop. B. Rear Button: • By pressing the “Rear” but ton, the machine will work going to the rear of th e machine. C. Forward [...]

  • Page 10

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 10 FEATURES GUIDE Refer to the follo wing pages fo r detailed information on the above Fea tures FEATURES GUIDE (DETAILED DESCRIPTION) FIGURE 1 FIGURE 2 FIGUR E 3 A EMERGENCY STOP BUTTONS: (Fig. 1– Item A) Four Emergency Stops buttons are av ailable on the[...]

  • Page 11

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 11 FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Rear Media Table: The Rear Media Table (Fig.4A) is used to position items for Lamination. There are two media tables on the m achine one on the front & one on the rear of the Laminator. Table Safety In terlock Switc[...]

  • Page 12

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 12 FIGURE 8 FIGURE 9 FIGURE 10 FIGURE 11 Lower Tension Idler: (Fig.8A&9A) The Lower Tension Idler Guides the lower lamination onto the Bottom Main Roller insuring a constant amount of wrap on the Bottom Main Roller. Unwind Brake Tensioner : The Unwind Br[...]

  • Page 13

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 13 FIG URE 12 FIGURE 13 FIGURE 14 Nip Pressure Adjustment: The Nip pressure adjustment allows the operator to adjust the downward pressure of the pull rolls and main rolls. Pull Roll Lift Handle: (Fig. 12) Select the setting from the pre-s et values and lock[...]

  • Page 14

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 14 FIGURE 15 A B FIGURE 16 FIGURE 17 Main Power Cord : (Fig. 15A) The Main Power Cord Plugs into the Main Power Supply. See Power Requirements in the Specs part of the manual for required Voltage and Amperage. Foot Switch: (Fig.15B) The Foot Switch allows th[...]

  • Page 15

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 15 LCD ERROR SCREENS Set Temp. Current Temp. BOT:150*F BOT:098*F MODE:FWRD GAP:000% ESW SW PRESSED!!! TOP:150*F TOP:098*F FIGURE 1. FIGURE 2. FIGURE 3. FIGURE 4. FIGURE 1: ESW SW PRESSED!!! -Indicates that an Emergency Stop is activated. Locate t he Emergenc[...]

  • Page 16

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 16 SEQUENCE OF OPE RATIONS Dia gram #1 GBC U.S 2064WF-1 Effect of Fiber Optics o n sequence of operati on Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation ( No Interruption to any safety circuitry & Fiber optic beam) High speed[...]

  • Page 17

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 17 OPERATING INSTR UCTIONS P o l y - i n A d h e s i v e s u r f a ce Polyester surface P o l y - o u t A d h e s i ve s u r f a ce Polyester surf ac e 1 5 2 3 4 6 = Film Loading & Threading The top and bottom rolls of laminating film must be of the same[...]

  • Page 18

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 18 THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE Webbing Thermal Film Using Threading Card CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the secti on titled WEB[...]

  • Page 19

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 19 HEAT ROL LER CHILLED ROLLER Adhesive Mount Film PSA REWIND TUBE Adhes ive Mount Film PSA Webbing PSA Film/Mount Adhesive Using Threading Ca rd The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls o[...]

  • Page 20

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 20 FIGURE 25 FIGURE 26 Start Laminating 1. At this point you should have your laminator webbed with the appropriate m aterial for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers sh[...]

  • Page 21

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 21 .......a PSA film or mou nt adhesive B (2) A .......a PSA film or mount adhesiv e (2) (1) FIGURE 27 FIGURE 28 Method for Tacking New Film to Existing F ilm The following describes a method for loading film whereby the existing film present on the h eat ro[...]

  • Page 22

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 22 (1) .......a PSA film or mount adhesive (3) (2) (2) PULL WEB FIGURE 28 FIGURE 29 To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for t he day. CAUTION: Do not cut yourself[...]

  • Page 23

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 23 APPLICATIONS TRAILOR BOARD LEADER BOARD BOARDS MOUNT ADHESIVE PRE-COATED BOARD IMAG E RELEASE LINER ROLL TO ROLL OPTION IMA GE RELEASE LINER FROM PSA FILM OUTPUT KRAFT PAPER OPTION MOUNT ADHESIVE Tips for Pre Coating Boards 1. Load the laminator as illust[...]

  • Page 24

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 24 MOUNT ADHESI VE ROLL TO ROLL OPTION IMAGE RELEASE LINER FROM PSA FILM OUTPUT THERM AL OR PSA FILM DECAL BOARD RELEAS E LINER THERMAL FILM ROLL TO ROLL OPTI ON IMAGE OUTPUT THERMA L FILM FIGURE 33 FIGURE 34 FIGURE 35 Tips for Creating a Decal 1. Load the l[...]

  • Page 25

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 25 OPTI ONAL SEPERATOR B AR ROLL TO ROLL OP TI ON I MAGE OUTPUT KRAFT PAPER OPTI ON THERMAL FILM CUSTOM WEB PATH #1 CUSTOM WEB PATH #2 FIGURE 36 FIGURE 37 FIGURE 38 Tips for AccuShield 1. Load the laminator as i llustrated in Fig. 36. 2. You must have the Se[...]

  • Page 26

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 26 SPEED / TEMPERATURE CONTROL This is only a general refer ence guide. Different settings m ay be suitable as th e warm up time, lami nation time and materials change. Factors that m ay affect the sp eed and temperatur e parameters; 1. Image length 2. Image[...]

  • Page 27

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 27 - A - - B - - A - - B - - A - - B - FIGURE 39 FIGURE 40 FIGURE 41 Heat The “READY” indicator may extinguish if the speed is set too fast for the ma terial being laminated. Either lower the speed setting or press STOP ( ) and wait until the “READY”[...]

  • Page 28

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 28 MAINTENANCE Caring For The GBC 2064WF-1 Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representativ e or your dealer/distributor for additional information. The only maintenance requi red by [...]

  • Page 29

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 29 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel displ ay does not illuminate when POWER ON/OFF is in the ON, marked “I”, position Laminator not connected to electrical supply Insert attachment pl ug into receptacle Bl[...]

  • Page 30

    GBC 2064WF-1 Operation Manual © 2009 General Binding C orporation an ACCO Brands C O. Page 30 SERVICE AGREEMENT GBC’s Equipment Maintenance Agreement will insure the quality performance a nd long life built into your laminator. A service charge for travel time, lab or and parts may be incurre d for each out of warranty service call. GBC’s Equi[...]