Taylor 161 manuale d’uso

Model 1 61 So ft S erve Freezer Opera ting Instr uctions 055155 - - M 10/02/ 01[...]

Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E Oc tober , 2001 T aylor All right s r[...]

T able of Conte nts Model 1 61 T able of Contents Section 1 T o the Installer 1 ............................................ Air Cool ed Units 1 ....................................................... Electric al Hook-Up Installati on for 60 Cycle, 1 Phase, Suppli ed With Cord and P lug 1 ........................................... Electri cal Conn[...]

Model 1 61 T able of Conte nts Notes:[...]

1 Mode l 16 1 T o the In staller 04021 1 Section 1 T o th e Installer This ma chine is de signe d for indoor use only . DO NOT inst all t he machine in an area where a water jet could be us ed. F ailure t o follow t his instr uct ion may r esult in s erious elec tric al shock . Air Cooled Units The M odel 161 requires 6” (152 mm) on both sides, a[...]

2 Mode l 16 1 T o the Op erator 050818 Sec tion 2 T o the Ope rator The M odel 161 s oft ser ve f reezer has been car efully engineered and manuf act ured t o give you dependable operat ion. This unit, when proper ly operated and cared for, will produce a c onsist ent qualit y product. Like all mechanic al product s, it will require cleaning and ma[...]

3 Mode l 16 1 Safety 04021 1 Se cti on 3 Sa fety We at T ay lor Company are c oncerned about t he safet y of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone to extrem e effort s t o design and manuf act ure built- in safety feat ures t o prot ect both y ou and the s ervice technic ian. As an exam ple[...]

4 Model 1 6 1 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 161 ITE M DESCRIPTI ON P ART NO. 1 PANEL - REAR * 161* 055129 2 PANEL - SI DE - RI GHT *161* 055130 3 LEG-4” 3/ 8-16 STUD 036397 4 CAP-RUBBER 037268 5 SHIELD- SPLASH 022765 6 TRAY-DRI P 16 - 7/8L X 5- 1/8 020157 7 PANEL - LOWER FRONT * 161* 055513 8 [...]

5 Mo del 161 Op erato r Parts I den ti fi catio n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 DRAW V AL VE 024763 2 O - - RIN G 7/8 O D X .103 W 014402 3 SEAL - - V AL VE 030930 4 DOOR A.- - 3 SPOUT X30753 - - SER 5 PIVOT PIN A.- - SHORT X38539 6 O - - RIN G 5/1 6 OD X .07 0 W 016272 7 DRAW V AL VE HANDLE 030564 8 HAND SCREW (STUD NUT) 034[...]

6 Model 1 6 1 Op erato r Parts I den ti fi catio n Accessor ies ITE M DESCRIPTI ON P ART NO. 1 PAIL- 6·QT. 023348 2 BRUSH-REAR BRG 1” D X 2” LG 013071 3 BRUSH-DOUBLE· ENDED 013072 4 BRUSH-DRAW· VALVE·1” OD X 2” X 17” 013073 ITE M DESCRIPTI ON P ART NO. 5 BRUSH-MI X·PUMP·BODY- 3”X7” WHITE 023316 6 LUBRICANT- TAYLOR·4·O Z. 04751[...]

7 Model 16 1 Impor tant : T o the Oper at or Section 5 Important: T o the Operator ITEM DESCRIP TI ON 1 POWER S WITCH 2 MIX REFR IGER A TION KEY 3 ST ANDBY KEY 4 W ASH KEY 5 AUTO KEY 6 IND ICA TOR L IGHT “MIX LOW” 7 RESET BUTTON Sym bol De finitions T o bet t er c ommunicat e in the Int ernat ional ar ena, t he words on many of our operator swi[...]

8 Model 1 61 Im porta nt: T o the Opera tor Softech t Contr ol Machines Note: I f your mac hine is not equipped wit h Sof tech t contr ols, please us e the inst ruc tions on page 10. Power Switch When plac ed in the ON posit ion, the power switc h allows Soft ech t c ontrol panel oper ation. MIX REF When t he MI X REF key is press ed, t he light c [...]

9 Model 16 1 Impor tant : T o the Oper at or If t he beater motor is turning pr operly , press t he WASH key to cancel the cycle . Press the AUT O key on both sides of the unit to resume normal operat ion. If the fr eezer s huts down again, c ontact a ser vice technic ian. Air T ube The air tube s erves two pur poses. O ne end of t he tube has an o[...]

10 Model 1 61 Im porta nt: T o the Opera tor Non - - Softech t Contr ol Machines Note: I f y our mac hine is equipped with t he Sof tech t contr ols, please us e the inst ruc tions on page 7. Push - Button Switch If an overload condition oc curs , the fr eezer will autom atically s top operat ing. T o pr operly res et t he freez er , place t he tog[...]

11 Model 1 6 1 O perati n g Proced u res 04021 1 Section 6 Operating Procedures The M odel 161 is a sof t s erve count er m odel with a thr ee spout door. T wo individual f lavors ar e available fr om the end s pouts , and an equal com bination of bot h is dispens ed through t he cent er spout t o creat e a twis t effect . It has a 1. 5 quart (1. 4[...]

12 Model 1 6 1 Op erati ng Pro ced ures Step 3 Place t he large o-r ings into t he groov es on the back of the m achine door and lubric ate. Figur e 6 Step 4 Slide the f ront bear ings over the baff le r ods so the flanged edge is against t he door . Place the white plasti c guide bearings on t he end of the baff le rods. Figur e 7 DO NOT lubric at[...]

13 Model 1 6 1 O perati n g Proced u res Step 8 Lubricat e the ins ide of t he f reezer door spout s f rom t he bottom . I nsert the dr aw valves into t he fr eezer door from th e bottom unt il t he slot in t he draw v alves com es into vie w . Figur e 1 1 Step 9 Slide the o- ring ont o each pivot pin and lubric ate. Figur e 12 Step 10 Slide the t [...]

14 Model 1 6 1 Op erati ng Pro ced ures Sani tizing Step 1 Prepar e one gallon (3.8 lit ers ) of an appr oved 100 PPM sanit izing solut ion (exam ple: K ay-5 r ). USE W ARM WA TE R A ND FO LLOW T HE MANUFACTUR- ER’S SPECIFICA TIO NS. Step 2 Pour t he sanit izing solut ion into t he hopper and allow it t o flow int o the f reez ing cylinder. Figur[...]

15 Model 1 6 1 O perati n g Proced u res Step 5 Pres s the WASH key . This will cause the saniti zing solution in t he f reezing cy linder t o be agitat ed. A llow it to ag ita te for fiv e min ute s. Figur e 20 Note: Non - - Softech t machin es: Plac e t he power switc h in the WASH posit ion. T his will caus e the saniti zing solut ion in the f r[...]

16 Model 1 6 1 Op erati ng Pro ced ures Step 3 Press the AUTO key . When the unit cycles of f, the product will be ready t o serv e. Figur e 24 Note: Non - - Softech t machin es: Plac e t he power switch in the AUT O positio n. When the unit cycles of f, the produc t will be r eady t o serve. Figur e 25 Step 4 Moment arily r aise t he draw switch t[...]

17 Model 1 6 1 O perati n g Proced u res Dr aining P roduct Fr om the Freez ing Cylinder Step 1 Pres s t he AUTO key t o canc el operation. Press t he MI X REF key t o cancel hopper ref rigerat ion. T hese operat ions should be canc elled as f ar ahead of cleaning t ime as poss ible. T his will allow frozen product t o sof ten f or easier cleaning.[...]

18 Model 1 6 1 Op erati ng Pro ced ures Disassem bly MAKE SURE T HE PO WER SW IT CH I S IN THE “OFF” P OSITION. Failure to follow t his instr uct ion may res ult in s evere pers onal injury t o finger s or hands from haz ardous mov ing parts. Step 1 Remove t he handscr ews and the fr eezer door . Remove t he beater assem blies f rom the fr eezi[...]

19 Model 1 61 Impor tant : Oper ator C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be s tr essed during[...]

20 Model 1 61 Im port ant: Ope ra tor Che ck list j 6. If y our mac hine is equipped wit h an aux iliary refrigerat ion syst em, check the auxiliary condenser f or accumulat ion of dirt and lint. A dirt y condenser will reduce t he ref rigerat ion capacit y of t he mix hopper . Condensers m ust be cleaned monthly with a sof t brus h. Never use sc r[...]

21 Model 1 6 1 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct being dispensed. a. T he power swit ch is in t he OF F posit ion. a. P lace the power swit ch in the AUTO posit ion. 14 b. T he mix lev el is inadequate in t he mix hopper . b. F ill the m ix hopper wit h mix. 15 c. T[...]

22 Model 1 6 1 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he produc t is t oo sof t. a. T he cont rol is s et t oo warm. a. Cont act ser vice technic ian. 10 b. T he air t ube is not installed. b. I nst all the air tube in t he mix inlet hole at the bott om of t he mix hopper. 15 c. Out -drawing t he fr eezer ’ s ca[...]

23 Model 1 6 1 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he unit goes out on overlo ad exce ssively . a. T here are t oo many appliances plugged int o the cir cuit . a. A sep arate 20A cir cuit is needed for the f reez er to operat e properly . --- b. A n extens ion cord has been placed between t he power cor d and t[...]

24 Model 1 6 1 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y QTY . Beater Driv e Shaf t O -Ring X 2 Fr eezer Door O- Ring X 2 Fr eezer Door Fr ont Bear ing X 2 Fr eezer Door Guide Bear ing X 2 Draw V alve O-Ring X 4 Center Draw V alve Seal X 1 Pivot Pin O -Ring X 2 Bla[...]

Section 10 Parts List 25 + Avail able Separ atel y Model 1 6 1 Parts List DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS P ARTS UPDA T E BEARING -FRONT 023262 2 000 BEARING -GUIDE 014496 2 000 BEARING -REAR SHELL *150-52- 68* 023648 2 000 +COLLAR-REAR BEARING * 150-2- 68* 025564 2 103 +NUT - REAR BEARING *150-52-6 8* 023647 2 000 +TAB-BEARIN[...]

+ Avail able Separ atel y 26 Parts List Model 1 61 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +GASKET-HOPPER COVER -8QT 037042 1 000 KNOB -MIX COVER 025429 1 103 CO RD -PO WER -250V -15A-95”L -SO 042936-27 1 103 DECAL- DEC-TA YLOR 1 61 GE N 11 055511 1 000 DECAL-I NST-CL N HPR 019029 1 000 DECAL -TROUBLESHOOT 038374 1[...]

27 + Avail able Separ atel y Model 1 6 1 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER TOOL -O-RING REMOVAL - FREEZER 048260-WH T 1 000 LABEL-CAUTION -GRD-PERM-ENG/SP 032164 1 000 LABEL-DOOR -M OVE PART 032749 1 000 LABEL-SW-POWER-OFF/ON -SYMBOLS 052632 1 000 LABEL-WARN-COVER 051433 5 000 LABEL-WARN-ELEC-TW-SM A[...]

+ Avail able Separ atel y 28 Parts List Model 1 61 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER RES ISTO R A. -*161* C ON T. BO X* X55449 1 103 BEATER MOTOR CONTACTO R SANITIZER KAY -5 125 PACKETS 041082 1 000 SHE LL A.-IN SULAT ED *161* GE N 11 X55629 1 512 +STUD - NO SE CO NE -5/16 -18X5/16-18 013496 2 103 SHI ELD -SPLA[...]

29 + Avail able Separ atel y Model 1 6 1 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER 50Hz BLOCK -TERM INAL -7 POLE GREEN 024156 1 103 220-240V 50H Z 1PH DIA GRA M-WIR ING * 161* 055376-40S 1 000 ” COMPRESSOR RS80C1E-CAZ-224 051958 -40 1 512 ” RELAY-START - COMPRESSOR 051957 -40 1 103 ” CAPACITOR -START -[...]

Model 1 6 1 055376 - - 27S Rev . 8/ 01[...]

Model 1 6 1 055376 - - 40S Rev . 8/ 01[...]