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Powermatic WP2510 manuale d’uso - BKManuals

Powermatic WP2510 manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Powermatic WP2510. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Powermatic WP2510 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Powermatic WP2510 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Powermatic WP2510 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Powermatic WP2510
- nome del fabbricante e anno di fabbricazione Powermatic WP2510
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Powermatic WP2510
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Powermatic WP2510 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Powermatic WP2510 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Powermatic in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Powermatic WP2510, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Powermatic WP2510, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Powermatic WP2510. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 For m ac hines wit h serial no. 7050141 and higher Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1791303 Ph.: 800-274-6848 Revi si on C3 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Pagina 2

    2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

  • Pagina 3

    3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2  Table of Co ntents ............................................................................................................. ............................[...]

  • Pagina 4

    4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem [...]

  • Pagina 5

    5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 20. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ers ati on and “horse-play ” are carel ess ac t s that can r es ul t in seri ous injury . 21. Maint a i n a bal anced stance at al l tim es s o t h[...]

  • Pagina 6

    6 Introduct ion Thi s manual i s pr ovi ded by Powerm ati c, cov ering the saf e operat ion and m aint enance procedur es f or a Powerm atic Model W P2510 Planer . Th i s m anual cont a i ns i nstruct ions on install ation, saf ety precauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own. T his m achi ne has[...]

  • Pagina 7

    7 Speci ficat ions Model Nu m ber .............................................................................................................................. W P2510 Stoc k Nu m ber ............................................................................................................................... 1791303 Main Dri v e M oto r ........[...]

  • Pagina 8

    8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d ist ribut or and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal l ed and running properl y. Com pare t he content s of your cont ai ner with t he f o ll ow i ng pa[...]

  • Pagina 9

    9 Instal l ation and A ssembl y Tools Re quir ed f or Inst al lati on: For k lif t or hoist, wit h lif ting straps 4mm hex wrench (pr ov i ded) 22mm c om binat ion wrench (pr ov i ded) Rem ove any str aps or boards holdi ng the pl aner to t he pallet. Pl ace straps under the f our lift ing hooks at f ront and back to rai se the pl aner of f the pal[...]

  • Pagina 10

    10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian i n comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y grou nded to h e l p preven t elect rical sh ock and po ssible f atal injur y. Thi s m achine m ust be grounded. In the ev ent o f a m alfunc tion or br eakdown, grou nding pr[...]

  • Pagina 11

    11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i nf ormation on the foll ow i ng changes. 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m otor and t o t he table hoist mot or. 3. Replac e the RA-30 (230V) ov erload rel ay with t he provi ded RA-30E (4[...]

  • Pagina 12

    12 One r e v olution of the handwheel equal s 1/32” change i n tabl e height . Use the scale or digi tal readout to determ ine distanc e f rom the cut terhead. Feed Rate The pl aner i s equipped wit h sel ectabl e f eed rat e rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj us t speed, rotat e the lev er shown in F igur e 4. I[...]

  • Pagina 13

    13 I M PO RT AN T : W hen removing or rotati ng insert s, clean sa w dust f rom the screw, the insert , and the c utter head plat f or m. Dust accum ulation bet w een the se elem ents can prev ent the i ns ert f rom seati ng properl y, and m ay aff ect the qualit y of the cut. Bef ore instal ling eac h s cre w , l i ghtly coat t he scre w thr eads [...]

  • Pagina 14

    14 To adj ust the inf eed roll er: 1. Di sconnect m achi ne fr o m pow er source. 2. Pl ace a d i al gauge (not provided) under a knif e i nsert i n t he cutt erhead. If a dial gauge is not av a i lable, use a fi nished bloc k of wood wi th notches cut out f or the t able rol lers, i n conjuncti on w i th a f eeler gauge. See F igure 10 for an ex a[...]

  • Pagina 15

    15 Pr essu re Ba r Most pl aning pr oblem s can be t raced to im proper sett i ng of the pressure bar. It s func ti on is t o hol d down the m at eri al af ter it passes under the c utterhead and thr oughout the rem a i nder of the c ut. I ts bas i c setti ng is to be i n li ne with t he arc of t he cutterhead k niv es. I f i t is too hig h, a s ha[...]

  • Pagina 16

    16 The t able roller s are adj usted at t he f ac t ory. If they shoul d need f urther or “fine” adj ustment: 1. Di sconnect m achi ne fr o m pow er source. 2. Loosen l ock handl e and po siti on the qui ck- set l ev er (Figur e 12) to zero. 3. Use a di al gauge (n ot pr o v i ded) to fi nd the dist ance f ro m t able top to t he ape x of the t[...]

  • Pagina 17

    17 (A, F igur e 15) beneath t he tabl e. 4. Pl ace a rod-li ke obj ec t ( s uc h as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent. Or , the sam e e f f e c t can be achi e v ed by lowering t he other si de of t he t able. 5. Re-t[...]

  • Pagina 18

    18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t abl e surf ace i s cl ean. Dusting t he s ur f ace w i th talc occasionall y w ill a id in s moo th er f eeding and hel p prevent pit ch buildup. Cli p M arks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh. S[...]

  • Pagina 19

    19 T wist ing If materi al twist s whil e f eeding through the planer , ei ther t he tabl e ro ll ers, pressure bar, or outf eed roller m ay be out of l e v e l . Ref e r to adjust m ent setti ngs on pages 14 and 15. H alted Feed i ng If the infeed r o l l er t akes the stock , the chi pbreaker l ift s, and j ust as you hear the kniv es cont act th[...]

  • Pagina 20

    20 Controller ( M 15S) Operat ing Instructions 1. Front P anel Over view[...]

  • Pagina 21

    21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and SI NGLE. In MA NUAL m ode, the operator can raise or lower the tab l e using the Co ntrolle r keypad. In SINGLE mode, the tabl e w ill m ove to the pr e-set value w hen you push the “ T able Up” or “Tab l e Dow n” buttons on t he planer’ s contr ol pane l. Pre ss[...]

  • Pagina 22

    22 SINGLE MODE In sing le m ode, the device p erform s auto m atic positioning of the t able to the programm ed target pos i t i o n. The “ Table Up” o r “Table Dow n” button on th e planer should be p ushed and he ld; w hen the tabl e has ful ly adj usted to the targ et pos ition, the table w i ll autom atically stop i n pos ition. Rel eas[...]

  • Pagina 23

    23 Exam ple: Assume: target val ue on dis play = 100.00m m real va lue on d isplay = 100.00m m To change the target va lue to 20.2 5mm, Step 1: Press , the LE D lam p on T arget w i ndo w is blinking. Displ ay Step 2: E nter new target value (exam pl e: 20.25m m) Pre ss Displ ay Step 3: Press to com plete. The LE D lam p is blink i ng – ready for[...]

  • Pagina 24

    24 3. Fast P rogram (10 sets) To facil i tate freq uently use d posit ions, such as di ff erent board th i cknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget val ue is loaded aut om atically, and th e pos itioning ca n be started imm edi ately. En tering preset tar g e t values: Step 1: [...]

  • Pagina 25

    25 Step 5: Press ..................... .................. ........[select prog ram key 1] Step 6: Press .................... .................. ......[en ter value] Step 7: Press ............ .................. .................. ............... ...[com pl ete] Step 8: Press to ex it. Execu te: Step 1: E nter s ingle m ode, LED lam p i s off. Step [...]

  • Pagina 26

    26 4. Select C ountin g direction You can se l ect the coun ting direct i on acco rding to the t able movem ent. Step 1: Press Displ ay ........... ............[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds w ith scale on p laner). “dir-“ num bers i ncreas e as table r i ses. Step 3: P[...]

  • Pagina 27

    27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i gh and Low softw are lim i ts. If thes e are ex ceeded, the d i splay w i ll giv e an error m essage. To set the Lo_E nd press (Defau lt setting i s 7m m) To set the H i _E nd press (Defau lt setting i s 230m m) 7. Set To ler ances The tolerance defines the accu racy of the pos iti oning. Step 1[...]

  • Pagina 28

    28 8. Set Lo w Sp eed Li mit This funct ion def ines the sp eed level whic h is considered abnorm al for the m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achi ne a nd displays: Pre ss to clear . To set lo w speed l imit: Ste[...]

  • Pagina 29

    29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n M M (m etric ) mode, not inc hes . T h i s w i l l ens ure accur at e readi ngs for t ab l e movem ent. Step 1: Press Displ ay .................... ..[defau l t] Step 2: E nter the va l ue betw een 0.00 01 and 9 .9999. Step 3: Press to conf irm or press to c lear. [...]

  • Pagina 30

    30 11. Check S o ftware V ersion To check the re leased vers i on of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow , you will see the rele ased versio n. Step 2: Press to confirm or press to clear. 12. Load Da tum V alues The rea l va lue refe rs to the d i stance between the machine tab le and th e cutterhea[...]

  • Pagina 31

    31 Load the rea l value: Step 1: Press Displ ay Step 2: Press to confirm or press to cancel. Exam ple: The current v alue is 10 .00mm but the actua l thickness i s 10.5 0mm. Step 1: Press Displ ay Step 2: Press Step 3: Press Step 4: Press[...]

  • Pagina 32

    32 13. IN /MM Conv e r sion The dedicated m m /inch key allows for imm edi ate sw itch of the un i ts betw een m i llimeters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g betw een MM and INCHE S has no effect on the co ntrol funct i ons . 14. Set Dev ice Resolu tio n Step 1: Press Step 2: Use to select res olution. St[...]

  • Pagina 33

    33 16. M15S T r oubleshoo ting Display “Change RS T” m essage appears w hen the C ontrol l er detects a m otion in the w rong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove upw ard but the tab l e starts m ovi ng i n reverse direction. U sua lly this is ca used by inc orrect w i ring of the t hree phase m otor. Pre[...]

  • Pagina 34

    34 Display This m essage appears after power-on a nd indicates batte ry discharged. T he C-type battery MU ST be replaced to r esum e the operation of th e device. C hange as fo ll ow s: 1. Open the p l aner’s top right s i de panel to acce ss the rear of the C ontro ller. 2. Turn the power off. Be carefu l not to m ove the table during pow er of[...]

  • Pagina 35

    35 18. M15S Parameter s `[...]

  • Pagina 36

    36 Tr oubleshoot ing: Planer Operating Problems Trou ble Proba ble Ca use Re medy Sni pe. Tabl e rollers not set pr oper l y. Adj ust t able roller s to pr oper height . Inadequat e s upp or t o f l ong boar ds. Support long boards wit h a r oll er stand. Unev en f eed roller pressure f ront to back. Adj ust f eed roll er tensi on. Dull k nife inse[...]

  • Pagina 37

    37 Tr oubleshoot ing: Mechanic al and Electrical Problems Trou ble Proba ble Ca use Re medy Unev en dept h o f c ut side t o si de. Kn if e i n ser ts n ot set c o rr ec tl y. Ma ke sur e kn if e i nse r t s ar e set corr ec t ly and securel y in c utt er head. Pl aner table not l ev el wit h c utterhead. Lev el the tabl e. See pages 16-17. Board t[...]

  • Pagina 38

    38 Trou ble Proba ble Ca use Re medy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Mot or star t er failur e. Ex a mi ne m otor start er f or bur ned or f a il ed c om ponent s. If damage is f ound, repl ace mot or s tart er . If motor start er l ooks okay but is still suspect, you hav e two opti [...]

  • Pagina 39

    39 Colum n Assem bly[...]

  • Pagina 40

    40 Par ts List: Colu mn A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-401 ............Idle r S upport Base ................................................................................. 1 2 ............... TS- 1540071 .............Hex Nu t ..............................................................M10 .....[...]

  • Pagina 41

    41 Ind ex No. Part No . Descrip t ion Siz e Qty 58 ............. W P 2510- 458 ............Spring .................................................................................................... 1 59 ............. W P 2510- 459 ............Plate ....................................................................................................[...]

  • Pagina 42

    42 Gearbox A ssembly[...]

  • Pagina 43

    43 Par ts List: Gear box A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty ................. WP 2510-100 ............Gearb ox As se m bly (inde x no s . 1 thr ough 40) ......................................... 1 1 ............... TS- 1505021 .............Socke t H ead Cap Screw .....................................M10 x20 .....................[...]

  • Pagina 44

    44 Par t s L ist : Cutterh ead Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-201 ............So cke t H ead Cap Screw .....................................M1 0x75 ...................... 2 2. .............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ......[...]

  • Pagina 45

    45 Ind ex No. Part No . Descrip t ion Siz e Qty 53 ............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ............................ 1 54 ............. W P 2510- 254 ............Spro cket .............................................................26T............................. 1 55 [...]

  • Pagina 46

    46 Table A ssembly[...]

  • Pagina 47

    47 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-501 ............Ro l l er Bra cke t ........................................................................................ 4 2 ............... BB- 6203VV ..............Bal l Bear ing ........................................................ 620[...]

  • Pagina 48

    48 Base A ssembly[...]

  • Pagina 49

    49 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504031 .............Socke t H ead Cap Screw .....................................M8x16 ........................ 1 2 ............... TS- 1550061 .............Fl a t W a sh er ........................................................M8 ..................[...]

  • Pagina 50

    50 Ind ex No. Part No . Descrip t ion Siz e Qty 60 ............. W P 2510- 660 ............S-Ring ................................................................................................... 2 61 ............. W P 2510- 661 ............Spro cket ................................................................................................ [...]

  • Pagina 51

    51 Ind ex No. Part No . Descrip t ion Siz e Qty 12 0 ........... W P 2510- 6120 ..........Mo tor Co rd ............................................................................................ 1 12 1 ........... TS- 1505041 .............So cke t H ead Cap Screw .....................................M1 0x30 ...................... 4 12 2 ..........[...]

  • Pagina 52

    52 Par ts List: Top C ove r Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504061 .............Socke t H ead Cap Screw .....................................M8x30 ........................ 4 2 ............... W P 2510-302 ............Hi nge ................................................................................[...]

  • Pagina 53

    53 Par ts List: E lectrical B ox Assem b ly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1531012 .............Screw .................................................................M3x6 .......................... 2 2 ............... W P 2510-702 ............Elec t r ica l Bo x ..................................................[...]

  • Pagina 54

    54 El ectri cal Connections – 230 V olt[...]

  • Pagina 55

    55 El ectri cal Connections – 460 V olt[...]

  • Pagina 56

    56 427 Ne w Sanford Rd . LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 www.p ower mat ic.com[...]