Multiquip DCA10SPX3 manuale d’uso

THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com OPERA TION AND PAR TS MANUAL MODEL DCA10SPX3 60 Hz GENERA TOR (KUBOT A D1403 DIESEL ENGINE) Re vision #2 (01/17/11) ®[...]

P A GE 2 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11)[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER VICE DEP AR TMENT 800/835-2551 or 310/537-3700 F AX: 310/638-8046 W ARRANTY DEP[...]

P A GE 4 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) T ABLE OF CONTENTS Here's How T o Get Help .......................................... 3 T ab le Of Contents ................................................... 4 P ar ts Ordering Procedures ..................................... 5 Rules For Safe [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 5 www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if different th[...]

P A GE 6 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) RULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manifold, muffler or cylinder . Allow these par ts to cool before servicing engine or generator . ■ The engine of this generator requires an adequate free flow of cooling air . Ne v er opera[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 7 RULES FOR SAFE OPERA TION ■ NEVER touch output ter minals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals is required. CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CA[...]

P A GE 8 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) ■ NEVER Run engine without air filter . Se vere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Always be sur[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 9 T ranspor ting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generato[...]

P A GE 10 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — T O WING T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer and the towing vehicle are in good operating condition and both units are mechanically sound. The follo[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of th[...]

P A GE 12 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S 5 1 - 0 1 - R L R T , 5 1 A C D , 2 1 - G L T 0 0 3 - W L T O NO NS B[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R TS S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X[...]

P A GE 14 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels , tires, and axle are properly matched. CAUTION: DO NO T attempt to r[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 15 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M [...]

P A GE 16 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) NO TE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEA T DCA-10SPX3 —TRAILER-WIRING DIA GRAM[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 17 DCA-10SPX3 —OPERA TION AND SAFETY DECALS Machine Safety Decals The DCA10SPX3 generator is equipped with a n umber of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustr ation below and on the precedi[...]

P A GE 18 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 —OPERA TION AND SAFETY DECALS Machine Safety Decals[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 19 DCA-10SPX3 — SPECIFICA TIONS s n o i t a c i f i c e p S . 5 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o M3 X P S 0 1 A C D e p y T r o t a r e n e G s u o n o r h c n y S e p y T n o i t c e t o r P , d l e i F - g n i t a t o R n o [...]

P A GE 20 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — GENERAL INFORMA TION DCA-10SPX3 3 F AMILIARIZA TION Generator The MQ P o wer Model DCA-10SPX3 is a 10 kW generator that is designed as a high quality por table (requires a tr ailer f or transpor t) po wer source f or telecom sites, li[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 21 DCA-10SPX3 — MAJOR COMPONENTS Figure 4. DCA10SPX3 Generator Major Components[...]

P A GE 22 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — DIMENSIONS (T OP & SIDE) Figure 5a. Dimensions (T op & Side)[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 23 DCA-10SPX3 — DIMENSIONS (FR ONT , REAR & BO TT OM) Figure 5b. Dimensions (Front, Rear)[...]

P A GE 24 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — CONTR OL P ANEL, CONTROLS AND INDICA T ORS Figure 6. Control Panel[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 25 DCA-10SPX3 — CONTR OL P ANEL, CONTROLS AND INDICA T ORS The definitions below describe the controls and functions of the DCA-10SPX3 (Figure 6): 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Normally 60 Hz ±1 Hz . 2. A C Ammeter ?[...]

P A GE 26 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA10SPX3 OUTPUT TERMINAL FIGURE 8. Duplex Receptacle Detail FIGURE 7. Output T erminal P anel Figure 9. GFCI T est Button 120 V olt Recetac le One GFCI Duple x Nema 5-20R (120V , 20 Amp) receptacle is provided on the output terminal. This receptacl[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 27 DCA10SP3X OUTPUT TERMINAL Output T erminal P anel A vailab le V oltages The DCA10SPX3 is a single phase generator only . It is able to supply both 120 volt and 240 volt. Maximum Amps The DCA-10SPX3 can provide 41.7 amps at 120 or 240 volts. Do not exceed t[...]

P A GE 28 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — INST ALLA TION Outdoor Installation Install the generator in a location where it is not exposed to rain or sunshine. Make sure the generator is on a secure level ground so that it cannot slide or shift around. Also install the generat[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 29 DCA-10SPX3 — INST ALLA TION Figure 12. T ypical Generator Grounding Application CA UTION : Always check local codes for proper grounding codes and laws.[...]

P A GE 30 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) General Inspection Prior to Operation The DCA-10SPX3 generator has been thoroughly inspected and accepted prior to shipment from the factor y . Howe v er , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 31 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w ay , but without being scre w into the filler hole, verify that the oil lev[...]

P A GE 32 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — PRE-SETUP Day-to-day addition of coolant is done from the Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 33 DCA-10SPX3 — PRE-SETUP Battery Cable Installation AL W A YS be sure the battery cables (Figure 15) are properly connected to the batter y terminals as shown below . The RED cab le is connected to the positiv e ter minal of the batter y , and the BLACK ca[...]

P A GE 34 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — LO AD APPLICA TION Single Phase, Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equip[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 35 DCA-10SPX3 — GENERA T OR ST AR T -UP PR OCEDURE WARNING: WARNING: WARNING: WARNING: WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le vel. The oil le vel must be maintained b[...]

P A GE 36 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) 5. Close all engine enclosure doors (Figure 20). Figure 20. Engine Enclosure Doors 6. Bef ore star ting the generator , turn the ke y to preheat (Figure 21) until the warning indicator light turns off. Then tur n the k ey to the right to 'Star [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 37 DCA-10SPX3 — GENERA T OR SHUT -DO WN PR OCEDURE 10 . The battery voltage gauge (Figure 26) will indicate the voltage of the battery when the generator is operating. Under normal operating conditions this voltage is between 11.2 and 15.2 volts. Figure 26.[...]

P A GE 38 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 39 DCA-10SPX3 — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e[...]

P A GE 40 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 —GENERA T OR WIRING DIA GRAM[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 41 DCA-10SPX3 —ENGINE WIRING DIA GRAM[...]

P A GE 42 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roub l[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 43 DCA-10SPX3 — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 1 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d [...]

P A GE 44 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — TROUBLESHOO TING (GENERA T OR/ENGINE) G N I T O O H S E L B U O R T R O T A R E N E G & E N I G N E . 2 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S s e o d r e t r a t s d n a t r a t s o t s l i a f e [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 45 NO TE P A GE[...]

P A GE 46 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is [...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 47 DCA-10SPX3 — SUGGESTED SP ARE P A R TS DCA-10SPX3 W/KUBO T A D1403 DIESEL ENGINE 1 T O 3 UNITS QTY . P/N DESCRIPTION 1 ......... 0601820626 ..... A UT OMA TIC V OL T A GE REGULA T OR 1 ......... 0601807083 ..... MAIN CIRCUIT BREAKER 1 ......... 060181259[...]

P A GE 48 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — GENERA T OR ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 49 DCA-10SPX3 — GENERA T OR ASSY . GENERA T OR ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 8321000102 ROT O R ASS’Y 1 2 71906308 BEARING .................................................... 1 ............. 6308-DDU-C3 3 7961025004 RECTIFIER 1 4 835[...]

P A GE 50 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — CONTROL P ANEL ASSY . CONTROL P ANEL ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 51 DCA-10SPX3 — CONTROL P ANEL ASSY . CONTROL P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 B0225000003 CONTROL P ANEL 1 2 0601800455 FREQUENCY METER .......................................... 1 ............ FCF5 240V 45~65Hz 3 0601805745 A C A MM ETE[...]

P A GE 52 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — OUTPUT TERMINAL ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 53 DCA-10SPX3 — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 0017106016 HEX HEAD BOL T 1 2 7561861003 C O VER, OUTPUT TERMINAL 2 3 0805088004 S T A Y R UBBER 1 4 0821800014 COLLAR 2 5 014208020 HEX HEAD BOL T 3 6[...]

P A GE 54 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — ENGINE & RADIA T OR ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 55 DCA-10SPX3 — ENGINE & RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0805096804 HOSE BAND 1 2 0605515094 HOSE BAND 3 3 0802081104 C AP , RESER VE T ANK 1 4 7222016304 HOSE BAND 1 5 0802081403 RESER VE T AN[...]

P A GE 56 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 57 DCA-10SPX3 — B A TTER Y ASSY . BA TTER Y ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 0167306531 B A TTER Y .................. 1 ...... 65D31R 2 8452250003 B A TTER Y FRAME 1 8345967004 LINING 1 3 0017106016 HEX HEAD BOL T 5 4 7612251004 B A TTER Y[...]

P A GE 58 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — MUFFLER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 59 DCA-10SPX3 — MUFFLER ASSY . MUFFLER ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 8342311003 MUFFLER 1 2 0017108020 HEX HEAD BOL T 6 3 8342350103 EXHA UST PIPE 1 4 0602320150 G A S K E T ......................................... 1 .......... KUBO T [...]

P A GE 60 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) FUEL FIL TER ASSY . DCA-10SPX3 — FUEL FIL TER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 61 FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0966141000 RETURN HOSE 1 2 1024442320 HOSE BAND ................................... 2 .......... REPLACES P/N 0605515072 3 0605513105 SUCTION HOSE 1 4 0017106016 HEX.HEAD BOL T 2 5 B036870000[...]

P A GE 62 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — ENCLOSURE ASSY . ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT IF NO T IN TEAL: MQW-WHITE SK-SCARLET/ORANGE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 63 DCA-10SPX3 — ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7565111403 BASE ........................................................ 1 ........... 8325110122 2 8445116114 FLOOR P ANEL 1 3 0017106016 H EX.HEAD BOL T 8 4 7565121502 FRONT FRA[...]

P A GE 64 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — ENCLOSURE (R UBBER SEALS) ASSY . ENCLOSURE (SEALS )ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 65 DCA-10SPX3 — ENCLOSURE (R UBBER SEALS) ASSY . ENCLOSURE (R UBBER SEALS )ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229400650 R UBBER SEAL 3 2 0229400895 R UBBERSEAL 2 3 0229200650 R UBBER SEAL 1 4 0220400650 R UBBER SEAL 2 5 0227600895 R UBBER [...]

P A GE 66 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) DCA-10SPX3 — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 67 DCA-10SPX3 — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO. P AR T NO . P AR T NAME QTY . REMARKS 1 0820610404 W A RN I NG ! TRANSFER SWITCH 1 2 6390671104 IMPOR T ANT “CHECK D AIL Y” 1 3 8700611904 D ANGER: ELEC .SHOCK HAZARD 1 4 7670633003 STRIP[...]

P A GE 68 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— CRANKCASE ASSY . CRANKCASE ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 69 CRANKCASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1641401010 COMP . CRANKCASE ..................... 1 ....... INCLUDES ITEMS W/* 020* 3415027580 PLUG 1 030* 3221027580 PLUG 2 040* 1552196020 PLUG 5 050* 1552196030 PLUG 2 060* 1739196160 PLUG,[...]

P A GE 70 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— OIL P AN ASSY . OIL P AN ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 71 KUBO T A D1403— OIL P AN ASSY . OIL P AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1929901613 OIL P AN 1 020 1531301620 OIL P AN GASKET 1 030 1733391010 FLANGE BOL T 2 0 040 152133750 PLUG 1 050 7000065259 G A S K E T ........................[...]

P A GE 72 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) CYLINDER HEAD ASSY . KUBO T A D1403— CYLINDER HEAD ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 73 KUBO T A D1403— CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1522101750 ENGINE HOOK 1 020 1641501752 ENGINE HOOK 1 030 0112360816 B O L T 1 040 1547191530 STUD 1 050 0215650080 NU T 1 060 0451260080 LOCK W ASHE[...]

P A GE 74 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— GEAR CASE ASSY . GEAR CASE ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 75 KUBO T A D1403— GEAR CASE ASSY . GEAR CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718204010 GEAR CASE ASSY . ....................... 1 ....... INCLUDES ITEMS W/* 020* 1685196010 PLUG 2 030* 0481100150 O RING 3 040* 0481100360 O RING 1 050[...]

P A GE 76 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— MAIN BEARING CASE ASSY . MAIN BEARING CASE ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 77 MAIN BEARING CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1901304090 MAIN BEARING CASE ASSY . 1 020 1901304540 BEARING CASE BOL T 6 030 1907704360 BEARING CASE GASKET 1 040 1901304813 BEARING CASE CO VER 1 050 1711804830 CASE CO VER GASKET 1 [...]

P A GE 78 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— INLET MANIFOLD ASSY . INLET MANIFOLD ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 79 INLET MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718211760 INLET MANIFOLD 1 020 1718205550 BREA THER JOINT 1 030 1732611820 IN-MANIFOLD GASKET 1 040 0112350822 B O L T 5 KUBO T A D1403— INLET MANIFOLD ASSY .[...]

P A GE 80 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— EXHA UST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 81 EXHA UST MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1927412312 EXHA UST MANIFOLD 1 020 1531312350 EX-MANIFOLD GASKET 1 030 1522191530 STUD 6 040 1642992010 NU T 6 050 151350822 STUD 4 060 1526312370 MUFFLER GASKET 1 KUBO T A D1403— EX[...]

P A GE 82 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— V AL VE AND ROCKER ASSY . V AL VE AND ROCKER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 83 KUBO T A D1403— V AL VE AND ROCKER ASSY . V AL VE AND ROCKER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1648413110 INLET V AL VE 3 020 1648413120 EXHA UST V AL VE 3 030 1522113240 V A L V E SPRING 6 040 1522113330 V A L V E SPRING RET AINER 6 [...]

P A GE 84 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— HEAD CO VER ASSY . HEAD CO VER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 85 HEAD CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718214510 HEAD CO VER 1 020 1552114520 HEAD CO VER GASKET 1 030 1718205020 COMP . BREA THER 1 040 1711405130 G A S K E T 2 050 0112350840 BO L T 2 060 1624105670 BREA THER ELEMENT 1 070 171[...]

P A GE 86 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 87 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1560115550 T APPET 6 020 1901315110 PUSH ROD 6 030 1733116010 C A MS H AF T AS SY . ........................ 1 ....... INCLUDES ITEMS W/* 040* 1733116150 CAMSHAFT 1 050* 1552193610 SET SCREW 1 [...]

P A GE 88 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— PIST ON AND CAMSHAFT ASSY . PIST ON AND CAMSHAFT ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 89 KUBO T A D1403— PIST ON AND CAMSHAFT ASSY . PIST ON AND CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1642721110 PIST ON .......................................... 3 ....... S T D 010 1642721910 PIST ON ................................[...]

P A GE 90 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 91 KUBO T A D1403— FL YWHEEL ASSY . FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1722225010 FL YWHEEL COMP . .................... 1 ............. INCLUDES ITEMS W/* 020* 1560263820 RING GEAR 1 030 1532125163 FL YWHEEL BOL T 6 040 17475046[...]

P A GE 92 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— ST ARTER ASSY . ST AR TER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 93 ST AR TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 7000065440 S T A R TER ASSY . ............................ 1 ....... REPLACES 1738163012 020 0151751028 STUD 1 030 0113351030 B O L T 1 040 0217650100 NU T 1 050 0451260100 LOCK W ASHER 1 060 [...]

P A GE 94 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— ST ARTER (COMPONENTS) ASSY . ST AR TER (COMPONENTS) ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 95 ST AR TER (COMPONENTS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 7000065440 S T A R TER ASSY . ............................ 1 ....... INCLUDES ITEMS W/*; REPLACES 1738163012 020* 1119763080 Y OKE ASSY . 1 030* 1119763070 ARMA TURE ASSY . ......[...]

P A GE 96 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— INJECTION PUMP 1 ASSY . INJECTION PUMP 1 ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 97 KUBO T A D1403— INJECTION PUMP 1 ASSY . INJECTION PUMP 1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718251010 INJECTION PUMP ASSY . 1 020 1641452090 INJECTION SHIM .......................... 1 ....... 0.20MM 020 1641452110 INJECTION SHIM ....[...]

P A GE 98 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— INJECTION PUMP 2 ASSY . INJECTION PUMP 2 ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 99 INJECTION PUMP ASSY . 2 NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718251010 INJECTION PUMP ASSY . ............. 1 ....... INCLUDES ITEMS W/* 020* 1718251050 PUMP PLUNGER 3 030* 1647551030 DELIVER Y V AL VE 3 040* 1647551230 DELIVER Y V AL VE SPRING 3[...]

P A GE 100 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— FUEL CAMSHAFT ASSY . FUEL CAMSHAFT ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 101 KUBO T A D1403— FUEL CAMSHAFT ASSY . FUEL CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718216020 FUEL CAMSHAFT ASSY . .............. 1 ....... INCLUDES ITEMS W/* 020* 1718216170 FUEL CAMSHAFT 1 030* 0815306205 BALL BEARING 1 040* 1666[...]

P A GE 102 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— GO VERNOR ASSY . GO VERNOR ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 103 GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1718256050 FORK LEVER ASSY . ..................... 1 ....... INCLUDES ITEMS W/* 020* 1707656130 FORK LEVER 1 030* 1981856150 FORK LEVER SHAFT 1 040* 0105350518 B O L T 1 050* 0451260050 LOCK [...]

P A GE 104 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— SPEED CONTR OL PLA TE ASSY . SPEED CONTR OL PLA TE ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 105 SPEED CONTR OL PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1981854120 ADJUSTING BOL T 1 020 1560192010 NU T 1 030 1560196650 G A S K E T 2 040 1584114620 CAP NUT 1 050 1622154420 C AP 1 070 1707657110 SPEED CONTR OL PLA TE 1 080 170765774[...]

P A GE 106 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— ENGINE ST OP LEVER ASSY . ENGINE ST OP LEVER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 107 KUBO T A D1403 — ENGINE ST OP LEVER ASSY . ENGINE ST OP LEVER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1707654093 IDILING APP ARA TUS ..................... 1 ....... INCLUDES ITEMS W/* 020* 1707654103 ASJUSTMENT BOL T ASSY . 1 030* 15401920[...]

P A GE 108 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— ST OP SOLENOID ASSY . ST OP SOLENOID ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 109 ST OP SOLENOID ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1547160010 S TOP SOLENOID 1 020 0112360816 B O L T 2 030 0401250080 PLAIN W ASHER 2 040 1733160150 S TOP LEVER 1 050 1547160162 S TOP LEVER 1 060 0401250060 PLAIN W ASHER 3 070 055255060[...]

P A GE 110 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403 — AL TERNA T OR ASSY . AL TERNA T OR ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 111 KUBO T A D1403 — AL TERNA T OR ASSY . AL TERNA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1642764010 A L TERNA TOR ASSY . 1 02 0 T A04074020 D YNAMO ST A Y 1 030 0117351000 B O L T 1 040 0115360830 B O L T 1 050 0451260080 LOCK W ASHER 1[...]

P A GE 112 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— AL TERNA T OR (COMPONENTS) ASSY . AL TERNA T OR (COMPONENTS) ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 113 AL TERNA T OR (COMPONENTS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1642764010 A L TERNA T OR ASSY . ..................... 1 ....... INCLUDES ITEMS W/* 020* 1642764110 A L TERNA TOR PULLEY 1 030* 1588192010 NUT 1 040* 1588164150 COLLAR 1 050*[...]

P A GE 114 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— F AN ASSY . F AN ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 115 F AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1734574110 F AN 1 020 1981874150 F A N COLLAR 1 030 0175450625 FLANGE BOL T 4 040 1728874280 F A N DRIVE PULLEY 1 050 0571200720 F EA THER KEY 1 060 1726697011 V B EL T ...........................[...]

P A GE 116 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403 — W A TER FLANGE AND THERMOST A T ASSY . W A TER FLANGE AND THERMOST A T ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 117 W A TER FLANGE AND THERMOST A T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1551272702 W A TER FLANGE COMP . ................ 1 ....... INCLUDES ITEMS W/* 020* 1733173342 WA TER RETURN PIPE 1 030 1576672920 W A TER FLANGE GASKET 1 040 0112350822[...]

P A GE 118 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403— W A TER PUMP ASSY . W A TER PUMP ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 119 W A TER PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1552173033 W A TER PUMP ASSY . .................... 1 ....... INCLUDES ITEMS W/* 020* 1552173550 BEARING 1 030* 1666173510 IMPELLER 1 040* 1666173050 MECHANICAL SEAL ASSY . 1 050* 15521735[...]

P A GE 120 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) RADIA T OR ASSY . KUBO T A D1403— RADIA T OR ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 121 RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1559672060 RADIA T OR ASSY . .......................... 1 ....... INCLUDES ITEMS W/* 020* 1552172330 F A N S HRO U D 1 030* 1527272020 CAP ASSY . .................................... 1 .....[...]

P A GE 122 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) KUBO T A D1403 — FUEL FIL TER ASSY . FUEL FIL TER ASSY .[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 123 FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1707643012 FUEL FIL TER ASSY . ...................... 1 ....... INCLUDES ITEMS W/* 030* 1552143522 F I L TER HANDLE 1 040* 1552143672 G A S K E T 1 050* 1552143552 HANDLE RET AINER 1 060* [...]

P A GE 124 — DCA-10SPX3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (01/17/11) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 da ys. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges added to t he in voice. All shipments are F .O .B. point o[...]

DCA-10SPX3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (01/17/11) — PAGE 125 NO TE P A GE[...]

P ARTS AND OPERA TION MANUAL OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427[...]