Multiquip DCA-400SSV manuale d’uso

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (04/19/06) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-400SSV 60 Hz GENERA TOR P ARTS LIST NO . C3871301004[...]

P A GE 2 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 3 1 © COPYRIGHT 2006, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademar ks are the proper ty of thier respecti[...]

P A GE 4 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT TT TT TT TT [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer [...]

P A GE 6 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MV S S 0 0 4 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o n o i t [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 7 1 DCA-400SSV— DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . n i n o i s n e m i D A) . m m 0 6 0 , 1 ( . n i 3 7 . 1 4G ) . m[...]

P A GE 8 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-400SSV Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and understands [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 9 1 DCA-400SSV— SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear appro v ed eye and hearing protection. Other i[...]

P A GE 10 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-400SSVWhisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The operator MU[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 11 1 DCA-400SSV— R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these hazards: NEVER use [...]

P A GE 12 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulated gl[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 13 1 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A YS [...]

P A GE 14 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) The DCA-400SSVgenerator is equipped with a n umber of safety decals (Figures 2 & 3). These decals are pro vided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machine. Shou[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 15 1 DCA-400SSV— GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Figure 4. T ypical Generator Grounding Application DCA-400SSV— INST ALLA TION[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will n[...]

P A GE 18 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— GENERAL INFORMA TION DCA-400SSVWhisperwatt™ Series Familiarization Generator The MQ P ower Model DCA-400SSVis a 320 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tr anspor t) pow er source f or telecom si[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 19 1 DCA-400SSV— MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A s e l c a t p e c e R t u p t u O 2y l b m e s s A l e n a P l a n i m r e T t u p t u O 3y l b m e s[...]

P A GE 20 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Figure 6. Generator Control Panel 8 . P anel Light Switch – When activ ated will tur n on control panel light. 9. V oltage Regulator Contr ol – Allows ±15% manual adjustment of the generator’ s output v oltage. 10 . Main Cir cuit Breaker – This three-pole, 1,[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 21 1 DCA-400SSV— GENERA T OR CONTR OL P ANEL Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant le v el, and loss of magnetic pickup . These conditions can be observed by monitoring the LED status indi[...]

P A GE 22 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Figure 7. Engine Operating Panel DCA-400SSV— ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-400SSV Engine Operating Panel (Figure 7). 1. T achometer – Indicates engine speed in RPM’ s for 60 Hz operation. This meter[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 23 1 NO TE P A GE[...]

P A GE 24 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 100[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 25 1 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . The[...]

P A GE 26 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Figure 12. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 12). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect the[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 27 1 DCA-400SSV— LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. General[...]

P A GE 28 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV — GENERA T OR OUTPUTS Generator Amperage T ables 8 and 9 describe the generator’ s current output capa- bility for both 1Ø-phase and 3Ø phase applications. e l b a l i a v A s e g a t l o V . 7 e l b a T e s a h P e e r h T ) e l b a h c t i w S ( V 8[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 29 1 Maximum Amps T able 10 shows the maxim um amps the generator can pro- vide. DO NO T e xceed the maximum amps as listed. How to Read the Output T erminal Gauge . The AC ammeter and AC voltmeter change-over switches on the control panel DO NO T eff ect the generator output.[...]

P A GE 30 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Figure 20. V oltage Chang e-Over Board 240V Configuration UVW O T erminal Output V oltages V ar ious output v oltages can be obtained using the UVWO output ter minal lugs. The v oltages at the ter minals are de- pendent on the placement of the jumpers plates (6) on th[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 31 1 DCA-400SSV— OUTPUT TERMINAL P ANEL CONNECTIONS 2. Connect the load wires to the UVWO terminals as shown in Figure 26. 3Ø-480V UVWO T erminal Output V oltages 1 . Jumper the voltage change-over board for 480V operation as shown in Figure 25. This configuration uses 6 ju[...]

P A GE 32 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— PRE-SETUP Figure 29. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the V olv o Eng[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 33 1 DCA-400SSV— PRE-SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 31). Figure 31. Only Fill on Level Ground ONL Y! use #2 diesel[...]

P A GE 34 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Coolant (Antifreeze/Summer Coolant/W ater) V OL V O recommends V OL V O antifreez e/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the V OL V O Engine Owner's Manual f o[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 35 1 DCA-400SSV— PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET position whe[...]

P A GE 36 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) 5. V erify that the Engine Running status LED on the MPEC unit (Figure 43) is ON (lit) after the engine has been star ted. Figure 43. Engine Running LED (ON) Starting (Manual) 1. In cold weather conditions, press and hold the pre-heat button (Figure 39) for at least 5[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 37 1 DCA-400SSV— GENERA T OR ST ART -UP PROCEDURE (MANU AL) Figure 46. V oltage Adjust Control Knob Figure 47. Ammeter (No Load) 8 . The ammeter (Figure 47) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of current [...]

P A GE 38 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) 1 . P erf or m steps 1 through 5 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 2. Place the engine speed switch (Figure 53) in the HIGH position 4. Continue operating the generator as outlined in the Manual Start-up procedure (star t [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 39 1 Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed s witch (Figure 55) in the “ LO W ” (down) position. Figure[...]

P A GE 40 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use T able 14 as a gener al[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 41 1 Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner more frequently if th[...]

P A GE 42 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if necessary with fre[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 43 1 DCA-400SSV— MAINTENANCE T o ensure adequate star ting capability , alwa ys h ave po w er applied to the generator's internal battery c harger . NOTE Figure 61. Battery Charger & Jacket W ater Heater P ower Connections Jac ket W ater Heater and Internal Batter y[...]

P A GE 44 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— TRAILER MAINTENANCE 7. Coupler - T ype of hitch used on the trailer f or to wing. 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 45 1 DCA-400SSV— TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 62) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks, kinks[...]

P A GE 46 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 47 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 64. Wheel Lug Nuts Tightening Sequence DCA-400SSV— TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be s[...]

P A GE 48 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— TRAILER WIRING DIA GRAM Figure 65. T railer/T owing V ehicle Wiring Diagram[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 49 1 DCA-400SSV— GENERA T OR WIRING DIA GRAM Figure 66. Generator Wiring Diagram[...]

P A GE 50 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV — ENGINE WIRING DIA GRAM (S/N 3722759 AND BELO W) Figure 67. Engine Wiring Diagram 9S/N 3722759 AND BELO W[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 51 1 Figure 68. Engine Wiring Diagram (S/N 3722760 AND ABO VE) DCA-400SSV — ENGINE WIRING DIA GRAM (S/N 3722760 AND ABO VE)[...]

P A GE 52 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 19 shown below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or s[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 53 1 DCA-400SSV— TROUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooting th[...]

P A GE 54 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— TROUBLESHOO TING (DIA GNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself . The malfunction can be deter mined by e xamining the flashing pattern of the diagnostic lamp [...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 55 1 NO TE P A GE[...]

P A GE 56 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order . QTY . Column Number s Used - Item quantity can be indicated by a nu[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 57 1 DCA-400SSV— SUGGESTED SP ARE P AR TS DCA-400SSVWHISPER W A TTGENRA T OR W/V OL V O PENT A T AD1241GE DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 1 ......... V3827266 ........... HOSE, RADIA T OR UPPER 1 ......... V3827265 ........... HOSE, RADIA T OR LO WER 1 ....[...]

P A GE 58 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 59 1 DCA-400SSV— GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3110100902 ROTOR ASSY . 1 1 - 1 FIELD ASSY . 1 1- 2 0601842401 R ESIST OR 80W 300K 2 1- 3 0601823282 RECTIFIER, RM50TC-24 1 1- 4 0018205020 HEX SOCKET HEAD CAP SCREW 2 1-4A 0[...]

P A GE 60 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) GENERA T OR ASSY . (CONT .) DCA-400SSV— GENERA T OR ASSY . (CONT .)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 61 1 DCA-400SSV— GENERA T OR ASSY . (CONT .) GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 3 0010106060 HEX HEAD BOL T 4 13 A 0040006000 SPRING W ASHER 4 13 B 0041206000 PLAIN W ASHER 4 1 4 C3154400003 SUCTION CO VER 1 1 5 0017106016 HEX HEAD BOL T 8 1 6 C3[...]

P A GE 62 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 63 1 DCA-400SSV— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3352101303 OPERA TING P ANEL 1 2 0017106016 HEX, HEAD BOL T 8 3 0207006000 HEX, NUT 4 4 0602101000 BA TTER Y SWITCH ................................[...]

P A GE 64 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 65 1 DCA-400SSV— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3214001502 CONTROL BO X 1 2 0601801170 CURRENT TRANSFORMER, CW -5L 750/5A 3 3 0027106016 MACHINE SCREW 6 4 0601807514 CIRCUIT BREAKER, 1000A 1 5 0601820625 A U T O MA TIC [...]

P A GE 66 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) CONTROL BO X ASSY . (CONT .) DCA-400SSV— CONTR OL BO X ASSY . (CONT)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 67 1 DCA-400SSV— CONTR OL BO X ASSY . (CONT) CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 8 0601810575 D I A GNOSTIC LAMP , DC24V 1 3 9 0601831205 RESET SWITCH 1 4 0 C3267600004 RE S I S T O R UNIT , 1/4W 39/120 OHM 1 4 1 0027105020 MACHINE SCREW 1 4 2 00[...]

P A GE 68 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 69 1 DCA-400SSV— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3924200154 ENGINE AND RADIA T OR SET ....................... 1 ................ INCLUDES ITEMS W/ * 1-1 * V3827643 ELEMENT , AIR CLEANER .................[...]

P A GE 70 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 71 1 DCA-400SSV— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 6 0802011104 PLUG 1 3 7 0150000018 O-RING 1 3 8 0017106025 HEX, HEAD BOL T 2 3 9 0199900900 DRAIN HOSE 1 4 0 0605515094 HOSE BAND 2 4 1 0191302200 O VERFLO[...]

P A GE 72 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GRE[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 73 1 DCA-400SSV— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8221860203 SET BO ARD , OUTPUT TERMINAL 1 2 0801830404 OUTPUT TERMINAL 8 3 0801830904 HEX, HEAD BOL T 8 4 0039320000 HEX, NUT 1 6 5 0040020000 SPRING W ASHER 2 4 6 004[...]

P A GE 74 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 75 1 DCA-400SSV— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0168614551 BA TTER Y 2 2 0805000804 BA TTER Y SHEET 2 3 3972250004 BA TTER Y BAND 1 4 0805002904 BA TTER Y BOL T 2 5 0037808000 WING NUT 2 6 0040008000 SPRING W ASHER 2 7 0041208[...]

P A GE 76 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 77 1 DCA-400SSV— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3331100502 MUFFLER 1 2 0019210025 HEX, HEAD BOL T 4 3 C3334000703 EXHA UST PIPE 1 4 C3334000803 EXHA UST PIPE 1 5 0602325085 SEAL CLAMP 1 6 C3334200804 G A S K E T 1 7 0010316070 HEX[...]

P A GE 78 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 79 1 DCA-400SSV— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3364001703 FUEL T ANK 1 1- 1 0605505005 CA P , FUEL T ANK 1 1-1A 0601850505 K E Y 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100425 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE BAND[...]

P A GE 80 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 81 1 DCA-400SSV— ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3414002802 BASE 1 2 C3414100104 CA P , FUEL T ANK 1 3 C3414100704 FLOOR P ANEL 1 4 C3414100604 FLOOR P ANEL 1 5 0019208020 HEX, HEAD BOL T 2 6 6 C3424001204 FRONT FRAME 1 6[...]

P A GE 82 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENCLOSURE #2 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 83 1 ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3444002203 REAR FRAME 1 2 8195151204 LOUVER P ANEL 1 3 C3454700104 LOUVER P ANEL 2 4 8175151204 LOUVER P ANEL 1 5 0207006000 HEX, NUT 2 2 6 C3444001702 REAR FRAME 1 6 A 8225940104 LINING 1 7 0017108020 HEX,[...]

P A GE 84 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENCLOSURE #2 ASSY . (CONT .) ENCLOSURE #2 ASSY . (CONT .)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 85 1 ENCLOSURE #2 ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 6 0845050704 S T A Y 4 2 7 0207006000 HEX, NUT 8 2 8 0805011304 S T OPPER, DOOR 1 2 9 0805011204 S T OPPER, DOOR 1 3 0 0207006000 HEX, NUT 4 3 1 0845047104 HINGE 2 31 A 0845045004 W ASHER 2 3 2 0845[...]

P A GE 86 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENCLOSURE #3 ASSY . ENCLOSURE #3 ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 87 1 ENCLOSURE #3 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C3454202902 SPLASHER P ANEL 4 2 0019108065 HEX, HEAD BOL T 6 2 A 0042308000 SPRING W ASHER 6 2 B 0042408000 PLAIN W ASHER 6 3 C3454102603 SIDE P ANEL 1 3 A C3494409304 LINING 1 4 C3454102703 SIDE P ANEL 1 4 [...]

P A GE 88 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— ENCLOSURE #3 ASSY . (CONT) ENCLOSURE #2 ASSY . (CONT .)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 89 1 ENCLOSURE #2 ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 6 8195151004 LOUVER P ANEL 4 1 7 3875151304 LOUVER P ANEL 1 1 8 0207006000 HEX, NUT 3 0 1 9 C3454303104 DUCT 1 19 A C3494409804 LINING 1 2 0 C3454303204 DUCT 1 20 A C3494409904 LINING 1 2 1 C3454303[...]

P A GE 90 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 91 1 DCA-400SSV— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901390 R UBBER SEAL 6 2 0228901075 R UBBER SEAL 4 3 0228900825 R UBBER SEAL 4 4 0228901410 R UBBER SEAL 1 5 0228800445 R UBBER SEAL 4 6 0228900790 R UBBER SEAL 2 7 022[...]

P A GE 92 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) DCA-400SSV— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 93 1 DCA-400SSV— NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 C3551002303 DECAL; HANDLING PROCEDURES ....................................... 1 ..... C 35 10 0 2 3 0 1- 2 C9522100003 DECAL; CA UTION ..........................[...]

P A GE 94 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06)[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 95 1 NAME PLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5- 4 B9511100304 DECAL; W ARNING .............................................................. 1 ......... B91110030 5- 5 B9511100404 D EC A L; W ARNING ELECTRIC SHOCK HAZARD .............. 1 ......[...]

P A GE 96 — DCA-400SSV— OPERA TION AND P ARTS MANU AL — REV . #0 (04/19/06) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multiquip?[...]

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 97 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET [...]