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Miller Electric 456 CV manuale d’uso - BKManuals
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Miller Electric 456 CV manuale d’uso

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La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Miller Electric 456 CV descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

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Innanzitutto, il manuale d’uso Miller Electric 456 CV dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Miller Electric 456 CV
- nome del fabbricante e anno di fabbricazione Miller Electric 456 CV
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Miller Electric 456 CV
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

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Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Miller Electric 456 CV non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Miller Electric 456 CV e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Miller Electric in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Miller Electric 456 CV, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Miller Electric 456 CV, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Miller Electric 456 CV. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    OM-188 422F June 2001 Processes Description Arc Welding Power Source Multiprocess W elding R Phoenix 456 CC/CV (400 V olt Models) Visit our website at www.MillerWelds.com[...]

  • Pagina 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW eld[...]

  • Pagina 3

    The following terms are used interchangeably throughout this manual: TIG = GT AW Stick = SMAW T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Pagina 4

    dec_con1 10/95 Declaration of Conformity For European Community (CE) Products Manufacturer ’s Name: Miller Electric Mfg. Co. Manufacturer ’s Address: 1635 W . Spencer Street Appleton, WI 54914 USA Declares that the product: Phoenix  456 CC/CV conforms to the following Directives and Standards: Directives Electromagnetic compatibility Directi[...]

  • Pagina 5

    OM-188 422 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “ Note ” ; not safety related. This group of symbols means W arning! [...]

  • Pagina 6

    OM-188 422 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly of f from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 an[...]

  • Pagina 7

    OM-188 422 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.[...]

  • Pagina 8

    OM-188 422 Page 4 1-5. EMF Information Considerations About W elding And The Ef fects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However , after examining more than 500 studies spanning 17 ye[...]

  • Pagina 9

    OM-188 422 Page 5 SECTION 1 – CONSIGNES DE SECURITE – LIRE A V ANT UTILISA TION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette proc é dure pr é sente des risques de danger ! Ceux-ci sont identifi é s par des symboles adjacents aux directives. Y Identifie un message de s é curit é particulie[...]

  • Pagina 10

    OM-188 422 Page 6 Le rayonnement de l ’ arc du proc é d é de soudage g é n è re des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provoquer des br û lures dans les yeux et sur la peau. Des é tincelles sont projet é es pendant le soudage. LES RA YONS DE L ’ ARC peuvent pro- voquer des br û lures dan[...]

  • Pagina 11

    OM-188 422 Page 7 1-3. Dangers suppl é mentaires en relation avec l ’ installation, le fonctionnement et la maintenance Risque D ’ INCENDIE OU D ’ EXPLOSION. D Ne pas placer l ’ appareil sur , au-dessus ou à proxi- mit é de surfaces infllammables. D Ne pas installer l ’ appareil à proximit é de produits inflammables D Ne pas surcharg[...]

  • Pagina 12

    OM-188 422 Page 8 1-4. Principales normes de s é curit é Safety in W elding and Cutting, norme ANSI Z49.1, de l ’ American Wel- ding Society , 550 N.W . Lejeune Rd, Miami FL 33126 Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Of fice, W ashington, D.C. 20402. Recommended Safe Practice for[...]

  • Pagina 13

    OM-188 422 Page 9 SECTION 2 – DEFINITIONS 2-1. Manufacturer ’ s W arning Label Definitions W arning! W atch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 W ear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves. 1.2 Protect yo[...]

  • Pagina 14

    OM-188 422 Page 10 > 60 s V S-179 190-A V V 1 W arning! W atch Out! There are possible hazards as shown by the symbols. 2 Electric shock from wiring can kill. 3 Disconnect input plug or power before working on machine. 4 Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors. 5 Always wait [...]

  • Pagina 15

    OM-188 422 Page 1 1 2-2. Symbols And Definitions A Amperage Panel Alternating Current (AC) V V oltage Output Circuit Breaker Remote On Of f Gas Tungsten Arc W elding Negative V oltage Input Direct Current (DC) Positive Inductance Protective Earth (Ground) Constant Current Constant V oltage Foot Control Line Connection Arc Force Shielded Metal Arc W[...]

  • Pagina 16

    OM-188 422 Page 12 2-3. Manufacturer ’ s Rating Label S-184 765 / S-184 763[...]

  • Pagina 17

    OM-188 422 Page 13 SECTION 3 – INST ALLA TION 3-1. Specifications Input Power Rated W elding Output Amperage Range V oltage Range Maximum Open- Circuit Amperes Input At Rated Load Output 60 Hz, Three-Phase V oltage DC 400 V KV A KW Three Phase 450 A @ 38 V o lts DC, 100% Duty Cycle; 565 A @ 38 V o lts DC, 60% Duty Cycle 5 – 600 10 – 38 95 31 [...]

  • Pagina 18

    OM-188 422 Page 14 3-3. V olt-Ampere Curves V olt-ampere curves show mini- mum and maximum voltage and amperage output capabilities of unit. Curves of other settings fall be- tween curves shown. va_curve1 4/95 – SA-181 561 / SA-181 562 CC Modes CV Modes 3-4. Dimensions And W eight Hole Layout Dimensions F A 14-21/64 in (363.9 mm) A B 20-3/4 in (5[...]

  • Pagina 19

    OM-188 422 Page 15 3-5. Selecting A Location loc_2 3/96 - ST -800 61 1 / ST-802 260 1 Lifting Forks Use lifting forks to move unit. Extend forks beyond opposite side of unit. 2 Lifting Handles Use handles to lift unit. 3 Hand Cart Use cart or similar device to move unit. 4 Rating Label Use rating label to determine input power needs. 5 Line Disconn[...]

  • Pagina 20

    OM-188 422 Page 16 3-6. W eld Output T erminals And Selecting Cable Sizes Y ARC WELDING can cause Electromagnetic Interference. T o reduce possible interference, keep weld cables as short as possible, close together , and down low , such as on the floor . Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this weld[...]

  • Pagina 21

    OM-188 422 Page 17 3-7. Remote 14 Receptacle Information Socket* Socket Information 24 VOL TS AC A 24 volts ac. Protected by circuit breaker CB2. 24 VOL TS AC B Contact closure to A completes 24 volts ac con- tactor control circuit. AJ B K I 1 15 VOL TS AC I 1 15 volts ac. Protected by circuit breaker CB1. B C L NH D M G 1 15 VOL TS AC J Contact cl[...]

  • Pagina 22

    OM-188 422 Page 18 3-8. 1 15 V olts AC Duplex Receptacle Ref. ST-801 524-A 1 1 15 V 7 A AC Receptacle Power is shared between duplex receptacle and Remote 14 recep- tacle (see Section 3-7). 2 Circuit Breaker CB1 3 Circuit Breaker CB2 CB 1 protects 1 15 volts ac portion of duplex receptacle and Remote 14 receptacle from overload. CB2 protects 24 vol[...]

  • Pagina 23

    OM-188 422 Page 19 3-10. Connecting Input Power ssb2.4* 1/94 – ST -801 523-B / ST -801 946 T ools Needed: 5/16 in Input Filter Board L1 =GND/PE Y Always connect grounding conductor first. Y T urn Off welding power source, and check voltage on input capacitors a c - cording to Section 5-3 before proceeding. Check input voltage available at site. R[...]

  • Pagina 24

    OM-188 422 Page 20 SECTION 4 – OPERA TION 4-1. Front Panel Controls 1 Power Switch . The fan motor is thermostatically controlled and only runs when cooling is needed. 2 V oltmeter (see Section 4-2) 3 Ammeter (see Section 4-2) 4 V/A (V oltage/Amperage) Adjust Control 5 V oltage/Amperage Control Switch For front panel control, place switch in Pane[...]

  • Pagina 25

    OM-188 422 Page 21 4-2. Meter Functions The meters display the actual weld output values for approximately three seconds after the arc is broken. NOTE Mode Meter Reading At Idle Lift-Arc T rigger Hold TIG (GT AW) VA Blank Preset Amps 85 TIG (GT AW) Blank Preset Amps VA 85 MIG (GMAW) Preset V olts Blank VA 24.5 Pulsed MIG (GMA W-P) Pulse Display Pul[...]

  • Pagina 26

    OM-188 422 Page 22 4-3. Mode Switch Settings The SMAW modes provide the Adaptive Hot Start  feature, which automatically increases the output amperage at the start of a weld should the start require it. This eliminates electrode sticking at arc start. NOTE Mode Output Control Lift-Arc T rigger Hold TIG (GT AW) Select: or Amp Requires: Control TI[...]

  • Pagina 27

    OM-188 422 Page 23 4-4. Lift-Arc TIG Procedure With Mode switch in the Lift-Arc TIG position, start an arc as follows: 1 TIG Electrode 2 W orkpiece T ouch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds , and slowly lift electrode. An arc will form when electrode is lifted. Normal open-circuit volt[...]

  • Pagina 28

    OM-188 422 Page 24 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Cracked T orch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And T ighten W [...]

  • Pagina 29

    OM-188 422 Page 25 5-3. Removing Case and Measuring Input Capacitor V oltage Turn Of f welding power source, an d disconnect input power . 1 Outside Handle Screws T o loosen top, remove two outside handle screws from both handles and all side bolts. 2 Interconnecting Board PC2 3 V oltmeter Measure the dc voltage across th e screw terminals on RC3 a[...]

  • Pagina 30

    OM-188 422 Page 26 5-4. V oltmeter/Ammeter Help Displays . Al l directions are in reference to th e front of the unit. All circuitry referred to is located inside the unit. 1 Help 1 Display Indicates a malfunction in the pri- mary power circuit. If this display is shown, contact a Factory Autho- rized Service Agent. 2 Help 2 Display Indicates a mal[...]

  • Pagina 31

    OM-188 422 Page 27 5-5. T roubleshooting T rouble Remedy No weld output; unit completely inop- erative. Place line disconnect switch in On position (see Section 3-10). Check and replace line fuse(s), if necessary , or reset circuit breaker (see Section 3-10). Check for proper input power connections (see Section 3-10). No weld output; meter display[...]

  • Pagina 32

    OM-188 422 Page 28 SECTION 6 – ELECTRICAL DIAGRAM Figure 6-1. Circuit Diagram For Welding Power Source[...]

  • Pagina 33

    OM-188 422 Page 29 192 795[...]

  • Pagina 34

    OM-188 422 Page 30 SECTION 7 – P ARTS LIST . Hardware is common and not available unless listed. 802 261-C 1 2 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 39 40 41 42 4 44 45 46 48 49 50 46 51 53 54 58 59 62 63 64 65 4 PC1 PC2 3 66 4 5 6 7 8 30 34 35 36 37 38 36 43 47 60 61 10 52 55 56 57 67 802 261 Figure 7-1. Complete As[...]

  • Pagina 35

    OM-188 422 Page 31 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly Quantity 1 187 234 COVER, top 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 195 585 HANDLE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Pagina 36

    OM-188 422 Page 32 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly (Continued) Quantity 54 HD1 168 829 TRANSDUCER, current 1000A max 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 174 992 KNOB, pointer .840dia x .250 ID 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Pagina 37

    OM-188 422 Page 33 Notes[...]

  • Pagina 38

    OM-188 422 Page 34 Notes[...]

  • Pagina 39

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 7/00 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o[...]

  • Pagina 40

    PRINTED IN USA  2001 Miller Electric Mfg. Co. 1/01 Miller Elect ric Mfg. Co. An I l li noi s T ool W orks Company 1635 W est S pencer Street Applet on, W I 5 4914 USA International He adquarte rs – USA USA Phone: 920-735-4505 Auto-A t t ended USA & C anada F AX: 920-735-4134 Int ernational F AX: 920-735-4125 European Headquarte rs – Unit[...]