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Lincoln Electric IM524-D manuale d’uso - BKManuals

Lincoln Electric IM524-D manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Lincoln Electric IM524-D. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Lincoln Electric IM524-D o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Lincoln Electric IM524-D descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Lincoln Electric IM524-D dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Lincoln Electric IM524-D
- nome del fabbricante e anno di fabbricazione Lincoln Electric IM524-D
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Lincoln Electric IM524-D
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Lincoln Electric IM524-D non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Lincoln Electric IM524-D e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Lincoln Electric in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Lincoln Electric IM524-D, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Lincoln Electric IM524-D, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Lincoln Electric IM524-D. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    IM524-D October , 2001 For use with machines having Code Numbers: 10365 10511 10366 10512 10433 10520 10434 10607 10449 10610 INVER TEC PO WER W A VE 450 TM OPERA TOR’S MANUAL Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by proper install[...]

  • Pagina 2

    FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b . Operate engines in open, well-v entilated areas or vent the engine e xhaust fumes outdoors. ____________________________________________[...]

  • Pagina 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cov er plates to protect your e yes from sparks and the ra ys of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b . Use suitab le clothing made from durable flame-resistant material to protect your[...]

  • Pagina 4

    FOR ELECTRICALL Y powered equipment. 8.a. T ur n off input power using the disconnect switch at the fuse bo x before working on the equipment. 8.b . Install equipment in accordance with the U .S. National Electrical Code, all local codes and the manuf acturer’ s recommendations. 8.c. Ground the equipment in accordance with the U .S. National Elec[...]

  • Pagina 5

    iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ P our votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté P our Soudage A L ’Arc 1. Protegez-vous contre la secousse électrique: a. Les circui[...]

  • Pagina 6

    Thank You f or selecting a QU ALITY product by Lincoln Electric. W e want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we hav e in br inging this product to you! Read this Operators Man ual completely bef ore attempting to use this equipment. Sav e this manual and keep it handy f or quick ref erenc[...]

  • Pagina 7

    T ABLE OF CONTENTS vi vi PO WER W A VE 450 Page Safety .................................................................................................................................................i-iv Installation ............................................................................................................................. Sectio[...]

  • Pagina 8

    vii vii PO WER W A VE 450 W eld from Memory , Dual Procedur e Overlay .....................................................................B-11 Dual Wire Feeders, Dual Pr ocedure Overlay......................................................................B-13 Limits Overlay ..........................................................................[...]

  • Pagina 9

    PO WER W A VE 450 TECHNICAL SPECIFICA TIONS - POWER WA VE 450 INPUT - THREE PHASE 50/60 HZ. ONL Y Input V olta g es: 200 230 400 460 575 Input Currents @ 500A/40 VDC 87 76 44 38 32 @ 450A/38 VDC 75 65 38 32 28 RA TED OUTPUT Duty Cyc le Amps V olts at Rated Amperes 200 - 60% Duty Cycle 500 40 VDC 230/400/460 - 60% Duty Cycle 500 40 VDC 460/575 - 60%[...]

  • Pagina 10

    Read this entire installation section before y ou start installation. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should perform this installation. • T ur n the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. • Always connect the Power W[...]

  • Pagina 11

    Failure to follow these instructions can cause immedi- ate failure of components within the welder . GROUND CONNECTIONS The frame of the welder must be grounded. A ground terminal marked with the symbol is located inside the reconnect/input access door for this purpose. See your local and national electrical codes for proper gr ound- ing methods. S[...]

  • Pagina 12

    INST ALLA TION A-4 A-4 PO WER W A VE 450 2 3 1 FIGURE A.3 – FRONTP ANEL/BACK P ANEL 4 (OUT) (IN) 6 5 1 WORK TERMINAL 2 ELECTRODE TERMINAL 3 REMOTE CONTROL AMPHENOL RECEPT ACLE 4 WA TER COOLING FITTINGS (ON ACCESS P ANEL) 5 WIRE FEEDER CONNECTIONS (ON BACK P ANEL) 6 ELECTRODE TERMINAL T o reconnect your machine for the pr oper input volt- age, see[...]

  • Pagina 13

    OPERA TION B-1 B-1 PO WER W A VE 450 OPERA TING INSTRUCTIONS Read and understand this entire section of operating instructions before operating the machine. SAFETY INSTRUCTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet cloth- ing. • Insulate yourself from the work and gr ound. • Always[...]

  • Pagina 14

    QUICK ST ART REFERENCE FOR USING THE PROCESS SELECTION OVERLA Y Read and understand the “Controls and Settings” and “Operating Overlays” sections of this manual before using the following Quick Start Reference pr ocedure to operate the Power W ave. NOTE: Selection of certain options may limit the selection of subsequent options. Step 1: Sel[...]

  • Pagina 15

    GENERAL DESCRIPTION The INVERTEC Power W ave power source is a high performance, digitally controlled inverter welding power source capable of complex, high-speed wave- form control. It uses thr ee-phase input power only . The Power W ave is designed to be used as a synergic welding system in conjunction with a wire feeder . SYNERGIC WELDING The Po[...]

  • Pagina 16

    CONTROLS AND SETTINGS All operator controls and adjustments ar e located on the case front of the Power W ave. Refer to Figure B.1 and corresponding explanations. FIGURE B.1 – CASE FRONT CONTROLS CASE FRONT CONTR OLS Refer to Figure B.1 for the location of the following controls: 1. LCD DISPLA Y : Provides welding pr ocedure infor- mation and par[...]

  • Pagina 17

    OPERA TING OVERLA YS O VER VIEW The Power W ave is controlled by a panel of keys (key- pad) located on the front of the machine. The opera- tor can access controls by placing an overlay over the keys. An OVERLA Y is a special plastic sheet with a number of keys and symbols printed on one side and a bar code printed on the other . See Figure B.2. Th[...]

  • Pagina 18

    O VERLA Y TYPES Four types of overlays can be used with the Power W ave. 1. Process Overlays. These overlays are used to create, save and r ecall specific welding proce- dures by selecting and adjusting the various weld- ing settings that have been programmed into the Power W ave at the factory . 2. W eld From Memory Overlays . These overlays (also[...]

  • Pagina 19

    1. LCD DISPLA Y WINDOW : Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears on the display for a few seconds: LINCOLN ELECTRIC VERSION X.X This display is followed by: OVERLA Y ID NUMBER = 1 A welding procedur e is made up of seven compo- nents: process, material type, wir e diameter , [...]

  • Pagina 20

    3. ELECTRODE CLASS UP/DOWN: Use the ELEC- TRODE CLASS UP or DOWN keys to select from the material types available for the selected process. Pr ess the ELECTRODE CLASS UP or DOWN key until the desired material type is dis- played. 4. ELECTRODE SIZE UP/DOWN: Use the ELEC- TRODE SIZE UP or DOWN keys to select from the wire diameters available for the [...]

  • Pagina 21

    10. RECALL FROM MEMOR Y KEY : This key is used to recall an existing pr ocedure fr om memory . Y ou can recall and use any of the pr eviously created welding procedur es that are stor ed in one of the eight memory locations. Simply press the RECALL FROM MEMOR Y key and then the appropriate MEMOR Y LOCA TION NUMBER key . If you press the RECALL FROM[...]

  • Pagina 22

    1. LCD DISPLA Y WINDOW: Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears in the display window for a few seconds: LINCOLN ELECTRIC V ersion X.X This display is followed by: OVERLA Y ID NUMBER = 2 This message is then replaced by the following message: SELECT A MEMOR Y LOCA TION 2. MEM[...]

  • Pagina 23

    1. LCD DISPLA Y WINDOW: Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears in the display window for a few seconds: LINCOLN ELECTRIC V ersion X.X This display is followed by: OVERLA Y ID NUMBER = 3 This message is then replaced by the following message: SELECT A MEMOR Y LOCA TION 2. MEM[...]

  • Pagina 24

    When a pair of welding procedur es are r ecalled from memory , the display window will show the procedur e description, wire feed speed, and the preset voltage or ar c length trim of the LAST pro- cedure welded with. With this overlay in place, the wire feed speed and the preset voltage or ar c length trim can be changed from the wir e feeder . The[...]

  • Pagina 25

    1. LCD DISPLA Y WINDOW: Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears in the display window for a few seconds: LINCOLN ELECTRIC VERSION X.X This display is followed by: OVERLA Y ID NUMBER = 9 2. WIRE FEEDERS MEMOR Y CHART : The active welding procedur e is determined by the active [...]

  • Pagina 26

    1. LCD DISPLA Y WINDOW: Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears in the display window for a few seconds: LINCOLN ELECTRIC V ersion X.X This display is followed by: OVERLA Y ID NUMBER = 4 This message is then replaced by the following message: SELECT A MEMOR Y LOCA TION 2. REC[...]

  • Pagina 27

    Use the LIMIT UP and LIMIT DOWN keys to change the maximum wire feed speed to the desired value. Press the SET LIMIT key again. The new maximum and old minimum wire feed speeds will be dis- played. Use the LIMIT UP and LIMIT DOWN keys to change the minimum wire feed speed to the desired value. Press the SET LIMIT key . The present maximum and minim[...]

  • Pagina 28

    1. LCD DISPLA Y WINDOW: Power up the machine with this overlay in place. When the Power W ave is turned on, the following message appears in the display window for a few seconds: LINCOLN ELECTRIC V ersion X.X This display is followed by: OVERLA Y ID NUMBER = 0 This message is then replaced by the following message: POWER WA VE SETUP 2. WA TER COOLE[...]

  • Pagina 29

    When the “WA TER COOLER PRESSURE” light turns on, release the key . 5. WIRE FEEDER 1 +/- POLARITY KEY : Press this key to change the present voltage sensing polari- ty of wire feeder 1. The pr esent polarity of wire feeder 1 is indicated by the “WIRE FEEDER 1+ POLARITY” light. If wire feeder 1 is set for positive voltage sensing polarity , [...]

  • Pagina 30

    Use the ELECTRODE SENSE LEAD KEY to select either the - output terminal or the electrode sense (67) lead for the positive voltage refer ence. The work sense (21) lead is used only in rare cir cum- stances. For most installations, use the WORK SENSE LEAD KEY to select the - output terminal for the negative voltage refer ence. Consult the factory if [...]

  • Pagina 31

    O VER VIEW OF WELDING PR OCEDURES FLUX CORED ARC WELDING (FCA W) AND GMA W PROCEDURES F or each wire feed speed, a corresponding v oltage is preprogrammed into the machine b y welding e xper ts. This preprogrammed v oltage is the best aver age volt- age f or the procedure at the given wire f eed speed. If the wire f eed speed is changed on the wire[...]

  • Pagina 32

    OPERA TION B-20 B-20 PO WER W A VE 450 T rigger Position 1 GMAW GMAW STICK 1 Pulse GMA W Pulse FCAW FCAW WFS DISPLA Y : WFS DISPLA Y : Wire Feed Speed Wire Feed Speed WFS and WFS and Preset VOL T AGE VOL T AGE Open Arc Length T rim Preset V oltage Current DISPLA Y : DISPLA Y : Arc Length T rim Preset V oltage WFS, WFS, WFS DISPLA Y : WFS DISPLA Y :[...]

  • Pagina 33

    PULSE WELDING Some people hav e trouble getting used to the behavior of the pulsing arc. The parameters progr ammed into the P ower Wa ve hav e been thoroughly tested for their ability to deliv er a sound weld with good appearance. There are, ho we ver , a f ew things to k eep in mind when pulse welding. Spatter levels are often very low with the p[...]

  • Pagina 34

    OPTIONS/ACCESSORIES • Syner gic 7 wire feeder (K632-1) standard speed,or (K632-2) high speed • MAGNUM 400 gun (K471-2) or 550 gun (K598) • Internal water cooler • Undercarriages (Single [K961-1]or Dual [K962-1]Gas Cylinders) • Remote control (stick welding) K941-1 • Amptrols (Hand K963-1 or -2, Foot K870) • Limits Overlay K946-4 • D[...]

  • Pagina 35

    There are two w ater connections on the rear of the P ower Wa ve. See Figure C.1. Connect the water lines between these connectors and those on the wire f eed- er . The water is f ed through the f eeder into the gun. When a water cooler is used, the w ater cooler must be enabled b y using the Setup Overla y . The water cooler contains a flo w switc[...]

  • Pagina 36

    SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • T ur n the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE AND PERIODIC MAINTENANCE Perform the following preventive maintenance at least once every six[...]

  • Pagina 37

    5. Locate two sets of two r esistors on the left side of the machine and three sets of two r esistors on the right side of the machine. See Figure D.1. Do not touch the resistors or any other internal machine component. Using a DC voltmeter , check for any DC voltage that may be present acr oss the termi- nals of each resistor and fr om each resist[...]

  • Pagina 38

    6. Locate the #9 and #12 terminals, identified by the “Dischar ge” labels, on each of the four Switch Boards. See Figur e D.2. 7. Using insulated, needle nose-type jumper leads and insulated gloves, connect one jumper lead to one end of the resistor obtained in step 4. Connect the other jumper lead to the other end of the resistor . 8. Car eful[...]

  • Pagina 39

    PREVENTIVE MAINTENANCE Perform the following preventive maintenance pr oce- dures at least once every six months. It is good prac- tice to keep a preventive maintenance r ecor d; a r ecord tag attached to the machine works best. 1. Remove the hex head scr ews from the sides and top of the machine. Remove the handle bar and the machine wrap-around c[...]

  • Pagina 40

    MAINTENANCE D-5 D-5 PO WER W A VE 450 RECOMMENDED T OOLS FOR INST AL- LA TION OR SER VICE OF COOLER: • absorbent towels • alcohol wipe • 3 mm allen wrench (G3503 only) • sock et wrench • 4 inch long minimum soc ket e xtension • 1/4, 5/16, and 3/8 he x standard depth sock ets • 5/32 allen sock et • medium blade slotted scre wdriver ?[...]

  • Pagina 41

    MAINTENANCE D-6 D-6 G3503-[ ] COOLER PERIODIC MAINTENANCE 1. Preparation: • Alwa ys s witch off the P ower Wa ve machine po wer . • Alwa ys disconnect the P ower W av e machine from ser vice input power . • Do not remove the pump relief v alve ’ s 3/4 in. acorn he x nut or attempt to adjust the relief valv e setting. 2. Remove the G3503-[ ][...]

  • Pagina 42

    MAINTENANCE D-7 D-7 PO WER W A VE 450 FIGURE D.4 – GENERAL COMPONENT LOCA TIONS 1 DISPLA Y BOARD (BACK OF P ANEL) 2 POWER SWITCH 3 MAIN TRANSFORMER 4 AUXILIAR Y TRANSFORMER 5 INPUT RECTIFIER 6 HEA T SINK FINS 7 OUTPUT TERMINALS 8 OVERLA Y BAR CODE SENSORS 9 TERMINAL STRIP (LOCA TION) 9 4 6 3 7 2 8 1 5[...]

  • Pagina 43

    TROUBLESHOOTING E-1 E-1 PO WER W A VE 450 HOW TO USE TROUBLESHOOTING GUIDE This T roubleshooting Guide is designed to be used by the machine Owner/Oper ator . Unauthorized repairs per-f or med on this equipment may result in danger to the technician and machine oper ator and will inv alidate your f actor y warranty . For y our safety , please obser[...]

  • Pagina 44

    Major physical or electrical dam- age is evident when the sheet metal cover(s) are r emoved. Machine is dead – no output – no fans – no displays. Machine has no output – fans are running – display is on – a “click- ing” sound is heard coming fr om the machine. 1. Contact your local authorized Lincoln Electric Field Service Facility [...]

  • Pagina 45

    Machine has no output – no f ans – no displa y . Main input fuses are open, indicating e xcessive input current dra w . Machine has no output – no dis- pla y – fans run. Machine has no output – no dis- pla y – fans run – circuit breaker (5-amp) repeatedly trips. 1. Check f or proper input voltage connections. 2. Make cer tain the reco[...]

  • Pagina 46

    Machine has no output – fans run – display is on. Machine regularly overheats – yel- low light (LED) on the front panel glows, indicating a thermal over- load. The fans run and the display is on. 1. Make sure that the machine was powered up with a pr operly installed overlay . (With no overlay on the machine or an invalid over- lay , the mach[...]

  • Pagina 47

    The voltage and/or wire f eed speed will not adjust to user satis- f action. The voltage and/or wire f eed speed can be adjusted on the wire f eeder but the changes are not shown on the P ower W av e. The Dual Procedure ov erlay is installed. The user cannot change from procedure “ A ” to procedure “ B, ” or vice versa. The displa y can not[...]

  • Pagina 48

    Machine does not respond to ke ys being pressed, or the machine has improper displa ys. Machine displa y reads “ Error Inv alid Overlay , ” or it displays an incorrect ov erlay ID number on pow er-up. Machine displa ys “ ERR OR: S.L. NO T INITIALIZED ” on pow er-up. 1. Each time an overla y is changed make certain that the machine is powere[...]

  • Pagina 49

    The Beeper (Piezoelectric Buzzer) cannot be heard – machine operating normally . The welding parameters that w ere sav ed in memor y are different when recalled. The water cooler does not turn on. The machine beeps without the ke ys being pressed. 1. Background noise ma y be too loud f or user to hear beeper . 1. Make cer tain that a remote contr[...]

  • Pagina 50

    Machine loses output while weld- ing. F ans and display are function- ing properly . F or no apparent reason the weld characteristics hav e changed. Machine often “ noodle welds ” with a par ticular procedure. 1. Check f or proper input voltages (per machine nameplate). 2. Check f or balanced three-phase input supply voltage . 3. Check electrod[...]

  • Pagina 51

    Now A vailab le ...12th Edition The Procedure Handbook of Ar c W elding With ov er 500,000 copies of previous editions pub lished since 1933, the Procedure Handbook is considered by man y to be the “ Bible ” of the arc welding industry . This printing will go fast so don ’ t dela y . Place your order now using the coupon belo w . The hardboun[...]

  • Pagina 52

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German P or tuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P AR[...]

  • Pagina 53

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German P or tuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS PAR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fum[...]

  • Pagina 54

    • Sales and Ser vice through Subsidiaries and Distr ibutors Worldwide • Cle veland, Ohio 44117-1199 U .S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .lincolnelectr ic.com • World's Leader in Welding and Cutting Products •[...]