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Hoshizaki C-100BAF-ADDS manuale d’uso - BKManuals

Hoshizaki C-100BAF-ADDS manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Hoshizaki C-100BAF-ADDS. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Hoshizaki C-100BAF-ADDS o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Hoshizaki C-100BAF-ADDS descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Hoshizaki C-100BAF-ADDS dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Hoshizaki C-100BAF-ADDS
- nome del fabbricante e anno di fabbricazione Hoshizaki C-100BAF-ADDS
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Hoshizaki C-100BAF-ADDS
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Hoshizaki C-100BAF-ADDS non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Hoshizaki C-100BAF-ADDS e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Hoshizaki in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Hoshizaki C-100BAF-ADDS, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Hoshizaki C-100BAF-ADDS, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Hoshizaki C-100BAF-ADDS. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    Hoshizaki “A Superior Degr ee of Reliability” www .hoshizaki.com Models C-100BAF-AD C-100BAF-ADDS Self-Contained Cubelet Hoshizaki America, Inc. Number: 73180 Issued: 10-6-2010 S E RV I C E M A N U A L[...]

  • Pagina 2

    2 IMPOR T ANT Only quali ed ser vice technicians should inst all, ser vice , and maintain the icemaker . No ser vice or maint enance should be under tak en until the t echnician has thoroughl y read this Ser vice Manual. F ailure t o ser vice and maintain the equipment in accordance with this man ual ma y adver sely af fect saf et y , perf orman[...]

  • Pagina 3

    3 Impor tant Safety Inf ormation Throughout this man ual, notices appear t o bring your at tention t o situations which could result in death, serious injur y , or damage to the unit. W ARNING Indicates a hazar dous situation which could r esult in death or serious injury . C A UTION Indicates a sit uation which could result in dama ge to the unit.[...]

  • Pagina 4

    4 CONTENTS Impor tant Saf et y Inf or mation ................................................................................................. 3 I. Specications ...................................................................................................................... 6 II. General Inf or mation .......................................[...]

  • Pagina 5

    5 C . Remo v al and R eplacement of Ev aporator Assembl y Components ............................. 30 1 . Upper Bearing W ear Check .................................................................................. 31 2. Remov al and Replacement of Extruding Head ...................................................... 32 3. Remov al and Replacement [...]

  • Pagina 6

    6 I. Specications A. C-1 0 0B AF -AD , C-1 0 0B AF-ADDS Note: We r eser v e the r ight t o make changes in specications and design without prior notice. AC SUPPLY VOLTAGE 115/60/1 AMPERAGE 4.0 A MINIMUM CIRCUIT AMPACITY 15 A MAXIMUM FUSE SIZE 15 A A PPROXIMATE ICE PRODUCTION A mbient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ([...]

  • Pagina 7

    7 II. General Inf ormation A. Construction 1 . Icemak er Compr essor R ear Float-Operat ed Wat er V alv e Air -Cooled Condenser and Condenser F an Motor F ront Contr ol Bo x W ater Reservoir Ev aporat or Assembl y Gear Motor Upper Rear P anel Suction T emperature Saf et y Drier Bin Contr ol Ther mostat F ig. 1 F ront P anel Louv er T op P anel P ow[...]

  • Pagina 8

    8 2. Ice Making Unit Allen Head C ap Scre w Gear Motor Spline Coupling Housing and Lower Bearing O-Ring Mechanical Seal C ylinder A uger Extruding Head and Upper Bearing Cut ter (motionless) Insulation Allen Head Cap Scr ew with Washer He x Head Bolt with W asher F ig. 2 Ev aporat or Flange[...]

  • Pagina 9

    9 B. Sequence of Operation This icemaker utiliz es a ther mostatic bin control t o switch the gear mot or , fan mot or , and compressor on and of f as needed. This icemaker utiliz es a  oat-operated w at er v al v e in the wat er reser v oir t o allo w wat er into the icemak er as needed. Af t er the pow er s witch is placed in the "ON"[...]

  • Pagina 10

    1 0 III. T echnical Inf or mation A. W at er Cir cuit and R efr igeration Cir cuit 1 . C-1 0 0B AF Series Drier Condenser F an Motor Condenser Compr essor Float-Operat ed W ater V alv e W ater Reservoir W ater Le v el Suction T emperature Saf et y Gear Motor Ev aporat or Assembl y W ater Inlet W ater Supply F ig. 3 C apillar y T ube Over ow Hose[...]

  • Pagina 11

    1 1 B. Wir ing Diagr am 1 . C-1 0 0B AF Series (3W) (ext ernal overload 2.4~3.0A) (internal) (ext ernal) (3W) (ext ernal overload 2.4~3.0A) (internal) (ext ernal) 2. C-1 0 0BAF Ser ies with Optional Dr ain P ump HS-0248[...]

  • Pagina 12

    1 2 3. Sequence Wir ing Diagr am a) F r eez e Cycle P ow er supplied. Gear motor , f an motor , compressor r elay , and compressor energiz e. The  oat-operat ed wat er v al v e allo ws wat er into the r eser v oir as needed t o continue the ice making process . C-1 00BAF Series (3W) (ext ernal overload 2.4~3.0A) (internal) (ext ernal)[...]

  • Pagina 13

    1 3 b) Bin Control Ther mostat Shutdown Ice lls st orage bin to le vel of bin contr ol ther mostat. Bin control ther mostat opens . Gear motor , f an mot or , compressor r elay , and compressor de-energiz e. C-1 00BAF Series (3W) (ext ernal overload 2.4~3.0A) (internal) (ext ernal)[...]

  • Pagina 14

    1 4 c) Low W ater/F reez e-Up Saf ety Shutdown If the wat er supply is int errupted or a fr eeze-up condition occur s, the decr ease in suction line temper atur e causes the suction t emperatur e safety to open and shut do wn the icemaker . See the tab le belo w f or suction temperatur e saf et y cut-out/cut-in temper atur es . Suction T emperat ur[...]

  • Pagina 15

    1 5 d) Gear Motor P rot ect or (e xt er nal ov er load) Shutdown If gear motor amper age e x ceeds 2.4~3.0 amps, the gear mot or prot ect or (e xternal ov er load) operat es independently t o tur n of f the gear motor . The gear motor e xternal ov er load can be manuall y reset b y pr essing the s witch on the contr ol bo x. (3W) (ext ernal overloa[...]

  • Pagina 16

    1 6 e) Optional Drain P ump HS-0248 Safety Shutdown If the wat er lev el in the drain pump reservoir rises high enough to close the dr ain pump upper  oat s witch, the drain pump saf ety interrupts power t o the icemaker . W hen the wat er lev el lower s enough t o open the drain pump upper  oat s witch, pow er is r est or ed t o the icemaker[...]

  • Pagina 17

    1 7 70/21 92 42 89 40 84 38 80/27 81 37 71 32 66 30 90/32 66 30 62 28 57 26 lbs./day kg./day 100/38 55 25 54 24 49 22 70/21 80/27 90/32 watts 100/38 70/21 11 0.04 11 0.04 10 0.04 80/27 10 0.04 9 0.03 8 0.03 90/32 8 0.03 8 0.03 7 0.08 gal./day m 3 /day 100/38 7 0.03 6 0.02 6 0.02 70/21 80/27 90/32 100/38 70/21 115 8.1 130 9.1 141 9.9 80/27 126 8.9 1[...]

  • Pagina 18

    1 8 IV . Service Diagnosis W ARNING 1 . This unit should be diagnosed and repair ed only b y quali ed ser vice personnel t o reduce the risk of death, electr ic shoc k, serious injur y , or re . 2. Risk of electr ic shock. Use e xtreme caution and e x ercise saf e electr ical practices . 3. Moving par ts (e.g ., f an blade) can crush and cut.[...]

  • Pagina 19

    1 9 5) Shutdown (bin full) – Ice  lls st orage bin t o lev el of BC. BC opens. GM, FM, CR, and Comp de-ener gize. Diagnosis: When the icemak er is r unning, hold ice in cont act with BC bulb . If the components fail t o de-energiz e, chec k BC. 6) Mov e the power s witch to the "OFF" position and unplug the unit fr om the electrical [...]

  • Pagina 20

    20 C. Diagnostic Charts 1 . No Ice P r oduction Pr oblem P ossible Cause Remed y [1] The icemak er will not star t. a) P ower Suppl y 1 . Off , blown fuse , or tripped breaker . 1 . T urn on, replace, or r eset. 2. P ower cor d unplugged. 2. Plug into outlet. 3. Loose connection. 3. Tight en. 4. Bad contacts. 4. Check f or continuity and replace . [...]

  • Pagina 21

    21 Pr oblem P ossible Cause Remed y [1] The icemak er will not star t (continued). f) Gear Motor Int er nal Ov erload (Ther mal P rot ect or) 1 . Open. 1 . Allow to cool and r eset. Check gear mot or bearings, auger bearings (see "V .C .1 . Upper Bear ing W ear Check"), and supply v oltage. Check f or e v aporat or fr eeze-up . g) Optiona[...]

  • Pagina 22

    22 Pr oblem P ossible Cause Remed y [4] Gear mot or and compressor st ar t, but no ice is produced (continued). b) Refrigerant Line 1 . Gas leaks. 1 . Check f or leaks with a leak detect or . Reco v er , repair , replace drier , ev acuate, and rechar ge. See "V .A. Ser vice f or Refrigerant Lines." 2. Refrigerant lines or components restr[...]

  • Pagina 23

    23 3. Other Pr oblem P ossible Cause Remed y [1] Abnormal noise. a) F an Motor 1 . Bear ing worn out. 1 . Replace f an motor . 2. F an blade def ormed. 2. Replace f an blade. 3. F an blade does not mov e freely . 3. Replace f an blade and/or f an motor . b) Compressor 1 . Mounting pad out of position. 1 . Reinstall. 2. Bearings wor n out or cylinde[...]

  • Pagina 24

    24 D . Optional Dr ain Pump HS-0248 1 . O verview As ice melts, w at er drains fr om the storage bin int o the drain pump reservoir . W hen the drain pump's lo wer  oat s witch closes, the pump mot or energizes and pumps out the wat er . If wat er cannot be pumped out of the drain pump r eser voir due t o a b loc k ed discharge hose , bad c[...]

  • Pagina 25

    25 7) Make sur e all hose connections are secur e , then reinst all the lo wer r ear panel and upper rear panel in their corr ect positions. W ARNING! Make sur e that there are no wires pinc hed betw een the r ear co v ers and icemak er . 8) Resecur e the vent hose t o the icemaker . CA UTION! The vent hose m ust be at tached and secured t o the ic[...]

  • Pagina 26

    26 V . R emov al and R eplacement of Components W ARNING 1 . This unit should be diagnosed and repair ed only b y quali ed ser vice personnel t o reduce the risk of death, electr ic shoc k, serious injur y , or re . 2. Mov e the pow er s witch to the "OFF" position and unplug the unit fr om the electrical outlet befor e ser vicing. [...]

  • Pagina 27

    27 2. Brazing W ARNING 1 . R-1 34a itself is not ammab le at atmospher ic pr essur e and t emperatur es up to 21 2°F (1 00°C). 2. R-1 34a itself is not e xplosiv e or poisonous. Howe ver , when exposed t o high temper atur es (open  ames), R-1 34a can be decomposed t o f or m hy drouoric acid and carbonyl uoride both of which are haza[...]

  • Pagina 28

    28 6) A liquid charge is r ecommended when charging an R-1 34a sy stem. Place the ser vice cylinder on the scales; if the ser vice cylinder is not equipped with a dip tube, in v er t the ser vice cylinder , then place it on the scales. Open the high-side val v e on the g auge manif old. 7) Allow the s ystem t o charge with liquid until the pr oper [...]

  • Pagina 29

    29 1 5) Evacuat e the syst em, then charge it with r efrigerant. See the nameplate f or the requir ed refrigerant char ge. 1 6) Connect the t er minals and r eplace the t erminal cov er in its corr ect position. 1 7) Replace the contr ol bo x, louver , and panels in their correct positions. 1 8) Plug the unit back in. Mov e the po wer s witch to th[...]

  • Pagina 30

    30 A uger Cut ter (motionless) Extruding Head and Upper Bearing Ev aporat or He x Head Bolt with W asher Thumbscre w Housing and Low er Bearing Gear Motor Spline Coupling Mechanical Seal Spring Retainer Allen Head C ap Scre w O-Ring F ig. 6 Drain Hose Connection Ev aporat or Flange P acking Reservoir Hose Connection Spout Allen Head C ap Scre w wit[...]

  • Pagina 31

    31 7) Grasp the t op of the auger and mo v e the auger to wards y ou and then tr y to inser t a .02" round st ock or pin g auge in bet ween the back side of the auger shaf t and the bearing surface . See Fig . 8. Check se v eral locations around the auger shaf t. If the gauge goes between the shaf t and the bearing at any point or if the beari[...]

  • Pagina 32

    32 2. Remo v al and R eplacement of Extruding Head 1) Mov e the power s witch to the "OFF" position, then unplug the unit fr om the electrical outlet. 2) Close the wat er supply line shut-of f val ve . 3) Remo ve all ice fr om the st orage bin. 4) W hile maintaining a hold on the door , remov e the hinge stop pin fr om hinge (B). P ull ou[...]

  • Pagina 33

    33 8) Remo ve the clamp securing the drain plug , then low er the drain hose int o a container . Remo ve the drain plug t o drain the wat er fr om the r eser v oir and ev aporator assemb ly . 9) Af ter all of the wat er has drained, replace the dr ain hose , drain plug , and drain clamp in their original positions. 1 0) R emov e the packing . 1 1) [...]

  • Pagina 34

    34 9) Disconnect the drain hose and r eser v oir hose from the e vaporat or . 1 0) R emov e the packing . 1 1) Remov e the allen head cap scre ws securing the e xtruding head and ev aporator  ange. Remo ve the e vaporat or ange , then grasp the cut ter and car efull y lif t out the cut ter and e xtruding head. Grasp the t op of the auger and [...]

  • Pagina 35

    35 5. Remo v al and R eplacement of Mechanical Seal and Lo w er Housing 5a. Mechanical Seal 1) Mov e the power s witch to the "OFF" position, then unplug the unit fr om the electrical outlet. 2) Close the wat er supply line shut-of f val ve . 3) Remo ve all ice fr om the st orage bin. 4) W hile maintaining a hold on the door , remov e the[...]

  • Pagina 36

    36 1 8) Install the low er par t of the mechanical seal onto the lo wer housing . 1 9) Lower the e vapor at or down and secur e it to the lo wer housing . 20) Install the auger assemb l y with the upper par t of the mechanical seal at tached. Replace the cut ter , extruding head, and e v aporat or ange in their corr ect positions. 21) Open the w[...]

  • Pagina 37

    37 the f an mot or assemb l y int o the unit. Connect the f an motor wires , then replace the remo ved par ts in the re v er se order of which the y were r emov ed. 6) Replace the louv er and panels in their correct positions . 7) Plug the unit back in. Mov e the power s witch to the "ON" position. E. Remo val and R eplacement of W ater R[...]

  • Pagina 38

    38 VI. Cleaning and Maintenance This icemaker m ust be cleaned and maintained in accor dance with the instr uction manual and labels pr o vided with the icemak er . Consult with your local distrib ut or about cleaning and maintenance service. T o obtain the name and phone number of your local distrib ut or , visit www .hoshizaki.com or call Hoshiza[...]

  • Pagina 39

    39 3) W hile maintaining a hold on the door , remov e the hinge stop pin fr om hinge (B). P ull out the bot tom of the door slightl y , then gently r emov e the door fr om hinge (A). See Fig . 1 0. 4) Remo ve the 2 scr e ws securing the top panel, then lif t it of f. 5) Remo ve all ice fr om the st orage bin. 6) Remo ve the slope fr om the st orage[...]

  • Pagina 40

    40 1 2) Allow the icemaker t o sit for 1 0 minut es bef ore operation. If you placed a clamp on the reservoir hose in st ep 1 1, remo v e it bef ore operation and r eplace the spout in its correct position. 1 3) Plug the unit back in. Mov e the po wer s witch to the "ON" position. 1 4) Allow the unit to mak e ice using the solution. When [...]

  • Pagina 41

    41 5. Sanitizing Pr ocedur e - F inal 1) Remo ve the drain plug t o drain any r emaining solution. 2) Af ter all of the solution has drained, r eplace the drain plug in its correct position. 3) Remo ve the r eser v oir cov er . P our the sanitizing solution int o the r eser v oir until the solution star ts t o  o w thr ough the ov er ow hose [...]

  • Pagina 42

    42 B. Maintenance The maintenance schedule belo w is a guideline. More frequent maint enance may be requir ed depending on wat er quality , the icemak er's en vir onment, and local sanitation regulations . W ARNING 1 . Only quali ed ser vice technicians should at tempt t o ser vice this icemak er . 2. Mov e the pow er s witch to the "O[...]

  • Pagina 43

    43 1 . St or age Bin Dr ain In some conditions, slime ma y build up inside the st orage bin drain and pre v ent wat er from dr aining pr operly . T o pre v ent this buildup , perf or m the follo wing procedure once e v er y 3 months or as of t en as necessar y f or conditions. 1) Mov e the power s witch to the "OFF" position. 2) Remo ve a[...]

  • Pagina 44

    44 C. Pr eparing the Icemak er f or Long Stor age C A UTION When st or ing the icemak er f or an ext ended time or in sub-freezing temper atur es , f ollow the instructions below to pr ev ent damage. When the icemak er is not used for t wo or thr ee day s under nor mal conditions, it is suf ficient t o mov e the power s witch to the "OFF"[...]