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Honeywell SMV 3000 manuale d’uso - BKManuals

Honeywell SMV 3000 manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Honeywell SMV 3000. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Honeywell SMV 3000 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Honeywell SMV 3000 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Honeywell SMV 3000 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Honeywell SMV 3000
- nome del fabbricante e anno di fabbricazione Honeywell SMV 3000
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Honeywell SMV 3000
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Honeywell SMV 3000 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Honeywell SMV 3000 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Honeywell in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Honeywell SMV 3000, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Honeywell SMV 3000, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Honeywell SMV 3000. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    SMV 3000 Smart Multivariable Transmitter User’s Manual 34-SM-25-02 3/04[...]

  • Pagina 2

    ii SMV 3000 Transmitter User ’s Manual 1/99 Copyright, Notices, and Trademarks © Copyright 1999 by Honeywell In c. Revision 0 – January 18, 1999 While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no expr ess [...]

  • Pagina 3

    1/99 SMV 3000 Transmitter User ’ s Manual iii About This Publication This manual is intended as a detailed “how to” re ference for insta lling, piping, wiring , configuring , starting up, operating, maintaining , calibrating, and servicing Honey well’s SMV 3000 Smart Multivariable Transmitter. I t is based on using the SCT 3000 Smartline ?[...]

  • Pagina 4

    iv SMV 3000 Transmitter User ’ s Manual 1/99[...]

  • Pagina 5

    1/99 SMV 3000 Transmitter User ’ s Manual v Table of Contents References .................................................................................................................................... xii Technical Assistan ce ................................................................................................................... [...]

  • Pagina 6

    vi SMV 3000 Transmitter User ’ s Manual 1/99 SECTION 7  STARTUP ................................................................................................................. 79 7.1 Introduction ................................................................................................................ .. 79 7.2 Startup Tasks ..........[...]

  • Pagina 7

    1/99 SMV 3000 Transmitter User ’ s Manual vii Figures and Tables Figure 1 SMV 3000 Transmitter Handles Multiple Process Var iable Measurements and Calculates Flow Rate ................................................................ 4 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of O peration. ................. 5 Figure 3 Func[...]

  • Pagina 8

    viii SMV 3000 Transmitter User ’ s Manual 1/99 Figures and Tables, Continued Table 1 Start-up Tasks Reference ....................................................................................... 14 Table 2 Operating Temperature Limits ................................................................................ 19 Table 3 Transmitter Overpr[...]

  • Pagina 9

    1/99 SMV 3000 Transmitter User ’ s Manual ix Figures and Tables, Continued Table A-9 Conversion Values for PV1 and PV2 Pressur es ................................................... 172 Table A-10 Conversion Values for PV3 Temperature ............................................................. 172 Table A-11 Conversion Values for PV4 as Volumet[...]

  • Pagina 10

    x SMV 3000 Transmitter User ’ s Manual 1/99 Acronyms A.G.A. ......................................................................................................... American Gas Ass ociation AP ............................................................................................................................ A bsolute Pressure APM .....[...]

  • Pagina 11

    1/99 SMV 3000 Transmitter User ’ s Manual xi Parameters A ’ d ............................................................................................................................... .... Area of orifice A ’ u ...............................................................................................................................[...]

  • Pagina 12

    xii SMV 3000 Transmitter User ’ s Manual 1/99 References Publication Title Publication Number Binder Title Binder Number SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual 34-ST-10- 08 ST 3000 Smart Field Communicator Model STS103 Operating G uide 34-ST-11- 14 For R400 and later: PM/APM Smartline Transmitter Integration Man[...]

  • Pagina 13

    1/99 SMV 3000 Transmitter User ’ s Manual 1 Section 1  Overview - First Time Users Only 1.1 Introduction Section Contents This section includes these topics. Topic See Pa ge 1.1 Introduction .............................................................................. 1 1.2 CE Conformity (E urope) .............................................[...]

  • Pagina 14

    2 SMV 3000 Transmitter User ’ s Manual 1/99 1.2 CE Conformity (Europe) About Conformity This product is in conformity with the protection requirements of 89/336/EEC , the EMC Directive. Conformity of this product with any other “ CE Mark ” Directive(s) shall not be assumed. Deviation from the installa tion conditions specifie d in this manual[...]

  • Pagina 15

    1/99 SMV 3000 Transmitter User ’ s Manual 3 1.3 SMV 3000 Smart Multivariable Transmitters About the Transmitte r The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and cal culates volumetric or mass flow rate for gases, steam or liquids for output over a 4 to 20 milliampere, two-wire loop. I t[...]

  • Pagina 16

    4 SMV 3000 Transmitter User ’ s Manual 1/99 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Ope r ating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced (DE) protocol format for direct digital communications with our TPS/TDC 3000 control sy stem. In the analog format, o[...]

  • Pagina 17

    1/99 SMV 3000 Transmitter User ’ s Manual 5 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Operatin g Modes, continued In the digital DE protocol format, all four process variables are available for monitoring and control purposes; and the meter body temperature is also available as a secondary variable for monitoring purposes only [...]

  • Pagina 18

    6 SMV 3000 Transmitter User ’ s Manual 1/99 1.4 Smartline Configuration Toolkit (SCT 3000) Smartline Configuration Toolkit Honey well ’ s SCT 3000 Smartline Configuration Toolkit is a cost-effective means to configure, calibrate, diagnose, and monitor the SMV 3000 and other smart field devices. The SCT 3000 runs on a variety of Personal Compute[...]

  • Pagina 19

    1/99 SMV 3000 Transmitter User ’ s Manual 7 1.5 Smart Field Communicator (SFC) About SFC Communications The portable, battery -powered SFC serves as the common communication interface device for Honeywell ’ s family of Smartline Transmitters. I t communicates with a transmitter throug h serial dig ital signals ove r the 4 to 20 milliampere line[...]

  • Pagina 20

    8 SMV 3000 Transmitter User ’ s Manual 1/99 1.5 Smart Field Communicator (SFC), Continued Using the SFC with the SMV 3000, continued • Change Mode of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode. • Check Curre nt Output: Use the transmitter to supply the output current desired fo[...]

  • Pagina 21

    1/99 SMV 3000 Transmitter User ’ s Manual 9 1.6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for a ty pical SMV 3000 transmitter order. Figure 6 Ty pical SMV 3000 Transmitter Order Components M ou ntin g Bracket ( Optio nal ) SMV 3000 w SM V 30 00 T ra ns m it t er wit h op t i ona l m ount i[...]

  • Pagina 22

    10 SMV 3000 Transmitter User ’ s Manual 1/99 1.6 Transmitter Order, Continued About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual 34-ST-10-08 : One copy supplied with the SCT 3000 Smartline Config uration Toolkit. This document provide s basic information on installation, setup and operation of the SC[...]

  • Pagina 23

    1/99 SMV 3000 Transmitter User ’ s Manual 11 Section 2  Quick Start Reference 2.1 Introduction Section Contents This section includes these topics Topic See Pa ge 2.1 Introduction ............................................................................ 13 2.2 Getting SMV 3000 Transmitter On-Line Qui ckly ..................... 14 About this[...]

  • Pagina 24

    12 SMV 3000 Transmitter User ’ s Manual 1/99 2.2 Getting SMV 3000 Transmitter On-Line Quickly Quick Start -up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task. The start-up tasks are listed in the order the[...]

  • Pagina 25

    1/99 SMV 3000 Transmitter User ’ s Manual 13 Section 3  Preinstallation Considerations 3.1 Introduction Section Contents This section includes these topics Topic See Pa ge 3.1 Introduction ............................................................................ 16 3.2 Considerations for SMV 3000 Transmitter .............................. 1[...]

  • Pagina 26

    14 SMV 3000 Transmitter User ’ s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter Evalua te conditions The SMV 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors. To assure optimum performance, evaluate these condit ions at the mount ing area relative to published transmitter specifications[...]

  • Pagina 27

    1/99 SMV 3000 Transmitter User ’ s Manual 15 3.2 Considerations for SMV 3000 Transmitter, Continued Temperature limits Table 2 lists the operating tempe rature limits for refere nce. Table 2 Operating Te mperature L imits Transmitter Type Ambient Temperature Meter Body Multivariable ° C ° F – 40 to 93 – 40 to 200 – 40 to 125 * – 40 to 2[...]

  • Pagina 28

    16 SMV 3000 Transmitter User ’ s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter, Continued RTD requirements Use a two-, three-, or four-wire platinum 100 ohm (Pt100) Resistance Temperature De tector with rated measure ment range limits of – 200 to 450 ° C ( – 328 to 842 ° F) per DI N 43760 standard ( α = 0.00385 Ω / Ω / ° C) [...]

  • Pagina 29

    1/99 SMV 3000 Transmitter User ’ s Manual 17 3.3 Considerations for SCT 3000 SCT 3000 Requirements The SCT 3000 consists of the software prog ram which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter. Be cer tain that the host computer is loa ded [...]

  • Pagina 30

    18 SMV 3000 Transmitter User ’ s Manual 1/99[...]

  • Pagina 31

    1/99 SMV 3000 Transmitter User ’ s Manual 19 Section 4  Installation 4.1 Introduction Section Contents This section includes these topics Topic See Pa ge 4.1 Introduction ............................................................................ 19 4.2 Mounting SMV 3000 Transmitter ............................................ 20 4.3 Piping S[...]

  • Pagina 32

    20 SMV 3000 Transmitter User ’ s Manual 1/99 4.2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2-inch (50 millimeter) vertical or horizontal pipe using our optional angle or flat mounting bracket or a bracket of y our own. Figure 8 shows ty pical bracket mounted installations for comparison. Figure 8 Ty pical Bracket Mo[...]

  • Pagina 33

    1/99 SMV 3000 Transmitter User ’ s Manual 21 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting Table 5 summarizes ty pical steps for mounting a transmitter to a bracket. Table 5 Mounting SMV 3000 Transmitter to a Bracket Step Actio n 1 If you are using a n … The n … optional mounting bracket go to Step 2. existing mounting bracket[...]

  • Pagina 34

    22 SMV 3000 Transmitter User ’ s Manual 1/99 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting, continued Table 5 Mounting SMV 3000 Transmitter to a Bracket, continued Step Actio n 3 Align alternate mounting holes in end of meter body heads with holes in bracket and secure with bolts and washers pr ovided. 4 Loosen the 4 mm set screw [...]

  • Pagina 35

    1/99 SMV 3000 Transmitter User ’ s Manual 23 4.2 Mounting SMV 3000 Transmitter, Continued ATTENTION The mounting position of an SMV 3000 Transmitter is critical as the transmitter spans become smaller for the absolute and/or differential pressure range. A maximum zero shift of 0.048 psi for an absolute pressure range or 1.5 in H 2 O for a differe[...]

  • Pagina 36

    24 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter Summary The actual piping arrang ement will vary depending upon the process measurement requirements. Process connections can be made to standard 1/4-inch NPT female connections on 2-1/8 inch centers in the double- ended process hea ds of the transmitter ’ s meter body[...]

  • Pagina 37

    1/99 SMV 3000 Transmitter User ’ s Manual 25 4.3 Piping SMV 3000 Transmitter, Continued Transmitter locat ion The sugg ested mounting loca tion for the transmitter depe nds on the process to be measured. Figure 11 shows the transmitter located above the tap for gas flow measurement. This arrang ement allows for condensate to drain away from the t[...]

  • Pagina 38

    26 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Figure 12 Transmitter L ocation Be low the Tap for L iquid or Steam Flow Measurement Low Pressure Connecti on Hig h Pressure Connect ion To L o w Pressure Connect ion 3-Val ve Man ifo ld To H i g h Pressure Connect ion ATTENTION For liquid or steam, the piping[...]

  • Pagina 39

    1/99 SMV 3000 Transmitter User ’ s Manual 27 4.3 Piping SMV 3000 Transmitter, Continued General piping guidelines • When measuring fluids containing suspended solids, install permanent valves at regular intervals to blow-down piping. • Blow-down all lines on new installations with compressed air or steam and flush them with process fluids (wh[...]

  • Pagina 40

    28 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Installing flange adapter, continued Table 6 I nstalling 1/2 inc h NPT Flang e Adapter Step Actio n 1 Insert filter screen ( if supplied) into inlet cavity of process head. 2 Carefully seat Teflon (white) gasket into adapter groove. 3 Thread adapter onto 1/2- [...]

  • Pagina 41

    1/99 SMV 3000 Transmitter User ’ s Manual 29 4.4 Installing RTD or Thermocouple Considerations You are responsible for installing the thermowell to house the RTD or thermocouple sensor. Be sure to use a spring-load accessory to hold the RTD sensor against the end of the thermowell. To reduce the effects of “ noise, ” use shielded cable or run[...]

  • Pagina 42

    30 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter CE Conformity Spec ial Conditions (Europe) You must use shielded, twisted-pair cable such as Belden 9318 for all signal/power wiring. Summary The transmitter is de signed to opera te in a two-wire power/c urrent loop with loop resistance and power supply voltage within t[...]

  • Pagina 43

    1/99 SMV 3000 Transmitter User ’ s Manual 31 4.5 Wiring SMV 3000 Transmitter, Continued Figure 14 SMV 3000 Transmitter Terminal Block Electronics Housing TEST SIG – + – + Terminal Block METER L SIGNAL 12 TC 34 –– – ++ Summary, continued You connect RTD leads to the TC terminals 1, 2, 3, and 4 as appropriate for the given probe ty pe. Yo[...]

  • Pagina 44

    32 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued TPS/TDC 3000 reference Transmitters that are to be digitally integrated to our TPS/TDC 3000 systems will be connected to the Smart Transmitter Interface Multivariable Module in the Process Manager, Advanced Process Manager, or High Performance Process Manager [...]

  • Pagina 45

    1/99 SMV 3000 Transmitter User ’ s Manual 33 4.5 Wiring SMV 3000 Transmitter, Continued Wiring c onnections, continued Table 7 Wiring the Transmitte r, Continued Step Actio n 3 Feed temperature sensor input leads through conduit entrance in housing. Strip 1/4 inch (6.35 mm) of insulation from input leads. If input is from … Then … 2-wire RTD [...]

  • Pagina 46

    34 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Wiring c onnections, continued Table 7 Wiring the Transmitte r, Continued Step Actio n 7 Replace integral meter, if applicable; replace end- cap, and tighten end-cap lock. Figure 15 RTD Input Wiring Connections. R R W R R RW W Keep Resistance of All Leads Low [...]

  • Pagina 47

    1/99 SMV 3000 Transmitter User ’ s Manual 35 4.5 Wiring SMV 3000 Transmitter, Continued Lightning protection When y our transmitter is equipped with optional lightning protection, y ou must connect a wire from the transmitter to ground as shown in Fig ure 17 to make the protection effective. We recommend that you use a size 8 AWG (American Wire G[...]

  • Pagina 48

    36 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Conduit seals and Hazardous Loc ation Installations Transmitters installed as explosionproof in a Class I, Division 1, Group A Hazardous (Classified) Location in accordance with ANSI / NFPA 70, the US National Electrical Code (NEC), require a “ L I STED ” [...]

  • Pagina 49

    1/99 SMV 3000 Transmitter User ’ s Manual 37 Section 5  Getting Started 5.1 Introduction Section Contents This section includes these topics Topic See Pa ge 5.1 Introduction ............................................................................ 37 5.2 Es tabli shi ng Communi cation s ................................................ 38 5.[...]

  • Pagina 50

    38 SMV 3000 Transmitter User ’ s Manual 1/99 5.2 Establishing Communications Off-line Versus O n- line SMV Configuration The SCT 3000 allows you to perform both off-line and on-line configuration of SMV transmitters. • Off-line configuration does not require connection to the tra nsmitter. By operating the SCT 3000 in the off-line mode, you can[...]

  • Pagina 51

    1/99 SMV 3000 Transmitter User ’ s Manual 39 5.2 Establishing Communications, Continued ATTENTION Connecting the host computer to an SMV for on-line communications requires Smartline Option Module consisting of a PC Card and L i ne I nterface Module. SCT 3000 On-lin e Connections to the SMV Table 8 provides the steps to connect the assembled SCT [...]

  • Pagina 52

    40 SMV 3000 Transmitter User ’ s Manual 1/99 5.2 Establishing Communications, Continued Establishing On-line Communications with the SMV Table 9 lists the steps to begin an on-line session with the loop-connected SMV and upload the databa se configura tion from the transmitter. Table 9 Making SCT 3000 On-line Connections Step Actio n 1 Make sure [...]

  • Pagina 53

    1/99 SMV 3000 Transmitter User ’ s Manual 41 5.2 Establishing Communications, Continued Making On- line Connections to the SMV, continued Table 9 Making SCT 3000 On-line Connections, Continued Step Actio n 5 When the on-line view of the SMV appears on the screen, access the Status f orm by clicking on its tab. The Stat us form is used to verify t[...]

  • Pagina 54

    42 SMV 3000 Transmitter User ’ s Manual 1/99 5.3 Making Initial Checks Checking Communication Mode and Firmw are Version Before doing any thing else, it is a g ood idea to confirm the transmitter ’ s mode of operation and identify the version of firmware being used in the transmitter. • Communication mode (either ANAL OG or DE mode) is displa[...]

  • Pagina 55

    1/99 SMV 3000 Transmitter User ’ s Manual 43 5.4 Write Protect Option Write Protect Optio n The SMV 3000 transmitters are available with a “ write protect option ” . It consists of a jumper loc ated on the tra nsmitter ’ s Main Printed Circuit Board (PCB) under the temperature measurement (Daughter) PCB that y ou can position to allow read [...]

  • Pagina 56

    44 SMV 3000 Transmitter User ’ s Manual 1/99[...]

  • Pagina 57

    1/99 SMV 3000 Transmitter User ’ s Manual 45 Section 6  Configuration 6.1 Introduction Section Contents This section includes these topics Topic See Pa ge 6.1 Introduction ............................................................................ 45 6.2 Overvie w ...............................................................................[...]

  • Pagina 58

    SMV 3000 Transmitter User ’ s Manual 1/99 46 6.1 Introduction, Continued ATTENTION Please verify that y ou have the SCT software version that is compatible with y our SMV 3000. Refer to the table on Page 1. To check the software version, connect an SFC or SCT to the transmitter, (see Figure 28 for ty pical SFC and SCT connections). Using the SCT:[...]

  • Pagina 59

    1/99 SMV 3000 Transmitter User ’ s Manual 47 6.2 Overview About Configuration Each SMV 3000 Transmitter includes a configuration database that defines its particular operating characteristics. You use the SCT 3000 to enter and chang e selected parameters within a g iven transmitter ’ s database to alter its operating characteristics. We call th[...]

  • Pagina 60

    SMV 3000 Transmitter User ’ s Manual 1/99 48 6.2 Overview, Continued Configuration Summary, continued When using a Honey well-defined SMV template, you should choose a file template for the tempe rature rang e and model of SMV that y ou wish to configure. For example, if the SMV transmitter is a model SM A125 and y ou are using a J-type thermocou[...]

  • Pagina 61

    1/99 SMV 3000 Transmitter User ’ s Manual 49 6.3 Configuring the SMV 3000 with The SCT Using the SCT for SMV 3000 Configuration The SCT template files have tab cards that contain data fields for the SMV parameters which y ou fill in. You start with the Device tab card to ente r the device tag name (Tag I D) and other general descriptions. Next, y[...]

  • Pagina 62

    SMV 3000 Transmitter User ’ s Manual 1/99 50 6.4 Device Configuration Transmitter Ta g Name and PV1 Priority Tag I D field is found on the Device tab card. Tag ID - Enter an appropriate tag name for the transmitter containing up to eight ASCI I cha racter s which uniquely identifies the transmitter. NOT E: It is sugge sted t ha t when you crea te[...]

  • Pagina 63

    1/99 SMV 3000 Transmitter User ’ s Manual 51 6.5 General Configuration PV Type Selecting PVs f or Broadcast The PV Ty pe field is found on the General tab card. Select one of the PV Ty pes in Table 10 to choose which of the transmitter ’ s PVs are to be sent (broadcast) to the control sy stem. Optionally , y ou can select whether the secondary [...]

  • Pagina 64

    SMV 3000 Transmitter User ’ s Manual 1/99 52 6.5 General Configuration, Continued Background You can sele ct which of the transmitte r ’ s Process Variables (PVs) are to be broadcast as pa rt of the transmitter ’ s digital tran smission to the control sy stem. You also can select whether the secondary variable is included as part of the broad[...]

  • Pagina 65

    1/99 SMV 3000 Transmitter User ’ s Manual 53 6.5 General Configuration, Continued Line Filter When using the process temperature (PV3) input, select the input filter frequency that matches the power line frequency for the power supply. • 50 Hz • 60 Hz d d Factory setting . Background The line filter helps to e liminate noise on the process te[...]

  • Pagina 66

    SMV 3000 Transmitter User ’ s Manual 1/99 54 6.6 DPConf Configuration - PV1 Engineering Units The DPConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV1 in the uni t of measure selected in the Engineering Units field. PV1 Engine e ring Units Select one of the [...]

  • Pagina 67

    1/99 SMV 3000 Transmitter User ’ s Manual 55 6.6 DPConf Configuration - PV1, Continued LRV and URV PV1 (DP) Ran ge Values The Lower Rang e Value and the Upper Range Value fiel ds for PV1 are found on the DPConf tab card. Set the LRV (which is the process input for 4 mA dc* (0%) output) and URV (which is the process input for 20 mA dc* (100%) outp[...]

  • Pagina 68

    SMV 3000 Transmitter User ’ s Manual 1/99 56 6.6 DPConf Configuration - PV1, Continued Output Conformity Select the output form for differential pressure (PV1) variable to represent one of these selections. Note that calculated flow rate process variable (PV4) includes a square root operation and it is not affected by this selection. • LI NEAR [...]

  • Pagina 69

    1/99 SMV 3000 Transmitter User ’ s Manual 57 6.6 DPConf Configuration - PV1, Continued About Square Root Output, continued Example: If y ou have an application with a differential pressure range of 0 to 100 inches of water with an input of 49 inches of water, substituting into the above formulas y ields: 49 100 • 100 = 49% 49% 100 • 100 = 70%[...]

  • Pagina 70

    SMV 3000 Transmitter User ’ s Manual 1/99 58 6.6 DPConf Configuration - PV1, Continued Damping Adjust the damping time constant for Differential Pre ssure (PV1) to reduce the output noise. We sugge st that y ou set the damping to the smallest value t hat is reasonable for t he process. The damping values (in seconds) for PV1 are: 0.00 d , 0.16, 0[...]

  • Pagina 71

    1/99 SMV 3000 Transmitter User ’ s Manual 59 6.7 AP/GPConf Configuration - PV2 Engineering Units The AP/GPConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) and Upper Ra nge L imit (URL ) for PV2 in the unit of measure sele cted in the Enginee ring Units field. NOTE: Depending on the SMV transmi[...]

  • Pagina 72

    SMV 3000 Transmitter User ’ s Manual 1/99 60 6.7 AP/GPConf Configuration - PV2, Continued Background Internally, the SMV transmitter use s absolute pressure value s for all flow calculations. The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pressure. An inaccurate atmospheric[...]

  • Pagina 73

    1/99 SMV 3000 Transmitter User ’ s Manual 61 6.8 TempConf Configuration - PV3 Engineering Units The TempConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV3 in the uni t of measure selected in the Engineering Units field. Selecting PV3 Engineering Units Select[...]

  • Pagina 74

    SMV 3000 Transmitter User ’ s Manual 1/99 62 6.8 TempConf Configuration - PV3, Continued Cold Junction Compensation If a thermocouple is used for process temperature PV3 input, y ou must select if the cold junction (CJ) compensation will be supplied internally by the transmitter or externally from a user-supplied isothermal block. Specify source [...]

  • Pagina 75

    1/99 SMV 3000 Transmitter User ’ s Manual 63 6.8 TempConf Configuration - PV3, Continued Sensor Ty pe I dentify and select the ty pe of sensor that is connected to the transmitter a s its input for process temperature PV3. This will set the appropriate L RL and URL data in the tra nsmitter automatic ally . Table 15 shows the pre-programmed temper[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 64 6.8 TempConf Configuration - PV3, Continued T/C Fault Detect Select whether to turn on the function for T/C or RTD fault detection. • ON – Any RTD or T/C lead breakage initiates a c ritical status flag. • OFF d – Brea k in RTD sensing le ad or any T/C lead initiates a critical stat us flag. d F[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 65 6.8 TempConf Configuration - PV3, Continued PV3 (Te mperatur e) Range Values (LRV and URV) The Lower Rang e Value and the Upper Range Value fiel ds for PV3 are found on the TempConf tab card. Set the LRV and URV (which are desired zero and span points for y our measurement range) for the process temper[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 66 6.8 TempConf Configuration - PV3, Continued ATTENTION • For a reverse range, enter the upper range value as the L RV and the lower range value as the URV. For example, to make a 0 to 500 ° F range a reverse range, enter 500 as the L RV and 0 as the URV. • The URV changes automatically to compensat[...]

  • Pagina 79

    1/99 SMV 3000 Transmitter User ’ s Manual 67 6.8 TempConf Configuration - PV3, Continued Damping Adjust the damping time constant for Process Tempe rature (PV3) to reduce the output noise. We sugge st that y ou set the damping to the smallest value t hat is reasonable for t he process. The damping values (in seconds) for PV3 are: 0.00 d , 0.3, 0.[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 68 6.9 FlowConf Configuration - PV4 Engineering Units The FlowConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV4 in the uni t of measure selected in the Engineering Units field. PV4 Engine e ring Units Select one of [...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 69 6.9 FlowConf Configuration - PV4, Continued PV4 Engineering Units, continued Table 17 Pre-programmed Mass Flow Engineering Units for PV4 Engineering Unit Meaning Kg/min lb/min Kg/h lb/h Kg/sec lb/sec t/h d t/min t/sec g/h g/min g/sec ton/h ton/min ton/sec Kilograms per minute Pounds per Minute Kilogram[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 70 6.9 FlowConf Configuration - PV4, Continued PV4 (Flow) Upper Range Limit (URL) and Range Value s (LRV and URV) Set the URL, L RV, and URV for calculated flow rate PV4 output by ty ping in the desired values on the FlowConf tab card. • URL = Ty pe in the maximum range limit that is a pplicable for y o[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 71 6.9 FlowConf Configuration - PV4, Continued About LRV and URV The L RV and URV set the desired zero and span points for your calculated measurement range as shown in t he exampl e in Figure 24. Figure 24 Ty pical Volumetric F low Range Se tting Values Typical Rang e Conf ig urat i on f or Vol umet r i [...]

  • Pagina 84

    SMV 3000 Transmitter User ’ s Manual 1/99 72 6.9 FlowConf Configuration - PV4, Continued Damping Adjust the damping time constant for flow measurement (PV4) to re duce the output noise. We sugge st that y ou set the damping to the smallest value that is reasonable for the process. The damping values (in seconds) for PV4 are: 0.00 d , 0.5, 1.0, 2.[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 73 6.9 FlowConf Configuration - PV4, Continued Figure 25 Graphic Representation of Sample Low Flow Cutoff Action. 1100 990 880 770 660 550 440 330 220 110 0 100 90 80 70 60 50 40 30 20 10 0 Time 100 90 80 70 60 50 40 30 20 10 0 Low Limit High Limit 165 55 15 5 15 5 PV4 Range GPM % Output % 20.0 18.4 16.8 [...]

  • Pagina 86

    SMV 3000 Transmitter User ’ s Manual 1/99 74 6.10 Using Custom Engineering Units Using Custom Units for PV4 Flow Measurement The SCT contains a selection of preprogrammed engineering units that y ou can choose to represent y our PV4 flow measurement. I f y ou want the PV4 measurement to represent an engineering unit that is not one of the preprog[...]

  • Pagina 87

    1/99 SMV 3000 Transmitter User ’ s Manual 75 6.11 Flow Compensation Wizard Description A Flow Compensation Wiz ard is provided with the SCT 3000 which is used to configure PV4, the flow variable of the SMV 3000 Multivariable Transmitter. The flow c ompensation wizard will g uide y ou in configuring the PV4 output for either a standard flow equati[...]

  • Pagina 88

    SMV 3000 Transmitter User ’ s Manual 1/99 76 6.11 Flow Compensation Wizard, Continued Dynamic Compensation Equation, continued Table 18 Primary Flow Elements, Continued Primary Element Application Venturi - Machined Inlet (ASME - ISO ) Liquids - Rough Cast Inlet (ASME - ISO ) Liquids - Rough Welded sheet-iron inlet (ASME - ISO) Liquids Ellipse ®[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 77 6.12 Saving, Downloading and Printing a Configuration File Saving, Down loading and Printing a Configuration File Once y ou have entered the SMV parameter values into the SCT tab cards, y ou save the database configuration file. I f you are config uring the SMV on-line, y ou can save and then download [...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 78 6.13 Verifying Flow Configuration Verify Flow Configuration To verify the SMV transmitter ’ s PV4 calculated flow output for y our application, y ou can use the SMV to simulate PV input values to the transmitter and read the PV4 output. The output can be c ompared with expected results and then adjus[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 79 Section 7  Startup 7.1 Introduction Section Contents This section includes these topics Topic See Pa ge 7.1 Introduction ............................................................................ 79 7.2 Sta rtup Tasks ......................................................................... 80 7.3[...]

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    80 SMV 3000 Transmitter User ’ s Manual 1/99 7.2 Startup Tasks About Startup Once y ou have installed and c onfigured a tra nsmitter, y ou are ready to start up the process loop. Startup usually includes • Simulate pressure and temperature inputs to the transmitter, • Reading inputs and outputs • Checking zero input You can also run an opti[...]

  • Pagina 93

    1/99 SMV 3000 Transmitter User ’ s Manual 81 7.3 Running Output Check Background An SMV transmitter operating in the analog mode can be put into a constant-current source mode (called the output mode) to checkout other instruments in the control loop such as recorders, controllers, and positioners. Using the SCT, y ou can te ll the transmitter to[...]

  • Pagina 94

    82 SMV 3000 Transmitter User ’ s Manual 1/99 7.3 Running Output Check, Continued Procedur e, continued Table 19 Analog Output Check Procedure, continued Step Actio n 5 We assume that most analog transmitters will have PV4 as the selected output. This also means that receiver instr ument will be configured to match PV4 output range. If you have se[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 83 7.3 Running Output Check, Continued Procedur e Table 20 Output Check for SMV Transmitters in DE Mode Step Actio n 1 Connect SCT to SMV and establish communications. (See Subsection 5.2 for procedure, if necessar y.) 2 Be sure any switches that may t rip alarms or int erlocks associated with analog loop[...]

  • Pagina 96

    84 SMV 3000 Transmitter User ’ s Manual 1/99 7.4 Using Transmitter to Simulate PV Input Using SMV Transmitter in Input Mode You can use an SMV 3000 transmitter to simulate a PV input value through the tra nsmitter ’ s input mode. This feature is useful to check a PV ’ s affec t on the transmitter ’ s output and compare expected readings on [...]

  • Pagina 97

    1/99 SMV 3000 Transmitter User ’ s Manual 85 7.4 Using Transmitter to Simulate PV Input, Continued Procedur e, continued Table 21 Using SMV Transmitter in the Input Mode, Continued Step Actio n 5 Select DPInCal tab card and type in desired PV1 input value that is to be simulated. Value should be within LRV and URV settings for PV1. 6 Write input [...]

  • Pagina 98

    86 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter Procedur e NOTE: Perform th e procedure in Section 7.4 , Using the Transmitter to Simu la te PV Input , before perf ormin g thes e start-u p procedures . The following procedures outline the steps for starting up SMV 3000 transmitters in flow measureme nt applications. Refer[...]

  • Pagina 99

    1/99 SMV 3000 Transmitter User ’ s Manual 87 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 22 Start up Procedure for SMV Transmitter Model SMA125, continued Step Actio n 9 Select APInCal tab card and read input of applied AP (PV2) pressure in the selected engineering unit. Verify that it is equivalent to absolute pressure at [...]

  • Pagina 100

    88 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 23 Start up Procedure for SMV Transmitter Model SMG170, continued Step Actio n 8 Close vents to high pressure and low pressur e input ports. Close vents to wet legs in steam applications. 9 Open equalizer valve C. 10 Open valve A to mak[...]

  • Pagina 101

    1/99 SMV 3000 Transmitter User ’ s Manual 89 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 24 Start up Procedure for SMV Transmitter Model SMA110, continued Step Actio n 3 For analog loops, make sure the r eceiver instrument in the loop is configured for the PV4 output range. 4 Connect SCT to SMV and establish communications.[...]

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    90 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter, Continued Figure 26 Ty pical SCT or SFC and Meter Connections for SMV Start up Procedure. P L S ALM1 ALM2 REM SP SP1 SP2 FUNC LOWR DISP MAN AUTO AUTO TUNE SET UP RUN HOLD OUT A SP ALM PV 00 0 0 10 0 0 % + – Black - Red + 250 Ω Power Supply 3-Mode Controller Voltmeter RT[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 91 Section 8  Operation 8.1 Introduction Section Contents This section includes these topics Topic See Pa ge 8.1 Introduction ............................................................................ 91 8.2 Accessi ng Opera tion Data ...................................................... 92 8.3 Chan[...]

  • Pagina 104

    92 SMV 3000 Transmitter User ’ s Manual 1/99 8.2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter using the SCT. • Current PV number selection • I nput • Output • Span • Upper Range Limit • Failsafe output direction • Status • Sensor (meter body ) temperature • Cold Junction [...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 93 8.2 Accessing Operation Data, Continued Procedur e, continued Table 25 Acce ssing Transmitter Oper ation Data Using SCT, Continued IF you want to view … Select the SCT Window or Tab Car d And . . . 1. the input value for a given PV, which is updated every six seconds. 2. the present transmitter outpu[...]

  • Pagina 106

    94 SMV 3000 Transmitter User ’ s Manual 1/99 8.2 Accessing Operation Data, Continued Procedur e, continued Table 25 Acce ssing Transmitter Oper ation Data Using SCT, Continued IF you want to view … Select the SCT Window or Tab Car d And . . . the cold junction temperature. ATTENTION You can change the temperature engineering units to ° F, ° R[...]

  • Pagina 107

    1/99 SMV 3000 Transmitter User ’ s Manual 95 8.3 Changing Default Failsafe Direction Background Transmitters are shippe d with a default failsaf e direction of upscale . This means that the tra nsmitter ’ s output will be drive n upscale (ma ximum output) when the transmitter dete cts a critica l status. You can change the direction from upscal[...]

  • Pagina 108

    96 SMV 3000 Transmitter User ’ s Manual 1/99 8.3 Changing Default Failsafe Direction, Continued Procedur e, continued Table 26 Cutting Failsafe Jumper Step Actio n 1 Connect SCT to SMV and establish communications. (See subsection 5.2 for procedure, if necessar y.) 2 Be sure any switches that may t rip alarms or int erlocks associated with analog[...]

  • Pagina 109

    1/99 SMV 3000 Transmitter User ’ s Manual 97 8.3 Changing Default Failsafe Direction, Continued Procedur e, continued Table 26 Cutting Failsafe Jumper, Continue d Step Actio n 10 Turn ON tr ansmitter power. 11 Perform Upload of the SMV database to the SCT. 12 Open the Status Tab Card. Read the gr oss and detailed status messages of the transmitte[...]

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    98 SMV 3000 Transmitter User ’ s Manual 1/99 8.4 Saving and Restoring a Database Saving a nd Re storing a SMV Configur ation Database I t is recommended that y ou keep a disk file of the current the configuration databases for all smart field devices, just in case of a device failure and/or replacement. I f it becomes necessary to replace a damag[...]

  • Pagina 111

    1/99 SMV 3000 Transmitter User ’ s Manual 99 Section 9  Maintenance 9.1 Introduction Section Contents This section includes these topics Topic See Pa ge 9.1 Introduction ............................................................................ 99 9.2 Preventive Maintenance ....................................................... 100 9.3 Insp[...]

  • Pagina 112

    100 SMV 3000 Transmitter User ’ s Manual 1/99 9.2 Preventive Maintenance Maintenance Routines And Schedules The SMV 3000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals. However, you should consider carry ing out these ty pical inspection and maintenance routines on a schedule that is dictated[...]

  • Pagina 113

    1/99 SMV 3000 Transmitter User ’ s Manual 101 9.3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured, sediment or other foreign particles may collect in the process head cavity /chamber and cause faulty measurement. In addition, the barrier diaphrag ms in the transmitter ’[...]

  • Pagina 114

    102 SMV 3000 Transmitter User ’ s Manual 1/99 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedur e, continued Table 27 I nspecting and Cleaning B arrier Diaphragms, Continued Step Actio n 3 Remove O-ring and clean inter ior of process head using soft bristle brush and suitable solvent. 4 Inspect barrier diaphragm for any signs of [...]

  • Pagina 115

    1/99 SMV 3000 Transmitter User ’ s Manual 103 9.4 Replacing Electronics Module or PROM Module description The electronics module used in the SMV 3000 transmitter is a two Printed Wiring Assembly design that includes an integral mounting bracket, we refer to the PWAs as Main PWA and Temperature or Daughter PWA as a way to distinguish them. PROM id[...]

  • Pagina 116

    104 SMV 3000 Transmitter User ’ s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 3 Release retaining clip and unplug flex -tape and power connector s from Main PWA underneath module. Unplug temperature input connector from RTD measurement [...]

  • Pagina 117

    1/99 SMV 3000 Transmitter User ’ s Manual 105 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 5 Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from Main PWA. Scr ew Temp eratur e Input Conn ecto r Daughte r PWA Scr[...]

  • Pagina 118

    106 SMV 3000 Transmitter User ’ s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 8 With component side of new PWA facing you, align notch and pin 1 of PROM removed in Step 6 with notch and pin 1 in IC socket on new PWA. Carefully plug PROM[...]

  • Pagina 119

    1/99 SMV 3000 Transmitter User ’ s Manual 107 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 10 With component side of new PWA facing you, align notch and pin 1 of new PROM with notch and pin 1 in IC socket on PWA. Carefully plug PROM into socket. Pin[...]

  • Pagina 120

    108 SMV 3000 Transmitter User ’ s Manual 1/99 9.5 Replacing Meter Body Center Section Procedur e You can replace the center section of the meter body . A replacement center section is supplied with a new matching PROM. Use the procedure in Table 29 to install a new center section and its matching PROM. Table 29 Replacing Meter Body Center Section[...]

  • Pagina 121

    1/99 SMV 3000 Transmitter User ’ s Manual 109 9.5 Replacing Meter Body Center Section, Continued Procedur e, continued Table 29 Replacing Meter Body Center Section, Continued Step Actio n 4 Remove nuts from bolts that hold process heads to center section. Remove process heads and bolts 5 Remove O-ring and clean inter ior of process head using sof[...]

  • Pagina 122

    110 SMV 3000 Transmitter User ’ s Manual 1/99 9.5 Replacing Meter Body Center Section, Continued Procedur e, continued Table 29 Replacing Meter Body Center Section, Continued Step Actio n 9 Use a torque wrench to gradually tighten nuts to torque of 40 ft- lb (54 N • m) for carbon steel pr ocess heads bolts or 35 ft-lb (47.5 N • m) for stainle[...]

  • Pagina 123

    1/99 SMV 3000 Transmitter User ’ s Manual 111 Section 10  Calibration 10.1 Introduction Section Contents This section includes these topics Topic See Pa ge 10.1 Introduction .......................................................................... 111 10.2 Ove rview .............................................................................[...]

  • Pagina 124

    112 SMV 3000 Transmitter User ’ s Manual 1/99 10.2 Overview About Calibration Differential pressure and static pressure measurements can be affected by conditions external to the transmitter, (such a s process material or re sidue adhering to barrier diaphragms for example), so measurement “ drift ” cannot be eliminated completely . I f recal[...]

  • Pagina 125

    1/99 SMV 3000 Transmitter User ’ s Manual 113 10.2 Overview, Continued Test Equipment Required Depending upon the ty pe of calibration y ou choose, y ou may need any of the following test equipment to accurately calibrate the transmitter: • Digital Voltmeter or milliammeter with 0.02% accuracy or better • SFC Smart Field Communicator or a PC [...]

  • Pagina 126

    114 SMV 3000 Transmitter User ’ s Manual 1/99 10.3 Calibrating Analog Output Signal Background You can ca librate the transmitte r ’ s analog output circuit at its 0 and 100% levels by using the transmitter in its constant-c urrent source mode (or output mode). I t is not necessary to remove the transmitter from se rvice for this procedure. Pro[...]

  • Pagina 127

    1/99 SMV 3000 Transmitter User ’ s Manual 115 10.4 Calibrating PV1 and PV2 Range Values Background The SMV 3000 Smart Multivariable Transmitter has two-point calibration. This means when y ou calibrate two points in the PV range all the points in that range adjust to that calibration. ATTENTION You must have a precision pressure source with an ac[...]

  • Pagina 128

    116 SMV 3000 Transmitter User ’ s Manual 1/99 10.4 Calibrating PV1 and PV2 Range Values, Continued Procedur e, continued Figure 28 Ty pical PV1 or PV2 Range Calibration Hookup 24V dc Power Sup ply - + 24V dc Po wer Supply - + Low Pressur e Por t METER SI G NA L L High Pressur e Por t Absolute Pr essure Re ad out D ev ice (Smart Meter) S T 3 00 0 [...]

  • Pagina 129

    1/99 SMV 3000 Transmitter User ’ s Manual 117 10.5 Resetting Calibration About Reset Accuracy for PV1 and PV2 You can erase incorrect PV1 a nd/or PV2 calibration data by resetting the data to default value s. The default values re turn the transmitter calibra tion to the original fac tory “ characterization ” values for the existing L RV and [...]

  • Pagina 130

    118 SMV 3000 Transmitter User ’ s Manual 1/99 10.5 Resetting Calibration, Continued Background You can erase incorrect calibrat ion data for a given PV measurement range by resetting the data to de fault values using the SCT or SFC. Procedur e Depending if y ou are using the SCT 3000 or the SFC to reset calibration, refer to the appropriate secti[...]

  • Pagina 131

    1/99 SMV 3000 Transmitter User ’ s Manual 119 Section 11  Troubleshooting 11.1 Introduction Section Contents This section includes these topics Topic See Pa ge 11.1 Introduction .......................................................................... 119 11.2 Ove rview .........................................................................[...]

  • Pagina 132

    120 SMV 3000 Transmitter User ’ s Manual 1/99 11.2 Overview Diagnostics The SMV 3000 transmitter is constantly running internal diagnostics to monitor sensor and transmitter functions. The SCT and SFC, when connected to the SMV control loop, monitor the transmitter functions, and status of the control loop and the communications link. When a diag[...]

  • Pagina 133

    1/99 SMV 3000 Transmitter User ’ s Manual 121 11.3 Troubleshooting Using the SCT Summary Using the SCT in the on-line mode y ou can chec k the transmitter sta tus, identify diagnostic messages and access troubleshooting information so y ou can clear fault conditions. The SMV diagnostic message s fall into any one of the following g eneral categor[...]

  • Pagina 134

    122 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages Diagnostic Messages The diagnostic text messages that can be display ed on the SCT, SFC or on a TPS/TDC sy stem are listed in the following tables. A description of the probable cause and sugge sted action to be taken are listed also to help in troubleshooting error conditions[...]

  • Pagina 135

    1/99 SMV 3000 Transmitter User ’ s Manual 123 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 7-0 A/D Failure PV3 STATUS TAG ID .# A/D FAILURE PV3 A/D FAILURE PV3 A/D c ircuit for P[...]

  • Pagina 136

    124 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do 2-4 2-5 Meter Body Ov erload OR Meter Body Fault: Pressur e >2*URL STATUS [...]

  • Pagina 137

    1/99 SMV 3000 Transmitter User ’ s Manual 125 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do 7-2 Input Suspect PV3 OUTP 1 TAG ID . SUSPCT INPUT PV3 - PV3 Input data seems[...]

  • Pagina 138

    126 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 9-3 Bad AP Compensation PV4 STATUS TAG ID .# BAD AP COMP PV4 BAD AP COMP PV4 Proble[...]

  • Pagina 139

    1/99 SMV 3000 Transmitter User ’ s Manual 127 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 9-6 Co r rect s Active on PV4 STATUS TAG ID .# CORR. ACTIVE PV4 CORR. ACT[...]

  • Pagina 140

    128 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 2-1 Excess Ze ro Co r rect PV1 Or Zero Correction is Out of Limits STATUS[...]

  • Pagina 141

    1/99 SMV 3000 Transmitter User ’ s Manual 129 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do 5-5 Input Mode PV2 (AP) STATUS TAG ID .# INPUT MODE PV2 INPUT MODE PV2 Tra[...]

  • Pagina 142

    130 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 6-4 Output Mode PV1 (DP) STATUS TAG ID .# OUTPUT MODE PV1 OUTPUT MODE PV[...]

  • Pagina 143

    1/99 SMV 3000 Transmitter User ’ s Manual 131 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 9-7 Rey nolds Number is Out of Range - STATUS 9-7 The high or low Reynol[...]

  • Pagina 144

    132 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do - Command Aborted TAG NO. COMM ABORTED - Communic ations aborted. SFC – Pressed [ CLR ] key [...]

  • Pagina 145

    1/99 SMV 3000 Transmitter User ’ s Manual 133 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 33 Communication Status Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do -- STATUS TAG ID . NACK RESPONSE - Transmitter sent a negativ e response bec ause it[...]

  • Pagina 146

    134 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 34 I nformational Status Message Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 6-3 2 Wire TC PV3 STATUS TAG ID . 2 WIRE TC PV3 2 WIRE TC PV3 PV3 input is being provided by [...]

  • Pagina 147

    1/99 SMV 3000 Transmitter User ’ s Manual 135 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 35 SFC Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do -- ALGPARM Kuser >RANGE - Applicable PV4 algorithm parameter is s et to default value of not-a-n[...]

  • Pagina 148

    [...]

  • Pagina 149

    1/99 SMV 3000 Transmitter User ’ s Manual 137 Section 12  Parts List 12.1 Replacement Parts Part Identif ication • All individually salable parts are indicated in each figure by key number callout. For example, 1, 2, 3, and so on. • All parts that are supplied in kits are indicated in each Fi gure by key number callout with the lette r “[...]

  • Pagina 150

    138 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference. El ectron ics Hou s ing A s sembly See F ig ur e 30 Me t er B o d y See Fi g ure 32 M ou nt in g Ki t Pa rt Nu mbe r 307 52770-003 M ou nt i n g Ki t Pa rt N u mber 5119 6557-001 Ang le Br ac k [...]

  • Pagina 151

    1/99 SMV 3000 Transmitter User ’ s Manual 139 12.1 Replacement Parts, Continued Figure 30 SMV 3000 Electronics Housing 3 4K 2 5 K4 6 K10 K9 K2 K8 7 K7 See note 2 K5 K4 K6 K2 K12 K13 K11 9 K1 K3 K5 See note 1 2 1 NOTES: 1. Terminal block assem bly. See Figure 31. 2. These parts, inc luding the attached cable as sembly that plugs into the electroni[...]

  • Pagina 152

    140 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 36 Parts I dentification for Callouts in Figure 30 Key No. Part Number Description Quan tity Per Unit 1 51404208-503 † Electronics module ass embly 1 2 51197486-501 PROM ass embly 1 ATTENTION Specify trans mitter serial number or 10 digit PR OM number along w [...]

  • Pagina 153

    1/99 SMV 3000 Transmitter User ’ s Manual 141 12.1 Replacement Parts, Continued Table 36 Parts I dentification for Callouts in Figure 30, Continued Key No. Part Number Description Quantit y Per Kit 30753392-001 † Accessor y O-ri n g kit K2 O-ring housing 6 30753783-001 Lock assembly kit, electronic s terminal or m eter cap (PTB) K5 Lockwas her,[...]

  • Pagina 154

    142 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Figure 31 SMV 3000 Terminal Block Assembly K1 K2 K3 K4 K5 K6 K2 K7 K8 Table 37 Parts I dentification for Callouts in Figure 31 Key No. Part Number Description Quan tity Per Kit 51197487-001 Terminal block ass embly kit (blac k, without lightning protec tion) 51197487-[...]

  • Pagina 155

    1/99 SMV 3000 Transmitter User ’ s Manual 143 12.1 Replacement Parts, Continued Figure 32 SMV 3000 Meter Body 22372 K3 K4 K5 K2 K13 K3 K7 1 K9 K8 K7 K13 K3 K5 K4 K3 K6 K12 K10 K11 K1 K1 K11 K10 K12 Table 38 Parts I dentification for Callouts in Figure 32 Key No. Part Number Description Quan tity Per Unit 1 Center section 1 30753790-001 Carbon ste[...]

  • Pagina 156

    144 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 38 Parts I dentification for Callouts in Figure 32, Continued Key No. Part Number Description Quan tity Per Unit 30753787-001 Monel vent/drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 30753786-001 Hastelloy C vent/drain and plug k it K3 Pipe [...]

  • Pagina 157

    1/99 SMV 3000 Transmitter User ’ s Manual 145 12.1 Replacement Parts, Continued Table 38 Parts I dentification for Callouts in Figure 32, Continued Key No. Part Number Description Q uantit y Per Unit Process Head Kits (o ne head wit h PTFE head g asket) 30753908-001 Process head ass embly kit (has telloy C head) 30753908-002 Process head ass embl[...]

  • Pagina 158

    146 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 39 Summary of Recommended Spare Parts Referenc e Spar es for Part Number Description Figure Number Key Number 1-10 Units 10-100 Units 100- 1000 Units 51404208-503 Electronic s module as sembly 30 1 1 1 - 2 2 – 4 30753392-001 Acc essory O-ring kit 30 K2 1 1 - 2[...]

  • Pagina 159

    1/99 SMV 3000 Transmitter User ’ s Manual 147 Section 13  Reference Drawings 13.1 Wiring Diagrams and Installation Drawings Wiring Diagrams These wiring diagrams are included in numerical order behind this page for wiring reference. SMV 3000 Wiring Diagrams for . . . See Drawing Number . . . Multivariable Transmitter Intrinsically safe install[...]

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    148 SMV 3000 Transmitter User ’ s Manual 1/99[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 149 Appendix A – PM/APM/HPM SMV 3000 Integration A.1 Overview Appendix Contents This appendix includes these topics: Topic See Pa ge A.1 Overvi ew .............................................................................. 149 A.2 De scripti on ........................................................[...]

  • Pagina 162

    SMV 3000 Transmitter User ’ s Manual 1/99 150 A.2 Description Definition PM/APM/HPM SMV 3000 I ntegration is a term used to describe the coupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000 X Process Manager (PM), Advanced Process Manag er (APM), or High Performance Process Manager (HPM) throug h a digital communications link. Th[...]

  • Pagina 163

    1/99 SMV 3000 Transmitter User ’ s Manual 151 A.2 Description, Continued Diagram: Typical Integration Hierarchy Figure A-1 shows a ty pical PM/APM/HPM SMV 3000 integration hierarchy with the transmitter connected to the sy stem through an STI FTA, and a multiva riable STI MV IOP in the PM/APM/HPM. Figure A-1 Ty pical PM/APM/HPM SMV 3000 Integ rat[...]

  • Pagina 164

    SMV 3000 Transmitter User ’ s Manual 1/99 152 A.3 Data Exchange Functions Introduction The exchange of data over the bi-directional data path between the SMV 3000 transmitter and the PM/APM/HPM is based on imaging SMV 3000 data through the use of Analog I nput (AI) point parameters in the STI MV I OP for each transmitter PV. This is done by mappi[...]

  • Pagina 165

    1/99 SMV 3000 Transmitter User ’ s Manual 153 A.3 Data Exchange Functions, Continued 16 Points per STIMV IOP The STIMV I OP contains sixt een AI points which are read/write accessible from the PMM and upper network components as shown in Figure A-3. Figure A-3 shows four SMV 3000 transmitters with four PVs each connected to I OP points 1, 5, 9 an[...]

  • Pagina 166

    SMV 3000 Transmitter User ’ s Manual 1/99 154 A.3 Data Exchange Functions, Continued Four Points Pe r Transmitter To accommodat e all the PVs t hat can be associated wit h a given SMV 3000 transmitter, y ou must build an AI point for each PV up to a maximum of four points (PVs) per transmitter. Each point built must have the same name assigned fo[...]

  • Pagina 167

    1/99 SMV 3000 Transmitter User ’ s Manual 155 A.3 Data Exchange Functions, Continued About Number Of PVs The number of PVs that a given SMV 3000 transmitter supports is determined upon its database configuration. Using the SCT 3000, SF C or through the universal station, the SMV can be configured to select (or turn ON) any number of PVs for broad[...]

  • Pagina 168

    SMV 3000 Transmitter User ’ s Manual 1/99 156 A.3 Data Exchange Functions, Continued About Database Broadcast Table A-2 lists the maximum database size and transmission time for the SMV 3000. The actual time may be less, if less options are configured. See Section 3 i n the PM/APM Smartline Transmitter Integration Manual for other DE protocol dat[...]

  • Pagina 169

    1/99 SMV 3000 Transmitter User ’ s Manual 157 A.4 Installation Mounting Assumptions We assume that you have phy sically mounted the integration components in accordance with appropriate instruct ions in this manual and th e TDC 3000 X bookset. WARNING Before y ou make any wiring connections, use the SCT to set the PV Ty pe to PV1 for transmitters[...]

  • Pagina 170

    SMV 3000 Transmitter User ’ s Manual 1/99 158 A.4 Installation, Continued Connection Rule, continued Figure A-5 shows an example of connection rule violations which include connecting an ST 3000 transmitter to an allocated logical slot and an SMV 3000 transmitter to a slot that causes a logical slot to wrap around the I OP boundary . Note that th[...]

  • Pagina 171

    1/99 SMV 3000 Transmitter User ’ s Manual 159 A.5 Configuration About Configuration You can configure all of the SMV 3000 parameters by using the SCT 3000 as outlined in this manual. You can also configure most of the SMV 3000 parameters through display s at the Universal Station, but PV4 algorithm parameters are only configurable through the SCT[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 160 A.5 Configuration, Continued PED Entries Each PED parameter is defined in Appendix A of the PM/APM Smartline Transmitter Integration Manual . While mo st entries are generic for all Smartline transmitte rs, some entries re quire additional tran smitter specific data for reference. Review the following[...]

  • Pagina 173

    1/99 SMV 3000 Transmitter User ’ s Manual 161 A.5 Configuration, Continued SENSRTYP Paramet er The default sensor type for a given SMV 3000 transmitter PV is listed in Table A-4. Table A-4 S ensor Ty pe Selections for SMV 3000 PVs IF Process Variable Number is … TH EN SENSRTYP is … PV1 SPT_DP PV2 SPT_AP * PV3 STT PV4 SFM * Use SPT_AP if PV2 i[...]

  • Pagina 174

    SMV 3000 Transmitter User ’ s Manual 1/99 162 A.5 Configuration, Continued ATTENTION The actual engineering unit values available in a sy stem will depend upon the LCN software release. See Section 10 i n the PM/APM Smartline Transmitter Integration Manual for release dependent EU details. DE_CONF Parameter While the DECONF selections a re the sa[...]

  • Pagina 175

    1/99 SMV 3000 Transmitter User ’ s Manual 163 A.5 Configuration, Continued DAMPING Parameter The damping value is a real number selec tion from the transmitter rang e values shown in Table A-8 for a given SMV 3000 transmitter PV. Table A-8 Damping Range Values for SMV 3000 Transmitter PVs IF Process Variable Number is … THEN Damping Value can b[...]

  • Pagina 176

    SMV 3000 Transmitter User ’ s Manual 1/99 164 A.6 Operation Notes Generic Operat ions Most operator actions initiate d through Detail displa y s at the Universal Station are g eneric for all Smartline transmitte rs. Refer to Sec tion 7 in the PM/APM Smartline Transmitter Integration Manual for details about these generic operations. This section [...]

  • Pagina 177

    1/99 SMV 3000 Transmitter User ’ s Manual 165 A.6 Operation Notes, Continued Database Mismatch Parameters, continued If a mismatch is detec ted, only the slots (PVs) that have the mismatch will have their PV value set to not a number (NAN) and their STATE parameter on the Detail display will show DBCHANGE. Note that an asterisk “ * ” will app[...]

  • Pagina 178

    SMV 3000 Transmitter User ’ s Manual 1/99 166 A.6 Operation Notes, Continued PV Enginee r ing Unit Conversions You can initiate manual engineering unit conversions for PV value used in display s by substituting appropriate converted values for PVEUHI and PVEULO on page one of the Detail display . Use the Y = mX+B formula explained in Section 4 of[...]

  • Pagina 179

    1/99 SMV 3000 Transmitter User ’ s Manual 167 A.6 Operation Notes, Continued Engineering Unit Conversion f or PV4 Engineering unit conversion for PV4 must be done manually if you want to display PV4 flow calculation in units other than cubic meters per hour. The engineering unit description is entered in the EUDESC parameter in the PED. Then you [...]

  • Pagina 180

    SMV 3000 Transmitter User ’ s Manual 1/99 168 A.6 Operation Notes, Continued Engineering Unit Conversion f or PV4, continued Table A-12 Conversion Values for PV4 as Mass Flow Rate Preferred Engineering Units Conversion Multiplier (m) Conversion Offset (B) t/h 1.0 0 kg/h 1,000 0 kg/min 16.66667 0 lb/min 36.74371 0 lb/h 2204.623 0 kg/sec 0.277778 0[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 169 A.6 Operation Notes, Continued Status Messages Supplement the I OP status messages g iven in Section 8 of the PM/APM Smartline Transmitte r I ntegr ation Manual with those listed in Table A-13. Note that the display ed status messag es will be the same for all slots (PVs) associated with a given SMV 3[...]

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    SMV 3000 Transmitter User ’ s Manual 1/99 170[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 171 Appendix B  SMV 3000 Configuration Record Sheet SMV 3000 Configuration Data Sheets The following configuration sheets provide a means to record the SMV 3000 configuration database. You may want to fill it out prior to creating the transmitter databa se file or before pe rforming on-line configurati[...]

  • Pagina 184

    SMV 3000 Transmitter User ’ s Manual 1/99 172 Appendix B – Configuration Record Sheet, Continued 1b. Static Pressure - PV2 - Configuration Section PV2 Damping (sec.): 0.0 ___ 0.16 ___ 0.32 ___ 0.48 ___ 1 ___ 2 ___ 4 ___ 8 ___ 16 _ __ 32 ___ PV2 Eng. Units: "H2O_39F __ _ PSI ___ MPa ___ bar ___ (Static Pressure) kg/cm ^2 ___ m mH2O_4C ___ m[...]

  • Pagina 185

    1/99 SMV 3000 Transmitter User ’ s Manual 173 Appendix B – Configuration Record Sheet, Continued 2. Flow - PV4 - C o nfiguration Section (I f usi ng SM V 3000 for PV1, PV 2 an d PV3 mea sur eme nt on ly, do not complet e fl ow sect ion. ) 2a. Dyn am ic Fl ow Compensat ion Se cti on (I f you are us i ng a pri mary el ement t hat is no t lis ted,[...]

  • Pagina 186

    SMV 3000 Transmitter User ’ s Manual 1/99 174 Appendix B – Configuration Record Sheet, Continued 2c. Genera l Fl ow C onfiguration Se ct ion PV4 Ran ge: LRV ________ URV ______ __ URL _ _______ (defaults are 0, 100,000 and 100,000 m3/hr ) PV4 Eng. Un its: cc/h ___ cc/m in ___ l/h ___ l/min ___ (Volumetric Flow) gal/day ___ Kgal/day ___ gal/h __[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 175 Appendix C — PV4 Flow Variable Equations C.1 Overview Appendix Contents This appendix includes these topics: Topic See Pa ge C.1 Overvi ew .............................................................................. 175 C.2 Standard Flow Equatio n ..................................................[...]

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    176 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation Standard Flow Compensation (Kuser Model) The Standard Flow Equation (Kuser Model) allows automatic calculation of the Kuser value that is used to configure PV4 flow variable for SMV 3000. The Kuser value is a scaling factor, based on the dy namics of your process, which is u[...]

  • Pagina 189

    1/99 SMV 3000 Transmitter User ’ s Manual 177 C.2 Standard Flow Equation, Continued Example: Air Thr ough a Ventur i An engineer has specified a SMV 3000 Smart Multivariable Transmitter to compensate for air densi ty changes and to calculate the standard volumetric flowrate of air through a Venturi meter. The engineer has sized the Venturi meter [...]

  • Pagina 190

    178 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation, Continued Table C-1 Air Through a Venturi Meter Configuration Example, continued Step Actio n 6 Enter the relevant flow process data fr om the Venturi Sizing Data Sheet into the appropriate entry fields on the Process Data page as follows: Normal Flowrate = 630 CFM Normal D[...]

  • Pagina 191

    1/99 SMV 3000 Transmitter User ’ s Manual 179 C.2 Standard Flow Equation, Continued Example: Superheat ed Steam Using an Averaging Pitot Tube An engineer has specified a SMV 3000 Smart Multivariable Transmitter to compensate for steam density change s and to calculate the mass flowrate of superheated steam usi ng an averaging pitot tube. The engi[...]

  • Pagina 192

    180 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation, Continued Table C-2 Superheated Steam using an Averaging Pitot Tube Configuration Example, Continued Step Actio n 6 Click the following options for failsafe indication on the Flowing Variables page (so that there is an “ a “ in each check box): a Abs. Pressure a Process[...]

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    1/99 SMV 3000 Transmitter User ’ s Manual 181 C.3 Dynamic Compensation Flow Equation Dynamic Compensation Flow Equation The Dy namic Compensation Flow Equation provides algorithms for use in determining a highly accurate PV4 flow variable for SMV 3000. Use dy namic compensation to measure liquids, gases, and steam. Dy namic compensation flow equa[...]

  • Pagina 194

    182 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 L iquid Propane Configuration Example Step Actio n 1 Select a template for the SMV 3000 model you have for your flow application. Select mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units (lb/m) on the F[...]

  • Pagina 195

    1/99 SMV 3000 Transmitter User ’ s Manual 183 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 L iquid Propane Configuration Example, continued Step Actio n 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page. These values are used to clamp the discharge coefficient equatio[...]

  • Pagina 196

    184 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example, continued Step Actio n 12 Click on the following options for Failsafe Indication on the Flowing Variables page (so that there is an “ a ” in each check box). It has been determined that the operator n[...]

  • Pagina 197

    1/99 SMV 3000 Transmitter User ’ s Manual 185 C.3 Dynamic Compensation Flow Equation, Continued Example: Air An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dy namically compensate and calculate the standard volumetric flowrate of air through a standard 304 SS orifice meter with flange taps. The engineer has sized the orif[...]

  • Pagina 198

    186 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Ex ample, continued Step Actio n 6 Select Standard Volume as the type of gas flow from the list box on the Gas Flow page, then click Next to proceed to the Fluid page. 7 Select AIR as the type of fluid from the list box on t[...]

  • Pagina 199

    1/99 SMV 3000 Transmitter User ’ s Manual 187 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Ex ample, continued Step Actio n 10 Enter the relevant process infor mation from the Orifice Sizing Data Sheet in each entry field of the Density Variables page. Isentropic Exponent * = 1.4044 Design (flowing) Density = 0.20[...]

  • Pagina 200

    188 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued SMV Operatio n in a Steam Applicatio n When operating the S MV in a steam appl ication there are num ber of considerations y ou should be aware of. • Be sure the process is at or above saturation when operating the SMV, since the SMV does not calcula[...]

  • Pagina 201

    1/99 SMV 3000 Transmitter User ’ s Manual 189 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example Step Actio n 1 Select a template for the SMV 3000 model you have for your flow application. Select superheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering U[...]

  • Pagina 202

    190 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Ex ample, continued Step Actio n 7 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page. These values are used to clamp the discharge coefficient equa[...]

  • Pagina 203

    1/99 SMV 3000 Transmitter User ’ s Manual 191 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Ex ample, continued Step Actio n 10 Click on the following options for Failsafe Indication on the Flowing Variables page (so that there is an “ a ” in each check box). It has been determined that the operat[...]

  • Pagina 204

    [...]

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    SMV 3000 Smart Multivariable Transmitter, Transmitter Models : SMA110, SMA125, SMG170 34-SM-99-01 03/04 Addendum (to User’s Manual 34-SM-25-02) Overview Replacement Meterbody and Heads T he SMV 3000 Multiv ariable Transmitter, all Models, is now being shipped with newly designed meter body a nd process heads. If a re placement meter body is neede[...]

  • Pagina 206

    Additions to the User Manual The additions and cha nges to User Manual 34-SM-25-02 that relate to the newly designed m eter body an d process hea ds are given i n Table 1 o f this addend um. Use the information in Ta ble 1 to reference and annotate your User Manual. Table 1 Additions/Changes to th e User Manual Page # in User Manual Sub-Section Des[...]

  • Pagina 207

    Table 2 Torque Table - Process Head Bolts/ Nuts Bolt Type Meterbody Type 51452557-00 1 (Carbon Steel - standard; no option specified) 5142557-002 and –0 03 (NACE [“CR” option] and Non-NACE [“SS” option] Stainless Steel) 51452557-00 4 (B7M Alloy Steel [“B7” option]) 51451864XXXX except …XXX5 (See Note 1.) 67,8 N•M +/- 3,4 N•M (50[...]

  • Pagina 208

    Table 3 Parts Identification for Callouts in Figure 1 Key No. Part Number Description Qty/ Unit 1 (Obtain the complete Model Number from the nameplate on the Meterbody) Replacement Meterbody (wit hout Heads) 1 Kc K4 K8 51452866-00 1 51452866-00 2 51452866-00 3 51452866-00 4 ················ ············· ··· ····[...]

  • Pagina 209

    Table 4 Flange Adapter Kits Key No. Part Number Description Quantity Per Unit Ka Kb Kc 51452867-11 0 51452867-21 0 51452867-31 0 51452867-41 0 51452867-15 0 51452867-35 0 51452867-13 0 51452867-33 0 ················ ············ ······· ················ ············ ······· ··?[...]

  • Pagina 210

    Table 5 Process Head Assembly Kits Key No Part Number Description Quantity Per Unit K1 K2 K3 K5 K6 Ka 51452864-01 0 51452864-01 2 51452864-02 0 51452864-02 2 51452864-03 0 51452864-03 2 51452864-04 0 51452864-04 2 51452864-11 0 51452864-11 2 51452864-12 0 51452864-12 2 51452864-13 0 51452864-13 2 51452864-14 0 51452864-14 2 ············[...]

  • Pagina 211

    Table 6 Pressure Specification and Ratings Summary Comparisons Maximum Allowable Working Pressure (Note 1 ) Transmitter Model Upper Range Limit Previous New Design SMA 110 25 inches H 2 O @ 39.2 F (differential pressure) 100 psia (absolute pressure) 100 psi (6.9 bar) 100 psi (6.9 bar) SMA 125 400 inches H 2 O @ 39.2 F (differential pressure) 750 ps[...]

  • Pagina 212

    03/04 34-SM-99-01 (Addendum to 33-S M-25-02) 8 of 8[...]

  • Pagina 213

    Index 192 SMV 3000 Transmitter User ’ s Manual 1/99 A Anal og m eter, 33 Ana log m ode, 4 , 55 , 81 , 114 Angle moun tin g b racket, 20 Atmospheric Pressu re Offset, 59 , 85 B Bad PV indication, 169 Barrie r diaphra gm s, 101 insp ect i ng and cleani n g, 101 Barriers, 31 Blow -down line s, 24 , 27 Brack et m ounted, 20 Bracket mount i ng, 21 hor[...]

  • Pagina 214

    Index 1/99 SMV 3000 Transmitter User ’ s Manual 193 M Maintenanc e routines, 100 Meter body tempera ture, 5 Mounting loca tions suggested, 25 O Operatin g M odes, 4 Operation da ta, 92 Output conf romity (PV1), 56 Output Line ariza tion (PV3), 62 Output me ter, 32 Overpressure rating, 15 P Parts identification, 137 PIUOTDCF P arameter, 163 Platin[...]

  • Pagina 215

    Index 194 SMV 3000 Transmitter User ’ s Manual 1/99 V Valve Cav itation, 14 Verif y Flow Conf iguration, 78 Vibration Sourc es, 14 W Wiri ng Loop/pow er, 32 Optional analog me ter, 33 Tem perature s ensor input, 33 Write pr otect option, 43 Jumper, 43 Z Zero shift, 23[...]

  • Pagina 216

    1/99 SMV 3000 Transmitter User ’ s Manual 195[...]

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    Industr i al Aut omation and Contr ol Honey we ll Inc. 16404 N. Bla ck C any on Phoenix, A rizona 85023[...]