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Graco 332305B manuale d’uso - BKManuals

Graco 332305B manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Graco 332305B. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Graco 332305B o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Graco 332305B descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Graco 332305B dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Graco 332305B
- nome del fabbricante e anno di fabbricazione Graco 332305B
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Graco 332305B
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Graco 332305B non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Graco 332305B e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Graco in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Graco 332305B, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Graco 332305B, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Graco 332305B. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    332305B EN Instructions G3 Max Automatic Lubrication Pump For dispensing of NLGI Gr ades #000 to #2 greases and oi l with at least 40cSt. For Professional Use Only. Not approved for use in explosive at mospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MP a, 351.6 bar) Maxim um Working Pressur e Important Safety Instructions Read al[...]

  • Pagina 2

    2 332305B Contents Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 Liter Models . . . . . . . . . . . . . . . . .[...]

  • Pagina 3

    Part / Model Numbers 332305B 3 Part / Model Numbers The Part Number is a six-dig it unique numb er that is on ly used to order the G3 Pump. Directly related to this six digit Part Number is the configured Gr aco Model Number. This conf igured n umber identifies the distin ct features of a spe- cific G3 Pump. To help you understand e ach component t[...]

  • Pagina 4

    Part / Model Numbers 4 332305B 8 Liter Models 12 Liter Models 16 Liter Models Part Numbers Model Numbers 96G089 G3-G-24MX-8 L0L00-10CV00R0 96G093 G3-G-ACMX-8L0L 00-1D0V0000 96G097 G3-G- 12MX-8L0L0 0-1DMVA2R3 96G100 G3-G-1 2MX-8L0L00-UDM VA1R2 96G104 G3-G- 24MX-8L0L0 0-1DMVA2R3 96G109 G3-A-24M X-8L0L00-1DMVA2R3 96G112 G3-G-24MX-8L0L00-UDM VA1R2 96G1[...]

  • Pagina 5

    Part / Model Numbers 332305B 5 Understanding the Model Number Use the Code Sample provided below to identify each co mpon ent’s location in the Mode l Number. The options for each component that make up the code are provided on the lists below. NOTE: Some pump configur ations are not available. Contact Graco Customer Service or your local Graco d[...]

  • Pagina 6

    Warnings 6 332305B Warnings The following warnings are fo r the setup, use, grounding, mainte nance, and repair of this equipmen t. The exclama- tion point symbol alerts you to a general wa rning and t he hazard symbol refers to procedure- specific risk. When these symbols appear in the body o f this manual, refer back to these warnings. Addition a[...]

  • Pagina 7

    Warnings 332305B 7 SKIN INJECTION HAZ ARD High-pressure fluid from dispensing device, hose l eaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at an yone or at any part of the body. • Do not pu[...]

  • Pagina 8

    Installation 8 332305B Installation Grounding Component Identification Key: AR e s e r v o i r B Adjustable Pump Element (1 included. Can accommodate 3 total) C Pressure Relief Valve (Not included / required for each o utlet - Available from Graco. See Parts, page 71.) D Zerk Inlet Fill Fitting (1 includ ed / grease models only) E Pump Outlet Plug [...]

  • Pagina 9

    Installation 332305B 9 Typical Installation Divider Installations Injector Installations A Connected to fuse / power B Pressure relief valve (Not included/required for each outlet - user supplied. See Parts, page 71) C - Cycl e indicator sens or cable (Divider Instal lations) - Pressure switch cable (Injector Installations) D - Se ries progressive [...]

  • Pagina 10

    Installation 10 332305B Choosing an Installation Location • Select a location that will adequately support the weight of the G3 Pump and lubricant, as well as all plumbing and electrical connections. • Refer to the two moun ting hole layouts provid ed in the Mounting Pattern se ction of this ma nual, page 74. NOTE: The two mounting hole layouts[...]

  • Pagina 11

    Installation 332305B 11 System Configuration and Wiring If the product is permanently connected: • it must be installed by a qualified electrician or ser- viceman. • it must be connected to a grounded , permanent wir- ing system. If an attachment plug is required in the end use application: • it must be rated for the pr oduct e lectrical spec[...]

  • Pagina 12

    Installation 12 332305B Alarm Output and Remote Illumination Response The following tables include graphica l representations of the co nnector as it appears on the unit, a pi n-out associated with the connector and a typical insta llation wiring diagram . An inter nal representative wiring diagram is included where it is deemed useful. Wire colors[...]

  • Pagina 13

    Installation 332305B 13 Wiring and Installation Diagrams The following Table identi fies the wiring and inst allation diagra ms provided in this manual. Diagram Symbol Page # Power DIN AC 14 Power DIN DC 15 Power CPC DC 16 Inputs (M12) 18 Vent Valve Outputs 19 Alarm Outputs 20 Illuminated Manual Run Input Kits: 571030, 57103 1, 571032, 571033[...]

  • Pagina 14

    Installation 14 332305B Power DIN AC - 15 f oot: Part No. 16U790 Pin and Related Wire Color (F IG . 3) Pin Pin Name Color 1 Line Black 2 NEUTRAL White 3 Not Used Not Used 4G R O U N D G r e e n F IG . 3 (4) (2) (1) 1 2 3 4 Example Wiring Diagram Connector on Housing Connector on Cable (4) (1) (3) (2)[...]

  • Pagina 15

    Installation 332305B 15 Power DIN DC - 15 foot: Part No. 16U790 Pin and Related Wire Color (F IG . 4) NOTICE Be sure when power is applie d that stirring paddle rotates clockwise (when viewed from the top). If it is wired incorrectly padd le coul d rotate counter- clockwise which will damage the pump’s internal components. If this happens, stop t[...]

  • Pagina 16

    Installation 16 332305B Power CPC DC -15 foot: Part No. 126217 Pin and Related Wire Color (F IG . 6) Pin Pin Name Color 1 Not Used Not Used 2- V D C B l a c k 3+ V D C W h i t e 4 Not Used Not Used 5 Not Used Not Used 6 Not Used Not Used 7 Not Used Green F IG . 5 (1) (2) (3) (4) (5) (6) (7) Example Wiring Diagram Connector on Housing Connector on C[...]

  • Pagina 17

    Installation 332305B 17 Power CPC DC - 5 Wire Part No.: 126218: 15 ft (4.5 m) Part No.: 126219: 20 ft (6.1 m) Part No.: 126220: 30 ft (9.1 m) NOTE: An Illuminated Remote Run Button Kit: 571 030, 571031 for starting a manual run cycle if used in con- junction with a 5-wire CPC cable, is available from Graco. Contact your local Gra co distributor or [...]

  • Pagina 18

    Installation 18 332305B Inputs (M12) See Technical Data, page 72 for rat- ings. F IG . 7 1 S W + 2 N ot U se d 3 S W - 4 Signa l (3) (4) (1) (2) S in k ( N P N ) 2 or 3 w ire 1 2 3 4 S ource (P N P) 2 or 3 w ire 1 2 3 4 Dr y Contacts 1 2 3 4 Example Wiring Diagram P in - out Connector on Housing[...]

  • Pagina 19

    Installation 332305B 19 Vent Valve Outputs See Technical Data, page 72 for ratings. F IG . 8 (1) (2) (3) 1 N ot U se d 2 Re l ief + 3 Re l ief - 1 2 3 Example Wiring Diagram P in - out Connector on Housing[...]

  • Pagina 20

    Installation 20 332305B Alarm Outputs DC example shown. See Technical Data, page 72 for ratings. F IG . 9 1 N .O. 2 N .C. 3 COM 4 N ot U se d (1) (4) (2) (3) 1 2 3 4 G3 Switch c l oses on a l arm (shown in non-a l arm position) A l arm + 9-30V 1 Amp Max 1 A Fuse Example Wiring Diagram P in - out Connector on Housing[...]

  • Pagina 21

    Installation 332305B 21 Part No. 124333: Ca ble Pin Out (M12) Wire Colors Part No. 124300: Field Wireable Pin Out (M12) Wire Colors Item No. Color 1B r o w n 2W h i t e 3B l u e 4B l a c k F IG . 10          ?[...]

  • Pagina 22

    Installation 22 332305B Part No. 124594: 4 Pi n Eurofast F ield Wireable Connector Part No. 124595: 5 Pi n Eurofast Field Wireable Connector F IG . 12     F IG . 13     [...]

  • Pagina 23

    Setup 332305B 23 Setup Pressure Relief Follow the Pressure Re lief Procedure whenever you see this symbol. Relieve pressure in system using two wrenches working in opposite direction s on pump element and pump element fitting to slowly loosen fitting on ly until fitting is loose and no more lubr icant or air is leaking from fitting. NOTE: When loos[...]

  • Pagina 24

    Setup 24 332305B Setting Pump Outlet Volume NOTE: • Before making any ad justments to pump volume, Relieve Pressure followin g procedure on page 23. • Only use Graco supplied space rs to control output volume. • It may be necessary to repeat this outlet volume setup proc edure afte r the pump is operating to re-adjust the volume of dispensed [...]

  • Pagina 25

    Setup 332305B 25 Models without a follower plate: 1. Connect fill hos e to inlet fitting (F IG . 16). 2. F or higher v iscosity fluids, start pump to rotate stir- ring paddle during fill to prevent air pockets from forming in grease. To start the pu mp press the m anual run button. 3. Fill reserv oir with NL GI grease to max fill line. NOTE: Vent p[...]

  • Pagina 26

    Setup 26 332305B Filling Oil Unit • Only use oil appropriate for you r application, auto- matic dispensing, and the equip ment’s operating temperature. Consult with mach ine and lube manu- facturer for details. • The reservoir can be fille d using a hand operated pump, pne umatic pump or electric tr ansfer pump . • Do not overfill (F IG . 1[...]

  • Pagina 27

    Quick Setup Gui de 332305B 27 Quick Setup Guide   [...]

  • Pagina 28

    Max Model Setup 28 332305B Max Model Setup Control Panel Overview (F IG . 22) NOTE: Programming instructions begin on page 29. F IG . 22 DISPLAY • A blinking LED under HH, MM, SS or ## identifies type of measurement unit you are setting; i.e., HH is hours. • A blinking number on the display indicates the G3 is in SETUP MODE. • In RUN MODE dis[...]

  • Pagina 29

    Max Model Setup 332305B 29 Programming the Max Model Powering Units With Controllers By default, units with controllers are se t to operate in a timed mode with 1 minute of ON time and 8 hours of OFF time. The unit should be po wered up in O FF mode, counting down from the 8 hours. If th e unit powers up in ON mode and has not been primed, hold the[...]

  • Pagina 30

    Max Model Setup 30 332305B Setting the Real Time Clock DMS ™ Equipped Models Only NOTE: Set the real time clock prior to plugging the USB flash drive into the pump. Enter the Year: • The year displays. The first programma- ble characte r, the decade, blinks indi- cating the device is ready to program the decade digit of the year. • The LED un[...]

  • Pagina 31

    Max Model Setup 332305B 31 • The first programmable number of the HH (hou r) filed blinks, indicating the device is read y to program the first digit of the hour. • When programming a time of less th en 12 hours, you must program a leading zero in the first number field and press the ENTER button to save the ze ro. 1. Use the UP and DOWN ARROW [...]

  • Pagina 32

    Max Model Setup 32 332305B 4. The cycle field is a 2 digit number. When the correct first numeral of the number displays, press the ENTER but- ton to save the nu mber. The cursor automatically moves to the second number field. NOTE: A leading zero (0) must be entered in the first field if th e number of cycles is fewer than 10. 5. Press the ENTER b[...]

  • Pagina 33

    Max Model Setup 332305B 33 To determine the Backup Time , Graco recommends the user verify the length of time it takes to complete a typi- cal cycle and do uble that value ( to a maximum of 30 minutes). Backup Time is setup after Cy cle or Pressure Sensor Setup is complete. NOTE: • The LED next t o the clock in the O N field lights, indi- cating [...]

  • Pagina 34

    Max Model Setup 34 332305B 2. Press the ENTER button to lock in the selection. The next MM number field to the right flashes indicating it is ready for programm ing. 3. Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appea rs in the second MM number field. 4. Press the ENTER button to lock in the selection[...]

  • Pagina 35

    Max Model Setup 332305B 35 • An LED flashes under either HH when pro- gramming ho urs OR MM when prog ram- ming minutes. • In SETUP MODE the number displa yed in the first field, on the left side of display blinks, indicating the device is ready to pro- gram the B ackup Time hours. • The total amount of Backup Time must be at least twice as l[...]

  • Pagina 36

    Max Model Setup 36 332305B 1. T o set the OF F Time us e the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the first HH (hour) field. 2. Press the ENTER button to lock in the selection. The next HH number field to the right flashes indicating it is ready for programm ing. 3. Use the UP or DOWN ARROW b[...]

  • Pagina 37

    Max Model Setup 332305B 37 flashes and the LED lights under SS; indicating it is ready to program th e seconds fields. 5. Re peat steps 1 - 4 to se t the SS (seconds) fields. 6. After pressing the ENTER button to set the last SS field the G3 automatically switches to the RUN MODE. DMS ™ Models Only Downloading Data 1. Plug the USB flash drive int[...]

  • Pagina 38

    Max Model Setup 38 332305B 9. G3 pump restarts cycle in the OFF mode. 10. Remove the USB flash drive. 11. After the USB flash drive is removed, pres s and hold the UP and DOWN ARROW but- tons for 3 seconds to enter the SETUP MODE (see Entering Setup Mode, pag e 29). 12. In SETUP MODE, set th e YEAR, MONTH, DATE and TIME (see Setting the Real Time C[...]

  • Pagina 39

    Operation / Data L og 332305B 39 Operation / Data Log During operation the G3 Pum p stores information as Log and Summary File s. Logs contain the following info rmation: • Log Name • DMS ID Number • Current Software Gr aco Part Number • Current Software Version • Date and Time of Upload System Event Log The System Event Log lists the dat[...]

  • Pagina 40

    Operation / Data Log 40 332305B Example Event Log 2 : Pump cycle of an injector valve system with a pressure switch feedback. Common System Events are listed below. Error Log The Error Log lists Set Time and Clea r Time for the last 400 faults and warning s. The most recent event is listed first. The log file is stored as: GRACO/G3_{DMS_id}/{d ownl[...]

  • Pagina 41

    Operation / Data L og 332305B 41 Common Error Lo g entries are listed b elow. Software Fa ult An internal software erro r occurred. Contact Graco Cus- tomer Service. Low Level Warning The unit entered a low level warning mod e and is running low on material. Th e pump continues to disp ense material for the du ration of the lo w level alarm time sp[...]

  • Pagina 42

    Operation / Data Log 42 332305B Functional Summary The Functional Summary contains two typ es of data. • The first report type, labeled User unde r the Type heading in the first column of th e Sample Functional Summary, only provides data compiled since the last time the Functional Summa ry was reset through present day (see A6 - Clearing the Fun[...]

  • Pagina 43

    Operation / Data L og 332305B 43 Common Functional Summa ry Data entries are listed below. Number of Cycles The number of lubrication cycles the unit has started. Total Ru n Hours Total a m ount of hours the pump has been in the ON mode of the ON/OFF cycle. Total Powered On Hours Total number of hours that the unit has been pow ered on. Local Manua[...]

  • Pagina 44

    Operation / Data Log 44 332305B Technical Summary The Technical Summary contains two types of data. • The first report only provides data compiled since the Pump Summary was reset to present day (see A6 - Clearing the Functional and Te chnical User Summary). This is very similar to the resettable trip odome ter in your car. • The second is a re[...]

  • Pagina 45

    Advanced Programmi ng 332305B 45 Advanced Programming There are 7 Advanced Progra mming options. The followin g Table Id entifies each opti on and when it is used. Advanced Option Model Setting Format/ Description Why Use This? A1 Max Lockout Code (Optional) Secures setup modes with PIN Prevents unauthorize d users to adjusting settings . A2 Max Lo[...]

  • Pagina 46

    Advanced Programming 46 332305B Entering a PIN Code for the First Time A1 - Setting Up PIN Code A PIN Code can be programmed into th e G3 to protect the settings from inadvertently be ing changed by unau- thorized user s. 1. Press the UP ARROW button for 10 seconds. The LED next to the LOCK ICON on the display lights, indicating you have entered th[...]

  • Pagina 47

    Advanced Programmi ng 332305B 47 A2 - Low Level Alarm Time Pump ON mode only. Programs the amount of time in MM: SS (minutes and seconds) the pump can run between a Low Level Warn- ing and a Low Level Fault to help pro tect unit from run- ning dry. The maximum recomme nded length of time is 3:00 min- utes. Fault, and Low Level LED illuminate. ( Max[...]

  • Pagina 48

    Advanced Programming 48 332305B To set Vent Valve Time: NOTE: • The LED next to the c lock in the O FF field lights and P1, P2, and P3, indi- cating the Vent Valve Time is being programmed. • Time is set as minutes and seconds ( MM:SS) only. • The small flashing LED under the MM indicates you are setting Minutes. • The first field (left sid[...]

  • Pagina 49

    Advanced Programmi ng 332305B 49 3. When the correct number displays, press the ENTER button to set the num- ber. 4. Repeat 2 - 3 to set the remaining fields. 5. Press the ENTER button to exit Advanced Programming. A-5 Active Alarm Changes the alarm output behavio r. Uses output to determine if a fault has occurred. Fault and ON LED’s illuminate.[...]

  • Pagina 50

    Advanced Programming 50 332305B A-7- Constant Alar m Output on Fault This function changes the behavior of the alarm output in a fault from either t oggling once every second (default) or steady o n. Fault and Warning LEDs Illuminate 1. The default OFF is displayed. T he alarm output will toggle once a second. 2. Pre ss the UP or DO WN ARROW to cha[...]

  • Pagina 51

    Run Mode 332305B 51 Run Mode Time Control After setup is complete, the G3 automatically begins to run the OF F Time sequ ence (F IG . 28). • The G3 runs the progra mmed OFF sequence. (Notice the OF F Time LED on the dis play lights and the OFF Time coun ts do wn on the display.) • The example shown in F IG . 28 shows an OFF Time of 1 hour and 3[...]

  • Pagina 52

    Run Mode 52 332305B Lubrication Mode (Pump ON) Controls In Max models the Lubrication Mode (Pump ON) can be controlled by either cycle and/or pressure sensors. If cycle and/or pre ssure contro ls have been se t to some- thing other than OFF the display will alternate between cycles (C1, C2, C3) and/or active sensors (P1, P2, P3) and Backup Time. If[...]

  • Pagina 53

    Run Mode 332305B 53 Backup Time • In both Cycle and Pressure mod es a Backup Time (maximum run time) has been set. • The LED(s) next to all programmed sensors (C/P1, C/P2, C/P3) illuminate. • The display shows time remaining until a fault. The example shown in F IG . 33 sh ows 14 min- utes and 33 seconds left until the fault occurs. • If al[...]

  • Pagina 54

    Run Mode 54 332305B With machine count set, the Rest Cycle (Pump O FF) is ended when the machine co unt reaches zero (0 000). Machine Count • A set number of triggered counts. • The LED next to 1-2-3 illuminates (F IG . 34). • The display indicates the number of machine counts remaining. The example shown in F IG . 34 shows the remaining numb[...]

  • Pagina 55

    Run Mode 332305B 55 Additional Controls Venting In Max models a Vent Time can be set using the Advanced Programming mo de (page 47). This is typi- cally done in a Pressure Based System ( P1) to allow injectors to reset. • Unit vents for a set amount of time (not dis- played). • The LED’s next to C/P1, C/P2, C/P3 flash while unit is venting. ?[...]

  • Pagina 56

    Run Mode 56 332305B Manual R un Cycle To run an extra (non-programm ed) lubrica- tion cycle, push the Manual Start button. NOTE: Manual Run option is not available while unit is in Vent Mode.[...]

  • Pagina 57

    Alarms 332305B 57 Alarms Any time a Fault / Warning occurs, a co mbination of LED’s will illuminate to noti fy you there is a problem and help identify the kind of Fault / Warning has occurr ed. • Faults and Warnings will not automatically clear. • To clear an fault, press and hold the RESET button on the di splay button pad for 3 seconds. ?[...]

  • Pagina 58

    Alarms 58 332305B Low Level Fault Level of lubricant in reservoir is low and addi- tional lubricant needs to be added. Unit stops pumping and displays amount of accu- mulated time since the alarm was trigger ed. Add lubricant to rese rvoir. After lubri- cant is added press and hold the RESET button to c lear fault. If repriming pump is required, th[...]

  • Pagina 59

    Alarms 332305B 59 Cycle / Pressure Fault In pressure mode indi- cates that unit is over pres- surized or a lubrication cycle was not completed in the user-defined amount of time. In cycle mode indicates that a cycle was not com- pleted in the user-defined amount of time. LED corresponding to the affected sensor input blinks. Could be more than one [...]

  • Pagina 60

    Alarms 60 332305B System Fault An internal fault has occurred. Contact Graco Customer Service. Motor Cur- rent Warn- ing The meas ured moto r cur- rent is above the recom- mended operating maximum value. Continued use at excessive motor currents could reduce life or cause permane nt dam- age. Examine system to make sure it is operating cor- rectly.[...]

  • Pagina 61

    Alarms 332305B 61 Tempera- ture Warnin g The internal temperature of the unit is out of its recom- mended operating r ange. Use of the unit outsid e of the recommended tem- perature rang e could cause degraded system perfor- mance and possible dam- age. Ensure the unit is used in the correct operatin g envi- ronment for the specific temperature: -1[...]

  • Pagina 62

    Troubleshooting 62 332305B Troubleshooting Problem Cause Solution Unit does not power on Incorrect/loose wiring Refer to Installation instructions, page 8. Unit does not power on (DC models only) Tripped external fuse due to inte rnal componen t failure Contact Graco Customer Service. Tripped external fu se due to pumping non-cold weather lubrican [...]

  • Pagina 63

    Troubleshooti ng 332305B 63 In an Injector System without sensor feedback, unit does n ot vent properly Vent valve time needs to be config- ured Refer to Adva nced Programming to set ON Time, page 45. Display acts erratically Faulty cycle/pressure wiring connec- tion to unit Unplug cycle/pre ssure cables from G3. Plug cables in one at a time to ide[...]

  • Pagina 64

    Maintenance 64 332305B Maintenance Frequency Component Required Maintenan ce Daily and at refill Zerk Fittings Ke ep all fittings clean using a clean dry cloth. Dirt an d/or debris can dam - age pump and/or lubrication system. Daily G3 Pump Unit and Reservoir Keep pump unit and reservoi r clean using a clean dry cloth. Daily Display Keep display cl[...]

  • Pagina 65

    Parts - 2 Liter Models 332305B 65 Parts - 2 Liter Models 40a 44 14 1 42 13 18 17 34 36 33 37 41 21 30 15 4 3 31 Follower Plate Models Only 43 Torque to 4 in. lbs (0.45 N.m) 1 Torque to 30 in. lbs (3.4 N.m) 2 Torque to 50 in. lbs (5.6 N.m) 3 2 3 40b 3 45 35 27 23 16 60 57 Low Level Gr ease Models On ly Low Level Oil Models Only 66 67 1 12[...]

  • Pagina 66

    Parts - 4 Liter and Larger Models 66 332305B Parts - 4 Liter and Larger Models 40a 44 35 14 1 41 13 18 17 34 16 36 33 37 42 21 30 15 4 3 31 Follower Plate Models Only 43 Torque to 4 in. lbs (0.45 N.m) 1 Torque to 30 in. lbs (3.4 N.m) 2 Torque to 50 in. lbs (5.6 N.m) 3 2 3 61 62 40b 3 27 1 45 60 23 57 Low Level Gr ease Models On ly 67 66 Low Level O[...]

  • Pagina 67

    Parts 332305B 67 Parts Ref Part Descripti on Qty 1 BASE, three pump housing 1 3 278142 COVER, bottom, with seal 1 4 115477 SCREW, mach, torx pan hd 9 12 127079 RECT-RING, included in Kit 571042, 571069 , 571179 1 13 124396 O-RING, 258, included in Kit 571042, 571044, 57 1045, 571069, 571179 2 14 PLATE, ricer 1 15 BEARING, ball 1 16 PADDLE, stirring[...]

  • Pagina 68

    Parts 68 332305B 30 ‡  258697 BOARD, circuit, Max, models 96G017-96G021, 96G0 23-96G026, 96G030-96G032, 96G035-96G037 , 96G088-96G090, 96G092-96G094 , 96G096, 96G097, 96G103-96G109, 96G1 13, 96G118-96G124, 96G1 28, 96G141-96G146, 96G151, 96G152, 96 G155, 96G156, 96G159, 19 6G160, 96G164, 96G166, 96 G168, 96G177, 96G178, 96 G181, 96G183 ‡ [...]

  • Pagina 69

    Parts 332305B 69 40a RESERVOIR, 8 lit er, grease, 96G089, 96G093, 96G097, 96G100, 96G104, 96G112, 96G119, 96G127, 96G142, 96G144, 96G146, 96G152, 96G154, 96G156, 96G158, 96G177 1 40b RESERVOIR, 8 liter, oil, 96G109, 96G124, 96G176, 96G186, included in Kit 571182 1 40a RESERVOIR, 12 liter, 96G105, 96G120, 96G164, 96G165 1 40a RESERVOIR, 16 liter, 96[...]

  • Pagina 70

    Parts 70 332305B  Replacement Danger and Warn ing labels, tags and cards are available at no cost.  Also order Ref 27, Part No. 123025 an d Ref 60, Part No. 16D984 ‡  Also order Ref 31, Part No . 119228 and Ref 34, Part No. 16A073 † Also order Ref. 57, Par t No. 117156 when ordering this part. 60 16D984 WASHER, low level, models 96G017[...]

  • Pagina 71

    Parts 332305B 71 Pressure Relief Valves Important Information regar ding Pressure Relief Valve 16C807.  Pressure Relief Valve 16C807 can on ly be used on the G3 Pump. It is not intended for use with any other products. The pressure relief valve uses a pressure adjustm ent scre w (a) to set the pressure release point. It is not intended as a way [...]

  • Pagina 72

    Technica l Data 72 332305B Technical Data A Maximum Work ing Pressure 5100 psi (35.1 MPa , 351.6 bar) Power 100-240 VAC 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms) 12 VDC 9 - 16 VDC; 5 A current, 60 W, inrush/locked rotor 12 A 24 VDC 18 - 32 VDC; 2.5 A current, 60 W, inrush/locked ro tor 6 A [...]

  • Pagina 73

    Technical Data 332305B 73 Dimensions Fluid Grease Models Grease NLGI 000 - #2 Oil Models At least 40 cSt oil. Pumps Up to 3 Pump Output 0.12 in. 3 (2 cm 3 ) / minute per outlet - 2 spacers 0.18 in. 3 (3 cm 3 ) / minute per outlet - 1 spacer 0.25 in. 3 (4 cm 3 ) / minute per outlet - 0 spacers Pump Outle t 1/4-18 NPSF. Mates with 1/4-18 NPT male fit[...]

  • Pagina 74

    Technica l Data 74 332305B Mounting Pattern (For correct moun ting configuration, choose either Option 1 or Op tion 2). See P/N 126916 template. F IG . 37 0.367inch 9.3 mm 2x Ø 0.366 inch 9.3 mm 3.544 inch 90.0 mm 7.0 8 7 inch 1 8 0.0 mm 1.1 8 0 inch 30.0 mm 3.26 8 inch 8 3.0 mm 0.722 inch 1 8 .3 mm 2x Ø 0.366 inch 9.3 mm 3.1 8 9 inch 8 1.0 mm 6.[...]

  • Pagina 75

    Notes 332305B 75 Notes[...]

  • Pagina 76

    All written and visual data con tained in th is document reflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual conta ins English. MM 332305 Graco Headquarter s: Minneap[...]