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CAT Titan 250 manuale d’uso - BKManuals

CAT Titan 250 manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso CAT Titan 250. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica CAT Titan 250 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso CAT Titan 250 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso CAT Titan 250 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo CAT Titan 250
- nome del fabbricante e anno di fabbricazione CAT Titan 250
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature CAT Titan 250
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio CAT Titan 250 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti CAT Titan 250 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio CAT in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche CAT Titan 250, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo CAT Titan 250, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso CAT Titan 250. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    Oil & Gas and Power Generation Applications TIT AN 250 T urbomachiner y Package Specification Generator Set[...]

  • Pagina 2

    TURBOMACHINERY PACKAGE SPECIFICATION Titan TM 250 Generator Set Solar Turb ines Incorpor ated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Titan, SoLoNOx , and Turbotronic are trademarks of Solar Tur bines Incorporated. All other trademarks, service marks, or r egistered tra demarks appearing in this[...]

  • Pagina 3

    Turbomachinery Package Specification Titan 250 Generator Set Table of Contents 1 INTRODUCTION ........................................................................................................................ 5 1.1 General Description .......................................................................................................... 5 [...]

  • Pagina 4

    Turbomachinery Package Specification Titan 250 Generator Set 15 MARINIZATION .......................................................................................................................61 15.1 General Description ........................................................................................................61 16 QUALITY ASSURANC[...]

  • Pagina 5

    Turbomachinery Package Specification Titan 250 Generator Set Table of Figures Figure 1. Typical Titan 250 Gas Turbine Gen erator Set ............................................................. 6 Figure 2. Typical Titan 250 Generator Set Se rvice Conne ctions (Driver Skid) .......................... 8 Figure 3. Titan 250 Two-Shaft Gas Turbi ne Cut[...]

  • Pagina 6

    Turbomachinery Package Specification Titan 250 Generator Set 1 Introduction 1.1 General Description Solar Turbines Incorporated is a worldwid e leader in the design, manufacture, and installation of industrial gas turbines. Sola r's 4 0 years of experi ence integrating high technology with fluid compression, liqui d pumpin g, power generation,[...]

  • Pagina 7

    Turbomachinery Package Specification Titan 250 Generator Set 2 T it an 250 Gas T urbine Generator Set 2.1 General Description The Titan 250 gas turbine gene rator set (Figure 1) is a completely integrated and fully operational package equi pped with all access ories and auxiliary systems required for operation. In addition to the standard pac kage [...]

  • Pagina 8

    Turbomachinery Package Specification Titan 250 Generator Set • Fuel system • Lubricating oil system • Turbotronic ™ 4 Control Sy stem • Onskid electrical wiring • Skid with drip pans • Piping and manifolds • Ancillary air inlet system • Ancillary exhaust system • Package enclosure (if specified) with: − Ventilation system − [...]

  • Pagina 9

    Turbomachinery Package Specification Titan 250 Generator Set Figure 2. Typical Titan 250 Generator Set Service Connectio ns (Driver Skid) Table 1. Package Specifications Dimensions Approximate Package Measur ements Height, Unenclosed 3.89 m (12 ft 9 in.) Height, Enclosed 4.12 m (13 ft. 6 in.) Width (to skid edges) 3.37 m (11 ft 1 in.) Width (includ[...]

  • Pagina 10

    Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Piping, Manifolds, and Tubing < 10.2 cm (4 in.) Note (a) 316L Stainless Steel (Unless Other wise Specified) Piping, Manifolds, and Tubing > 10.2 cm (4 in.) Note (a) Carbon Steel (Unless Otherwise Specifi ed) Piping Interface Connections 316L Stainles s Steel ([...]

  • Pagina 11

    Turbomachinery Package Specification Titan 250 Generator Set 3 T it an 250 Gas T urbine 3.1 General Description The two-shaft Titan 250 gas turbine (Figure 3) is a compl etely integrated and self- contained prime move r. The Titan 250 gas turbine combines high performance ope ration with rugged industrial con struction. This design phil osophy allo[...]

  • Pagina 12

    Turbomachinery Package Specification Titan 250 Generator Set For combustion, the gas turbine requires appr oximately one -fourth of the total air it compresses. The exce ss air is mixed with the combustion products to red uce the gas temperature at the turbine first stage -inlet. The cooling air al so keeps metal tem peratures in the combustor and [...]

  • Pagina 13

    Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Compressor Case - Forward Section Nodular Iron - Aft Section WC6 Alloy Steel Combustor Case 410 Stainless Steel Exhaust Diffuser Nodular Iron Accessory Gear Housing Ductile Iron Protective Coatings Compressor Rotor and Stator Blades Inorganic Aluminum Nozzles, First[...]

  • Pagina 14

    Turbomachinery Package Specification Titan 250 Generator Set 4 Reduction-Drive Gearbox 4.1 General Description The reduction-drive gearbox (Figure 5) is an industrial, epicyclic, star-ge ar design selected specifically for generator set applications. The gearbox uses few moving parts, which provides high reliability and ease of assembly and disa ss[...]

  • Pagina 15

    Turbomachinery Package Specification Titan 250 Generator Set 5 Generator and Associated Equipment 5.1 General Description For maximum flexibility, the gas turbine package can be provided with several different generator types and voltage outputs to ac commodate a broad range of application requirements. The gene rator, exciter, and c ontrol system [...]

  • Pagina 16

    Turbomachinery Package Specification Titan 250 Generator Set Any variations in bus potential will also be sensed and co rrected by this circuit. After voltage builds, the gene rator accelerates to 100% speed and excitation a nd voltage control is assumed by the CGCM. A crosscur rent-compensating transforme r provides the signal to the CGCM for reac[...]

  • Pagina 17

    Turbomachinery Package Specification Titan 250 Generator Set armature and a three-phase, full-wave, diode- type bridge rectifier that rotates with the armature. The pilot exciter is a PMG that rota tes with the main gener ator rotor shaft. It feeds the exciter field windings with excit ation current and is controlled by the CGCM. 5.2.7 Bearing Lubr[...]

  • Pagina 18

    Turbomachinery Package Specification Titan 250 Generator Set 6 S t art System 6.1 General Description The start system in cludes a direct-drive AC starter motor driven b y a solid-state variable frequency drive (VFD). The start sy stem provides torque to initiat e engine rotation and to assist the engine in reaching a self-sustaining speed. The st [...]

  • Pagina 19

    Turbomachinery Package Specification Titan 250 Generator Set 6.2.2 Variable Frequency Drive The VFD (Figure 7) i s a motor speed co ntroller that provides pulse-width modulate d power with variable frequen cy and voltage to the starter mo tor. Controlled by the Turbotronic 4 control sy stem, the VFD regulates voltage and frequen cy to the starter m[...]

  • Pagina 20

    Turbomachinery Package Specification Titan 250 Generator Set Table 4. Start System Specifications Variable Frequency Drive Optional Voltage Input Ranges See Note (a) 380 to 4 60 VAC, (48 to 62 Hz) 500 to 600 VAC, (48 to 62 Hz) Minimum Input Current - 380 to 460 VAC Input 525 amps - 500 to 600 VAC Input 342 amps Voltage Output Range 0 to 460 VAC, (0[...]

  • Pagina 21

    Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Sp ecifications Solar’s Engineering Specific ation ES 1593 Guidelines for NEC Compliance of Solar Pro duct Lines: Class I, Group D, Division 1 and Div ision 2 Solar’s Engineering Specific ation ES 1762 Standards and Practices for Electrical Systems F or Gas Turb[...]

  • Pagina 22

    Turbomachinery Package Specification Titan 250 Generator Set 7 Fuel System 7.1 General Description The fuel system (Figure 10), in co njuncti on with the control system, include s all necessary components to control ignition and fuel flow duri ng all modes of operation. MAIN FUEL CONTROL VALVE #2 TP RT PRIMARY SHUT OFF VALVE TORCH REGULATO R TORCH [...]

  • Pagina 23

    Turbomachinery Package Specification Titan 250 Generator Set • Fuel pilot control valve • Fuel pilot manifold • Inlet gas filter/coalescer loose shipped f or field installation Component Operation The gas fuel pressure su pplied to the turbine skid must me et minimum and maximum pressure and flow requirements. If the gas fuel pressure is too [...]

  • Pagina 24

    Turbomachinery Package Specification Titan 250 Generator Set Customer-Furni sh ed Pilot Air System Fluid Clean-Dry Air Air Quality See Note (d) Minimum/Maximum Regulated Pressure Ra nge 689 to 1379 kPag (100 to 200 psig) Pilot Air Filter 10 micron Construction Materials Piping, Manifolds, and Tubing 316L Stainless Steel Applicable Engineering Sp ec[...]

  • Pagina 25

    Turbomachinery Package Specification Titan 250 Generator Set 8 Lubrication System 8.1 General Description The lubrication system, (Figure 11) ci rculates oil under pressu re to the gas turbine and driven equipment. Lube oil is supplied from the lu be oil tank located in the driver frame. Oil temperature is maintai ned at optimal levels by a the rmo[...]

  • Pagina 26

    Turbomachinery Package Specification Titan 250 Generator Set fire, control system failure, emergency stop, or if a turbine over-speed is detected by the backup syste m. 8.1.5 Duplex Lube Oil Filter System The duplex lube oil filter system is su pplied with a filter transfer valve and filter differential pressure indication with alarm. Th e transfer[...]

  • Pagina 27

    Turbomachinery Package Specification Titan 250 Generator Set Figure 11. Typical Lube Oil System 8.1.7 Lube Oil Vent Flame Arrestor The lube oil vent flame ar restor prevent s an ignition source from entering the lube oil tank. The flame arrestor is loose shippe d for offski d installation by others. 8.1.8 Lube Oil System Options Lube Oil Cooler An [...]

  • Pagina 28

    Turbomachinery Package Specification Titan 250 Generator Set Maximum Flow Demand Rate 4.67 nm 3 /min. (165 scfm) Main Lube Oil Duplex Filters Type Self-Supporting Pedestal Duplex Filters 10 Micron Certification ASME, Section VIII, Division 1 Backup Lube Oil Pump Filte r Type Bowl Filter Minimum/Maximum Operating Temperat ures -54 to 135°C (-65 to [...]

  • Pagina 29

    Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Sp ecifications Solar’s Engineering Specific ation ES 9-224 Fuel, Air, and Water (or Steam) for Solar Gas Turbine Engines Solar’s Engineering Specific ation ES 1593 Guidelines for NEC Comp liance of Solar Product Lines: Class I, Group D, Division 1 and Div ision[...]

  • Pagina 30

    Turbomachinery Package Specification Titan 250 Generator Set 9 T urbotronic 4 Control System 9.1 Overview The Turbotro nic 4 control system cont rols and mo nitors the turboma chinery package including the gas t urbine and driven eq uipment. The system sco pe can be expande d to include monitoring and/or control of balance of plant equipment that i[...]

  • Pagina 31

    Turbomachinery Package Specification Titan 250 Generator Set REMOTE DESKTOP COMPUTER AUXILIARY CONSOLE y METERING PANEL y TURBINE CONTR OL PANEL y TT4000 CONTROLNET E THERNET PACKAG E SKID AUXILIARY DE SKTOP COMPUTER y CONTROL PROCES SOR y I/O MODULES y BACKUP SHUTDOWN SYS TEM y FIRE & GAS SY STEM y VIBRATION MONITOR y GENERAT OR CONTROL MODUL [...]

  • Pagina 32

    Turbomachinery Package Specification Titan 250 Generator Set CONTROLLOGIX CONTROLLER VIBRATION MONITOR I/O MODULES BACKUP SHUTDOWN SYSTEM FIRE & GAS SYSTEM GENERATOR CONTROL MODULE TURBINE CONTROL PANEL TT4000 TT4000S OPERATOR PANEL CONTROLNET CONNECTIONS TO PA CKAGE AND FIELD I NSTRUMENTATION VARIABLE FREQUENCY DRIVES SERIAL LINK TO SUPERVISOR[...]

  • Pagina 33

    Turbomachinery Package Specification Titan 250 Generator Set 9.3.4 Vibration Monitoring System The system uses 17 01 FieldMonitors and associated sensi ng dev ices from Bently Nevada. The capacity of each monitor i s ei ght vibration channels plus a keyphaso r input. The system is configurable from th e contro l processor. It detects prep rogrammed[...]

  • Pagina 34

    Turbomachinery Package Specification Titan 250 Generator Set The fuel control valve gradually opens and ad mits fuel into the combustor th rough the injectors. The inlet guide vanes open and the bleed valve gra dually closes. Fuel flow, engine temperature, and turbine spe ed all increase. Once starter d ropout speed is exceeded, the starter freewhe[...]

  • Pagina 35

    Turbomachinery Package Specification Titan 250 Generator Set a post-lube cycle to protect the gas turb ine and driven equipment bearing s from thermal damage. If the shutdown is the result of fire bei ng detected, the turbine is brought to a complete stop and the start of the post lube cycle is delayed for 10 minutes, unless an ope rator intervenes[...]

  • Pagina 36

    Turbomachinery Package Specification Titan 250 Generator Set Figure 15. Typical TT4000 Operation Summary Display Screen Figure 16. Typical TT4000 Strip Chart Display © 2008 Solar Turbines Incorporated. All rights reserved. TPS250GS/908 - Preliminary 35[...]

  • Pagina 37

    Turbomachinery Package Specification Titan 250 Generator Set Figure 17. Typical TT4000S Engine Summary Screen Figure 18. Typical TT4000S Generator Summary Screen 9.5.2 TT4000S Display Screens The TT4000S displays a comparable set of scre ens to the full TT4000 except that the data are in numerical form and graphi cs are limited (Figures 17 and 18).[...]

  • Pagina 38

    Turbomachinery Package Specification Titan 250 Generator Set Minute Log - data are read and sto red at one-minut e intervals for the previous 62 days, one file for each day. 10 Second Log - data are read at 10-seco nd intervals for the previous 31 d ays, one file for each day. Trigger Log - data are read at one-se cond intervals for 6 minute s befo[...]

  • Pagina 39

    Turbomachinery Package Specification Titan 250 Generator Set Table 7. Turbotronic 4 Control System Specifications Control System Components Control Processor Allen-Bradle y ControlLo gix controller Input/Output Modules Allen- Bradley Flex I/O modules Generator Control Allen-Bradley/Basler El ectric Combination Generator Control Module Vibration Mon[...]

  • Pagina 40

    Turbomachinery Package Specification Titan 250 Generator Set Package End Devices Transmitters 4-20 mA Switches 0-24VDC Thermocouples T ype N Resistance Temperature Devices (RT Ds) 100 ohm Platinum Proximiters 3300XL Solar’s Applicable Engi neering Specifications ES 9-56 Fusion Welding ES 1593 Guidelines for NEC Complian ce of Solar Product Lines:[...]

  • Pagina 41

    Turbomachinery Package Specification Titan 250 Generator Set 10 Generator Control and Monitoring 10.1 General Description For generator control an d monitoring, the Turbotronic 4 control system inco rporates a Rockwell Automation/Allen-Bradley com binat ion generator control module (CGCM). The CGCM provides generator control, protection, and monito[...]

  • Pagina 42

    Turbomachinery Package Specification Titan 250 Generator Set 10.2 Generator Control 10.2.1 Functional Description The Turbotronic 4 control system working in conjunction with the generator’s e xcitation system provides control, monitoring, a nd pr otection of the generator and its output. The key components are: • Permanent magnet generator (PM[...]

  • Pagina 43

    Turbomachinery Package Specification Titan 250 Generator Set During initial turbine generator acceleration, the excitation power is switched off. At approximately 80% speed, the PMG output is connected to the excitation power contacts and voltage begins to build . The CGCM then prov ides controlled exciter field current at a level to maintain the g[...]

  • Pagina 44

    Turbomachinery Package Specification Titan 250 Generator Set large power source, prote ction against excessi ve kW load is provided by turbine T5 temperature control. 10.2.6 Generator Metering Pane l (Optional ) Mounted on the front of an optional control co nsole, the generator metering panel (Figu re 20) provides meters to monitor g enerator outp[...]

  • Pagina 45

    Turbomachinery Package Specification Titan 250 Generator Set Figure 20. Typical Generator Metering Panel 10.2.7 Generator Vibration and Tempera ture Monitoring X and Y proximity probes are mo unted in the generator excite r and driven-end beari ngs. These probes are monito red continuously by the control system . Alarm and shutdown levels are set t[...]

  • Pagina 46

    Turbomachinery Package Specification Titan 250 Generator Set 11 Enclosure 11.1 General Description A driver-only or complete packag e enclosure can be p rovided as required. The enclo sure housing (Figure 21) is a compl etely self-contained, weatherp roof, insulated, and sound- attenuated system. The en closure is mounted on th e package ski d and [...]

  • Pagina 47

    Turbomachinery Package Specification Titan 250 Generator Set 11.2 Standard Features 11.2.1 Inlet and Exhaust Ventilation Silencers The enclosure ventilation openi ngs are equipped wit h silencers with weathe r louvers. 11.2.2 Single-Fan Ventilation A single high efficiency motor-driven fa n prov ides enclosure ventilation. The ventilation fan provi[...]

  • Pagina 48

    Turbomachinery Package Specification Titan 250 Generator Set an AC source independent from the packa ge power system. This in dependent power source is not provided by Solar. 11.3.3 Dust Protection System The enclosure ventilation inlets are equipped with a single-stage, dispo sable, barrier-type filter unit equipped with a differential pres sure a[...]

  • Pagina 49

    Turbomachinery Package Specification Titan 250 Generator Set The enclosure is al so equipped with two gas dete ctors: one at the gas turbine enclosure ventilation air inlet and the other at the v entilation exhaust to provide continuous monitoring of combustibl e gases. The detector s con sist of IR hydrocarbon sensors that provide input to the log[...]

  • Pagina 50

    Turbomachinery Package Specification Titan 250 Generator Set On detection of a fire by the optional fire and g as detection system, the fire control panel activates the fire suppressi on system rele a se solenoids locat ed on the water mist suppression ski d. On receipt of this signal, the solen oid actuated control heads activate the discharge val[...]

  • Pagina 51

    Turbomachinery Package Specification Titan 250 Generator Set Table 9. Enclosure Specifications Enclosure Optional Ventilation Fan Mot or Voltage Ratings 380 VAC, 400 VAC, and 415 VAC (50 Hz) 460 VAC (60 Hz) Primary Enclosure Lightin g Voltage 220 VAC (5 0 Hz) or 110 VAC (60 Hz) Standby Enclosure Li ghting Voltage 120 VDC Sound Pressure Level See No[...]

  • Pagina 52

    Turbomachinery Package Specification Titan 250 Generator Set Solar’s Applicable Engi neering Specifications ES 1593 Guidelines for NEC Compliance of Solar Product Lin es: Class I, Group D, Division 1 and Division 2 ES 1762 Standards and Practices for Electrical Systems for Gas Turbine Packa ges Installed In Hazardous Areas (CENELEC/IEC St andards[...]

  • Pagina 53

    Turbomachinery Package Specification Titan 250 Generator Set 12 Air Inlet System 12.1 General Description The gas turbine combu stion process require s a steady and consistent flow of clean air. Proper gas turbine inlet air filt ration is critical to gas turbine life. Careful consideration should be given to selecting the app ropriate air filtratio[...]

  • Pagina 54

    Turbomachinery Package Specification Titan 250 Generator Set 12.1.2 Insect Screens Optional insect screens can be install ed on each side of the air inlet filters (except for self-cleaning filters). This o ption is used with the air filter when larg e numbers of insect s are present. The insect screen design reduce s the velocity of the air stream [...]

  • Pagina 55

    Turbomachinery Package Specification Titan 250 Generator Set Table 10. Air Inlet System Specifications Air Inlet System Pressure Drop Less Than 102 mm (4 in.) H 2 O with a Clean Air Filter Ducting Loads Should Not Be Applied In An y Direction Prefilter and Barrier Inlet Air Filter Pressure Drop Clean 44 mm (1.75 in.) water Fouled 127 mm (5 in.) wat[...]

  • Pagina 56

    Turbomachinery Package Specification Titan 250 Generator Set 13 Exhaust System 13.1 General Description The exhaust system (Figure 25) typically consists of all components installed downstream of the engine exha ust bellows expansion joint, includi ng silencers and ducting, that are nece ssary to ensure a smooth flow of exhaust ga s from the engine[...]

  • Pagina 57

    Turbomachinery Package Specification Titan 250 Generator Set Table 11. Exhaust System Specifications Exhaust Sys tem Temperature Class T2 Total System Pressure Loss Should Not Exceed 152 mm (6 In.) of W ater Exhaust Temperature 465°C (865°F) Nominal System Back Pressure 203 mm (8 in.) of wa ter, See Note (a) Construction Materials Exhaust Silence[...]

  • Pagina 58

    Turbomachinery Package Specification Titan 250 Generator Set 14 Accessory Equipment 14.1 DC Power Suppl y and Battery Charger System This system provides 120 VDC power for the following devices: • The electric actuators that drive the fuel valves, bleed valve and variable guid e vanes. • The 120 to 24 volt DC-to-DC converter in the control syst[...]

  • Pagina 59

    Turbomachinery Package Specification Titan 250 Generator Set Figure 27. Turbine Cleaning System 14.2.1 On-Crank Cleaning System The on-crank cleaning sy stem only operates at gas turbine cranking speed with the fu el system and ignition syste m deact ivated. The gas turbine cranking and cleanin g solution activation can be initiated from the contro[...]

  • Pagina 60

    Turbomachinery Package Specification Titan 250 Generator Set 14.3 Package Lifting Kit A package lifting kit can be shipped se paratel y that contains slings, spreader bars, and assorted hardware to facilitate separate lifting of the driver and driven equipment modules with or without an export crate. 14.4 Engine Removal Equipment The Titan 250 pack[...]

  • Pagina 61

    Turbomachinery Package Specification Titan 250 Generator Set Table 12. Accessory Equipment Specifications 120 VDC Battery and Ch arger System Charger Type Floor Mount Supply Voltage 380, 400, or 415 VAC, 50 Hz, 3 phase 460 VAC 60 Hz, 3 phase Operating Temperature -10 to 50 ° C (14 to 122 ° F) Approximate Measurements ( Charger) Height 1.21 m (47.[...]

  • Pagina 62

    Turbomachinery Package Specification Titan 250 Generator Set 15 Marinization 15.1 General Description The Titan 250 generator sets may be operated in offshore oil and gas a pplications. Depending upon operatin g conditions and moveme nt of the und erlying support structure, optional package modifications may be required. Solar turbomachin ery packa[...]

  • Pagina 63

    Turbomachinery Package Specification Titan 250 Generator Set 15.1.7 Certification Certification is typically required to dem ons trate offshore turbomachinery compliance with applicable rules for a fixed or mobile offshore installation. Solar can prov ide the necessary certification or assist the custome r in obtaining certification. Involvement of[...]

  • Pagina 64

    Turbomachinery Package Specification Titan 250 Generator Set 16 Quality Assurance and T esting 16.1 Quality Assurance Solar is an International Organization for Standards (ISO ) 9000 company with ISO 9001:2000 and 9002 certi fication. Several Solar gas turbine models and ma nufacturing processes have been "type" certified. In re cognition[...]

  • Pagina 65

    Turbomachinery Package Specification Titan 250 Generator Set • Vibration measurements • Power and heat rate measurem ents at partial and full load under am bient conditions with a unity power factor of 1.0 • Turbine and generato r temperature measurement • Variable guide vane adjustment • Generator and engine tuni ng • Fuel transfers (f[...]

  • Pagina 66

    Turbomachinery Package Specification Titan 250 Generator Set 16.2.6 Source Inspection As an option, Solar can conduct a final product inspection at the supplier facility for the following contract -specific it ems: • Inlet system filter • Inlet system silencer • Exhaust system silencer • Lube oil cooler • Generator, including roto r balan[...]

  • Pagina 67

    Turbomachinery Package Specification Titan 250 Generator Set 17 Preservation, Inst allation, and Documentation 17.1 General Description This chapter describes preservation, genera l installation requ irements, and project documentation. 17.2 Preservation Long term and short term preservation can be provided for the engine and package. The type of p[...]

  • Pagina 68

    Turbomachinery Package Specification Titan 250 Generator Set 17.4.2 Alignment Tooling As an option, alignment tooling can b e prov ided to align the reduction gearbox output shaft hub to the generator input shaft hub. The alignment tooling in cludes a dial indicator kit, gearbox-to-generator alignme nt tool, axial distance gauge, and custom storage[...]

  • Pagina 69

    Turbomachinery Package Specification Titan 250 Generator Set • Generator acceptance test report • American Society of Mechanical Engineers (ASME) d ata reports, as applicable • Solar’s Certificate of Comp liance If specified on the final project ITP, the QC data b ook may also include the followin g documents at additional cost and incre as[...]

  • Pagina 70

    Turbomachinery Package Specification Titan 250 Generator Set • Graphics in a separate wi ndow for simultaneou s viewing of text with associated illustration • PDF version for printing 17.5.5 Service Parts List Identifies operational service pa rts and tooling. Once engineering has been fin alized and manufacturing bills a re available, Solar&ap[...]

  • Pagina 71

    Turbomachinery Package Specification Titan 250 Generator Set 18 Certification 18.1 General Description Solar’s leadership in the gas turbine indu stry is supported by its a bility to comply with regulations, codes, and standards req uired by industry and/or regional authoriti es around the world. Solar continually evaluates comp liance requiremen[...]

  • Pagina 72

    Turbomachinery Package Specification Titan 250 Generator Set 18.4 Conformité Européenne Mark For installations that require Conformité Européenne (CE) Mark certification, Solar complies with the CE M ark codes a nd standards adopted by local a uthorities and government entities. Sources fo r these codes and stan dards include the followin g Eur[...]

  • Pagina 73

    Turbomachinery Package Specification Titan 250 Generator Set 18.5 International Electrotechni cal Commission Safety Assessment International Electrotechnical Commi ssion (I EC) 61508 is an international stan dard that describes a standardized approach to Asses the fu nctional safety of electric, electronic, and programmable el ectronic safety-relat[...]

  • Pagina 74

    Turbomachinery Package Specification Titan 250 Generator Set 18.7 Summary Solar has a continuing progra m to support customers in ensu ring that Solar’s products conform to applicable cod es and regulations. Sola r also has the resou rces to provide customer guidance an d assistance in this process. Table 16. Certification Specifications Solar’[...]

  • Pagina 75

    Turbomachinery Package Specification Titan 250 Generator Set 19 Support Services 19.1 Construction Services Solar’s Construction Servi ces organizat ion offers a comprehensive rang e of equipment and services to su ccessfully meet powe r system expe ctations and needs. O ur experience takes us to many parts of the world, onsh ore and offshore, ma[...]

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    Turbomachinery Package Specification Titan 250 Generator Set 19.3 Contract Power and Leasing Services Solar offers numerous financing options. All or part o f a project can be finance d, offered under a lease ag reement, or installed on a service tariff with a performance contract. Financing or leasing terms can extend from sh ort-term rentals to l[...]

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    Turbomachinery Package Specification Titan 250 Generator Set Conversion Chart Conversion Factors To Convert From English To S.I. Metric Multiply By To Convert To Old Metric Multiply By Btu kJ 1.0551 kcal 0.252 Btu/h W 0.2931 kcal/h 0.252 Btu/scf kJ/nm 3 39.3694 kcal/nm 3 9.382 cfm m 3 /min 0.028317 m 3 /min 0.028317 cfm m 3 /s 0.00047195 m 3 /s 0.0[...]

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    Turbomachinery Package Specification Titan 250 Generator Set List of Abbreviations Abbreviations ABS 1 American Bureau of Shipping ABS 2 Absolute AGMA American Gear Manufacturers Association API American Petroleum Institute AS/NZS Australian/New Zealand Stand ard ASME American Society of Mechanical Engineers Ata Atmosphere Absolute ATEX Atmosphere [...]

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    Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont.) HRSG Heat Recovery Steam Generator IEC International Electrotechnical Commissi on IEEE Institute of Electrical and Electronic Engineer s in. Inch in. Hg Inches of Mercury in. H 2 O Inches of Water IP Ingress Protections IR Infrared IS Intrinsically Safe ISO Internati[...]

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    Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont’d) PF Power Factor PIL Product Information Letter PMG Permanent Magnet Generator psi Pounds/Square Inch psia Pounds/Square Inch Absol ute psig Pounds/Square Inch Gaug e rpm Revolutions Per Minute RTD Resistance Temperatur e Device scf Standard* Cubic Foot scfd Standa[...]

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    Turbomachinery Package Specification Titan 250 Generator Set List of Solar ’ s Engineering Specifications Solar’s Engineering Specifications ES 9-4 Interpretation of Dr awing Requi rements ES 9-56 Fusion Welding ES 9-62 Ingestive Cleaning Solar Gas Turbine Engines ES 9-76 Traceability Requirements Critical Pa rts, Engi ne and Related Systems ES[...]