Woods Equipment BW180HD manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76

Aller à la page of

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Woods Equipment BW180HD. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Woods Equipment BW180HD ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Woods Equipment BW180HD décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Woods Equipment BW180HD devrait contenir:
- informations sur les caractéristiques techniques du dispositif Woods Equipment BW180HD
- nom du fabricant et année de fabrication Woods Equipment BW180HD
- instructions d'utilisation, de réglage et d’entretien de l'équipement Woods Equipment BW180HD
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Woods Equipment BW180HD ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Woods Equipment BW180HD et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Woods Equipment en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Woods Equipment BW180HD, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Woods Equipment BW180HD, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Woods Equipment BW180HD. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0805 (Rev . 10/ 13/ 201 0) ® BW180HD BW180HDQ BW180HB BW180HBQ BW126HB BW126HBQ[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN 080 5 (4/ 30/ 200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN08 05 (4/30/2009) SPECIFICATIONS GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated w ith any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintain[...]

  • Page 5

    Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

  • Page 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

  • Page 7

    Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are imp ort ant ! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace-[...]

  • Page 8

    8 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that accomp an ies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment into[...]

  • Page 9

    Safety 9 BW180_ SR (Rev . 12/10/2007 )  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay clear of all moving part s.  Always comp ly with all state and local[...]

  • Page 10

    10 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice.  Frequently check blades. They should be[...]

  • Page 11

    Safe ty 11 MAN07 07 (5/30/2008) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spr aying too clo se to d ecals when using a pr essure washer; high-pressure water ca n ent er through ve ry small scra tches or under edges of decals causing them to pe[...]

  • Page 12

    12 Safety MAN0707 (5/30/2008 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before workin[...]

  • Page 13

    Safety 13 MAN07 07 (5/30/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r anspo[...]

  • Page 14

    14 Operation MAN0805 (4/30/2009 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f th[...]

  • Page 15

    Operation 15 MAN08 05 (4/30/2009) 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose slack to drag o n the ground o r become caugh t on tr actor prot rusions . 4. Attach the hydraul ic hose to the tract or . 5. From the op erator po sition, start tractor and raise a[...]

  • Page 16

    16 Operation MAN0805 (4/30/2009 ) Be sur e oper ator is famil iar with all contr ols and can stop trac tor and cutter quickly in an emergen cy . Th e operator should g ive com plete, u ndivided attenti on to operatin g tractor a nd cut ter . CUTTER OPERATION When begi nning op eration of the cutter , make sur e that all per sons are in a safe l oca[...]

  • Page 17

    Operation 17 MAN08 05 (4/30/2009) TRANSPORTING  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.  Always rai se unit an d install transport lo[...]

  • Page 18

    18 Operation MAN0805 (4/30/2009 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in[...]

  • Page 19

    Owner Service 19 MAN080 5 (4/30/20 09) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away fro[...]

  • Page 20

    20 Owner Service MAN08 05 (4/30/2009) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or un usual condi [...]

  • Page 21

    Owner Service 21 MAN080 5 (4/30/20 09) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage[...]

  • Page 22

    22 Owner Service MAN08 05 (4/30/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla d[...]

  • Page 23

    Owner Service 23 MAN080 5 (4/30/20 09) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes [...]

  • Page 24

    24 T r oubleshooting MAN08 05 (4/30/2009) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PT[...]

  • Page 25

    Dealer Service 25 MAN080 5 (4/30/20 09) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahea[...]

  • Page 26

    26 Dealer Service MAN08 05 (4/30/2009) V ertical Shaft Seal Repla cement (Figure 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce se [...]

  • Page 27

    Dealer Service 27 MAN080 5 (4/30/20 09) corre ct diameter . Be sure not to dam age the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that the sea l (8) is s eated co rrectly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect diam[...]

  • Page 28

    28 Dealer Service MAN08 05 (4/30/2009) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four cap s crew a nd loc k nu ts that secu re gear box to cu tter , and re move gearbox. NOTE: Gearbo x is hea vy: d o not att empt to m ove it without mechani cal assis tance. Dis[...]

  • Page 29

    Dealer Service 29 MAN080 5 (4/30/20 09) Check G earbox 1. Place top co ver (10) on housi ng and secur e into position usin g six cap scr ews (1 1). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erify gea rbox does not le ak. NOTE: Excessiv e air pres s[...]

  • Page 30

    30 Dealer Service MAN08 05 (4/30/2009) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 16) or a sm all hydr auli c jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as sho[...]

  • Page 31

    Dealer Service 31 MAN080 5 (4/30/20 09) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft. Install washe r (71) and nut ( 72) and ali gn a slot with[...]

  • Page 32

    32 Dealer Service MAN08 05 (4/30/2009) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in [...]

  • Page 33

    Assem bly 33 MAN080 5 (4/30/20 09) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The BW18 0HB and BW126 HB cutter s are shi pped complete ly as s[...]

  • Page 34

    34 Assembly MAN08 05 (4/30/2009) Inst all Height Adjustment Cylinder (BW180HD) Refer to Figur e 25. 1. Attach base end of c ylinder ( 5) to the spri ng arm (3) using clevi s pin (1 8) and two cotter pi ns (66) . 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (7) ov er cylin der rod clev is. 3. Positio n cyl inder r od and transpo rt[...]

  • Page 35

    Assem bly 35 MAN080 5 (4/30/20 09) Inst all Wheel a nd Hub (BW180HD) 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (54) and flanged l ock nut ( 55). 3. Att ach wh eel to hub us ing five lug nu ts. In stal l the chamf ered side o f the l ug nut toward the in side for steel rim[...]

  • Page 36

    36 Assembly MAN08 05 (4/30/2009) Inst all 3-Joint Driv e - 540 RPM Only (BW180HD) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, [...]

  • Page 37

    Assem bly 37 MAN080 5 (4/30/20 09) Inst all CV Drive (BW1 80HD)- Optional Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove an[...]

  • Page 38

    38 Assembly MAN08 05 (4/30/2009) NOTE: Items 23 & 24 must b e installed with s quare corner s on t op and f acing cy linder as shown . 2. Slide spac er (17) and lock- up bar ( 19) over cl evis pin (22 ) on bac k side of cy linder lug & s ecure with washer (27 ) and cotter pi ns (66). 3. Attach base en d of wing cyl inder (4) to cylind er li[...]

  • Page 39

    Assem bly 39 MAN080 5 (4/30/20 09) Inst all W ing Wheel Y oke Adjustment Link (BW180HD)  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Leav e lifting device attache d for add[...]

  • Page 40

    40 Assembly MAN08 05 (4/30/2009) Inst all Chain or Belt Shielding (BW180HD)  Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ith[...]

  • Page 41

    Assem bly 41 MAN080 5 (4/30/20 09) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 5. Fr ont win g chain p late, inne r 6. Fr ont win g chain p late, m iddle 7. Fr ont win g chain p late, ou ter 8. Re ar wing c hain pla te 16. 5/16 Chai n - 6-l ink 18. 5/16 Chai n - 4-l ink 19. 1/2 N C x 1-1/2 Carriag e bolt 21. 1/2 N C Flange lock[...]

  • Page 42

    42 Assembly MAN08 05 (4/30/2009) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t righ t bel t shi eld pl ate 3. Front lef t bel t shie ld plat e 7. Bent link, .25 x 1. 72 x 13 .00 8. Bent link, .25 x 9.25 x 9. 50 9. Rubber shield, .25 [...]

  • Page 43

    Dealer Check List s 43 MAN0805 (4/30/2009) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is fo[...]

  • Page 44

    44 Notes MAN08 05 (4/30/2009) NOTES[...]

  • Page 45

    Part s 45 MAN080 5 (4/30/20 09) P ARTS INDEX BA TWING ® Rot ary Cutter BW180HD, BW180 HDQ BW180HB, BW180 HBQ BW126HB, BW126 HBQ MAIN FRAME AS SEMBL Y (FRONT SECTIO N) .................... ............. ............. ......... 46- 47 (BW180HD R EAR SECTIO N) ................. ............. ......... 48- 49 (BW180HB REAR SEC TION)..... .............[...]

  • Page 46

    46 Part s MAN08 05 (4/30/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) Rev(10/ 23/2009) 74 - COMPLETE DECA L SET 75 - SAFETY DECAL SET[...]

  • Page 47

    Part s 47 MAN080 5 (4/30/20 09) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW 2 ----- 1 Gearbo x (see p age 54) 3 1031 174 1 Dri veline c omplete, 240 0, 1.75-20 3.4 4 10313 56 1 T ongue le vel bracket 5 10313 62 1 2.56 x 3.00 x 2.0 0 Sleeve 6 10034 91 1 Attitu de rod 7 10273 02 2 Front skid 8 19407 1[...]

  • Page 48

    48 Part s MAN08 05 (4/30/2009) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION)[...]

  • Page 49

    Part s 49 MAN080 5 (4/30/20 09) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10274 70 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10273 05 1 S pring arm 4 19710 1 Compr ession spri ng 3.25 x .69 x 9.5 5 10475 1 Hydrauli c cylinde r 3-1/2 ( see p age 68 ) 6 10034 91 1 Attitu de rod 7 10048 14 1 T ransport lock-u[...]

  • Page 50

    50 Part s MAN08 05 (4/30/2009) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION)[...]

  • Page 51

    Part s 51 MAN080 5 (4/30/20 09) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10313 65 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10241 09 2 Center sp ring whe el yoke arm 4 19710 2 Compr ession spri ng 3.25 x .69 x 9.5 5 10475 1 Hydrauli c cylinde r 3-1/2 (see p age 68) 6 10034 91 1 Attitu de rod 7 10048 14 1 [...]

  • Page 52

    52 Part s MAN08 05 (4/30/2009) WING ASSEMBLY (Rev . 10/23/2009 )[...]

  • Page 53

    Part s 53 MAN080 5 (4/30/20 09) WING ASSEMBLY R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW (Right w ing) - or - 1 1916 1KT 1 Blade k it, CW (Lef t wing) 2 ----- 1 Gearbox (see p age 54) 3 10049 34 1 Drive line comple te 1340, 4 7.6 x 68.1 (see p age 62) 4 1031 166 1 Hydrauli c cylinder 3 x 10 (see p age 68) 6 10274 48 1 Right Wing Wheel[...]

  • Page 54

    54 Part s MAN08 05 (4/30/2009) WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 55

    Part s 55 MAN080 5 (4/30/20 09) WING & CENTER GEARBOX ASSEMB LY Center REF QTY 5 40 RPM 1000 RPM RIGHT WING LEFT WING DESCRIPTION A 1 58807 1031 169 1031 168 58808 Complete g earbox 1 1 57445 1031 164 57446 57446 Gear crow n 2 1 ----- ----- ----- ----- Housing 3 1 57450 57450 57450 57450 Input sha ft 4 1 57454 57454 57454 57454 Output s haft 5 [...]

  • Page 56

    56 Part s MAN08 05 (4/30/2009) SPLI TTER GEARBOX ASSEMBLY R E F P ART Q T Y DESCRIPTION A 1031 185 1 Compl ete splitter gearbox, 5 40 rpm A 1031 186 1 Compl ete splitter gearbox, 1 000 rpm 1 3941 1 6 Bea ri ng 2 -------- 1 Housing 3 1031 175 4 Oil seal , 45 mm x 85 mm x 10 mm 4 1 002494 6 snap ring 8 5 dia 5 57471 6 Shim 6 1031 176 2 Pinion g ear ,[...]

  • Page 57

    Part s 57 MAN080 5 (4/30/20 09) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1 031 174 1 Complete center drive asse mbly 1 1 031 184 1 Y oke, 1-3 /4, 20 spl ine 2 38352 2 Cross & be aring kit 3 1019108 1 D ouble yok e 4 1005521 1 G rease fit ting 5 1 0191 14 1 Friction clutch (i ncludes 6 - 14) 6 1027217 1 F lange yok e 7 57432 2 Fri[...]

  • Page 58

    58 Part s MAN08 05 (4/30/2009) FRONT DRIV E ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 C omplete 54 0 rpm (6-sp line) 1 40563 1 Y oke 1-3/8, 6-sp line (540 rpm) 2 40566 2 Cross & be aring 3 40751 2 Inboard y oke 4 40753 1 Outer pr ofile 5 40765 2 S pri ng pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-s pline I.C. 8 40727 1 Outer s hiel[...]

  • Page 59

    Part s 59 MAN080 5 (4/30/20 09) REAR DRIVE ASSEMB LY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Co mplete rea r drive asse mbly 1 1004957 1 Y oke, 1-3/4, 2 0 spline 2 40566 1 Cross an d bearing 3 1003471 1 In board yok e 4 1004958 1 In ner prof ile 5 40765 1 S pri ng pin 10 x 90 6 1029936 1 S tub shaft 7 40766 2 Bearing ri ng SC25 8 40778[...]

  • Page 60

    60 Part s MAN08 05 (4/30/2009) T YPE A - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 5877 4 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 2 5877 0 1 Y oke QD CV 1.375 - 21 ( 100 0 RPM ) 3 5875 9 2 CV U-Joi[...]

  • Page 61

    Part s 61 MAN080 5 (4/30/20 09) TYPE B - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 103310 3 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 2 103310 4 1 Y oke QD CV 1.375 - 21 ( 1000 RP M ) 3 103310 7 2 CV[...]

  • Page 62

    62 Part s MAN08 05 (4/30/2009) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete wing dr ive asse mbly 1 1004963 1 Y oke 1-3/ 4, 20 S pline 2 1 10 2 Cross & beari ng kit 3 40764 2 S pring pin 10 x 80 4 40575 1 Inboard y oke 5 40587 1 Inner profile 6 1004964 1 Outer pr ofile & sle eve 7 40576 1 Inboard y oke 8 57416 1 Frictio[...]

  • Page 63

    Part s 63 MAN080 5 (4/30/20 09) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub asse mbly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing c one 6 1017036 1 Bearing c up 7 1017037 1 Bearing c up 8 1017029 1 Bea[...]

  • Page 64

    64 Part s MAN08 05 (4/30/2009) RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 1 10170 57 1 Front center bel t shield plate 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shi eld plate 7 10285 06 2 Bent link .2 5 x 1.72 x 13.00 8 10285 07 2 Bent link .2 5 x 1.7[...]

  • Page 65

    Part s 65 MAN080 5 (4/30/20 09) RUBBER SHIELDING - WING (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front right win g belt shi eld plate, in side - or - 4 102859 1 1 Front left wing belt s hield pl ate, inside 5 102749 6 1 Front right win g belt shiel d plate, m iddle - or - 5 102749 7 1 Front left wing [...]

  • Page 66

    66 Part s MAN08 05 (4/30/2009) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 10171 24 1 Front center ch ain plate 2 10285 96 1 Front rig ht chain p late 3 10285 97 1[...]

  • Page 67

    Part s 67 MAN080 5 (4/30/20 09) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS) SINGLE ROW DOUBLE ROW REF P ART Q TY DESCRIPTION 5 1028598 1 Fr ont right wi ng chain pla te, inner - or 5 1028599 1 Fr ont lef t wing chai n plate, [...]

  • Page 68

    68 Part s MAN08 05 (4/30/2009) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 1 981 0 23 540 1 Se al repai r ki t (include s 2A thru 2 G) - or - 1981 0HD 19810 HD 1 Seal repai r w/ he avy d uty pis- ton seal (includes 2 A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E †[...]

  • Page 69

    Part s 69 MAN080 5 (4/30/20 09) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control s et for 1-1/4" c ylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/[...]

  • Page 70

    70 Part s MAN08 05 (4/30/2009) BW126HB / BW126HBQ WEIGHT BOX ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 10273 45 1 W eight bo x 750 lbs 2 10285 84 1 Brace 3 10109 85 1 Skid shoe 4 10285 66 1 Mounti ng plate 6 10035 59 1 1.25 x 1.500 x 3. 40 Sleeve 15 1003495 1 Hinge pin 27 1 1920 Wa sher , 1 x 1-1/8 x 1/ 4 28 12169 * 3/8 NC x 1 -1/4 HHCS GR [...]

  • Page 71

    Part s 71 MAN080 5 (4/30/20 09) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, compl ete 1 52478 4 Idler b racket 2 6696 2 Chain idle r casting 3 409 2 Clevis pin, 1/2 x 2 4 2241 1 2 Klik pin , 3/ 16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 NC flanged 7 1863 * - W asher , 1" SAE flat 8 100832 5[...]

  • Page 72

    72 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list. Always use the proper[...]

  • Page 73

    Appendix 73 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......... .......... .......... ........ Agri culture ASABE ............ ........ American Soci ety of Ag[...]

  • Page 74

    74 Index MAN0805 (4/30/2009) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearbo xes 33 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Respons ibility) 43 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 43 DEAL ER SERVI CE Crossb ar Install ation 31 Removal 30 Gearbo x Mainten an[...]

  • Page 75

    F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 fa x www .W oodsEquip ment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch [...]

  • Page 76

    F-8494 (Rev . 6/ 23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Compan y (“WO ODS”) warrant s this prod uct to be free from defect in mate rial and workmansh ip for a period of ninety (90) day s from the date of deli very of the pro[...]