Woods Equipment BW1620XQ manuel d'utilisation

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Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Woods Equipment BW1620XQ devrait contenir:
- informations sur les caractéristiques techniques du dispositif Woods Equipment BW1620XQ
- nom du fabricant et année de fabrication Woods Equipment BW1620XQ
- instructions d'utilisation, de réglage et d’entretien de l'équipement Woods Equipment BW1620XQ
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Woods Equipment BW1620XQ ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Woods Equipment BW1620XQ et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Woods Equipment en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Woods Equipment BW1620XQ, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Woods Equipment BW1620XQ, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Woods Equipment BW1620XQ. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    OP E R A TO R ' S M A NU A L MAN0764 (Rev . 10/ 25/ 201 0) BW2400X, BW2400XQ BW1620X, BW1620XQ BW1620XQREV[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN0764 (1 1/5 /2008) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN0764 (1 1/5/2008) SPECIFICATIONS BW1620X, BW1620 XQ BW2400X, BW2 400XQ BW1620X QREV Cutting Hei ght (V arie s with tir e select ion) . . . . . . . . . . . . . . . . . . . . . . . 2" - 15" 2" - 15" Cutting Wi dth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 " (20[...]

  • Page 5

    Safe ty 5 Safety V ideo Order Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

  • Page 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

  • Page 7

    Safety 7 BW2400X/1 620X SR (1 1/14/2008) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are imp ort ant! Re ad all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lac[...]

  • Page 8

    8 Safety BW2400X/1 620X SR (1 1/14/2008) (Safety R ules conti nued from previous page)  Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that a ccomp anies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment [...]

  • Page 9

    Safety 9 BW2400X/1 620X SR (1 1/14/2008) • If this machine is not equipped wit h full chain or rubber shi elding , operation must be sto pped when anyon e comes within 300 f eet (92 m) . • This shielding is designed to reduce the risk of thrown obj ects. The mower deck and p rotec- tive devices cannot preven t all objects from escap ing the bla[...]

  • Page 10

    10 Safety BW2400X/1 620X SR (1 1/14/2008) (Safety R ules conti nued from previous page)  Never go underneath equipmen t (lowered to the ground or raised) unless it is properly blocke d and secured. Never place any p art of the body under- neath equipmen t or betw een moveable p arts even when the en gin e has be en tur ned o ff. Hyd rau lic syst[...]

  • Page 11

    Safe ty 11 MAN07 64 (1 1/5/2008) SAFETY & INSTRUCTIONAL DECA LS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 2 - FRONT AMBER REFLECTOR (PN 10029 40) 3 - REAR RED RE FLECTOR (PN 5712 3) 4 - PN 18 869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFU L! Use a c lea n, da mp clot h to c[...]

  • Page 12

    12 Safety MAN076 4 (1 1/5/2008 ) 7 - PN 155 03 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before wor[...]

  • Page 13

    Safety 13 MAN07 64 (1 1/5/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - P N 100499 1 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r an[...]

  • Page 14

    14 Operation MAN076 4 (1 1/5/2008 ) OPERATION The des igned and tested safety of thi s machi ne depends on it being op erated within the li mitations as explained i n this manual. B e familiar with and fo llow all safety rul es in the manua l, on th e cutter and on t he tractor . The saf e operati on of thi s cutter is the respo nsibili ty of the o[...]

  • Page 15

    Operation 15 MAN07 64 (1 1/5/2008) 3. Attach cutt er usin g a 1- 1/8" cle vis pin (1) and clip. 4. Attach saf ety tow ch ain ( 2) to dr awbar sup port. Leave e nough s lack for turning. 5. Connect c utter drive line to tractor PT O shaft, making sure the spr ing-act ivate d lock pin sl ides freely and is s eated in tract or PTO splined gro ove[...]

  • Page 16

    16 Operation MAN076 4 (1 1/5/2008 ) 6. Adjust i nner nuts in or out un til the rear of the cutter is app roximat ely 1 /2" h igher th an the front. ( See Attitude Rod Adj ustme nt, page 16.) 7. Raise cu tter , remove jacks tands and c heck d eck height. Tighten jam n uts again st sleev e. Cutting Height (Normal Mowing) - Win gs 1. Lower wi ngs[...]

  • Page 17

    Operation 17 MAN07 64 (1 1/5/2008) Mowing Tip s  Look down and to the rear and ma ke sure area is clear befor e operat ing in re verse.  Do not operate or transport on st eep slopes.  Do not stop, st art, or change directions sud- denly on slopes.  Use extreme care and reduce ground s peed on slopes and r ough terrain.  W atch for hi[...]

  • Page 18

    18 Operation MAN076 4 (1 1/5/2008 ) Wing Lock-Up (Figure 3) 1. Remove safety pin and lock -up pi n fro m stora ge positio n. 2. Raise wi ng and al ign wi ng trans port lo ck with slotted holes in the cy lind er lugs. 3. Insert loc k-up pi n above c ylinder pi n and s ecure with klik pin 4. Repeat ste ps 1 to 3 fo r oppos ite win g. 5. Relieve hydra[...]

  • Page 19

    Owner Service 19 MAN07 64 (1 1/5/2008) OWNER SER VICE The in forma tion in this se ction is writt en for opera tors who po ssess bas ic m echanic al ski lls. If y ou need help, your d ealer ha s traine d servi ce techn icians availab le. For your protec tion, rea d and follow th e safe ty informa - tion in this manu al.  Keep all persons away fr[...]

  • Page 20

    20 Owner Service MAN076 4 (1 1/5/2008 ) Figure 5 . Jac ksta nd Place ment an d Lubr ica tion P o ints LUBRICA TION Do not let e xcess gr ease col lect on or ar ound parts, particularl y when ope ratin g in sand y areas . See Fig ure 5 for lu bricati on poin ts and frequenc y or lubric ation based on norm al ope rating c onditi ons. Seve re or unusu[...]

  • Page 21

    Owner Service 21 MAN07 64 (1 1/5/2008) Seasonal Lubr ication In additio n to the dail y recomm ended lu bric ation, a more e xtens ive appl icat ion is reco mmende d season - ally . 1. Fill C V double y okes with 2 0 pumps of gr ease w ith the join ts in a s traig ht line. 2. Articul ate CV bod y to maxim um angl e several times t o ensure full cov[...]

  • Page 22

    22 Owner Service MAN076 4 (1 1/5/2008 ) Blade Sharpening (Figure 7 ) NOT ICE  When sharpening blades, grind the same amount on each blade to maint ain balance. Replace blades in pairs. Unbalance d blades will cause e xcessiv e vibration , whic h can da mage gearbo x bearing s. Vibratio n may al so cau se stru c- tural cracks to cutter . 1. Sharp[...]

  • Page 23

    Owner Service 23 MAN07 64 (1 1/5/2008) SHIELDING REP AIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown objects co uld injure people or dam- age property . • If this machine is not equippe d with full chain or rubber s hielding, operation m ust be stoppe d when a nyone come s wi[...]

  • Page 24

    24 T roubleshooting MAN0764 (1 1/5/2008) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PTO[...]

  • Page 25

    Dealer Service 25 MAN076 4 (1 1/5/2008 ) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey ahe[...]

  • Page 26

    26 Dealer Service MAN0764 (1 1/5/2008) Horizont al Shaf t Seal Re placement 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove di pstick breat her ass embly (30), Figure 11 , an d sip hon gea r lube from housi ng thr ough th is openin g. 3. Remove i nput oil s eal (6) . Replace with ne w one. 4. Fill gearbox with SAE 80W or 90W[...]

  • Page 27

    Dealer Service 27 MAN076 4 (1 1/5/2008 ) 10. Press bea ring (2 0) over i nput s haft (5). 11 . Sl ide sh ims (7, 8 or 22, 23) over in put shaft. I nstall cap (4 o r 21). 12. Check input shaft end float b y movin g the inpu t shaft (5) by ha nd. If end float i s higher than 0.004" , inse rt shim betwe en housi ng and cap that is closes t to t h[...]

  • Page 28

    28 Dealer Service MAN0764 (1 1/5/2008) Gearbox Ins tal lation (Figure 1 1) NOTE: Gearbox is heav y: do not attem pt to move wi th- out mecha nical assistance. 1. Set gear box on cutter an d faste n with bolts an d nuts. T or que bo lts to 300 lbs-ft. 2. Attach cro ssbar ( Cross bar Installa tion , page 31). SPLITTER GEARBOX REP AIR (Figure 12) Sp l[...]

  • Page 29

    Dealer Service 29 MAN076 4 (1 1/5/2008 ) Side Sh aft 7. Remo ve sea l (1 2, to be r eplac ed) fr om th e out put shaft (13 ). 8. Remove 8 c ap scre ws (3) an d side shaft assemb ly . 9. Remove c otter p in ( 21), bea ring ad justm ent nu t (20), and g ear (19) . 10. Suppo rt side shaft ass embl y in hand p ress. P ress shaft (13) throu gh the cap ([...]

  • Page 30

    30 Dealer Service MAN0764 (1 1/5/2008) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou will need to use e ither the puller s crew (Ite m 6, Fig ure 14) or a sm all hydr aulic jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as shown i[...]

  • Page 31

    Dealer Service 31 MAN076 4 (1 1/5/2008 ) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide crossb ar asse mbly (8 ) onto spli ned sh aft. Install washe r (68) and nut ( 69) and ali gn a slot with[...]

  • Page 32

    32 Dealer Service MAN0764 (1 1/5/2008) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 20 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 20 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in [...]

  • Page 33

    Assem bly 33 MAN076 4 (1 1/5/2008 ) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It s hould be de livere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be[...]

  • Page 34

    34 Assembly MAN0764 (1 1/5/2008) Inst all Attitude Rods (Figure 23) Figure 23 . Attitude Rods Attache d to Wheel Y oke 1. Insert a ttitude r ods (4) th rough front of c enter sect ion fram e, out the c enter o f the d eck and thro ugh pivo t casti ng in whee l yoke arm assembl y . The rod is a very tight fi t; use car e to preven t thread da mage d[...]

  • Page 35

    Assem bly 35 MAN076 4 (1 1/5/2008 ) Inst all SMV Embl em (Figure 24 ) 1. Attach SMV mou nting brac ket (8) to outside of left cylind er lug. Secu re using two carr iage bo lts (67) and flange lock nuts (53) . 2. Attach SM V so cket (9) to mo unt ing brac ket ( 8) using two carri age bol ts (36) an d lock nuts (35) . 3. Attach SM V embl em (1 1) to [...]

  • Page 36

    36 Assembly MAN0764 (1 1/5/2008) Figure 26 . T ongue I nstallation Inst all T ongue (Figure 26) NOTE: Route center and wing cylinder hoses befo re proceed ing. See I nstall Hy draulic Ho ses, page 33, for hose ro uting i nstruc tions. NOTE: Use a sui tabl e lif ting device o f suf fici ent cap ac- ity . Use adequa te person nel to ha ndle he avy co[...]

  • Page 37

    Assem bly 37 MAN076 4 (1 1/5/2008 ) Figure 27 . 3-Join t Drive Installati on 6. Attach front drivel ine (3 2) to rea r driv eline (3 3) an d tighte n clamp b olt and nut su pplie d with dri ve. NOTE: With cu tting hei ght establish ed, adju st the 3-joint H-frame bear ing he ight so that front drive- line is parallel to the groun d. 7. Attach sh ie[...]

  • Page 38

    38 Assembly MAN0764 (1 1/5/2008) WING ASSEMBLY Inst all Wing  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate perso nnel to handle heavy com- ponent s. Figure 29 . Right W ing Installa tion ( T ypi cal) The win g mus t be in stalled in the fo llowi ng seque nce and will requ ire at l east tw o people. A floo r ja ck o r [...]

  • Page 39

    Assem bly 39 MAN076 4 (1 1/5/2008 ) 8. Insert hos e (25) throu gh hose guide on tr ansp ort lock br acket a nd secur e to el bow . 9. Repeat pr ocedure for op posite wi ng. Inst all W ing Wheel Y oke (Figur e 32) 1. Place c arria ge bolts (67 ) throug h hole s in w ing. Carriage bol ts are on the outside; loc k nuts on the undersi de. 2. Attach win[...]

  • Page 40

    40 Assembly MAN0764 (1 1/5/2008) Inst all W ing Driveline (Figur e 33) Figure 33 . Right Dr ivelin e Installa tion 1. Remove kn ob on top of clutc h shiel d (3) and raise shie ld. 2. Slide c lutch of dr iveline (4) ov er wing g earbo x sha ft and align holes with gro ove. 3. Secu re drive line to shaft usin g cap sc rews and lo ck nuts suppli ed wi[...]

  • Page 41

    Assem bly 41 MAN076 4 (1 1/5/2008 ) Figure 34 . T andem Whe el As sembl y Installati on 1. Wh eel y oke arm 2. Wi ng whee l yoke a rm, r ight 3. S pring arm, wing right 4. 1 NC x 9 Hex head cap screw GR5 5. S pring, 3.25 6. 1 NC Lock nut 7. 5/16 NC x 2- 1/2 Hex head c ap screw GR5 8. Dri lled b ar , 1.25 x 7.56 9. 5/1 6 NC Flang ed lock nut 10. 1 N[...]

  • Page 42

    42 Assembly MAN0764 (1 1/5/2008) Inst all Chain or Belt Shielding  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thro wn object s could injure people or dam- age prope rty . • If this machine is not equipped wit h full chain or rubber shi elding , operation must be sto pped when anyon [...]

  • Page 43

    Assem bly 43 MAN076 4 (1 1/5/2008 ) Figure 36 . Chain S hield ing Installa tion - Right Wi ng Show n Figure 37 . Belt S hield ing Ins tallation - Center Sect ion 14 15 15 15 14 16 17 16 17 16 17 1 2 3 4 5 12 13 (Single) CD7544-1 1. F ront win g chain p late, i nner 2. F ront wi ng ch ain pl ate, cent er 3. F ront win g chain p late, o uter 4. Rear [...]

  • Page 44

    44 Assembly MAN0764 (1 1/5/2008) Figure 38 . Belt S hield ing Installat ion - Right W ing Winch Kit Inst allation (Optional) 1. Locate an d dril l one 9/16 " ho le in each w ing usin g dimensi ons show n in Fig ure 39. A ssem ble item s 1, 2, 3 and 4. Us e as sembly to loc ate and drill remaini ng holes. 2. Secu re idler brackets (1 ) and ro l[...]

  • Page 45

    Assem bly 45 MAN076 4 (1 1/5/2008 ) Shredder Inst allation (Optional) Crossbar Inst allation - Right Wing (Figure 41 & Figure 44) Figure 41 . Right Cros sbar and Blad e Installa tion 1. Install wing cross bar (1) on spli ned shaft. Use flange d castle nut an d cotter pin previo usly removed . T or que nut to 450 l bs-ft. 2. Place CCW blade (3) [...]

  • Page 46

    46 Assembly MAN0764 (1 1/5/2008) Fig ure 44 . Shredd er Kit In stallation 1. Attach mounti ng bracket ( 6) to the front s ide of the front baffle and s ecure wit h cap sc rews (1 2), hardened flat washe rs (14 ) and loc k nuts (13). D o not tighten hard ware. 2. Attach station ary blad e (5) to mou nting br acket ( 6) using tw o cap scr ews (10), f[...]

  • Page 47

    Assem bly 47 MAN076 4 (1 1/5/2008 ) 5. Insert clev is pin (17 ) through rear win g cylind er lug on center sec tion and lu g on end of weigh t box. Secu re wit h was he r (1 0) a nd c ott er p in (18 ). 6. Attach chain sh ield (4) to mou nting plate wit h two carriage bolts (13) and two l ock nuts (14) . Attach chain s hield to weigh t box ( 1) wit[...]

  • Page 48

    48 Dealer Check Lists MAN0764 (1 1/5/2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each item as it is found[...]

  • Page 49

    Part s 49 MAN076 4 (1 1/5/2008 ) P ARTS INDEX BA TWING ® Rot a ry Cu tter BW2400X, BW2 400XQ BW1620X, BW1 620XQ, BW162 0XQREV MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 50 -51 (REAR SECTIO N) .... ............. ............. ............ ............. .. 52 -53 WING ASSE MBLY ................[...]

  • Page 50

    50 Part s MAN07 64 (1 1/5/2008) MAIN FRAME ASSEMBLY (FRONT SECTION)[...]

  • Page 51

    Part s 51 MAN076 4 (1 1/5/2008 ) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F PART Q T Y DESCRIPTION 1 8825K T 1 Blade ki t, CCW 1 8820K T 1 Blade ki t, CW ( BW16 20XQREV only ) 2 ----- 1 Gearbox ( s ee p age 56 ) 3 1027297 1 Driveline c omplete, 134 0, 1.75-20 12.6 4 1027125 2 Attitude rod 5 1027 035 2 Front skid 6 19407 1 Safety chain 7 1008190 2 1[...]

  • Page 52

    52 Part s MAN07 64 (1 1/5/2008) MAIN FRAME ASSEMBL Y (REAR SECTION) (Rev . 4/5/2010)[...]

  • Page 53

    Part s 53 MAN076 4 (1 1/5/2008 ) MAIN FRAME ASSEMBLY (REAR SECTION) R E F PART Q T Y DESCRIPTION 1 1027070 1 Center wheel yoke 2 57050 1 Access hole cover 3 10475 1 Hydrauli c cylinder 3 -1/2 ( see p age 73 ) 4 1027125 2 Attitude rod 5 1004814 1 Tra nsport loc k-up 6 24098 1 1-1/4 C ylinder stroke c ontrol ki t (optiona l) 7 23650 1 Rat chet adju s[...]

  • Page 54

    54 Part s MAN07 64 (1 1/5/2008) WING ASSEMBLY Right W ing Show n[...]

  • Page 55

    Part s 55 MAN076 4 (1 1/5/2008 ) WING ASSEMBLY 28 R E F PART Q T Y DESCRIPTION 1 8825KT 1 Blade kit, CCW (Righ t wing) -or- 1 8820KT 1 Blade ki t, CW (Lef t wing) 2 ----- 1 Gearbox ( s ee p age 56 ) 3 1027120 1 Clutch shie ld with hin ge 4 102 729 8 1 Driv eli ne co mplet e 25 00, 59.5 x 85. 2 5 52234 1 Hydrau lic cylinder 3 -1/2 x 16 6 1027080 1 W[...]

  • Page 56

    56 Part s MAN07 64 (1 1/5/2008) WING & CENTER GEARBOX ASSEMB LY **[...]

  • Page 57

    Part s 57 MAN076 4 (1 1/5/2008 ) WING & CENTER GEARBOX ASSEMB LY 540 RPM 1000 RPM REF QTY Left Wing Center Right Wing Left Wing Center Right Wing DESCRIPTION A 1 1029693 1018345 1029692 102 9693 *102969 4 102969 2 Complete ge arbox 2 1 8 21542 215 42 21542 21542 2154 2 21542 Lock washe r , 10 mm 3 1 2 307201 307201 307201 3 07201 307201 307201 [...]

  • Page 58

    58 Part s MAN07 64 (1 1/5/2008) SPLI TTER GEARBOX ASSEMBLY REF PA R T 540 RPM PART 1000 RPM QTY DESCRIPTION 1 1029698 102969 9 - Com plete sp litter gea rbox 2 21542 2 1542 24 10 mm Loc k washer 3 307201 307201 2 4 M10-1.5 x 30 HHCS 4 1019 613 101961 3 1 Input cap 5 1019 575 101957 5 1 Input shaft 6 1019589 101958 9 2 Input oil seal 7 1019587 10195[...]

  • Page 59

    Part s 59 MAN076 4 (1 1/5/2008 ) CENTER DECK DRIVE ASSEMBLY R E F PART Q TY DESCRIPTION A 10272 99 1 C omplete ce nter dri ve assemb ly 1 1019107 1 Y oke, 1-3 /4, 20 spline 2 38352 2 Cross & be aring kit 3 38353 1 Inboard y oke 4 1005521 1 Grease fitting 5 1016484 1 Frict ion clutc h 2400 1-3 /4, 20 sp line 6 1016489 1 Flan ge yoke 7 57432 4 Fr[...]

  • Page 60

    60 Part s MAN07 64 (1 1/5/2008) FRONT 3-JOINT DRIVE AS SEM BLY (EQUAL ANG LE) R E F PART QTY DESCRIPTION A 1003480 1 Complet e front drive 1000 RPM (21 splin e) -or- A 57282 1 Comp lete front d rive 540 RP M (6 spli ne) 1 40563 1 Y oke 1-3 /8 - 6 spline ( 540 RPM ) -or- 1 40757 1 Y oke 1-3 /8 - 21 spline ( 1000 RPM ) 2 40566 2 Cro ss & bearing [...]

  • Page 61

    Part s 61 MAN076 4 (1 1/5/2008 ) REAR 3-JOINT DRIVE ASSE MBL Y (EQUAL ANGLE) R E F PART Q TY DESCRIPTION A 10191 21 1 Complete rea r drive as sembly 1 1004957 1 Y oke, 1-3 /4, 20 spline 2 40566 1 Cross an d bearing 3 1019124 1 Inboa rd yoke 4 1029925 1 Inner profile 5 40765 1 S pring pin 10 x 90 6 -------- 1 S tub shaft 7 40766 2 Bearing ring SC25 [...]

  • Page 62

    62 Part s MAN07 64 (1 1/5/2008) TYPE A - 540 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 C ompl ete CV dr ive ( 540 RPM ) 1 1985 1 1 Slid e lock rep air ki t 2 5877 4 1 Y oke QD CV 1.3 75 - 6 ( 540 R PM ) 3 5875 9 2 CV U-Joint r epair kit Cat 6 55E 4 5876 0 1 CV Body with fitting 5 102131 3 1 Y oke and shaf t CV s plined 25 .9 ( 54[...]

  • Page 63

    Part s 63 MAN076 4 (1 1/5/2008 ) TYPE B - 540 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 C ompl ete CV dr ive ( 540 RPM ) 1 1985 1 1 Slid e lock rep air ki t 2 103310 3 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 3 103310 7 2 CV U-Joint r epair k it Cat 6 55E 4 103310 6 1 CV Body with fitting 5 10331 13 1 Y oke and shaft CV splined 25.9 ([...]

  • Page 64

    64 Part s MAN07 64 (1 1/5/2008) TYPE A - 10 00 RP M FRONT CV DRIVE 1000 RPM 1 -3/8 21- Splined 1000 RPM 1 -3/4 20- Splined R E F P ART QTY DESCRIPTION A 1 021 1 04 1 C ompl ete C V dri ve asse mbl y 1 1985 1 1 Slid e lock rep air ki t 2 5877 0 1 Y oke QD CV 1.3 75 - 21 3 5875 9 2 CV U-J oint rep air kit, ca t 6 55E 4 5876 0 1 CV Body with fitting 5[...]

  • Page 65

    Part s 65 MAN076 4 (1 1/5/2008 ) TYPE B - 10 00 RP M FRONT CV DRIVE 1000 RPM 1 -3/8 21- Splined 1000 RPM 1 -3/4 20- Splined R E F P ART QTY DESCRIPTION A 1 021 1 04 1 C ompl ete C V dri ve a ssem bly 1 1985 1 1 Slid e lock rep air ki t 2 103310 4 1 Y oke QD CV 1.375 - 21 3 103310 7 2 CV U-Joi nt repair k it, cat 6 55E 4 103310 6 1 CV Body with fitt[...]

  • Page 66

    66 Part s MAN07 64 (1 1/5/2008) WING DRIVE ASSEMBLY R E F PART Q T Y DESCRIPTION 1 1027298 -- Complete wing dr ive assemb ly 2 1004957 1 Y oke, 1-3/4, 20 s pline (includ es items 30 , 31) 3 40566 2 Cross & bearing kit 4 40750 1 Inboa rd yoke 5 40765 2 S pring pin 10 x 90 6 1029842 1 Inner prof ile 7 10191 17 1 Outer guard half (includ es items [...]

  • Page 67

    Part s 67 MAN076 4 (1 1/5/2008 ) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub ass embly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearin g cone 6 1017036 1 Bearin g cup 7 1017037 1 Bearin g cup 8 1017029 1 Be[...]

  • Page 68

    68 Part s MAN07 64 (1 1/5/2008) RUBBER SHIELDING - CENTER SECTION (ST ANDARD ON BW2400 MODELS) R E F PART Q T Y DESCRIPTION 1 1027164 1 Front center b elt shiel d plate 2 1027166 1 Front right bel t shield pla te 3 1027167 1 Front left belt shie ld plate 4 1027176 4 Bent link .25 x 1.61 x 12.00 5 1027284 2 Rubber shiel d .25 x 8.50 x 44.74 6 102728[...]

  • Page 69

    Part s 69 MAN076 4 (1 1/5/2008 ) RUBBER SHIELDING - WING (ST ANDARD ON BW2400 MODELS) R E F PART Q T Y DESCRIPTION 1 1027168 1 Front right w ing belt sh ield plat e, outer -or- 1 1027169 1 Front lef t wing be lt shield pl ate, outer 2 1027171 1 Front wing belt shield plate, inn er 3 1027172 1 Front wing belt shield plate, ce nter 4 1027176 2 Bent l[...]

  • Page 70

    70 Part s MAN07 64 (1 1/5/2008) CHAIN SHIELDING - CENTER SECTION (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODE LS) (DOUBLE ROW OPTIONAL ON B W1620 & BW240 0 MODELS) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027131 1 Front center ch ain plate 2 1027132 1 Front right c hain plat e 3 1027133 1 Front lef t c[...]

  • Page 71

    Part s 71 MAN076 4 (1 1/5/2008 ) CHAIN SHIELDING - WING (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODE LS) (DOUBLE ROW OPTIONAL ON B W1620 & BW240 0 MODELS) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027134 1 Front wing chain plate, inner 2 1027140 1 Front wing chain plate, center 3 1027136 1 Front right w[...]

  • Page 72

    72 Part s MAN07 64 (1 1/5/2008) T ANDEM AXLE WHEEL YOKE (OPTIONAL) R E F PART Q T Y DESCRIPTION 1 1024109 2 Wheel yok e arm, spri ng 2 1027080 1 Wheel yok e arm, spri ng right (for right wing) -or- 2 1027081 1 Wheel yok e arm, spri ng lef t (for lef t wing) (no t shown) 3 1029876 1 Lower spring arm , wing right (for right wing) -or- 3 1029877 1 Low[...]

  • Page 73

    Part s 73 MAN076 4 (1 1/5/2008 ) HYDRAULIC CYLINDERS 3-1/2 x 8 3-1/2 x 16 R E F PART PART QTY DESCRIPTION 1 10475 5223 4 Compl ete cylinde r 2 235 40 23 540 1 Seal repair kit (in clud es i tems 2A - 2G) 2A † † 1 Wiper se al 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap se al 2E † † 2 Cap O-ring 2F † † 2 Piston s eal 2G [...]

  • Page 74

    74 Part s MAN07 64 (1 1/5/2008) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F P ART QTY DESCRIPTION 1 24098 1 S troke control s et for 1-1/4" c ylinder rod (cont ains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – – 1 3/4[...]

  • Page 75

    Part s 75 MAN076 4 (1 1/5/2008 ) SHREDDER KI T (OPTI ONAL) R E F P ART QTY DESCRIPTION A 1027151 1 BW2400 Shredd er kit, co mplete 1 1027152 3 Cross bar 2 39002KT 2 Blade, .5 x 4 x 22.5 CW formed 3 39003KT 4 Blade, .5 x 4 x 22.5 CCW formed 4 1017128KT 6 Blade , .5 x 4 x 22. 5 flat 5 39089 3 Blade, .38 x 4 x 1 1.13 double edge 6 1014164 2 Mounting b[...]

  • Page 76

    76 Part s MAN07 64 (1 1/5/2008) BW1620X / BW16 20XQ / BW1620XQREV COUNTERWEIGHT BOX ASSEMBLY R E F P ART QTY DESCRIPTION 1 1027190 1 Wei ght box 1 300 lbs 2 1027123 1 Hinge pi n, 1 x 98 3 1027198 1 Skid sh oe, weight box 4 1027197 1 Rear cha in shiel d bracket , left weig ht b ox (s hown ) -or- 4 1027196 1 Rear chain s hield brack et, right weight [...]

  • Page 77

    Part s 77 MAN076 4 (1 1/5/2008 ) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, c omplete 1 52478 4 Idler b racket 2 6696 2 Chain idler c asting 3 409 2 Clevis pin, 1/2 x 2 4 224 1 1 2 Kl ik pi n, 3 /16 x 1 5 3379 * - HHCS, 1 /2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/ 2 NC flang ed 7 1863 * - Was her , 1" SAE flat 8 10[...]

  • Page 78

    78 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as specifi ed in t he manual par ts list. Always use the proper [...]

  • Page 79

    Appendix 79 Bolt T orque & Size C harts (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ .......... .......... .......... .......... ......... ..... Agricul ture ASABE ............ ........ American Soci ety of Ag[...]

  • Page 80

    80 Index MAN076 4 (1 1/5/2008 ) INDEX A ADJUSTMENTS Attitude Rod 16 Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Center Section 33 Wing Section 38 Gearboxes, Initial Oil Fil l 40 Optional Equipm ent 40 BW1620X Counterweight 46 Chain or Belt Shieldi ng 42 Tandem Wheel Assembl ies 40 Winc h K it 44 D DEALER CHECK LISTS Deli[...]

  • Page 81

    F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch as[...]

  • Page 82

    F-8494 (Rev . 6/23/2005) W oods Equipmen t Company 260 6 South Illin ois Route 2 Post Office B ox 1000 Oregon, Illinoi s 61061 800-319-663 7 tel 800 -399- 663 7 f ax www .W oodsEquipm ent.com ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names[...]