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Roberts Gorden CTCU 27 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Roberts Gorden CTCU 27 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Roberts Gorden CTCU 27 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Roberts Gorden CTCU 27
- nom du fabricant et année de fabrication Roberts Gorden CTCU 27
- instructions d'utilisation, de réglage et d’entretien de l'équipement Roberts Gorden CTCU 27
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Roberts Gorden CTCU 27 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Roberts Gorden CTCU 27 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Roberts Gorden en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Roberts Gorden CTCU 27, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Roberts Gorden CTCU 27, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Roberts Gorden CTCU 27. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an y appliance. 3. DO NO T use electrical s witches. 4. DO NO T use any t elephone in your b uilding. 5. Extinguish any open f lame . 6. Leav e the build ing. 7 . Immediatel y call your local gas supplier af ter leaving the b uilding. F ollow the gas supplier ?[...]

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    © 20 1 1 Ro b er ts-Gordon Eur ope Ltd All rights reserved. N o par t of this wor k cov ered b y the copyrights herein ma y b e repr oduced or copied in any f or m or b y any means - g raphic, electr onic, or mechanical, including photocop ying, r ecording, taping or inf or mation stor age and retrie val s ystems - w ithout the writt en per missio[...]

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  • Page 5

    TABLE OF FIGURES Fig u re 1: F ront and Back P anel Label Placement .................... . 2 Fig u re 2: Side P anel Label Placement ............... .............. ......... 3 Fig u re 3: Installation Clearances and Clearances to Com b u stib les ..................... .............. .............. ............ 6 Fig u re 4 : S u spension Methods ..[...]

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  • Page 7

    1 of 42 COMB A T ® C ompact T u b u lar Unit Heat ers ar e high ef f iciency heat ers and ar e listed on the Enhanced C apital Allo w a nce Scheme ’Energy T echnology P r od u ct List’ . The ETL symbol is a UK regist ered cer tif ication mark of The Carbon T r u st. Pr o d u ct Appr o v al ROBERTS GORDON ® appliances have been tested and CE c[...]

  • Page 8

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 2 of 42 SECTION 1: HEATER SAFETY Yo u r Saf et y is Impor tant t o Us! This s ymbol is u sed thr o u gho u t the man u al t o notify yo u of possib le f ir e, electrical or b u r n hazards . Please pay special at tention w hen r eading and fo l l o w ing the w arnings in [...]

  • Page 9

    SECTION 1: H EAT ER S AFETY 3 of 42 Fi g ur e 2: Side P anel L abel Placement Description Part Number Lighting Label 91 040002 Wir ing Diagram Label 91 040020[...]

  • Page 10

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 4 of 42 SECTION 2: INSTALLER RESPONSIBILITY • T o install the heat er , as w ell as the g as and elec- trical s u pplies , in accor dance w ith applicab le specif ications and codes . Roberts-Gordon recommends the inst aller contact a local b u ildin g inspect or , Fir [...]

  • Page 11

    SECTION 3: C LEARANCES TO C OMBUSTIBLES 5 of 42 SECTION 3: CLEARANCES T O COMBUSTIBLES 3.1 R e q uired Clearan ces to Comb ustibles Clearances ar e the req u ir ed distances that comb u stib le objects m u st be a w a y from the hea ter to p re v ent f ire hazar ds. C a u tion sho u ld be u sed w hen r u nning the sy stem near comb u stibles . Com [...]

  • Page 12

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 6 of 42 Fi g ur e 3: Installation Clear ances and Clear ances to Comb ustibles If installed at lo w le v els w here indi v id u als can come in cont act w ith h ot heat e x changer components, adeq u at e g u ard ing m u st be pr o v ided. All distances ar e minim u m cle[...]

  • Page 13

    SECTION 4: C RIT CA L C ONSIDERATIONS 7 of 42 SECTION 4: CRITCAL CONSI DERATIONS 4.1 V entilation It is impor tant to ens u re that t here is adeq u ate air circ u lation aro u nd the heate r to s u pply air f or comb u stion, v entilation and distrib u tion in accor dance w ith local and national codes . 4.2 Gas Suppl y It is impor tant that the g[...]

  • Page 14

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 8 of 42 SECTION 5: SPECIFICATIONS 5.1 CTCU A (All Models) Dimension Data - CTCU A (All Models) Model CTCU-7 CTCU-1 1 CTCU -1 5 CTCU-22 CTCU-27 / 32 A Height mm (in) 304 (12.0) 304 (12.0) 450 (17.7) 450 (17.7) 578 (22.8) B Mounting H ole Spacing mm (in) 239 (9.4) 239 (9.4)[...]

  • Page 15

    SECTION 5: S PECIF ICATIONS 9 of 42 5.2 Gener al T echnica l Data T able (All Models) Electr ical load at 230 V 50 Hz meas u red by c al c u lating from to tal r u n c u rrent of ap pliance. * Do not e x ceed the maxim u m length of f l u e stat ed or heater ma y not operat e properly . Re d u ce the maxim u m length stat ed by 1 m f or each 90° b[...]

  • Page 16

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 1 0 of 42 SECTION 6: HEATER INSTALLATION 6.1 Gener al Heater s are designed f or installation abo v e 2.5 m. These heat ers m u st be inst alled w ithin the heat ed space. D u ct deli v er y s y stems ar e not per mit ted w ith axial f ans. W hen handling or s u ppor ting[...]

  • Page 17

    SECTION 6: H EATER I NSTALLATION 1 1 of 42 Fi g ur e 4: Suspension Methods Existing cabinet scr e w s m u st be r e- u sed. Cone P oint Set Pin Windo w Clamp Unistrut 1 0 mm Steel Drop R od Nut W asher Riv Nut Suppor t P oints Ensure all suspension har dware is tor qued to a minimum of 27 Nm (20 f t lbs). NO TE: For vertical installations, use the [...]

  • Page 18

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 12 o f 4 2 Fi g ur e 5: Shelf Mountin g and Han g in g Suspension Hard w are pr o v id ed to constr u ct mo u nting brac k et assemb ly only . Fi g ur e 6: V ertical Louvr es (Optional) F or models 15 and 22, horiz ontal lo uv res ar e re- u sed. Shelf Mounting Brack ets [...]

  • Page 19

    SECTION 7: F LUE I NSTALLATION 1 3 of 42 SECTION 7: FLUE INSTALLATION 7 .1 Flue Installation 7. 2 C h a n g in g Flue and A ir Intake Orientation The heat er is sold w ith hor izont al fl u e and fre sh air connections as standar d. If v ertical fl u e and fresh air connections ar e req u ir ed, f ollo w the instr u ctions on P age 39, Section 16.4[...]

  • Page 20

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 14 o f 4 2 Fi g ur e 7: Flue and R oof Detail Fi g ur e 8 : V ertical and Horizontal Flue T ermination - T ype B 22 Appliance Roof F lue T erminal Metal Sleeve Masterflash Soaker F lashing or Rain Collar . F lue 25 mm Air Gap to Combustib le Mater ial W all T erminal Flue[...]

  • Page 21

    SECTION 7: F LUE I NSTALLATION 1 5 of 42 Fi g ur e 9: V ertical and Horizontal Flue T ermination - T ype C 12 C 32 & C 62 Appliances W all Plate W all T erminal Flue Roof T erminal Flue Air Int ake Air Int ake Manif old Manif old V er tical Option Plastic Cup Masterf lash Horizontal Option Remo ve Int er nal Wir e Mesh Remo ve Int er nal Wir e [...]

  • Page 22

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 16 o f 4 2 SECTION 8 : AIR SUPPLY 8 .1 R oom Sealed Installa tion When installed as a r oom sealed heater , the air f or comb u stion is dr a w n in fr om o u tside the b u ilding. It is impor tant to ens u r e that there is adeq u at e v entilation t o pro v ide air for [...]

  • Page 23

    SECTION 9: G AS P IPE W ORK 1 7 of 42 SECTION 9: GAS PIPE W ORK It is impor tant that the g as s u pply pipe and the electrical conn ections do not s u ppor t any of the heat er’ s w eight. A gas met er is connected t o the ser v ice pipe by the gas s u pply company . An existing met er sho u ld be check ed, pref erab ly by the compan y , to ens [...]

  • Page 24

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 18 o f 4 2 Fi g ur e 1 0: Gas Connection w ith Stainless Steel Fle x Connect or[...]

  • Page 25

    SECTION 1 0: W IR ING AND E LECTRI CAL I NFOR MATION 1 9 of 42 SECTION 1 0: W IRING AND ELECTR ICAL INFORM ATION 1 0.1 Electr ical Suppl y All heater s need a constant 230 V 50 Hz single phase s u pply connect ed to t er minals L, N & Ear th. P olarity "L & N" m u st be corr ect. The v olt age bet w een ne u tral and e ar th sho u[...]

  • Page 26

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 20 of 42 1 0.3 CTCU A Wir in g Dia g ram (Models 7 -32) NO TE: If any of the or iginal w ir e s u pplied w ith the heat er m u st be r eplaced, it m u st b e replaced w ith w ir ing mater ial ha v ing a t emperat u r e rating of at least 1 05° C a nd 600 v olts.[...]

  • Page 27

    SECTION 1 1: C OMMISSIONING 21 of 42 SECTION 1 1: COMMISSIONING Gas F ire d Heater Installation C ode and Ann u al Insp ections: All installation and ser v ice of ROBER TS GORDON ® eq u ipment m u st b e perf orm ed b y a contract or q u alif ied in the installation and ser v ice of eq u ipment sold and s u pplied b y R ober ts-Gordon and conf or [...]

  • Page 28

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 22 of 42 1 1 .4 Be g in Commissi onin g 1 1 .4.1 Befor e Operatin g the Heater T o ens u re that all the contr ols ar e in saf e w orking order , operate the heate r f or the f irst time w ith the isolating g as v al v e t u r ned of f. 1. T u rn off the gas isola ting v [...]

  • Page 29

    SECTION 1 1: C OMMISSIONING 23 of 42 Fi g ur e 1 2: Gas V alve f or Heater (Models 7 - 32) 1 1 .4.2 Commissionin g the Gas V alv es (all g ases) 1 1 .4.2.1 Chec k Burner Gas Pr essure 1 . Loosen the scr e w co v er of the o u tlet (b u rner) pr ess u r e test point and connect a manomet er . 2. With the b u r ner fir ing, meas u r e the press u r e[...]

  • Page 30

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 24 of 42 11 . 8 Complete the Commissionin g Ens u r e that all co v ers ar e fit t ed corr ectly and all test points ar e pr operl y sealed. 1 1 .9 Instruction t o the User Explain the controls of the heate r to the u ser incl u ding ho w to t u rn it on and of f, u sing [...]

  • Page 31

    SECTION 1 2: U SER I NSTRUCTIONS 25 of 42 SEC TIO N 12: USER INSTRUCTIONS 1 2.1 User Instructions The CTCU heat ers ar e f u lly a u tomatic and oper ate from the e xternal controls f it ted on sit e. The only u ser controls at th e heater a re the: B u rner Lock o u t Reset B u t t on: See P age 26, Section 1 2.3.2 Limit Thermostat Reset B u t t o[...]

  • Page 32

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 26 of 42 1 2.3.2 Limit Thermostat The limit thermostat is located insid e the access door of the heat er . See P age 38, Section 16.3 . This control p rot ects the heat e x changer against o v erheating. 1 2.3.3 Burner Lock out Reset But t on The r ed w arning light at th[...]

  • Page 33

    SECTION 1 3: S ERVICING 27 of 42 SECTION 1 3: SER VICING 1 3.1 Ser vicin g Instructions Af ter commissioning , the heater w ill r eq u ir e mainten ance to be ca rried o u t ann u ally . If the heat er is u sed in a dir t y or d u sty area, mor e freq u ent mainten ance ma y be necessar y . Installation, ser v ice and ann u al inspection of heat er[...]

  • Page 34

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 28 of 42 heat e x changer . Look f or signs of o v erheating at the front t u bes w hich ma y indicat e b u rner o v er f iring or pers istently lo w air flo w s. 1 3.5 Gas Control V alv e Maintenance No reg u lar mainten ance is r eq u ir ed on these de v ices. T o chang[...]

  • Page 35

    SECTION 1 3: S ERVICING 29 of 42 Burner Observ ation W indow Make s u r e it is clean and free of cr acks or holes . Clean and r eplace as re q u ired. Flue Blow er Scroll, Wheel and Motor Comp resse d air or a v ac uu m cleaner ma y be u sed to clean d u st and dir t. Inshot Bur ners and Orif ices Clear obstr u ctions (e v en spider w ebs w ill ca[...]

  • Page 36

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 30 of 42 SECTION 1 4 : CON VER SION BETWEEN GASES 1 4.1 General Con v er sion bet w een g a ses w ill r eq u ire a change of b u rner injector s and the gas v al v e r e-commissioning to th e ne w con ditions. 1 4.2 Burner Con ver sion Con v er sion of the b u rner assemb[...]

  • Page 37

    SECTION 1 5: T ROUB LESHOOTING 31 of 42 SEC TION 15: T R OUBLESHOOTING D ANGER Electrical Shoc k Hazard Disconnect electric bef ore service . Heater m ust be properl y grounded. Failur e to f ollow these instr uctions can result in death or electrical shoc k. F ire Hazar d Keep all f lammable objects, liquids and vapor s the minimum requir ed clear[...]

  • Page 38

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 32 of 42 1 5.1 General Fo r yo u r safety and optim u m heat er perf or mance , u se only ROBER TS GORDON ® replaceme nt par ts. Conduct Commissionin g pr ocedur e as shown o n P age 21, Section 1 1 .[...]

  • Page 39

    SECTION 1 5: T ROUB LESHOOTING 33 of 42 1 5.2 T r oubleshootin g Fo r Au to m a t i c I g nition Burner S yst ems For y o u r safety and optim u m heat er performance, u se only R OBER TS GORDON ® r eplacement par ts. Conduct Commissionin g pr ocedur e as shown on P age 21, Section 1 1 .[...]

  • Page 40

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 34 of 42 1 5.3 T r oubleshootin g f or Flame Supervision S yst em 1 5.4 T r oubleshootin g for Solenoi d V alv es NO TE: Minim u m flame pr obe c u rrent 1 µA DC . T o meas u re f lame c u rrent, connect a 0 - 5 0 µA DC meter in ser ies w ith the f lame probe . If the m[...]

  • Page 41

    SECTION 1 5: T ROUB LESHOOTING 35 of 42 1 5.5 T r oubleshootin g for Main Fan Fo r yo u r safety and optim u m heat er performance, u se only gen u ine R OBERTS GORDON ® r eplacement par ts. Conduct Commissionin g pr ocedure as sho wn on P age 21, Section 1 1 .[...]

  • Page 42

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 36 of 42 SECTION 1 6: REMOV AL AND REPLACEMENT P AR TS See w arnings and not es on P age 27 , Section 13 b efo re re m o v ing or replacing parts. Burner Componen ts All ser v iceable b u r ner par ts are accessed b y the door on the r ight side of the heater . Use a scre[...]

  • Page 43

    SECTION 1 6: R EMOV AL AND R EPLACEMENT P ARTS 37 of 42 1 6.2 Burner Compartment 1 6.2.1 Burner Inject ors Remo ve f lexi b le air duct from spigot V iew ing por t f or flame pr o b e Flame P ro b e Burner Compartment Co ver Ignition Electrode Remo ve scr ews and pull of f b ur ner cov er The b u rner compar tment is a sealed compar tment. F ollo w[...]

  • Page 44

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 38 of 42 1 6.3 I g nition Electrode and Flame P robe Burners .1 20 (3 mm) spark gap Ignition Electrode Burner Compartment Front Views Limit Thermostat Ignition Electrode Flame P robe F an Thermostat Flame P robe Burners Description Part Number Spark Electrode 90427 41 1 A[...]

  • Page 45

    SECTION 1 6: R EMOV AL AND R EPLACEMENT P ARTS 39 of 42 1 6.4 Flue Fan V ertical Installation (Models 7 - 1 5) IT IS IMPOR T ANT THA T ONL Y THE CORRECT FLUE F AN SPECIFIED FOR EA CH MODEL TYPE IS USED WHEN REPLA CING THESE ITEMS. Ca r r y o u t a c ommission aft e r w orking on or changing a f l u e f an. See P age 25, Section 1 2 . MODEL CTCU-7 C[...]

  • Page 46

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 40 of 42 1 6.5 Flue Fan V ertical Installation (Models 22 - 32) IT IS IMPOR T ANT THA T ONL Y THE CORRECT FLUE F AN SPECIFIED FOR EA CH MODEL TYPE IS USED WHEN REPLA CING TH ESE ITEMS. Ca r r y o u t a c ommission aft e r w orking on or changing a f l u e f an. See P age [...]

  • Page 47

    SECTION 1 6: R EMOV AL AND R EPLACEMENT P ARTS 41 of 42 1 6.6 Pr essure S witch P u ll of f 3 w a y connector . Spring open plastic clips of mo u nting cradle. R eplace w ith corr ect t ype of press u re s w itch f or model. The pr ess u re s w itch es are colo u r coded f or each press u re s e t t in g. Ca r r y o u t a c ommission aft e r w orki[...]

  • Page 48

    COMBA T ® CTCU U NIT H EATER S I NSTALLATION O PERATION AND S ERVICE M ANUAL 42 of 42 1 6.7 I g nition Control This contr ol is mo u nted at the br acke t plate . P u ll o u t the thr ee cable conne ctor s. P u ll o u t ignition cable , ignition ear th and flame p robe ca ble no ting their positions. Locate d behind the brac ket ignition control a[...]

  • Page 49

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  • Page 50

    W ARNING At tach this infor mation to the wall near the R OBERTS GORDON ® heater Read the Installation, Commissioning, Oper ation and Service Manual thoroughl y befor e installation, operation or service. OPERA TING INSTR UCTIONS 1 . STOP! R ead all safety instructions on this information sheet. 2. Open the manual gas val ve in the heat er supply [...]