Jet 22-44 Pro manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Aller à la page of

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Jet 22-44 Pro. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Jet 22-44 Pro ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Jet 22-44 Pro décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Jet 22-44 Pro devrait contenir:
- informations sur les caractéristiques techniques du dispositif Jet 22-44 Pro
- nom du fabricant et année de fabrication Jet 22-44 Pro
- instructions d'utilisation, de réglage et d’entretien de l'équipement Jet 22-44 Pro
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Jet 22-44 Pro ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Jet 22-44 Pro et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Jet en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Jet 22-44 Pro, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Jet 22-44 Pro, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Jet 22-44 Pro. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual Drum Sander Model 2 2-44 P ro Delux e model sho wn (wit h c aster s and i nf eed/ outf eed tables) WMH T OOL G ROUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M - 638003 Ph.: 800-274-6848 Revi s ion A 4/06 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group[...]

  • Page 2

    2 W A RR A N TY A N D SERVI CE W M H Too l G rou p, I nc ., warrants e very product it se lls. If one of ou r to ols nee ds service or re pai r, one of our Authorize d S e rvi ce Cente r s located throughou t t he Unit e d States can give you quick se rvi ce . In most cases, any o f these W MH Too l Group Au t hor ize d Service Ce nt e r s can aut [...]

  • Page 3

    3 Ta ble of Contents Tab l e o f Con tents .................................................................................................................................... 3 Warn ing ................................................................................................................................................... 4 Int roduction[...]

  • Page 4

    4 W arning 1. Read and under st and t his enti re manual be f ore att em pting assembl y or operati on. 2. Read and understand t he w ar ning s po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i t h all of t hes e warning s m ay c ause seri ou s inj ur y. 3. Replac e the warning l abe l s if they bec om e obscured or remov ed.[...]

  • Page 5

    5 blah bl ahbl ah 21. M ak e y our workshop chi l d proof wit h padl ocks, master switc hes or by r e m ovi ng start er keys. 22. G i v e your work undiv ided attenti on. Looking around, c ar rying on a c on v ers ati on and “horse-play ” are carel ess act s that can r esul t i n serious injur y . 23. Maint a i n a balanc ed s t ance at al l t [...]

  • Page 6

    6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v ering the saf e operati on and m aintenanc e procedure s f or a JET Model 22-44 Pro Dr u m Sander. This manual c ontains i ns t ructi ons on instal lation, safety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine has bee[...]

  • Page 7

    7 Features and T ermi n ol og y The ill ustrati on below shows the m a jor co m ponents and f eat ures of the 22-44 Pro Sander . T hes e are ref erenced throughout the manual and will he l p to f amiliar iz e y ou wit h t he operation and f unc ti ons of t he m ach ine. Figur e 1[...]

  • Page 8

    8 Unpacking Open shi pping cont ainer and chec k f or s hi pping dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any shippi ng m ateri a l until the Drum Sander i s as sem bl ed and runn i ng properl y. Com pare t he content s of your cont ai ner with t he f o ll ow i ng parts li s t to mak e s[...]

  • Page 9

    9 A ssem bly Tool s re q uired for assemb l y: Hoist , f orklift , or one or m ore ass i stant s W renches – 9/ 32”, 1/ 2” , 9/ 16” Hex wrenches – 4mm, 1/8” I nstall Stan d Legs Th e sander is heavy; u se ca utio n whe n lif t i n g. 1. Rai s e t he sander f ro m the f loor usi ng a fork lift, h ois t or an ass ista nt. (Place hois t st[...]

  • Page 10

    10 2. Re- ti ghten the set scre w w ith your fingers until i t only lightl y touches the col u m n tube. 3. Hold t he set scre w i n posit ion with t he hex wrench, and re- t ight en t he he x nut . I nstall Han dwheel Mount t he handw heel to t he top of t he height adjust m ent screw (F i gure 6). Ali gn one of t he s et scre ws wit h the flat on[...]

  • Page 11

    11 6. Posit ion t he table ( H , F i gure 9) ov er t he brack ets, and install f our 1/4”x3/ 4” s quare neck bol ts (J), 1 / 4” f lat w asher s ( K ) , and 1/4” hex nut s (L). Do not fully tight en ye t. 7. The t able should be po s i ti oned e v en wit h or sli ghtly bel ow t he con v eyor belt surf ace. To check posi t ion, plac e a l e v[...]

  • Page 12

    12 I nstallin g Abrasives An 80-gr it abr as iv e stri p i s already i nstalled on the drum o f your sander. Page 28 off ers inf ormati on on t he types o f abrasiv e and t heir recom m ended uses . Proper attachm ent of t he abrasiv e str ip to the drum i s cri t i cal t o achievi ng top perf or m ance from your drum sander. Abrasiv e stri ps do n[...]

  • Page 13

    13 8. You can u s e y our fi ngers to work t he infeed take- up f astener, but it w il l be more conv enient t o us e t he TUF T ool suppl ied with y our sander. Hol d the T UFT ool wit h the red end poi nti ng away f ro m you (Fi gure 15) and insert it s hook into t he outside h ole of the f ast ener l e v er (see Fi gur e 17) . 9. Lif t t he leve[...]

  • Page 14

    14 Grounding Instructions Elect rical co nnection s must be mad e by a qu alified el ectrician i n comp liance wit h all relevan t codes. Th is machi ne must be p r o perly ground ed to help preven t electri cal sho ck and po ssible fat al injur y. In t he e v ent o f a m alfunc t i on or break dow n, groundi ng provi des a path of l east resistanc[...]

  • Page 15

    15 Ext ensi on Co rds If an ex tension cor d i s necessary, m ake sure the cord r ating i s s uit able f or the a m per age listed on the m achine's m otor plat e . An undersize cor d w ill ca us e a dr op in l ine vo lt age resul t i ng in loss of power and ov erheati ng. The char t in Figur e 20 s hows the c orrect si ze cord t o us e ba sed[...]

  • Page 16

    16 • The set screws in the t able suppor ts hav e been loosened and readj usted ( see page 9). • The sander has been l e v eled (page 11) . • Movi ng parts of t he height adjustment m echan i sm ar e w el l lubri cated, i nc l uding mi ter gears, c olumns, and t hreaded adjust i ng screws. If the tabl e height m echanism s t ill does not oper[...]

  • Page 17

    17 6. If one hei ght adj us tm ent screw is loose, rem o v e the m iter gear f ro m the t rans f er rod on that s i de. Turn down the t hreaded height adjust ment s cr ew rod unt il it is snug. Make sure bot h sides are snug on top and retai ning ri ngs under the adj us t ment s c rew support s ar e i n place. Re-instal l t he m iter gear. Loosen t[...]

  • Page 18

    18 3. I nsert the gau ge bet w ee n the drum and conv eyor bed at one end of t he dru m (F igure 26). Ra i se the conv eyor bed whil e slowly r otati ng dr u m by hand until the drum li ghtly cont acts the t h i ckness gauge. 4. Mo v e t h i ckness gauge to the opposit e end of t he dru m . I f t he dru m does not contac t the thi ckness gauge equa[...]

  • Page 19

    19 2. Sli ghtly loosen bearing bol t knobs. ( An int ernal toot h l ock was her is plac ed under the head of each beari ng bolt to prev ent tensi on roll ers fr o m droppi ng out of positi on if knobs are loo sened s l ightl y. If t ension rol lers do drop, sim p l y raise to a posi tion equal t o that of the inboar d end of t he dru m and sli ghtl[...]

  • Page 20

    20 Adj us t ing t he take-up scre w nut s on ei ther side of t he con v eyor allows bel t t racking adj us tm ents to be made wi t hout affecti ng be l t tension. NOT E : Adjust t ake-up scre w nut s onl y 1/4 t urn at a t im e. Then all ow tim e f or t he belt t o react to the adj ust m ents bef ore proceedi ng f urther. T ry to avoi d o v er adju[...]

  • Page 21

    21 Step 2: Now r epeat St ep 1 on t he right ( i nboar d) side of convey or. Compare t he m easurem ents from s i de to side. If they are not equal, loosen one of the brac kets that hol d the r oller i n p l ace. Ti p t his brack et until t he distance bet w een t he rol ler and t he s trai ght-edge are equal f ro m side to si de, t hen ti ghten t [...]

  • Page 22

    22 I f th e c on v e yo r tab le is st ill d if ficu lt to ra is e o r lower, the tabl e s upport s m ay need to be r e- center ed on the col u m ns . To do thi s , loosen the f our 3/8”x1” hex head bol ts in eac h t able support that connects it t o t he t able mounti ng bracket s , adjust and tight en the set screws ( s ee F igure 5) to hol d[...]

  • Page 23

    23 4. Af ter the m achi ne has run f or about 30 mi nutes, stop to check that t he s et s c rews and beari ng bolt s are still t ight. NOT E : I t may be necess ary t o re-ali gn the tensi on roll ers after r otating t he dru m beari ngs. See page 18. Replacing D ru m Bearin gs If the beari ngs ar e squeal ing or are loose, t hey m ay need repl aci[...]

  • Page 24

    24 Operation Bef ore us i ng your dr u m sander, revi ew the previ ous pages in t his m anual on i n i tial set-up and adjust ment . I n thi s sect ion, y ou w i ll learn how to operat e the mac hine. M ake s ure an abrasiv e stri p is m ounted and a du s t coll ection system i s connected. Basic Opera ting P rocedu re 1. Set dept h o f cut. 2. Sta[...]

  • Page 25

    25 Learni ng how to u s e it s adj ustm ents and co ntr ols w ill al low yo u t o fin e-t une t he m achine f or ma xim u m res ults. The bes t results co m e from e x perimenti ng w i th diff erent abr as iv e grit s and m achine adj ust m ent s t o f it t he j ob at hand. Foll ow i ng is a l ist of usef ul tips w hi ch can hel p you im prove per [...]

  • Page 26

    26 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect it f rom the electri cal supp ly by p ullin g out the plug or s witc hing of f the main sw itch! F ailure to comply may cause seri o us inju ry. Keep i ng th e Mach ine C lean For bes t resul ts, m ake cleani ng the m achine a regul ar shop procedure. A ll ow i ng excess bui[...]

  • Page 27

    27 Tracker Kit (98-0080) Tr ackers dram at i cally r educe tracki ng adjust- m ents o f conv eyor belt s . They ar e already instal l ed on your sander. The f ollowing inf ormati on i s f or re-setti ng or repl ac i ng your trac kers, should t hat becom e necessary. Refer to Fi gure 43. 1. Di sconnect power to sander, and di sconnect m otor c or d [...]

  • Page 28

    28 A brasiv e Selection Guide Grit C ommon Appl icati on 24 ........ Ab ras ive p l aning , s urfac i ng r ough-saw n bo ar ds, m aximum stock r em ov al, g l ue removal . 36 ........ Ab ras ive p l aning , s urfac i ng r ough-saw n bo ar ds, m aximum stock r em ov al, g l ue removal . 50 ........ Su r f acin g and dimensioni ng boards, t r ueing w[...]

  • Page 29

    29 Tr oubleshoot ing: Motor and Electri c al Problems Trou ble Pr obable Ca use Re medy No inc o mi ng power. Check pl ug connecti ons. Connec t m ai n c or d to power source, and m otor cord i nto control box r ec ept acle. Cir cu i t fuse blown or breaker t ripped. Replace f use or re-set breaker . Sander wil l not start. Swit c h i s m a lf unct[...]

  • Page 30

    30 Trou ble Pr obable Ca use Re medy Conv ey or be l t out of adj ustm ent . Readjust c onv eyor belt; see page 19. Driv e or driven roll er needs adj usti ng. Readjust ; s ee page 20. Conv ey or be l t worn or def ec tiv e . Replac e con v eyor belt; see page 20. Driv e roller worn, bent , or varies i n diam eter side to side. Replac e dr ive roll[...]

  • Page 31

    31 Tr oubleshoot ing: Operational Pr oblems Trou ble Pr obable Ca use Re medy Rippl es in sanded surf ace. (Non-unif orml y spaced ri ppl es). Unev en f eed rate. Check f or t hese condit i ons and re f er to prev ious Troubleshooti ng secti ons: Conv ey or be l t slips on driv e r oll er. Board sl i ps on con v eyor belt. Conv ey or gear motor sta[...]

  • Page 32

    32 Trou ble Pr obable Ca use Re medy Conv ey or be l t is l oose. Adj us t conv e yor belt t ens i on. See page 19. Exc essiv e depth of cut. Reduce depth of cut. W ood sl i pping on convey or due to lac k o f contact. Use alt er nat e f eedi ng procedure. Gougi ng o f w ood. Abrasiv e is too fi ne. Replac e w i th coarser gr it . Line or groo v e [...]

  • Page 33

    33 Optional A ccessori es 98-2201 Infeed/ Outfeed Tables 98-0130 Cas t er s (set of 4) 80-2910 Dus t Hose Adapt or , 4” reduc e t o 2-1/2” 60-2000 Ready-To-W rap TM Ass ort ment Pac k age ( one each o f 3 0, 80, and 120 grit ) 60-2024 Ready-To-W rap TM Abrasive Stri p, 24 G rit, (4 wraps in a box ) 60-2036 Ready-To-W rap TM Abrasive Stri p, 36 [...]

  • Page 34

    34 Stan d Assem bly[...]

  • Page 35

    35 Par ts List: Stan d Assem bly Index No. Part No . Descrip t ion Siz e Qty 1 ............... 31 - 0027 ................... Ha ndw heel Assem bl y .................................. 8”O.D. , 1/2” I .D. ................. 1 2 ............... 10 - 8903 ................... Sock et Se t Scre w ........................................ 5/1 6”x3/8?[...]

  • Page 36

    36 Dr um Head A ssembly[...]

  • Page 37

    37 Par ts List: Dru m Head A ssembly Index No. Part No . Descrip t ion Siz e Qty 1 ............... 30 - 0002W ............... Dru m Carr i age Arm ...................................... ......................................... 1 2 ............... 30 - 0015W ............... Cla m p Jaw................................................... ............[...]

  • Page 38

    38 Con vey or and M otor A ssembly[...]

  • Page 39

    39 Par ts List: Con vey or an d Motor A ssembly Index No. Part No . Descrip t ion Siz e Qty 1 ............... 72 - 2250- 01 .............. Knob............................................................ ......................................... 1 2 ............... 40 - 4017W ............... Con trol Ho us ing B racke t ............................[...]

  • Page 40

    40 I nfeed an d Outfeed Tables (98-2 201) – Op tional Ac cessor y Index No. Part No . Descrip t ion Siz e Qty 1 ............... 40 - 0329 ................... In f eed/Outfeed T ab l e ................................... ......................................... 2 2L ............. 40- 0327 ................... M ount ing Br acket ( LH) ............[...]

  • Page 41

    41 El ectri cal Connections[...]

  • Page 42

    42 N OT ES[...]

  • Page 43

    43[...]

  • Page 44

    44 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm htoolgr oup.com[...]