Jet Tools VBS-3612 manuel d'utilisation

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Un bon manuel d’utilisation

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Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Jet Tools VBS-3612 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Jet Tools VBS-3612 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Jet Tools VBS-3612
- nom du fabricant et année de fabrication Jet Tools VBS-3612
- instructions d'utilisation, de réglage et d’entretien de l'équipement Jet Tools VBS-3612
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Jet Tools VBS-3612 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Jet Tools VBS-3612 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Jet Tools en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Jet Tools VBS-3612, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Jet Tools VBS-3612, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Jet Tools VBS-3612. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual 36-inch Met al working Band Sa w Mode l VBS-3612 WMH T OOL G ROUP 2420 Vantage Dr iv e El g in, I llinoi s 60124 Part No . M - 414470A Ph.: 800-274-6848 Revi s ion A 1 9/06 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group This Manual is Bookmarked[...]

  • Page 2

    2 Warrant y and Service W M H Too l G rou p, I nc ., warrants e very product it se lls. If one of ou r to ols nee ds service or re pai r, one of our Authorize d S e rvi ce Cente r s located throughou t t he Unit e d States can give you quick se rvi ce . In most cases, any o f these W MH Too l Group Au t hor ize d Service Ce nt e r s can aut hor ize[...]

  • Page 3

    3 Ta ble of Contents W a r r ant y and Ser v ice .............................................................................................................................. 2 Tab l e o f Con tents .................................................................................................................................... 3 Warn ing ......[...]

  • Page 4

    4 W arning 1. Read and under st and t he enti r e owners manual befor e at tempti ng as sem bly or operat i on. 2. Read and understand t he w ar ning s po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i t h all of t hes e warning s m ay c ause seri ou s inj ur y. 3. Replac e the warning l abe l s if they bec om e obscured or r[...]

  • Page 5

    5 blah bl ahbl ah 21. G i v e your work undiv ided attenti on. Looking around, c ar rying on a c on v ersation and “ horse-play” are carel ess act s that can r esul t i n serious injur y . 22. Mai nta i n a balanc ed s t ance at all times so that y ou do not f all or lean agai nst the bl ade or other m ov ing parts. Do not overr eac h or use ex[...]

  • Page 6

    6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v ering the saf e operati on and m aintenanc e procedure s f or a JET Model V BS -3612 Band S aw . T his m anual cont ains instr uctions on instal lati on, saf e t y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine has be[...]

  • Page 7

    7 Features and T ermi n ol og y 1 – Main W ork Table 2 – W ork La m p 3 – Blade Tension Handwheel 4 – Au x iliar y Work Table 5 – Variable S peed Handwheel 6 – Chip Port 7 – Gear Shift Lev er 8 – Rod for Circle Cutt i ng Attac hm ent 9 – Gu i de Post Lock K nob 10 – Guide Post Rai se/Low er Handwheel 11 – Bl ade T r ac ki ng K[...]

  • Page 8

    8 Unpacking Open shi pping cont ainer and chec k f or s hi pping dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any shi ppi ng m ateri al until t he Band Saw is set up and runni ng properl y . Com pare t he content s of your cont ai ner with t he f o ll ow i ng parts li s t to mak e s ur e all[...]

  • Page 9

    9 Instal l ation and A ssembl y Tool s re q uired for assemb l y: Fork lift w ith stra p or c ha in Eye bol t (provided) Set of hex wrenches (prov ided) Rem o v e a ll crating and plasti c from around t he band sa w . Remove any lag screws or hol ding straps whi ch secure the band saw to the wood pa llet . Rem o v e the eye bol t from the tool box,[...]

  • Page 10

    10 Grounding Instructions Elect rical co nnection s must be mad e by a qu alified el ectrician i n comp liance wit h all relevan t codes. Th is machi ne must be p r o perly ground ed to help preven t electri cal sho ck and po ssible fat al injur y. Thi s m achine m ust be grounded. In the ev ent of a m alfunc tion or br eakdown, grou nding pr ov i [...]

  • Page 11

    11 If the Band Sa w i s to be har d-wired t o a panel , m ake sure a disconn ect i s av ailabl e f or the operator . Duri ng hard-wiri ng o f the Band Saw, m ake sure t he f uses hav e been re m oved or the breaker s h a v e been tr ipped i n the ci rcu i t to which t he Band Saw w ill b e c onnec ted. Plac e a warning pl acard on the f us e hol de[...]

  • Page 12

    12 5. Rem o v e the worn blade an d instal l t he new blade, m aki ng sure t he t eeth f ace down ward where they pa ss through the sl ot in t he tabl e. 6. Use the t ension hand w h eel t o t i ghten t he tensi on on t he blade. 7. Proc eed w i th “Bl ade Tension” and “Blade Tr ac ki ng” bef ore operating t he band saw . Blade Ten sion Rot[...]

  • Page 13

    13 7. W hen satisfi ed, return t he upper and lower blade gui des close to t he bl ade. 8. Close upper and l ow er door s. Guide Post For eff e ctiv e cutting and for s af ety’s sake, ther e should be a m i nim u m amount o f space bet ween the t op of the workpi ece and the bot tom o f the blade gui des. Loosen the l ock i ng knob (see Fi gure 6[...]

  • Page 14

    14 Squ arin g Work T a ble with Blade 1. P lac e the table in horiz ontal posit i on with “ 0” on the scal e (Figure 11) . 2. Pl ace a m achini s t ’s square o n the tabl e and against t he blade as shown. 3. If the square i s not f l us h agai ns t the bl ade, loosen t he scre w belo w the tabl e (Figure 11) with a 26mm w r enc h ( pr ov i d[...]

  • Page 15

    15 6. Aft er installi ng new bel ts, m ake s ur e they are tensi oned properl y . Work Lamp Bulb The W ork Lam p us es a s t andard m edi u m -base 60 watt bul b. Band Sa w Operation Consult “Featur es and T erm inology” on page 7 f or identif ication o f t he cont ro ls. Unloc k the cont ro l panel us i ng the prov ided keys . Never op erate t[...]

  • Page 16

    16 3. Star t the saw u si ng the pushbutton. 4. Tur n the speed s et ti ng handwheel (F igure 14) to t he requi red s peed. T urning t he handwheel clock w i s e i ncrea ses speed. Tur ni ng counter cl oc k wise decr ease s speed. Rotate the s pee d s etting han dw h eel only when th e b and saw is runn ing. Ev aluating Cu tting Efficien cy The bes[...]

  • Page 17

    17 IMPORT ANT: If a b l ade has been cut by usi ng snips, t he end s of the bl ade m us t be gro und square bef ore w el ding t he m together, as sho w n in F igur e 17. Re movi ng T e eth In fi ne p i tched blades, one or m ore of t he teeth on each si de of t he cut may need t o be rem ov ed by gri nding so that the w el d area of the b l ade is [...]

  • Page 18

    18 Th e w e ld er is desi gned f or inter mitte nt use. Re peate d weldin g withi n a sho rt p eriod of t ime may cau se the w elder t o overh eat. 12. Rem ove t he blade f rom t he clam ps , and caref u ll y i nspect it. T he spaci ng o f the teet h should be uni f or m and the w el d should be loc ated i n the center o f the gul let. Mi s ali gnm[...]

  • Page 19

    19 If t he bl ade is t hicker at t he wel d than at t h e rest of t he bl a d e, using t he bl ad e may d amage the guides. 20. W hen grindi ng, do not hi t t he teeth, or grind deeper than the t hick ness of the bl ade; or burn or ov erheat the wel d area. Be sure to rem o v e flash f ro m the back edge of the blade. Any f lash or “stub” t eet[...]

  • Page 20

    20 Gage Use the st andard gage (bl ade thi ckness ) except when the i ncrea s ed thi ckness of the work piece decrease s acc uracy and w i dth cannot be inc reased to compensate. Ex a m ples o f heavy gage appli cations: 1. W hen r adius cut ting i n thick m ateri a l s . 2. When the m a x imum width usabl e on the m ach i ne stil l provi des insuf[...]

  • Page 21

    21 Vari able-toot h blades com b i ne f eatures of t he other st yles. T hey generall y offer s m ooth c uts and long bl ade life, whil e reducing noi s e and v ibration. Set The t er m “set” re f ers to t he w ay i n which t he saw teeth ar e bent or po s i ti oned. Bendi ng the teet h creates a kerf t hat is w i der than t he back of t he bl [...]

  • Page 22

    22 M a intenance Be fore doi ng mai ntena nce on th e machine, disco nnect it f rom the electri cal supp ly by p ullin g out the plug or s witchi ng of f the main sw itch! F ailure to comply may cause seri o us inju ry. Use a brush to l oosen accum ulated chi ps and debri s . Use a shop v acuum t o re m ove the debri s . Make sure the c hip brush o[...]

  • Page 23

    23 Speed and P i tch Chart[...]

  • Page 24

    24 T y pi cal Band S aw Operations[...]

  • Page 25

    25 Tr oubleshoot ing – Operating Problems Trou ble Pr obable Ca use Re medy Bl ade has been im proper l y w el ded. Re-weld t he bl ade (see pages 16-19). Bl ade not install ed pr oper l y. Set t he gu i de i nsert s cl oser, and inc rease blade tensi on. Feedi ng w or k pi ece t oo forc ef u l ly. Decrease f eed rate. Saw blade i s t w i sted. I[...]

  • Page 26

    26 Tr oubleshoot ing – Mechanical and Elect rical Problems Trou ble Pr obable Ca use Re medy No inc o mi ng power. Verif y m achine is connect ed to power source. M ak e sure ST ART button is pushed i n co m pletely , and t he S TO P butt on i s d i sengaged. Cord dam aged. Replac e cord. Over load aut om atic r eset has not res et. W hen t he ba[...]

  • Page 27

    27 Trou ble Pr obable Ca use Re medy Motor failure. If el ec t r i c m otor i s sus pec t, y ou hav e two opti ons : Ha v e a qualified elec trician test t he mot or for functi on or rem ov e the m otor and take it to a qualif ied elec t r i c m otor repai r shop and hav e i t t ested. Mi s wir i ng of the unit . Double c heck to confirm all e l ec[...]

  • Page 28

    28 Tr oubleshoot ing – W elded Blade Inspecti on Trou ble Pr obable Ca use Re medy Dir t or s c al e on clamp jaws or blade. Al ways keep j aws cl ean. Clean bl ade bef ore weldi ng. Bl ade ends not square. Bef ore w el ding, gr i nd cut edges of the blade unt il they ar e square. Use the shear on the band saw f or square cuts . Bl ade ends not c[...]

  • Page 29

    29 Tr oubleshoot ing – W elder Mechanical Probl e ms Trou ble Pr obable Ca use Re medy W ire connection i s poor; connect ing point o f w el ding switc h i s bad. Change swit c h, or grind the connect ing port wit h a fil e. Tr ansf ormer burnt out. Change transf ormer , or re-wir e it . Bl ade has oi l on i t. W ipe off any oil. W e l d could no[...]

  • Page 30

    30 Par t s List: VBS - 3612 Band Saw (ref er to breakdowns on pages 35 and 36) Index No. P art No . Descrip t ion Siz e Qty 1 ............... VBS 3612-101 .......... Gea r Bo x ........................................................... ................................... 1 2 ............... TS- 0209101 ............ Soc ket H ead Cap Sc r ew ......[...]

  • Page 31

    31 Index No. P art No . Descrip t ion Siz e Qty 56 ............. TS- 0561021 ............ Hex Nu t ............................................................. 5/1 6”-18 ...................... 4 57 ............. VBS 1220M- 110 ....... Guide S upport Housing ...................................... ................................... 1 58 .........[...]

  • Page 32

    32 Index No. P art No . Descrip t ion Siz e Qty 11 5 ........... TS- 0051051 ............ Hex Ca p Scre w.................................................. 5/16 ”-18 x 1" ............... 8 11 6 ........... VBS 3612- 1116 ........ Motor Pulley ...................................................... 4-1 /8” A3 ..................... 1 11 7 ...[...]

  • Page 33

    33 Index No. P art No . Descrip t ion Siz e Qty 17 4 ........... VBS 3612- 1174 ........ Spring Plate ....................................................... ................................... 6 17 5 ........... VBS 3612- 1175 ........ H andle Arm ....................................................... ................................... 3 17 6 ..[...]

  • Page 34

    34 Index No. P art No . Descrip t ion Siz e Qty 23 3 ........... TS- 0267061 ............ Set S cre w .......................................................... 1/4" -20 x 5/8 " .............. 4 23 4 ........... VBS 2012- 7100 ........ Gear S ha ft ......................................................... .................................[...]

  • Page 35

    35 VBS - 3612 Band Saw[...]

  • Page 36

    36 VBS - 3612 Band Saw[...]

  • Page 37

    37 Par ts List: Welder, S hear an d Work Lamp A ssemblies (ref er to breakdown on page 39) Index No. P art No . Descrip t ion Siz e Qty 1 ............... J WG34- 6 0 1............. Li mit Sw i tch ....................................................... ...................... ............. 1 2 ............... PR- EV- 6011 ............ Ins ulator ...[...]

  • Page 38

    38 Index No. P art No . Descrip t ion Siz e Qty 58 ............. PR-E V- 6280 ............ Gri nder W heel ................................................... ................................... 1 59 ............. TS- 0680021 ............ Flat W a s her ....................................................... M6 .............................. 1 60 .[...]

  • Page 39

    39 Welder , Sh ear and Wor k Lamp Assem blies[...]

  • Page 40

    40 Electr ical Connection s – 3Ph , 230/460V[...]

  • Page 41

    41 Electr ical Connection s – 3Ph , 230/460V SB1 W eld On ( W hite) SA4 Ke y Switch SQ6 Safety Sw i tch SB2 A nneal On (Green) HL Indi cator Li ght (Green) KM Contact or SB3 Em ergency S t op ( Red) E L Lam p (60 W , 115V) FR O v erload Relay SB4 M ain Motor Off ( Red) QS G eneral S witc h T 2 Tr ansf ormer SB5 M ain Motor On (Green) SQ1 S af ety[...]

  • Page 42

    42 Electr ical Box (see page 41 f or i dentif ic ati on o f parts)[...]

  • Page 43

    43[...]

  • Page 44

    44 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60124 Phone : 800 - 274-6848 www.wm htoolgr oup.com[...]