Hearth and Home Technologies CD4236LR manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

Aller à la page of

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Hearth and Home Technologies CD4236LR. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Hearth and Home Technologies CD4236LR ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Hearth and Home Technologies CD4236LR décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Hearth and Home Technologies CD4236LR devrait contenir:
- informations sur les caractéristiques techniques du dispositif Hearth and Home Technologies CD4236LR
- nom du fabricant et année de fabrication Hearth and Home Technologies CD4236LR
- instructions d'utilisation, de réglage et d’entretien de l'équipement Hearth and Home Technologies CD4236LR
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Hearth and Home Technologies CD4236LR ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Hearth and Home Technologies CD4236LR et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Hearth and Home Technologies en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Hearth and Home Technologies CD4236LR, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Hearth and Home Technologies CD4236LR, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Hearth and Home Technologies CD4236LR. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 1 Model(s): CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR CD4236ILR CD4842ILR Direct V ent Gas Appliance Owner ’ s Manual Installation and Operation Installation and service of this appliance should be performed by quali fi ed personnel. Hearth & Home T echnologies suggests[...]

  • Page 2

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _________________[...]

  • Page 3

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which[...]

  • Page 4

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 4  = Contains updated information. 13 Finishing A. Mantel and W all Projections 54 B. Facing Material 54 14 Appliance Setup A. Remove Fixed Glass Assembly 55 B. Remove the Shipping Materials 55 C. Clean the Appliance 55 D. Accessories 55 E. Place the Lava Rock 55 F . Place the V ermi[...]

  • Page 5

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 5 B. W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United Sta[...]

  • Page 6

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 6 This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cas[...]

  • Page 7

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and ce[...]

  • Page 8

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the si[...]

  • Page 9

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 9 Decorative Doors (not shown) Section 2.E. Fixed Glass Assembly (not shown) Section 2.F . Grate (not shown) Section 3.B. Mantel Hearth (not required) Clear Space Section 2.D. Fan Kits Section 2.C Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace[...]

  • Page 10

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 10 Clear space 3 ft (914 mm) in front of appliance D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. He[...]

  • Page 11

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 1 1 I. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when usi[...]

  • Page 12

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 12 J. Lighting Instructions (Standing Pilot) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below . A. This appliance has a pi[...]

  • Page 13

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 13 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace of f and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.K. • Clean fi xed glass assembly . See Section 3. • Replace the[...]

  • Page 14

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 14 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleane[...]

  • Page 15

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 15 Burner Ignition and Operation Frequency: Annually By: Quali fi ed Service T echnician T ools needed : Protective gloves, vacuum cleaner , whisk broom, fl ashlight, voltmeter , indexed drill bit set, and a manometer . • V erify burner is properly secured and aligned with pilot or [...]

  • Page 16

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 16 Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10) Ceiling Firestop on floor of attic (SECTION 8) V ent Pipe (SECTIONS 7, 8, 10) Framing/Header (SECTION 5) Gas Line (SECTION 1 1) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel Leg ([...]

  • Page 17

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 17 B. Design and Installation Considerations Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Installation MUST compl[...]

  • Page 18

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 18 5 5 F raming and Clearances A. Select Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). W ARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. [...]

  • Page 19

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 19 Combustible flooring may be installed next to the front of the appliance. C B A 1/2 in. (13 mm) 1/2 in. (13 mm) Drywall 0 in. 30 in. (762 mm) to ceiling D 0 in. to floor 0 in. to level of standoffs Combustible Object 36 in. (914 mm) B. Construct the Appliance Chase A chase is a verti[...]

  • Page 20

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 20 Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 5-1/2 6-1/4 7 7-3/4 8-1/2 9-1/4 10 10-3/4 11 - 1 / 2 12-1/4 13 13-3/4 14-1/2 15-1/4 16 30 in. minimum to ceiling D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- anc[...]

  • Page 21

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 21 A. V ent T ermination Minimum Clearances Figure 6.1 Minimum Height From Roof T o Lowest Discharge Opening Horizontal overhang 12 X 20 in. (508 mm) Lowest Discharge Opening T ermination Cap Roof Pitch is X / 12 V ertical wall H (min.) - Minimum height from roof to lowest discharge ope[...]

  • Page 22

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 22 Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in. (30 cm) minimum. * B Clearance to window or door that may be opened – 10,000 BTUs or less, 6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 [...]

  • Page 23

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 23 Horizontal V ertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & Home T echnologies DVP and/or SLP venting sys[...]

  • Page 24

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 24 H 1 V 1 T o replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally . • SUBTRACT 1-1/2 ft. from[...]

  • Page 25

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 25 4 ft min. (1.22 m) 25 ft max. (7.62 m) H 1 V 1 H 2 H 3 Installed Horizontally Installed V ertically H 2 Figure 7.5 T wo Elbows 1. T op V ent - Horizontal T ermination - (continued) Figure 7.4 T wo 45° Elbows replacing One 90° Elbow V 1 min. V 1 max. H 1 +H 2 max. H 1 +H 2 +H 3 max.[...]

  • Page 26

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 26 Figure 7.6 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 1 V 1 V 2 H 2 Installed V ertically V 1 min. V 1 + V 2 max. H 1 +H 2 max. ft m ft m ft m DVP 1 0.30 24 7.32 19 5.79 SLP 1 0.30 22 6.71 19 5.79[...]

  • Page 27

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 27 2. T op V ent - V ertical T ermination No Elbow Figure 7.7 Figure 7.8 T wo Elbows Note: If installing a vertical vent/ termination off the top of the appli- ance, the vertical termination baf fl e should be used. 12 ft (3.66 m) min. 60 ft (18.29 m) max. 12 ft (3.66 m) min. 60 ft (18[...]

  • Page 28

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 28 Figure 7.9 2. T op V ent - V ertical T ermination - (continued) Three Elbows 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) Note: If installing a vertical vent/ termination off the top of the appli- ance, the vert[...]

  • Page 29

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 29 3. Rear V ent - Horizontal T ermination Figure 7.10 Figure 7.1 1 No Elbow One 45° Elbow 18 in. (457 mm) max. 18 in. (457 mm) max.[...]

  • Page 30

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 30 3. Rear V ent - Horizontal T ermination - (continued) T wo Elbows Figure 7.12 Figure 7.13 Three Elbows H 2 V 1 H 1 H 2 V 1 H 3 H 1 Installed Horizontally H 1 max. V 1 min. H 1 +H 2 max. ft m ft m ft m 2 0.61 1 0.30 3 0.91 4 1.22 2 0.61 6 1.83 6 1.83 3 0.91 9 2.74 8 2.44 4 1.22 12 3.6[...]

  • Page 31

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 31 4. Rear V ent - V ertical T ermination One Elbow Figure 7.14 T wo Elbows Figure 7.15 12 ft (3.66 m) min. 60 ft (18.29 m) max. 0 min. 6 ft (1.83 m) max. 12 ft (3.66 m) min. 60 ft (18.29 m) max. 0 min. 6 ft (1.83 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 [...]

  • Page 32

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 32 4. Rear V ent - V ertical T ermination - (continued) Three Elbows Figure 7.16 12 ft (3.66 m) min. 60 ft (18.29 m) max. 0 min. 6 ft (1.83 m) max. Maximum horizontal run is 100% of vertical, but can- not exceed 26 ft (7.92 m).[...]

  • Page 33

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 33 F . Install V ertical T ermination Baf fl e • Remove the glass (refer to Section 14.J.) to access the fi rebox and 5 in. inner fl ue. • Fold the baf fl e (Figure 7.17) to an approximate 90° angle (see Figure 7.18). • Squeeze the open end of the bent baf fl e with one hand[...]

  • Page 34

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 34 * When using SLP pipe, minimum clearances from the vent pipe to combustible materi- als at inside wall firestops are: T op: 2-1/2 in. (64 mm) Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). • DVP heat shield - designed[...]

  • Page 35

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 35 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Install attic insula- tion shields before or after installation of vent system. A TTIC ABOVE A PIPE DVP SLP A 10 in. (254 mm) 9 in. (229 mm) A C. Install the Ceiling Firestop A ce[...]

  • Page 36

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 36 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home[...]

  • Page 37

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 37 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. A. Convert from T op V ent to Rear V ent 9 [...]

  • Page 38

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 38 Figure 9.5 Outer Collar , Remove Four Screws Figure 9.6 Remove Four Inner Collar Screws Figure 9.9 Remove Inner Cover Plate Figure 9.8 Outer Cover , Rear - Remove Plate Figure 9.10 Place inner collar on Rear of Appliance Figure 9.7 Outer Shell Cover • Remove four screws holding out[...]

  • Page 39

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 39 Figure 9.1 1 Place Outer Collar on Rear of Appliance • Place outer collar on rear of appliance and replace four screws to hold collar in place. See Figure 9.1 1. Make sure insulation is attached to the collar base! Figure 9.12 Cover Plate Placed on Rear of Appliance • Locate the [...]

  • Page 40

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 40 Figure 9.16 Cover Plate-Replace Figure 9.17 Place Cover Plate on T op of Appliance • Locate heat shield cover plate removed in the fi rst step. Place the heat shield cover plate on top of heat shield. Replace four screws to hold this plate in place. See Figure 9.16. • Locate out[...]

  • Page 41

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 41 Nailing Flanges (both sides) B. Secure and Level the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insula[...]

  • Page 42

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 42 Lances 1 0 10 Install V ent Pipe A. Assemble Pipe Sections (DVP Only) Attach Pipe to the Firebox Assembly Note: The end of the pipe sec tions with the lanc ed tabs will face towards the applianc e. Attach the fi rst pipe section to the starting collar: • Lanced pipe end to the sta[...]

  • Page 43

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 43 B. Assemble V ent Sections (SLP Only) T o attach the fi rst vent component to the starting collars of the appliance • Attach an SLP-DVP24 adapter to the starting collar of the appliance. • Lock the vent components into place by sliding the pipe section onto the collar . • Alig[...]

  • Page 44

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 44 Figure 10.8 Securing V ertical Pipe Sections Figure 10.9 Securing Horizontal Pipe Sections D. Secure the V ent Sections • V ertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise. • V ertical runs of SLP pipe must be sup[...]

  • Page 45

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 45 Cut hole 1/8 in. (3 mm) greater in size than pattern of support box as it is projected onto roofline. 2 in. (51 mm) minimum below finished ceiling Cathedral ceiling support box Level F . Install Decorative Ceiling Components (SLP only) A decorative ceiling thimble can be installed on[...]

  • Page 46

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 46 G. Install Metal Roof Flashing Note: Skip to Section 10 .I. if using the RF4 - 8. • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending through t[...]

  • Page 47

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 47 I. Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 10.G. and 10.H.) Pipe must be supported within 12 in. (305 mm) of the roo fl ine using plumbers strapping or an SLP-FS when us- ing the RF4-8 Flashing. Refer to Sect. 10.D. Secure V ent[...]

  • Page 48

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 48 J. Install V ertical T ermination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer fl ue of the pipe section. • Secure the cap by driving three self[...]

  • Page 49

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 49 INTERIOR Heat Shield or Extended Heat Shield W all Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEA THING V ent depth from back of appliance to outside surface of exterior wall (see chart below) Slip Section can be extended Inner V ent Outer V ent EXTERIOR Figure 10.25[...]

  • Page 50

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 50 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Optimum appliance performance requires prop[...]

  • Page 51

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 51 Ignitor Button Figure 12.1 Ignitor Button B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. • A 1 10 V AC junction box MUST be installed for use with a fan or remote control. See Figure 12.2 for ju[...]

  • Page 52

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 52 E. Electrical Service and Repair W ARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Bo[...]

  • Page 53

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 53 G. W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5): • The power supply for the appliance must be brought into a switch box. • The power can then be supplied from the switch box to the appliance u[...]

  • Page 54

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 54 1 in. (25 mm) min. to perpendicular wall A 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular W all T op of Appliance Drywall A B Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5 5-1/2 6-1/4 7 7-3/4 8-1/2 9-1/4 [...]

  • Page 55

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 55 A. Remove Fixed Glass Assembly See Section 14.J. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . D.[...]

  • Page 56

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 56 Closed L. Install Hood • Align back edge of hood with attachment clips and press fi rmly into place. Figure 14.3 Fixed Glass Assembly J. Fixed Glass Assembly W ARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and i[...]

  • Page 57

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 57 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service technician in th[...]

  • Page 58

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 58 Symptom Possible Cause Corrective Action 3. (Continued) C. Failed valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is a[...]

  • Page 59

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 59 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on mo[...]

  • Page 60

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 60 B. Intelli fi re Ignition System (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.) A. A shor[...]

  • Page 61

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 61 1 6 16 Reference Materials C A 23 in. (584 mm) 15-1/4 in. (387 mm) 38-1/2 in. (978 mm) 33-1/2 in. (851 mm) 1-1/2 in. (38 mm) 2-3/8 in. (60 mm) 14-1/8 in. (365 mm) 5-7/8 in. (149 mm) 2 in. (51 mm) Alternative Gas Line Access Electrical Access 38-1/4 in. (972 mm) B 3 in. (76 mm) 27-1/4[...]

  • Page 62

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 62 B. V ent Components Diagrams Figure 16.2 DVP V ent Components Effective Height/Length DVP Pipe (see chart) Pi p e inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305 Effective Height/Length 10-1/2 in. (267 m[...]

  • Page 63

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 63 B. V ent Components Diagrams ( continued ) Figure 16.3 DVP V ent Components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (698 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK T rap Cap Brick Extension 13-[...]

  • Page 64

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 64 B. V ent Components Diagrams ( continued ) Figure 16.4 DVP V ent Components DVP-TB1 Basement V ent Cap 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 10-1/2 in. (267 mm) 3-7/8 in. (98 mm) DVP-TV V ertical T ermination Cap PVK-80 (For use with[...]

  • Page 65

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 65 B. V ent Components Diagrams ( continued ) Figure 16.5 DVP V ent Components DVP-TRAP1 DVP-TRAP2 DVP-HPC1 DVP-HPC2 DVP-TRAPK1 DVP-TRAPK2 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a mi[...]

  • Page 66

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 66 B. V ent Components Diagrams (continued) Figure 16.6 DVP V ent Components 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) DVP-HRC-SS 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° Effective Length 5-3/4 to 8-3/8 in. 146 to 213 mm 5-1/2 in. 140 mm 8-3/8 in. 213 mm DVP-HRC-ZC-SS Fille[...]

  • Page 67

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 67 B. V ent Components Diagrams (continued) Figure 16.7 SLP Series V ent Components 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in. 251 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm SLP-45 - 45° Elbow SLP-90ST - 90° Elbow Effective He[...]

  • Page 68

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 68 B. V ent Components Diagrams (continued) Figure 16.8 SLP Series V ent Components SL-2DVP Adapter SLK-SNKD Snorkel T ermination Cap SLP-TVHW V ertical T ermination Cap PVK-80 Power V ent DVP-FBHT Firebrick T ermination Cap (This termination cap requires an SL-2DVP adapter when used wi[...]

  • Page 69

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 69 C. Service Parts Service Parts 10/08 Service Parts Diagram 36 in. Caliber - DV CD4236IR, CD4236ILR Part number list on following page. Log Set Assembly 7 8 10 9 11 12 14 13 23 24 25 26 27 28 15 16 17 18 20 21 19 22 Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Act[...]

  • Page 70

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 70 C. Service Parts (continued) Service Parts 09/08 Service Parts Diagram 36 in. Caliber - DV CD4236R, CD4236LR Part number list on following page. Log Set Assembly 7 8 10 9 11 12 14 13 23 24 25 26 27 28 15 16 17 18 20 21 19 22 Beginning Manufacturing Date: Jan 2005 Ending Manufacturing[...]

  • Page 71

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 71 C. Service Parts (continued) Service Parts 10/08 IPI V alve Assembly V alve Assembly Diagram and Parts List 36 in. Caliber - DV CD4236IR, CD4236ILR Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Active 4 12 11 8 9 10 13 14 15 3 2 1 7 6 5 IMPORT ANT : THIS IS DA TED[...]

  • Page 72

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 72 Service Parts 09/08 Service Parts Diagram 42 in. Caliber - DV CD4842IR, CD4842ILR Part number list on following page. Log Set Assembly Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Active 6 3 1 2 4 5 7 8 10 9 11 12 14 13 23 24 25 26 27 28 15 16 17 18 20 21 19 22 S[...]

  • Page 73

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 73 Service Parts 09/08 Service Parts Diagram 42 in. Caliber - DV CD4842R, CD4842LR Part number list on following page. Log Set Assembly 7 8 10 9 11 12 14 13 23 24 25 26 27 28 15 16 17 18 20 21 19 22 Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Active 6 3 1 2 4 5 Ser[...]

  • Page 74

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 74 C. Service Parts (continued) Service Parts 09/08 IMPORT ANT : THIS IS DA TED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked[...]

  • Page 75

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 75 D. Optional Components Arts & Crafts Faux Front FFCAC Modernist Faux Front FFCM Jamestown Faux Front FFCJ WTBC36D 36 in. Weathered Brick Refractory Liner Kit WTBC42D 42 in. Weathered Brick Refractory Liner Kit[...]

  • Page 76

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 76 D. Optional Components (continued) CD4842 47 in. Caliber T op-Rear Direct V ent Circu- lating Gas Appliance CD4236 41 in. Caliber T op/Rear Direct V ent Circu- lating Gas Appliance Model # Description FFCM42 Modernist-style black decorative faux front FFCM42PT Modernist-style pewter [...]

  • Page 77

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 77 This page intentionally left blank.[...]

  • Page 78

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 78 This page intentionally left blank.[...]

  • Page 79

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 79 This page intentionally left blank.[...]

  • Page 80

    Heatilator • Caliber CD Series • 4040-263 Rev N • 1 1/08 80 E. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please visit www .heatilator .com. - NOTES - ________________________________________________________________________________ ____________[...]