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Generac Power Systems 04389-1 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    GENERA C POWER SYSTEMS, INC. R R Installation and Owner’ s Man ual Air -cooled, Prepac kaged A utomatic Standb y Generator s Models: 04389-1 (6 kW NG, 7 kW LP) 04456-1 (12 kW NG, 12 kW LP) 04390-1 (13 kW NG, 15 kW LP) DEADL Y EXHAUST FUMES. OUTDOOR INST ALLA TION ONL Y!! D ANGER Not intended f or use as Primary P o wer in place of utility or in l[...]

  • Page 2

    Generac ® Pow er Systems, Inc. I NTRODUCTION Thank you for purchasing this model of the Guardian product line by Generac P ower Systems Inc. This model is a compact, high performance, air - cooled, engine - driven generator designed to automatically supply electrical power to operate critical loads dur- ing a utility power failure. This unit is fa[...]

  • Page 3

    T able of Cont ents Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Generac ® Pow er Systems, Inc. 1 Introduction ........................Inside F ront Cover Read This Manual Thoroughly ........................IFC Contents ..........................................................IFC Operation and Maintenance ............................IF[...]

  • Page 4

    2 Generac ® Pow er Systems, Inc. Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to fo[...]

  • Page 5

    Generac ® Pow er Systems, Inc. 3 ELE CTR ICAL HA Z AR DS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion. A void contact with bare wires, t[...]

  • Page 6

    Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations. 1.1 U N P ACKING/I NSP ECTION After unpacking, carefully inspect the contents for damage. • This standby generator set has been factory sup- plied with a weather protective enclosure that is in[...]

  • Page 7

    Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Generac ® Pow er Systems, Inc. 5 1.4 Y OU R GEN ER A T OR Control P anel Battery Compartment Fuel Regulator Air Filter Exhaust Enclosure Oil Filter Data Decal Control Panel Air Filter Exhaust Enclosure Battery Compartment Fuel Regulator Oil Filter Oil Dipstic[...]

  • Page 8

    6 Generac ® Pow er Systems, Inc. Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.5 SP E CI F ICA TIONS 1.5.1 GEN ERA T OR Model 04389-1 Model 04456-1 Model 04390-1 Rated Max. Continuous P ower Capacity (W atts*) 6,000 NG/7,000 LP 12,000 NG/12,000 LP 13,000 NG/15,000 LP† Rated V oltage 120/240 120/240 1[...]

  • Page 9

    Generac ® Pow er Systems, Inc. 7 1 . 6 FUE L RE QUIRE MEN T S AN D R E C OM M EN D A TIONS W ith LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank. The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resou[...]

  • Page 10

    3. Remove the small hose clamp and hose from the fuel regulator . It may be necessary to pry the hose off of the brass fitting using a screw driver to gen- tly lift up the hose edge. 4. Remove the brass hose fitting screwed into the fuel regulator . 5. Locate and identify the brass idle jet. This will be located in the fuel regulator casting facing[...]

  • Page 11

    Generac ® Pow er Systems, Inc. 9 1.1 0 B A TTER Y INST ALLA TION Fill the battery with the proper electrolyte fluid if nec- essary and have the battery fully charged before installing it. Before installing and connecting the battery , complete the following steps: 1. Set the generator's Auto/Off/Manual switch to OFF . 2. T urn off utility pow[...]

  • Page 12

    10 Generac ® Pow er Systems, Inc. • Where electr olyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention; and • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water . The[...]

  • Page 13

    Generac ® Pow er Systems, Inc. 11 10. Connect an accurate A C voltmeter and a frequen- cy meter across transfer switch terminal lugs E1 and E2. V oltage should be 242-252 volts; fre- quency should read about 61-63 Hertz. 11. Connect the A C voltmeter test leads across termi- nal lug E1 and neutral; then across E2 and neu- tral. In both cases, volt[...]

  • Page 14

    12 Generac ® Pow er Systems, Inc. 2.6 ADJ US TI NG TH E R E GU L A T OR (NA TUR AL GAS ONL Y) Although the generator has been factory set to pro- vide maximum power , it may be necessary in some areas to adjust this setting . Because natural gas has different BTU or power content across the country the engine may not perform as designed. If experi[...]

  • Page 15

    Generac ® Pow er Systems, Inc. 13 Section 2 — Post Installation Start-up and Adjustments Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 5. T urn the speed adjust nut to obtain a frequency reading of 63 Hz. 6. When frequency is correct at no load, check the AC voltage reading . If voltage is incorrect, the volt- age regulator may require[...]

  • Page 16

    14 Generac ® Pow er Systems, Inc. Section 3 — Operation Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 3.1 B R EAK-I N P ROCEDU R E Once the unit has been installed and all electrical checks have been made, it is strongly recommended that the following “Break -in Procedure” be completed to ensure correct generator operation in the f[...]

  • Page 17

    Generac ® Pow er Systems, Inc. 15 3.4 SE QU ENCE OF AUT OMA TIC OP ER A TION The generator’s control panel houses a control logic circuit board. This board constantly monitors utility power source voltage. Should that voltage drop below a preset level, circuit board action will signal the engine to crank and start. After the engine starts, the c[...]

  • Page 18

    16 Generac ® Pow er Systems, Inc. 3.5.2 TR ANSFER BA CK T O UTI LITY POWER SOURCE When utility power has been restored, transfer back to that source and shut down the generator . This can be accomplished as follows: 1. Set the generator’s main circuit breaker to its OFF (or open) position. 2. Let the engine run for a minute or two at no -load to[...]

  • Page 19

    Generac ® Pow er Systems, Inc. 17 NOTE: If the fault is not repaired, the overcrank feature will continue to activate. 3.7 .3.1 Approximat e Crank Cycle T imes • 15 seconds ON • 7 seconds OFF • 7 seconds ON • 7 seconds OFF • Repeat for 45 seconds Approximately 90 seconds total 3.7 .4 OVERSPEED This feature protects the generator from dam[...]

  • Page 20

    18 Generac ® Pow er Systems, Inc. 4.3 CHANGI NG TH E ENGI N E OI L 4.3.1 ENGI NE OI L R EC OMM EN D A TIONS Use oil of American P etroleum Institute (API) Service Class SG, SH or SJ . Use all season SAE 5W -30 Synthetic oil. Organic break -in oil is required before using synthetic oil. NOTE: The unit is supplied with “break-in ” oil. See the ?[...]

  • Page 21

    Generac ® Pow er Systems, Inc. 19 Figure 4.7 — 12 kW and 15 kW Engine Air Cleaner 4.6 SP AR K P L UG(S) Reset the spark plug(s) gap or replace the spark plug(s) as necessary . See Section 4.13 for mainte- nance requirements. 1. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or was[...]

  • Page 22

    20 Generac ® Pow er Systems, Inc. Lead-acid batteries present a risk of fir e because they generate hydrogen gas. The following procedur es are to be followed: • DO NOT SMOKE when near the battery; • DO NOT cause flame or spark in battery area; and • Discharge static electricity from your body befor e touching the battery by first touching a[...]

  • Page 23

    Generac ® Pow er Systems, Inc. 21 The exhaust from this pr oduct gets extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system. The maximum ambient temperature for the generator is 40° C (104° F). 4.1 0 A TTENTION [...]

  • Page 24

    22 Generac ® Pow er Systems, Inc. Section 4 — Maintenance Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 4.1 3 SERVICE S CH EDU LE A TTENTION: It is recommended that all service work be performed by your nearest Generac/Guar dian Authorized Dealer . SYSTEM/COMPONENT PROCEDURE FREQUENCY X = Action Inspect Change Clean W = W eekly R = Rep[...]

  • Page 25

    Generac ® Pow er Systems, Inc. 23 Section 5 — T roubleshooting Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 5.1 TROU B LE SHOO TI NG GUI DE P ROB LEM CAUSE C OR R E CTION The engine will not crank. 1. F use blown. 1. Replace 15A fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cable[...]

  • Page 26

    24 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA ( DUAL SEC. ) 0 CUS T O MER SU PPLIE D BLA CK BATTERY 12V L OP HT O 0 S P 2 S P 1 IM2 86 85 IM1 D D DIA G RAM KE Y D S [...]

  • Page 27

    Generac ® Pow er Systems, Inc. 25 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B C L OS E S T T O BEARIN G G R D 0 4 S TAT OR 1 94 224 224 22 5 1 5 224 17 4 22 5 224B 22 5 0 0 OU TP U T T O TRAN S FE R 22 22 MAN U A L F2 0 1 5A 66A 2 39 1 3 1 5 1 3 [...]

  • Page 28

    26 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D85 0 1 -B IM1 - IGNITION MODULE , CYLINDER # 1 IM2 - IGNITION MODULE , CYLINDER # 2 L O P - L O W O IL PRE SSU RE S WIT CH SP1 , SP2 - SPARK PLUG S S W1 - A U T O / O FF[...]

  • Page 29

    Generac ® Pow er Systems, Inc. 27 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D85 0 1 -B 2 39 IM2 1 5 1 8 S P 2 24 0V IM1 0 1 94 17 1 5 2 3 1 5 2 39 S W 1 1 94 1 5A 22 11 2 3 11 22 11 S P 1 44 WINDIN G 12 0V 12 0V 33 NEUTRAL N2 N1 2 3 CUS T O ME R [...]

  • Page 30

    28 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 7 kW – Drawing No. 0D90 13-C TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA ( DUAL SEC. ) CB2 - CIRCUIT BREAKER , ALTERNATOR EXCITATIO N BLA CK CUS T O MER SU PPLIE D BATTERY 12V L OP HT O SP 86 85 IM D D S[...]

  • Page 31

    Generac ® Pow er Systems, Inc. 29 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 7 kW – Drawing No. 0D90 13-C 0 4 C L OS E S T T O BEARI N G R D S TAT OR OU TP U T T O TRAN S FE R 24 0 V G ENERAT OR S WIT C H CO NTA C T OR 8 2 0 66A 1 94 1 5 0 66A 1 5A 2 39 2 3 1 5 1 5A F2 1 3A 1 3 0 1 3 [...]

  • Page 32

    30 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 7 kW – Drawing No. 0D90 1 4-B IM - I G NITI O N M O D U L E L O P - L O W O IL PRE SSU RE S WIT CH S P - S PARK PL UG S W1 - A U T O / O FF / MAN U AL S WIT CH S W2 - S ET EXER C I S E S WIT CH S M - S [...]

  • Page 33

    Generac ® Pow er Systems, Inc. 31 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 7 kW – Drawing No. 0D90 1 4-B 224A 2 39 1 5A 0 1 5 1 8 IM 0 1 94 1 3 17 17 1 5 2 3 1 5 2 39 S W 1 1 5A 11 22 SP 0 17 0 SC F S 56 14 BATTERY CUS T O ME R SU PPLIE D SM 12 V SC N2 N1 1 3 TX 56 V A 1VA C 2[...]

  • Page 34

    32 Generac ® Pow er Systems, Inc. 68 1 35 PRE PA C KA G ED U NIT S O NL Y 52 4 9 1 8 2 0 2 4 9 4 3 46 4 3 37 2 5 33 35 34 2 6 4 7 9 77 74 35 4 9 82 80 8 51 46 80 7 2 87 86 5 76 4 8 39 92 94 91 63 2 1 1 5 51 71 69 42 1 0 35 11 4 9 51 31 9 4 9 50 72 44 7 3 52 41 5 57 27 91 56 1 44 60 19 4 0 1 2 71 6 22 65 68 6 16 69 14 54 88 55 7 5 4 9 30 17 3 93 25[...]

  • Page 35

    Generac ® Pow er Systems, Inc. 33 ITEM P ART NO .QTY . DESCRIPTION 1 0C6140 1 ASSEMBL Y , ENCLOSURE BASE (12KW/15KW) 0D1901 1 ASSEMBL Y , ENCLOSURE BASE (7KW) 2 0C6735 2 SUPPOR T , ROOF FOLDING 3 0C7061 1 ENCLOSURE, FRONT 4 0C7062 1 ENCLOSURE, EXHA UST SIDE (12KW / 15KW) 0C7062A 1 ENCLOSURE, EXHA UST SIDE (7KW) 5 0C7063 1 ENCLOSURE, SIDE & BA [...]

  • Page 36

    34 Generac ® Pow er Systems, Inc. 46 22 37 7 38 83 2 8, 9 27 44 47 0 13 19 14 15 35 15 17 49 14 15 5 3 4 16 23 36 39 38 45 48 2 28 29 17 16 4 6 7 23 27 42 12 45 44 20 40 11 1 43 35 14 30 3 41 24 45 47 3 1 47 45 31 3 13 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Control Panel – Drawing No[...]

  • Page 37

    Generac ® Pow er Systems, Inc. 35 ITEM P ART NO . QTY . DESCRIPTION 1 0A9947E 1 CIRCUIT BREAKER 30 X 2 240V SQD QOU230 (7KW) 0A9947G 1 CIRCUIT BREAKER 40 X 2 240V SQD QOU240 (8.5KW) 0A9947F 1 CIRCUIT BREAKER 50 X 2 240V SQD QOU250 (12KW) 0A9947C 1 CIRCUIT BREAKER 60 X 2 240V SQD QOU260 (13KW) 0A9947D 1 CIRCUIT BREAKER 70 X 2 240V SQD QOU260 (15KW)[...]

  • Page 38

    36 Generac ® Pow er Systems, Inc. 30 1 2 9 16 27 9 22 22 21 1 6 2 3 24 1 0 31 7 9 17 1 8 11 5 3 2 39 4 0 36 1 9 2 5 1 5 2 6 38 33 32 34 34 35 12 37 14 8 1 3 3B 3A Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW GT S Load Center Assembly – Drawing No. 0D3 99 7 -E[...]

  • Page 39

    Generac ® Pow er Systems, Inc. 37 ITEM P AR T NO . QTY . DESCRIPTION 1 0D4801 1 BO X GTS LOAD CENTER 2 0D4800 1 CO VER, 8 POSITION GTS LO AD CENTER 3 0C2237 1 TRANSFER SWITCH HOME ST ANDBY 100A2P250V 3A 077220 1 COIL UTILITY 3B 077220A 1 COIL ST ANDBY 3C 082574 1 INSULA T OR-SIDEW ALL (NO T SHO WN) 3D 084464 1 LIMIT SWITCH OPERA TION (NO T SHOWN) [...]

  • Page 40

    38 Generac ® Pow er Systems, Inc. 30 1 16 27 9 22 22 21 16 2 3 24 1 0 31 7 9 17 1 8 6 11 5 3 2 39 4 0 36 1 9 2 5 1 5 2 6 38 41 33 32 34 34 35 42 37 12 14 8 1 3 3 B 3A Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW G TS Load Cent er Assembly – Drawing No. 0D3996-D[...]

  • Page 41

    Generac ® Pow er Systems, Inc. 39 ITEM P AR T NO . QTY . DESCRIPTION 1 0D3086 1 BO X GTS LOAD CENTER 2 0D3092 1 CO VER, 12 POSITION GTS LO AD CENTER 3 0C2237 1 TRANSFER SWITCH HOME ST ANDBY 100A2P250V 3A 077220 1 COIL UTILITY 3B 077220A 1 COIL ST ANDBY 3C 082574 1 INSULA T OR-SIDEW ALL (NO T SHO WN) 3D 084464 1 LIMIT SWITCH OPERA TION (NO T SHOWN)[...]

  • Page 42

    40 Generac ® Pow er Systems, Inc. 17 15 18 2 2 14 13 12 9 7 8 31 24 3 27 28 3 2 19 23 6 5 65 6 4 63 6 2 6 1 60 59 58 5 2 5 1 50 49 48 47 46 45 44 43 5 7 1 42 38 3 7 36 35 3 4 33 3 40 2 3 26 10 4 3 4 25 11 30 20 66 2, 5 , 19 , 20 , 39 , 40 , 47 , 64 , 93 , 140 8, 11 , 12 , 13 6 7 4, 5 , 6 68 1 6A , 16B , 17 , 18 69 7, 47 , 48 , 49 , 50 , 51 , 52 , [...]

  • Page 43

    Generac ® Pow er Systems, Inc. 41 ITEM P ART NO . QTY . DESCRIPTION 1 0C5729 1 ASSEMBL Y , CRANKCASE HOUSING WITH SLEEVE 2 0C3008 1 SEAL, 38 I.D . CRANKSHAFT 3 090388 8 SCREW , T APTITE M6-1.0 X 12 YC 4 0C5372 1 ASSEMBL Y , BREA THER 5 0C3005 1 GASKET , BREA THER CO VER 6 0E1684 3 SEP ARA TOR, OIL BREA THER 7 0D8067A 1 ASSEMBL Y , HEAD #1 G&S [...]

  • Page 44

    42 Generac ® Pow er Systems, Inc. 112 112 111 1 07 1 06 1 05 1 04 1 03 1 02 1 09 99 92 95 96 91 89 90 89 88 86 85 83 84 82 81 1 30 99 11 8 12 6 94 7 9 7 8 7 6 77 7 5 74 122 12 5 12 3 12 5 11 9 12 0 1 37 1 36 1 34 1 33 1 32 127 2 9 1 35 11 3 1 01 11 0 121 112 12 8 124 24 80 87 98 97 1 38 1 39 1 1 116 141 Section 7 — Exploded Views and P arts List[...]

  • Page 45

    Generac ® Pow er Systems, Inc. 43 ITEM P ART NO . QTY . DESCRIPTION 74 0C5136A 2 KNOB, AIR CLEANER 75 0C3024 1 CO VER, AIRBO X NG/LP 76 0C3040 1 PRE-CLEANER, 77 0C8127 1 ELEMENT , AIR CLEANER 78 0D8564A 1 ASSEMBL Y , MIXER/AIRBO X 990 0D8564B 1 ASSEMBL Y , MIXER/AIRBO X 760 79 0D2595 4 SCREW SHOULDER (8MM) M6-1.0 X 18 80 0D4417 4 W ASHER,R UBBER 1[...]

  • Page 46

    44 Generac ® Pow er Systems, Inc. 3 7 6 51 7 8 21 53 9 3 2 1 4 5 23 11 3 1 3 1 12 5 22 14 20 38 15 3 0 24 26 32 10 19 16 28 27 17 10 1 28 3 1 3 2 17 3 2 3 1 33 28 13 39 18 4 0 28 3 4 35 3 4 44 48 30 45 46 3 4 36 47 5 2 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator – Drawing N[...]

  • Page 47

    Generac ® Pow er Systems, Inc. 45 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator – Drawing No. 0D35 04-C ITEM P AR T NO . QTY . DESCRIPTION 1 0C6934 1 AD APT OR, ENGINE 2 0C9935H 1 ST A TOR 3 0C9934H 1 RO TOR 4 0C6043A 1 CARRIER, REAR BEARING 5 0C8096 1 F AN, 8" CUR VED B[...]

  • Page 48

    46 Generac ® Pow er Systems, Inc. 29 3 4 11 2 5 24 43 21 7 13 33 12 38 17 3 2 3 1 28 3 1 20 19 10 17 15 3 2 16 22 39 8 6 37 14 3 2 40 32 24 25 10 30 19 26 28 27 28 3 2 3 1 41 10 18 36 35 29 41 42 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D3 4 1[...]

  • Page 49

    Generac ® Pow er Systems, Inc. 47 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D3 4 1 7-D ITEM P AR T NO . QTY . DESCRIPTION 1 0C6934 1 AD APT OR, ENGINE 2 0C7930 1 ST A TOR 12KW 0D2359 ST A T OR 15KW 3 0C7944 1 RO TOR 12KW 0D2356 R O T OR 15KW 4 [...]

  • Page 50

    48 Generac ® Pow er Systems, Inc. 11 47 33 3 4 36 35 37 27 45 43 39 18 19 20 23 3 2 44 48 24 46 11 22 29 28 3 1 30 17 5 2 1 14 13 26 38 25 25 40 41 21 15 16 6 1 2 4 42 10 5 7 3 8 9 49 5 1 50 5 4 53 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No. 0D35 39-D P art 1[...]

  • Page 51

    Generac ® Pow er Systems, Inc. 49 ITEM P AR T NO . QTY . DESCRIPTION 1 071978 1 ASSEMBL Y , CONNECTING ROD 2 071980 1 PIN, PIST ON D20 3 021533 1 SET , PIST ON RING 90MM 4 0C5848 1 PIST ON, HC 5 071983 2 RET AINER, PIST ON PIN 20 6 0D4287 1 ASSEMBL Y , CRANKSHAFT GH410 SMALL T APER 7 0A7628 1 ARM, GO VERNOR RC45 8 078658 1 PIN, "R" GO VE[...]

  • Page 52

    50 Generac ® Pow er Systems, Inc. 19 21 6 2 20 28 24 3 40 40 41 44 2 4 6 6 5 12 7 8 9 10 13 14 1 16 18 11 6 37 36 35 27 17 18 3 4 33 3 4 18 29 30 3 1 38 6 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No. 0D35 39-D P art 2[...]

  • Page 53

    Generac ® Pow er Systems, Inc. 51 ITEM P AR T NO . QTY . DESCRIPTION 1 0C1069 5 SCREW , T APTITE M6-1.0X8 YELLO W CHROME 2 0D2922 1 HOUSING, BLO WER 3 0C8435 1 TUBE, DIPSTICK 4 0C9997 1 GU ARD , F AN 5 088434 1 WRAPPER, BO TT OM 6 045756 11 SCREW , T APTITE M6-1X10 YELLO W CHROME 7 088433B 1 WRAPPER, T OP 8 0D9004A 1 ASSY , ST AR TER 9 059985 2 SC[...]

  • Page 54

    ITEM P ART NO . QTY . DESCRIPTION 1 0D5694 1 CASTING, TWIN REGULA T OR HOUSING 2 0C5765 1 SOLENOID , TWIN REGULA T OR 3 0C4647 1 GASKET , SOLENOID 4 0C4680 1 PLUNGER, LP REGULA T OR ASSEMBL Y 5 0C6070 1 SPRING-SOLENOID , PLUNGER 6 022985 4 W ASHER, FLA T #6 7 022264 4 W ASHER, LOCK M4 8 075475 4 SCREW PPHM M4-0.7 X 10 9 0C5760A 1 JET , GN 410 ENGIN[...]

  • Page 55

    Generac ® Pow er Systems, Inc. 53 Section 8 — Mounting Dimensions Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Drawing No. 0D3 7 3 9-B T M6PEM-T M6P M6PEM PE REAR VIEW L EFT S IDE VIEW TRANSFER SWITCH R I G HT S IDE VIEW F R O NT VIEW AIR NTAKE ( IF SUPPLIED ) " D O N O T LIFT BY THE R OO F" L IFTIN G H O LE S 4- CO RNER S ?[...]

  • Page 56

    54 Generac ® Pow er Systems, Inc. Section 9 — Notes Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators[...]

  • Page 57

    Generac ® Pow er Systems, Inc. 55 Section 9 — Notes Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators[...]

  • Page 58

    56 Generac ® Pow er Systems, Inc. CALI FOR N IA EM ISSION C ONTROL W AR R ANT Y S T A TEM ENT Y OUR W AR RANT Y R IGHTS AND OB LIGA TIONS The California Air Resources Board (CARB) and Generac P ower Systems, Inc. (Generac) are pleased to explain the Emission Control System W arranty on your new engine. * In California, new utility , and lawn and g[...]

  • Page 59

    Generac ® Pow er Systems, Inc. 57 EM IS SION CONTROL S Y S TEM W AR R ANT Y Emission Control System W arranty (ECS W arranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS W arranty Period shall begin on the date the new engine or equipment is purchased by/delivere[...]

  • Page 60

    Part No. 0D8846 Re vision H (08/07/03) Printed in U.S.A. Section 1 0 – W arranty Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GEN ERAC PO WER SY STEMS S T AN D AR D "T WO YEAR" LIM ITED W ARR ANT Y FOR GU AR DIAN “EM ERGENCY AUT OMA TIC S T AN DBY GENER A T ORS” F or a period of two years from the date of original sale, G[...]