Exmark 4500-497 manuel d'utilisation

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Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Exmark 4500-497 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Exmark 4500-497 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Exmark 4500-497
- nom du fabricant et année de fabrication Exmark 4500-497
- instructions d'utilisation, de réglage et d’entretien de l'équipement Exmark 4500-497
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Exmark 4500-497 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Exmark 4500-497 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Exmark en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Exmark 4500-497, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Exmark 4500-497, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Exmark 4500-497. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    FRONTRUNNER TM AIR-COOLED MODELS For Serial Nos. 790,000 & Higher Part No. 4500-497 Rev . A[...]

  • Page 2

    W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , birth defects, or other reproductiv e har m. Important: When the mo wer is used or operated on any Califor nia forest, br ush or grass co vered land, a w orking spark arr ester must be attached to [...]

  • Page 3

    Introduction CONGRATULATIONS on the purchase of y our Exmark Mow er . T his product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING Y OUR MO WER,[...]

  • Page 4

    Contents Introduction .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 3 Safety .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . 5 Safety Alert Symbol . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 5[...]

  • Page 5

    Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the mac hine to identify important safety messages which m ust be follow ed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1. Safety alert symbol The safety alert symbol appears abo ve infor[...]

  • Page 6

    Safety DANGER In certain conditions gasoline is extremely ammable and v apors are explosi v e. A re or explosion from gasoline can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold. Wipe up any gasoline that spills. • Never rell the fuel tank or drain the machine indo[...]

  • Page 7

    Safety Operation W ARNING Operating engine parts, especially the mufer, become extremely hot. Sev ere bur ns can occur on contact and debris, such as leav es, grass, br ush, etc. can catch re. • Allow engine parts, especially the mufer, to cool before touching . • Remo ve accumulated de bris from mufer and engine area. • Install a[...]

  • Page 8

    Safety • Stop the blades , slow down, and use caution when crossing surfaces other than grass and when transporting the mow er to and from the area to be mow ed. • Be a ware of the mo wer discharge path and direct discharge a way from others . • Do Not operate the mow er under the inuence of alcohol or dr ugs . • Use extreme care when lo[...]

  • Page 9

    Safety W ARNING There is no rollov er protection when the roll bar is down. Wheels dropping o ver edges, ditches, steep banks, or w ater can cause rollov er s, which may result in serious injur y , death or drowning . • Keep the roll bar in the raised and lock ed position and use seat belt. • Lower the roll bar only when a bsolutely necessar y [...]

  • Page 10

    Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically remov ed within a few hours by a doctor familiar with this for m of injur y or gangr ene may result. • Make sure all h ydraulic uid hoses and lines are in good condition and all h y drauli[...]

  • Page 11

    Safety Safety and Instructional Decals • Keep all safety signs legible . R emov e all grease, dirt and debris from safety signs and instructional labels . • R eplace all w or n, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a[...]

  • Page 12

    Safety 107-2102 107-21 12 109-2355 109-2356 1. Fast 3. Neutral 2. Slow 4. Reverse 109-2357 1. Fast 4. Reverse 2. Slow 5. Park Brake—Release 3. Neutral 6. Park Brake—Engage 12[...]

  • Page 13

    Safety 109-2358 109-2377 109-2396 109-7413 1. Cylinder—extend 4. Slow 2. Cylinder—retract 5. Choke—on 3. Fast 6. Choke—off 109-7949 1 16-0404 13[...]

  • Page 14

    Safety 1 16-1003 109-2360 14[...]

  • Page 15

    Specications Specications Model Numbers Serial Nos: 790,000 and Higher FR27K C; FR31BV Systems Engine • Engine Specications: See y our Engine Owner’ s Manual • RPM: Full Speed: 3750 ±50 RPM (No Load) Idle: 1500 RPM Fuel System • Capacity: 8.5 gal. (32 L) • T ype of Fuel: R egular unleaded gasoline, 87 octane or higher . • Fuel[...]

  • Page 16

    Specications • Mounting: Hing ed to tilt up for access to hy draulic pumps , battery and other components . The seat is held in the tilted position with a linkage. Adjustable fore and aft seat trac k. • Ar mrests: Standard seat: foam padded ip-up ar mrests . Optional suspension seat: molded adjustable ip-up ar mrests . • Seat Safety [...]

  • Page 17

    Specications • Cutting Height Adjustment: Adjusts from 1 1/2 inches (3.8 cm) to 5 inc hes (12.7 cm) innitely variable . • Mulching Kit: Optional • Bag ger : Optional Dimensions Overall Width: 52 inch Deck 60 inch Deck 72 inch Deck Without Deck 49.0 inc hes (124.5 cm) 49.0 inc hes (124.5 cm) 53.0 inc hes (135 cm) Deector Up 53.3 inc h[...]

  • Page 18

    Operation Product Overview Figure 4 1. Fuel Cap 4. Seat Belt 2. Roll Bar 5. Motion Control Lever 3. Controls 6. Parking Brake Lever Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control lev ers located on each side of the console control the forw ard[...]

  • Page 19

    Operation Push the lev er forw ard and down to disengag e the brake . The unit m ust be tied do wn and brake engag ed when transporting . Ignition Switch Located on right fuel tank console. The ignition switch is used to start and stop the engine. The switc h has three positions “OFF”, “ON” and “ST ART”. Insert k ey into switch and rota[...]

  • Page 20

    Operation R efer to the Maintenance section and perfor m all the necessar y inspection and maintenance steps . Operating Instructions Raise the Rollover Protection System (ROPS) Important: Low er the roll bar only when absolutely necessar y . 1. R emov e the hairpin cotter pins and remo ve the tw o roll bar pins (Figure 5). 2. Raise the roll bar to[...]

  • Page 21

    Operation DANGER An unco v ered discharge opening will allo w objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur . Thrown objects or blade contact can cause serious injur y or death. Never operate the mow er with the discharge deector raised, remov ed, or altered unless there is a grass c[...]

  • Page 22

    Operation 3. T o mov e forw ard in a straight line apply equal forward pressure to both lev ers . T o turn left or right, pull the motion control lev er back tow ard neutral in the direction desired. The mac hine will mo ve faster the farther the motion control lev ers are mov ed a wa y from neutral. 4. T o stop , pull the motion control lev ers ba[...]

  • Page 23

    Operation Loading a Unit Use extreme caution when loading units on trailers or trucks . One full width ramp is required. If it is not possible to use one full width ramp , use enough individual ramps to sim ulate a full width continuous ramp . Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer[...]

  • Page 24

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders. Remo ve the k ey from the ignition s witch, engage parki[...]

  • Page 25

    Maintenance Maintenance Ser vice Inter v al Maintenance Procedure Every 500 hours • Change the h ydraulic lter (Every 250 hours/yearly if using Mobil 1 15W50) • Chec k the wheel hub locknuts torque specication. Monthly • Check the battery c harge. Y early • Grease the fold lock pin. • Grease the rear caster pi vot. • Grease the be[...]

  • Page 26

    Maintenance V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 12.6 or g reater 100% 16 v olts/7 amps No Charging R equired 12.4 – 12.6 75–100% 16 v olts/7 amps 30 Min utes 12.2 – 12.4 50–75% 16 v olts/7 amps 1 Hour 12.0–12.2 25–50% 14.4 volts/4 amps 2 Hours 11.7–12.0 0–25% 14.4 volts/4 amps 3 Hours 11.7 or[...]

  • Page 27

    Maintenance Note: If mac hine does not pass any of these tests , Do Not operate . Contact y our authorized EXMARK SER VICE DEALER. Important: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing . Check Rollover Protections Systems (Roll Bar) Pins Service Interval: Before each use or[...]

  • Page 28

    Maintenance 2. Tilt seat up . 3. Clean area around hy draulic reser v oir cap and remov e cap . Oil lev el should be to the top of the bafe inside the tank. If not, add oil. Use Exmark Premium Hydro oil. R eplace h ydraulic reser v oir cap and tighten until snug . Do Not ov ertighten. Note: The bafe is labeled “HOT” and “COLD”. The oi[...]

  • Page 29

    Maintenance Lubrication Chart Fitting Locations Initial Pumps Number of Places Ser vice Inter v al 1. Hitch and Cylinder Piv ots 2 4 40 Hours 2. Fold Piv ot Pin 2 2 100 Hours 3. Fold Lock Pin 2 2 Y early 4. R ear Caster Pi vot *0 1 *Y early 5. Belt Idlers 1 2 Y early 6. Motion Control Piv ots 1 2 Y early 7. T ransfer Spring Ends 1 4 Y early 8. Dual[...]

  • Page 30

    Maintenance 10. With the open end of the wheel facing up , ll the area inside the wheel around the axle full of NGLI grade #1 m ulti-purpose grease. 11. Insert the second bearing and new seal into the wheel. 12. Apply a thread loc king adhesiv e to the 2nd spacer nut and thread onto the axle with the wrench ats facing outward. 13. T or que th[...]

  • Page 31

    Maintenance Replacement Filters Kohler Kohler P/N 2405010–15 Micron Brig gs & Stratton Briggs & Stratton P/N 695327– 30 Micron Change Hydraulic System Filter Service Interval: After the rst 250 hours Every 500 hours/Y early (whichever comes rst) thereafter (Every 250 hours/Y early if using Mobil 1 15W50) Note: Use only Exmark P ar[...]

  • Page 32

    Maintenance • Pump dri ve shea ve set screws . • Line shaft shea ve setscrews . • Square head setscrews on Hydro pump control ar ms . • Sheav e retaining bolt in the end of engine crankshaft. • Caster wheel spacer n uts . • Fuel tank bulkhead tting n uts . • Motion control tab retaining bolt. Adhesiv es such as “Loctite R C/609 o[...]

  • Page 33

    Maintenance Figure 12 1. Park brake engaged 3. Thin nyloc nut 2. Y oke 4. 1/8 inch (3 mm) gap between nut and yoke. 5. If park brak e does not fully disengage when the lever is disengag ed chec k the brake rod linkage assembly . The assembly should measure 7 3/8 inch (18.7 cm) from the center of the ball joint to the center of the lo wer end of the[...]

  • Page 34

    Maintenance Figure 14 1. Loosen jam nut 2. Pump control rod linkage 3. Use wrench to turn double nuts 9. Mov e the motion control lev ers to the rev erse position. R eturn the motion control lev ers to neutral. The wheels m ust stop turning (or slightly creep in reverse). 10. Stop engine and w ait for all mo ving parts to stop . R emov e jumper wir[...]

  • Page 35

    Maintenance Figure 16 Right-Hand Side of Unit Shown 1. Re-install spring in outer holes to reduce spring tension. 3. Remove e-ring and washer . 2. Weight transfer spring. 7. R e-install the left fender . 8. F or additional w eight transfer adjustment, repeat steps 4 through 7 on the right side of the unit. Caster Pivot Bearings Pre-Load Adjustment [...]

  • Page 36

    Maintenance 3. Check the condition of the wire harness leads , connectors , and ter minals . Clean or repair as necessar y . 4. V erify that 12V is present at the clutch connector when the PTO switch is engaged. 5. Measure the gap betw een the rotor and ar mature . If the gap is greater than .04 inc h (1 mm), proceed with the following steps: A. Lo[...]

  • Page 37

    Maintenance If the clutch does not disengag e , reinstall the shim and reference the T roubleshooting section. c . Eng age and disengag e the PTO switc h ten consecuti ve times to ensure the clutc h is functioning properly . If the clutch does not engage properly , reference the T roubleshooting section. Cleaning Clean Engine Cooling System Service[...]

  • Page 38

    Maintenance Remove Engine Shrouds and Clean Cooling Fins Service Interval: Every 80 hours 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. R emov e cooling shroud clean-out cov ers from engine and clean cooling ns . Also clean dust, dirt, and oil from external surfaces of engine , which can cause [...]

  • Page 39

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , Do Not o verlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The follo wing table lists some of the common causes [...]

  • Page 40

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessiv e 1. R educe the ground speed. 2. Oil lev el in the crankcase is low . 2. Add oil to the crankcase . Engine ov erheats 3. Cooling ns and air passages for the engine are plug ged. 3. R emove the obstructions from the cooling ns and air passages . 1. T rac k[...]

  • Page 41

    Schematics Schematics Electrical Diagram —27HP Kohler BA TT (POS) CIRCUIT BREAKER BA TT (NEG) BLACK BLACK ORANGE ORANGE MOT OR (FWD) MOT OR (REV) RED RED BLACK BLACK GREY / BLACK GREY L T BLUE YELLOW / BLA CK ORANGE ORANGE YELLOW / BLA CK ORANGE PINK / BLACK GREY GREY RED BLACK DK GREEN DK GREEN ORANGE / BLACK YELLOW T AN RED BRO WN BLACK BRO WN [...]

  • Page 42

    Schematics Electrical Diagram – 31HP Briggs & Stratton 3 I A S B X Y SEA T DELA Y MODULE CONTROL SEA T DELA Y MODULE INPUT SEA T SWITCH PTO CLUTCH PTO SWITCH GROUND FUSE 20 AMP KILL RELA Y ST ART RELA Y BRAKE SWITCH LH MOTION CONTROL RH MOTION CONTROL IGNITION SWITCH HOUR METER FUSE 30 AMP ST ARTER; BA TTER Y (POS) RED YELLOW T AN T AN ORANGE[...]

  • Page 43

    Schematics Electrical Logic Schematic – 27HP Kohler DK. GREEN FUEL SOLENOID REGULA TOR ENGINE KILL OIL PRESSURE ST ARTER SOLENOID DK. GREEN DK. GREEN T AN BLACK BLACK WHITE DK. GREEN / WHITE BLACK BLACK DK. GREEN / WHITE ORANGE / BLACK YELLOW PINK / BLACK DK. GREEN DK. GREEN DK. GREEN DK. GREEN L T. GREEN L T. GREEN L T. BLUE L T. BLUE BLACK BLAC[...]

  • Page 44

    Schematics Electrical Logic Schematic – 31HP Briggs & Stratton ST ART SOLENOID 5 1 2 4 3 RED ORANGE RED 40 AMP CIRCUIT BREAKER BLACK YELLOW / BLA CK BLACK A UX 15A - 12V OUTLET ACCY PLUG (HEADLIGHT) BLUE / BLACK WHITE / BLACK BLACK ORANGE / BLACK DK GREEN T AN WHITE DK BLUE GREY GREY PINK / BLACK GREY GREY ORANGE AUXILAR Y HYDRAULIC PUMP WHIT[...]

  • Page 45

    Schematics Hydraulic Diagram CASE DRAIN CHARGE PUMP HIGH PRESSURE G007220 BYP ASS V AL VE BYP ASS V AL VE HIGH PRESSURE REVERSE HIGH PRESSURE FOR W ARD HIGH PRESSURE REVERSE HIGH PRESSURE FOR W ARD 45[...]

  • Page 46

    Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the ex ercise of our reasonable discretion) to be defect i ve in factor[...]

  • Page 47

    Notes: 47[...]

  • Page 48

    Notes: 48[...]

  • Page 49

    Service Record Date: Description of Work Done: Service Done By: 49[...]

  • Page 50

    50[...]

  • Page 51

    51[...]

  • Page 52

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED[...]