Emerson 3081FG manuel d'utilisation

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Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Emerson 3081FG décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Emerson 3081FG devrait contenir:
- informations sur les caractéristiques techniques du dispositif Emerson 3081FG
- nom du fabricant et année de fabrication Emerson 3081FG
- instructions d'utilisation, de réglage et d’entretien de l'équipement Emerson 3081FG
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Emerson 3081FG ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Emerson 3081FG et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Emerson en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Emerson 3081FG, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Emerson 3081FG, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Emerson 3081FG. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 http:// www .proces sanalytic.c om Model 3081FG T w o-Wire In Situ Oxygen Anal yzer (550° to 1600°C)[...]

  • Page 2

    Emerson Process Management Rosemount A nalytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www .proces sanalytic.c om ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical desig ns, manuf actures and t ests its[...]

  • Page 3

    HIGHLI GHTS OF CH A NGES Effectiv e June, 199 8 Rev. 1.0 Page Summ ary Page 2-1 0 Corrected p art num bers in F igure 2-9 f or Flowm eter and Ref Air Set. Page 3-4 Modif ied Figure 3-5 to ref lect selec tion of ad ditional faults. Page 3-1 1 Modified paragraph 3-6a to sel ect addit ional f ault screens. Page 4-4 Updated m enus for O 2 value, SV, TV[...]

  • Page 4

    [...]

  • Page 5

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Model 3081F G TA BLE OF CO NTENT S PREF A CE ........................................................................................................................ P-1 Definitions .........................................[...]

  • Page 6

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G LIST OF I LLUSTRATIONS Figure 1-1. T y pical System Package ....................................................................................... 1-1 Figure 1-2. T wo- W ire In Situ O xygen An alyzer HART C[...]

  • Page 7

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Model 3081F G Figure 4- 3. Menu Tree f or HART/AMS o n the Two- W ire In Situ Ox y gen An alyzer (Sh eet 1 of 3) ............................................................................. 4-4 Figure 5-1. T wo- W ire In[...]

  • Page 8

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G[...]

  • Page 9

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Model 3081F G PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation and maintenan ce of the M odel 3081F G Two -Wire In Situ O xygen A na- lyzer (5 50° to 160[...]

  • Page 10

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 P-2 Rosemount Analytical Inc. A Division of Emers on Process Management Model 3081F G IMPORT A NT S A FETY INSTRUCTI ONS FO R THE WIR ING A ND IN STALLA TIO N OF THIS A PP ARATUS The following safety instructions apply specifically to all EU member states. They should be strictl y adhered t o[...]

  • Page 11

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-1 Model 3081F G SECTION 1 DESCRIPTION AND SPECIFIC A TIONS 1-1 COMPONENT CHECKLIST OF T YPICAL SYST EM (P A CK AGE CONTENT S) A t ypical Rosem ount T wo-W ire In Situ Ox ygen Analyzer shou l[...]

  • Page 12

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-2 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G Table 1-1. Product Matrix 3081FG High T emper ature O xygen F lue Gas A nalyz er High T emper ature A nalyzer - Instr uction Book Code Sensi ng Prob e Length 1 20 in. (508 mm)[...]

  • Page 13

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-3 Model 3081F G 1-2 SYST EM OVERVIEW a. Scope This Instruction Bulleti n is des igned to sup- ply details needed t o install, s tart up, oper - ate, and m aintain the Rosem ount Two-W ire In[...]

  • Page 14

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-4 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G The Mode l 3081 T ransm itter is a two- wire transm itter providing an is olated output, 4- 20 mA, that is propor tional to the m easured oxygen c oncentrat ion. A cus tom er-[...]

  • Page 15

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-5 Model 3081F G TWO-WIRE IN SITU OXYGEN ANAL YZER T ERMINATION IN CONTROL ROOM 24 VDC POWER SUPPL Y + INTRINSIC SAFETY BARRIER (OPTIONAL) 26020037 ASSET MANAGEMENT SOLUTIONS 4-20 mA OUTPUT ([...]

  • Page 16

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-6 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G DUCT ST ACK GASES PRESSURE REGULA TOR FLOWMETER OPTIONAL ADAPTER PLA TE 4-20 mA SIGNAL 26020038 MODEL 3081 TRANSMITTER OXYGEN PROBE INSTRUMENT AIR SUPPL Y (REFERENCE AIR) Figu[...]

  • Page 17

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-7 Model 3081F G 1-3 SPECIFIC A T IONS Net O 2 Rang e....................................................................... 0 to 25% O 2 Full y Field Selec table vi a the HART Interfac e Low[...]

  • Page 18

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-8 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G ELECT RONICS Enclosur e ....................................................................... IP65 (NE MA 4X), weat herproof , and corrosi on-res ista nt Materials of Constr[...]

  • Page 19

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Model 3081F G SECTION 2 INSTALLATION 2-1 PRE-IN STALL A TIO N a. Inspect Carefull y inspect t he shipp ing contai ner for any evid ence of damage. If the container is damaged, n otif y the carrier imm ediate[...]

  • Page 20

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-2 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G O O 1.25 NPT PROCESS CONNECTION SIDE VIEW BOTTOM VIEW INST ALL WITH PORT A T THE BOTTOM 3/4 NPT CONDUIT PORT DIM “A” 7.1 (180) 4.1 (109) DIM “B” (REMOV AL ENVELOPE) 1.1 (29) 1.8 (49) 1/[...]

  • Page 21

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Model 3081F G 29750002 PLA TE DIMENSIONS DIMENSION ANSI 4512C34G01 DIN 4512C36G01 JIS 4512C35G01 “C” DIA. 4.75 (121) 5.71 (145) 5.12 (130) “B” THREAD 0.625-11 M-16x2 M-12x1.75 “A” 6.00 (153) 7.5 [...]

  • Page 22

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-4 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G REFRAC T OR Y ST ACK OR DUCT MET AL WALL WELD PIPE TO MET AL WALL 1.25 NPT 2 IN. NPT SCHEDULE 40 PIPE CUST OMER SUPPLIED AD APTER 29750004 2 IN. NPT SCHEDULE 40 PIPE SYSTEM CABLE ST ACK OR DUCT[...]

  • Page 23

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Model 3081F G 29750005 REFRACT OR Y ST ACK OR DUCT MET AL WA L L A 1.5 + A 2 IN., 1.2 5 NPT PIPE COUPLING DIMENSION A -- 1-5/8, 2-1/ 2, 3, OR 4 IN. 1. 25 NPT SCHEDULE 40 PIPE NIPPLE PROBE LENGTH Figure 2-5. [...]

  • Page 24

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-6 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G 5. Use high t emperatur e mater ial (alu- mina wool) to sea l around the probe during i nsertion. T his pre vents hot gases f rom esc aping or cold air fr om entering t he stack or duct. 6. Ini[...]

  • Page 25

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Model 3081F G d. Installing Model 3081 T ransmit ter 1. Ensure all com ponents are available to install t he Model 3081 Tr ansmitter . 2. Choose a m ethod or location to m ount the transm itter. (a) Flat Sur[...]

  • Page 26

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-8 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G COVER LOCK TERMINAL END 3/4 -14 NPT 2 PLACES CIRCUIT END 1.32 (33.5) 1.00 (25.4) TERMINAL BLOCK (TB) TERMINAL END CAP OMITTED FOR CLARITY IN THIS VIEW . 2 IN. PIPE/W ALL MOUNTING BRACKET (OPTIO[...]

  • Page 27

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Model 3081F G 3. For cor rect vie wing orien tation, the dis- play m ay be changed 90 degre es, us- ing the f ollowing pr ocedure: (a) Refer to Fig ure 2-8. Lo osen the cove r lock screw until the cov er loc[...]

  • Page 28

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-10 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G pairs are r ecomm ended. Ground the trans - mitter housing to an e arth gr ound to pre vent unwanted electrom agnetic inter ference (EMI) or ra dio fr equenc y interference (R FI). NOTE For opt[...]

  • Page 29

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 Model 3081F G 4-20 mA (+) 4-20 mA (-) CELL AND THERMOCOUPLE 4-20 mA 26020005 GROUND THERMOCOUPLE + (GY) CELL - (WH) THERMOCOUPLE - (RD) CELL + (BK) EARTH GROUND TERMINALS TERMINAL BLOCK (TB1) F ACTORY -INST[...]

  • Page 30

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-12 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G 1 FLOWMETER 0.2-2.0 SCFH 771B635H08 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG. 0-30 PSIG 4505C21G01 NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES[...]

  • Page 31

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-1 Model 3081F G SECTION 3 S T AR T U P AN D O P E R AT I O N Install all p rotective equipment covers and safety ground lea ds before equipmen t startup. F ailure to install covers and ground leads c[...]

  • Page 32

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-2 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 3-3 REEST A BLISHING PRO PER C ALIBRATION CHECK G AS FLOW R A T E The c alibration c heck gas flow m ust be enough to ensure no com bustion flue gases m ix with the calibr ation check g[...]

  • Page 33

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-3 Model 3081F G 3-4 OPER A TIO N a. Overv iew This section exp lains the op erator co ntrols and disp lays of the Two-W ire In Situ Ox y - gen Anal yzer. The us e of the Inf rared Re- mote Contr ol ([...]

  • Page 34

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-4 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G ENTER EXIT EXIT PROG ENTER ENTER EXIT EXIT TRIM 20 mA TRIM 20 mA ? SET CODE SET HI BOTTLE O2 SET LO BOTTLE O2 SET O2 TRACKING NEXT NEXT CELL T HI RESET MAX CELL T SET O2 FIL TER TIME TR[...]

  • Page 35

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-5 Model 3081F G d. Navigation The IRC in F igure 3-6 is us ed to in teract with the Mod el 3081 T ransm itter and navi- gate throu gh the scr eens on the L CD. 1. Hold the IRC within 6 f t (1.8 m) of[...]

  • Page 36

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-6 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 3-5 PROGR A M MENU The PROG RAM MENU branch of the menu tree allo ws you t o program and edit s ome proc - ess param eters, f aults, outputs , and secur ity codes. T o access this branc[...]

  • Page 37

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-7 Model 3081F G % mA O CONCENTRA TION 2 INDICA TOR F AUL T V ALUE 26020010 Figure 3-9. F A ULT V A L c. FA ULT VA L Refer to Fig ure 3-9. Us e this sc reen to set the value that the 4-20 m A output w[...]

  • Page 38

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-8 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G f. RESET MAX C ELL T Refer to Figure 3-1 2. The transm itter tracks the max imum c ell temperatur e obtaine d. Use this sc reen to res et the m axim um cell temper ature attain ed value[...]

  • Page 39

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-9 Model 3081F G % O CONCENTRA TION 2 26020015 Figure 3-1 5. TR IM 20 mA? i. TRIM 20 mA? Refer to Figure 3-1 5. Use this s creen to tr im the 20 m A value of the 4-20 m A output. NOTE Before trimming [...]

  • Page 40

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-10 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G % O CONCENTRA TION 2 TRACK O DURING CALCHECK 2 26020051 Figure 3-18. SET O 2 T RACKING l. SET O 2 TR A CKING Refer to Figure 3-1 8. Use this s creen to perm it the 4-20 m A line to tr [...]

  • Page 41

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-11 Model 3081F G % 26020017 Figure 3-20. SHOW FAULT 3-6 DIAGNOSTICS M ENU The DIAGNO STICS MENU branc h of the m enu tree allo ws you t o exam ine outputs , current faults, an d unit inf orm ation. N[...]

  • Page 42

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-12 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G O CELL IMPEDANCE ST A TUS 2 26020020 % O CONCENTRA TION 2 Figure 3-23. CELL IMPED A NCE d. CELL IMPED A NC E Refer to Figure 3-2 3. Use this s creen to ex- amine the O 2 cell impedance[...]

  • Page 43

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-13 Model 3081F G % CELL TEMPERA TURE MAXIMUM 26020021 Figure 3-26. M A X CELL T g. M A X CELL T Refer to Figure 3-2 6. Use this s creen to ex- amine the m axim um temperatur e attaine d by the O 2 ce[...]

  • Page 44

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-14 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G a. IN M ANU A L? Refer to Figure 3-27. Failure to remove the an alyzer fro m automatic control loops prior to per- forming this procedure may result in a dangerous opera ting condition[...]

  • Page 45

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-15 Model 3081F G % % O CONCENTRA TION 2 LOW CALIBRA TION CHECK GAS O V ALUE 2 26020056 Figure 3-29. A CCE PT LOW O 2 d. SLOPE Refer to Figure 3-3 0. Use this s creen to ex- amine the s lope c alculat[...]

  • Page 46

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-16 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G[...]

  • Page 47

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-1 Model 3081F G SECTION 4 HA RT /A MS 4-1 OVER VIEW The HART Comm unicator is a ha ndheld c om- munic ations interf ace dev ice. It provid es a comm on comm unications link to a ll mic roproc- essor- based instr[...]

  • Page 48

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-2 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT MODEL 3081 TRANSMITTER TER MINA L BLOCK LOOP CONNECTORS 4-20 mA SIGNA[...]

  • Page 49

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-3 Model 3081F G LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT LOOP CONNECT ORS 4-20 mA SIGNAL LINE HART COMMUNICA TOR RL < 250[...]

  • Page 50

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-4 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G O2 value Cell T emp Imp VIEW FLD DEV V ARS PV is O2 value % rnge O2 output SV is TC T emp TC value PROCESS V ARIABLES DIAG/SERVICE VIEW SV Loop T est Method D/A trim method Reset Max T emp method S[...]

  • Page 51

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-5 Model 3081F G URV SELECT O2 RANGE Alarm V alue Ta g BASIC SETUP DET AILED SETUP Dev id Date Final Asmbly num Snsr s/n Descriptor Message Ve r Bld Bld Date O2 value Snsr unit USL LSL Min span Cell T emp Snsr un[...]

  • Page 52

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-6 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev URV Filter Poll addr Num req preams DEVICE INFORMA TION REVIEW D[...]

  • Page 53

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-7 Model 3081F G 4-6 HART COMM UNICATOR ST A RT C A L- CHECK METHOD To perf orm a c alibration check on the T wo-W ire In Situ Ox ygen Analyzer with the HART Com- munic ator, use the f ollowing procedure . If nec[...]

  • Page 54

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-8 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G[...]

  • Page 55

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Maintenance and S ervice 5-1 Model 3081F G SECTION 5 MAINTEN A NCE A ND SERVICE Install all p rotective equipment covers and safety ground leads after equip- ment repair or service. Fa ilure to in- stall covers and ground le[...]

  • Page 56

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 5-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 13 12 11 10 ST ANDOFF ST ANDOFF ANALOG BOARD CPU BOARD RIBBON CABLE 29750006 15 14 9 1 2 3 6 8 7 5 4 1. Housing 2. O-ring 3. Lockw asher 4. Screw 5. Terminal E nd Cap 6. Terminal Bloc[...]

  • Page 57

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Maintenance and S ervice 5-3 Model 3081F G 9. Connect the ribbon ca ble connec tor between displa y board (11) and the CPU board of PC board s tack (10). Ensure t he cable connector is ful ly seated. 10. Repositio n displa y[...]

  • Page 58

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 5-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G a. Rem ove the end cap of the probe t o expose the term inal bloc k. b. Ref er to Figure 5- 2. Disconn ect the f our wires (t wo oxygen s ignal wires and t wo therm ocouple wires ) fr[...]

  • Page 59

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-1 Model 3081F G SECTION 6 TROU BLESHO OTING Install all p rotective equipment covers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in seri ous inj[...]

  • Page 60

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-2 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G IMPEDANCE, SPEED OF RESPONSE (t ), sec 90 0 26020060 100 200 300 400 500 AIR TO 0.4% O 2 0.4% O TO AIR 2 Ω Figure 6-2. Speed of Response Frequentl y conduct c alibratio n check s to look [...]

  • Page 61

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-3 Model 3081F G 6-4 IDENTIFYING A ND CORR ECTING F A ULT INDICATIONS A fault in the oper ation of the Two-W ire In Sit u Ox ygen Analyzer is ind icated b y the faulted op- eration d isplay. If no faults ex[...]

  • Page 62

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-4 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G % 26020024 Figure 6-5. Fault 1, Open Thermocouple a. Fault 1, Open Thermocouple The therm ocouple c onnectio n is op en. The fault d isplays as s hown in F igure 6- 5. 1. Refer to Fig ure 6[...]

  • Page 63

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-5 Model 3081F G % 26020026 Figure 6-7. Fault 3, Shorted Thermocouple c. Fault 3, Shorted Thermocouple The therm ocouple c onnectio ns are sh orted. The f ault displa ys as sho wn in Figur e 6-7. 1. Allow a[...]

  • Page 64

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-6 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G % 26020028 Figure 6-9. Fault 5, O 2 Cell O pen e. Fault 5, O 2 Cell O pen The O 2 c ell connec tion is op en. The f ault displa ys as sho wn in Figur e 6-9. 1. Allow ade quate t ime f or th[...]

  • Page 65

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-7 Model 3081F G % 26020030 Figure 6-11. Fault 7, Reversed O 2 Cell g. Fault 7, Reversed O 2 Cell The O 2 c ell connec tions are r eversed. T he fault d isplays as s hown in F igure 6- 11. 1. Refer to Fig u[...]

  • Page 66

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-8 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G[...]

  • Page 67

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divis ion of Emerson Process Management Return of Materi al 7-1 Model 3081F G SECTION 7 RETURN OF MATERI AL 7-1 If f actor y r epair of def ective equipm ent is re- quired, pr oceed as follows: a. Sec ure a retur n author ization n umber from a Rosem ount Anal yti[...]

  • Page 68

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 7-2 Return of Material Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G[...]

  • Page 69

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 8-1 Model 3081F G SECTION 8 REPLACEMENT PARTS Table 8- 1. Replac ement Part s List Figure and Index No. Part Number Descriptio n 1-1, 2 1A99138G 01 Model 308 1 Tr ansmitter CEN ELEC 1-1, 2 1A99138G 02 Model[...]

  • Page 70

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 8-2 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G[...]

  • Page 71

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management Index 9-1 Model 3081F G SECTION 9 INDEX This index is an alphabeti zed listi ng of par ts, term s, and procedur es ha ving to do with the H az- ardous Area Ox y gen /Combus tibles T ransmitter. Every item listed i n this i[...]

  • Page 72

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 9-2 Index Rosemount Anal ytical Inc. A Division of Emers on Process Management Model 3081F G M Materials of Constr uction, 1-7 Materials of Construction, El ectronics , 1-8 MAX CELL T Screen , 3-13 Mechanic al Install ation, Prob e, 2-1 Menu Arro ws, 3-5 Menu T ree, 3-4 Menu T ree for HART Co[...]

  • Page 73

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management Index 9-3 Model 3081F G U UNIT SER # Screen, 3-13 UPPER RANG E VAL Sc reen, 3-7 Z Zirconia Disc, 1-3 9[...]

  • Page 74

    [...]

  • Page 75

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Drawings and Schem atics 10-1 Model 3081F G SECTION 10 DRAWINGS A N D SCHEMATICS 10[...]

  • Page 76

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 10-2 Drawings and Schematics Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G[...]

  • Page 77

    368 1 / 9-02 WA RRA NTY Goods an d part(s ) (excludin g consum ables) m anufactur ed by Seller ar e warrant ed to be f ree fr om defects in workm anship and m ateria l under nor mal use an d servic e for a per iod of twel ve (12) months from the date of shipm ent b y Seller. C onsum ables, glass electrod es, m embranes, liq uid junctions, electro l[...]

  • Page 78

    Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 © Rosemount Anal ytical Inc. 2002 Model 3081F G Emerson Process Management Rosemount A nal ytical Inc. Process A n alytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private[...]