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Cornelius IntelliCarb Cold Beverage Dispenser manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Cornelius IntelliCarb Cold Beverage Dispenser devrait contenir:
- informations sur les caractéristiques techniques du dispositif Cornelius IntelliCarb Cold Beverage Dispenser
- nom du fabricant et année de fabrication Cornelius IntelliCarb Cold Beverage Dispenser
- instructions d'utilisation, de réglage et d’entretien de l'équipement Cornelius IntelliCarb Cold Beverage Dispenser
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Cornelius IntelliCarb Cold Beverage Dispenser ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Cornelius IntelliCarb Cold Beverage Dispenser et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Cornelius en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Cornelius IntelliCarb Cold Beverage Dispenser, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Cornelius IntelliCarb Cold Beverage Dispenser, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Cornelius IntelliCarb Cold Beverage Dispenser. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    INTELLICARB T raining Manual Release Dat e: April 29 , 2004 Publicat ion Number : TP01071 Revision Date: NA Revision: A Visit the IMI Cor nelius we b site at www .cornelius. com fo r all you r Lite rature needs . ®[...]

  • Page 2

    INTELLICARB T RAINING MA NUAL The pro ducts, te chnical informa tion, an d instru ction s contai ned in this manu al are s ubject to change without notic e. These inst ructions a re not intend ed to cov er all d etails or varia- tions of t he equi pment, nor to prov ide for e very po ssible conti ngency i n the i nstalla tion, operatio n or mai nte[...]

  • Page 3

    InelliCarb Training Manual © 2004, IMI Cornelius Inc. - i - Publication Number: TP01071 T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unit Desc ript ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - ii - © 2004, IMI Cornelius I nc. Elect ric al Se ctio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Carbonator Wi ring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Wirin[...]

  • Page 5

    InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: TP01071 INTRODUCTION U NIT D ESCRIPTION • Built -in cold c arbonato r produc es bottl e-quali ty drink s every time • No seas onal CO 2 adjustme nts requir ed for c hanges in water tem peratu re • A com plete s ystem fo r simplif ied insta llation • Reduce s se[...]

  • Page 6

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 2 - © 2004, IMI Cornelius I nc. S PECIFICATIONS R EQUIREMENTS • Weight : counter mu st be lev el and abl e to supp ort 45 0 lbs. • Envir onment : Indoor i nstallat ion only • Te m p e r a t u r e : 40 to 100 o F • CO2 : 75 psi at un it • Syru p : 60 ps i., 0.70 - - 0.75 oun ce[...]

  • Page 7

    InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: TP01071 I NSTALLATION 1. Loc ate the dispens er indoo rs on a l evel co unter top. A. LE G OPTI ON Unpack th e four (4) legs and insta ll them i nto the threaded h oles prov ided in th e bottom of the unit. Th e install er m ust prov ide flex ibility in the product and[...]

  • Page 8

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 4 - © 2004, IMI Cornelius I nc. Drains Use a 1 - 1/2 ” rigid pi pe (e.g. ABS on P .V .C.) this is to preven t kinking or col lapsing . Make sure to leave a 4 inch air gap be tween the dr ain line an d the fl oor drain. C ORNELIUS I NTELLI C ARB C ARBONATOR A SSEMBLY 1. Ice Drink / D r[...]

  • Page 9

    InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: TP01071 C. Initial start-up procedure for carbonated wa ter system: T urn on the CO 2 su pply to th e car- bonator tan k, vent air from carbona tor tank by pulling the tank relie f valve. Turn on water supply to the pump. Co nnect electri cal power t o the pu mp and m [...]

  • Page 10

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 6 - © 2004, IMI Cornelius I nc. Ice Drin k Model ED 150/175 /300 Coldp late Cov er FIGURE 9 Ice Drin k Model E D200/250 Co ldplate C over FIGURE 10 3. T otal Fl ex System for Ice D rink Mo dels ED1 50/175/2 00/250/ 300 T otal Flex Manifold (Insulation Removed) FIGURE 1 1 T otal F lex is[...]

  • Page 11

    Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 7 - Publication Number: TP01071 6. Check list for proper “f inished” drink carbona tion: A. Fill i ce storage hopper with ic e. B. Water supply must be fr om a contin uous sou rce (no tank supply) . C. Use only filtered water . D. Sup ply wa ter line to t he carbo nator pump must be a[...]

  • Page 12

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 8 - © 2004, IMI Cornelius Inc. MECHANICAL SECTION G ATE R ESTRICTOR P LATE NOTE: Disconnect power to dispenser before instal ling, removing, or adjusting restrictor . FIGURE 12 Adjustment This p late ma y be adju sted a s sho wn to redu ce or increa se the dispe nsing r ate of ice , esp[...]

  • Page 13

    Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 9 - Publication Number: TP01071 I CE D IVERTER K IT 02394 NOTE: For dispensing Scotsma n, Wilshire, a nd Hoshiz aki compres sed ice c ubes: 1. Dis connect powe r to dispenser. 2. Remo ve Mer chandis er fro m dispenser. 3. Re move ic e chu te and dis card gat e restr ictor . 4. Ins tall ic[...]

  • Page 14

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 10 - © 2004, IMI Cornelius Inc. R EMOVAL AND R EPLACEMENT OF A GITATORS T o Rem ove Agitators For Cleaning (300 sh own) NOTE: All other models have only one agitation Assembly . FIGURE 14 1. Lift agitator and disc from uni t. 2. Remo ve O-Ri ng sta rting at n otch. Warm the O-Ring with [...]

  • Page 15

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 11 - Publication Number: TP01071 POST-MIX V ALVE SECTION S ET - UP I NSTRUCTIONS FIGURE 15 A side w ater lev er kit can be added to a val ve allow ing for dispens ing of water with out sy rup or con centr ate. The side water lev er can be a dded to either a carbona ted dr ink valve or a n[...]

  • Page 16

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 12 - © 2004, IMI Cornelius Inc. NOTE: The notc hed water piston on the Ultra Flow and UFB-1 va lve. results in at leas t one orifice in the sl eeve alw ays open. This eli mi- nates pulsating and smooths water flow at higher flow rates. In operati on the liqui d flows thr ough the kni fe[...]

  • Page 17

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: TP01071 Adjusting Flow Rates Flow rates of the water and syrup a re adjusted based on the des ired r atio. For e xample: i f the de sired ratio is 5:1, then the flow rate of the water is 5 tim es that of th e syru p. If the desi red fini shed dr ink total flow rat[...]

  • Page 18

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 14 - © 2004, IMI Cornelius I nc. Setting Ratios If the ra tio varies and must be adjust ed often, it is pro bably the r esult of a restrict ed syrup system. It is then ti me to cle an and sanitize the syrup tub ing and cooling coils and chec k for oth er problem s such a s syr up pump s[...]

  • Page 19

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP01071 SHURFLO S HURFLOW O VERVIEW SHUR flo ’ s Bever age Gas P ump su pplie s syrup under pr essure to a post- mix dispens er , wh ich mixe s the syrup with water to an exac t ratio (br ix). Th e pump i s used in conju nction with non- pressu rized Bag -In- Bo[...]

  • Page 20

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 16 - © 2004, IMI Cornelius I nc. S HURFLOW I NSTALLATION • As in dicated o n the pu mp, the outlet por t is to be mounte d up. • Pumps are to be mounte d at the same lev el or hi gher than the B-I- B. The best choice is to have the pump abov e the B- I-B. • INLET tubing from the B[...]

  • Page 21

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 17 - Publication Number: TP01071 PLUMBING T YPICAL I NSTALLATION FIGURE 21. T ypical Ins tallation[...]

  • Page 22

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 18 - © 2004, IMI Cornelius I nc. P LUMBING L AYOUT FIGURE 22. Plumbing Layo ut Regulator 55-60 psi CO2 Supply B C B A C D E E W ater F ilter BIB Syrup BIB Pump BIB Pump 6-10 Brand Fla vors 3-5 Per Side Carb Water In 3/8" Female Fir Nut 3/8" Barb Conn 1/4" Barb Conn 3/8&qu[...]

  • Page 23

    IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 19 - Publication Number: TP01071 F LOW D IAGRAM 1 XX (S IX F LAVOR M ODEL ) FIGURE 23. Fl ow Diagra m 1xx (Six F lavor Model) INST A L L FOR NON - -CA RB A S REQUIRED NON - -CA RB WA T E R PLUGGED S1 CHECK VA LV E OPTIONAL FOR DIET DRINKS OR ROOT B EER S5 S Y RU P T ANKS 15- - 50 PSIG PRESS[...]

  • Page 24

    IntelliCa rb Training Manual Publication Number: TP0107 1 - 20 - © 2004, IMI Cornelius Inc. F LOW D IAGRAM 1XX (E IGHT F LAVOR M ODELS ) FIGURE 24. Flow Diagram 1XX (E ight Flavor Mo dels) INST A L L FOR NON - - CA RB A S REQUIRED NON - - CA RB WA T E R S8 CHECK VA L V E OPTIONAL FOR DIET DRINKS OR ROOT B EER S4 S5 SYRUP T A NK S 15 - - 50 PSI G S[...]

  • Page 25

    IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 21 - Publication Number: TP01071 F LOW D IAGRAM 2 XX (E IGHT F LAVOR M ODELS ) FIGURE 25. Flow Diag ram 2xx (Eight Flavor Models) INST ALL FOR NON–CARB AS REQUIRED S6 CHECK VA LV E OPTIONAL FOR DIET DRINKS OR ROOT BEER S1 SYRUP T ANKS 15–50 PSIG S2 S3 PRESSURE REGULA TORS 6 S1 COLD PLA [...]

  • Page 26

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 22 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 2 XX (T EN F LAVOR M ODEL S ) ) FIGURE 26. Flow Diagram 2xx (T en Flavor Models) S8 S1 S2 S9 S10 CHECK VA LV E PRESSURE REGULA TORS S3 S4 S5 8 S1 5 COLD PLA TE CARBONA TOR PUMP FIL TER OPTIONAL PRESSURE REGULA TOR CO2 CYLINDER F AUCETS POT[...]

  • Page 27

    IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 23 - Publication Number: TP01071 F LOW D IAGRAM 300 (T WELVE F LAVOR M ODELS ) FIGURE 27. Flo w Diagram 30 0 (T welve Flavo r Models) S8 S3 S2 CHECK VA LV E PRESSURE REGULA TORS S1 S6 S5 10 CARBONA TOR PUMP FIL TER OPTIONAL PRESSURE REGULA TOR CO2 CYLINDER FAUCETS POT ABLE WA TER SUPPLY S4 [...]

  • Page 28

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 24 - © 2004, IMI Cornelius I nc. ELECTRICAL SECTION FIGURE 28 . Electrical Box 1xx Single T ransforme r FIGURE 29. Ele ctrical Box 2xx Sin gle T ransforme r FIGURE 30 . Electrical Box 2XX Dual T ransformer Control Box Single T ransfo rmer Will Power up to Three V alves S imultaneously .[...]

  • Page 29

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 25 - Publication Number: TP01071 C ARBONATOR W IRING D IAGRAM RESET C ONNECTIONS Time Out Selection Pins. 7min/3 min/Disabled (Move Jumper t o Select)[...]

  • Page 30

    IntelliCa rb Training Manual Publication Number: TP0107 1 - 26 - © 2004, IMI Cornelius Inc. W IRING D IAGRAM 1 XX (120V) FIGURE 31. W iring Diagra m 1xx (120 V) B L A C K B L A C K KEY SWITCH B L A C K O R A N G E R E D B L A C K R E D W H I T E BLACK WHI TE B L U E G R E E N BLUE RED PINK BLACK BLACK WHIT E BLACK BLACK BLACK PINK B L A C K W H I [...]

  • Page 31

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 27 - Publication Number: TP01071 S CHEMATIC 1 XX FIGURE 32 . Schematic 1xx T’ST AT LI GHT CA P A CI T O R AG I T A T OR M O T OR GAT E SOL EN OID B EVER A G E TRA NSFORM ER MOTOR HEATER OPT I ONA L LI GHT OPT I ONA L ST A R TER OPT I ONA L BALL AS T TI MER L1 L2 OP TI ON AL LOW I CE LE [...]

  • Page 32

    IntelliCa rb Training Manual Publication Number: TP0107 1 - 28 - © 2004, IMI Cornelius Inc. W IRING D IAGRAM 2 XX (120V M ODEL ) FIGUR E 33. Wir ing Diagra m 2xx ( 120V Model) Q.C. CONNECTOR R E D B L A C K R E D B L A C K BLACK W H I T E BLACK W H I T E B L A C K Y E L L O W WHIT E WHIT E WHIT E BLACK RED G R E E N BLACK WHIT E R E D W H I T E B [...]

  • Page 33

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 29 - Publication Number: TP01071 W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 34. W iring Diagram 2xx (220/24 0V Models) BROWN L POWER LINE FIL TER KEY SWITCH TO BEVERAGE V A L VES MOTOR HEA TER AGIT A TOR MOTOR B L A C K B L A C K YELLOW 4 NO NC L1 NC NO COM N L2 2 3 WHITE TO 24V TRA[...]

  • Page 34

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 30 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 35. W iring Diagram 2xx (220/24 0V Models) AGIT A TOR MOT OR GA TE SOLENOID OPTIONAL BEVERAGE TRANSFORMER MOTOR HEA TER OPTIONAL LIGHT OPTIONAL ST AR TER OPTIONAL BALLAST TIMER L2 L1 OPTIONAL ICE LEVEL OPT[...]

  • Page 35

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 31 - Publication Number: TP01071 W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 36. W iring Diagram 300 (220/24 0V Models) YELLOW YELLOW YELLOW YELLOW W H I T E W H I T E W H I T E W H I T E B L A C K R E D B L A C K B L A C K OPTIONAL LIGHT SOCKET KEY SWITCH (OPTIONAL) TO HINGE BRACKET[...]

  • Page 36

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 32 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 37. W iring Diagram 300 (220/24 0V Models) DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SER VICING UNIT . SER VICE INFORMA TION RED BLACK BLACK WHITE BLACK B R N B L U B R N MOTOR HEA TER OPTIONAL[...]

  • Page 37

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP01071 S CHEMATIC 300 (120V M ODELS ) FIGURE 38. Sc hematic 300 (12 0V Models) CAP ACITOR BEVERAGE P ANEL OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE V ALVES MOTOR HEA TER OPTIONAL LIGHT GA TE SOLENOID N.O.2 N.C.2 C VEND SWITCH AGIT ATOR MO[...]

  • Page 38

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 34 - © 2004, IMI Cornelius I nc. S CHEMATIC 300 (220/240V M ODE LS ) FIGURE 39 . Schematic 300 (220/2 40V Models) OPTIONAL BEV . TRANSFORMER LINE FIL TER AGIT AT OR MOTOR GA TE SOLENOID OPTIONAL BEV . TRANSFORMER MOTOR HEA TER OPTIONAL LIGHT OPTIONAL ST ARTER OPTIONAL BALLAST N.C1 L N.O[...]

  • Page 39

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 35 - Publication Number: TP01071 T ROUB LESHOOTING SHUR FLO W T ROUBLESHOOTING Pumping Capability For exam ple: The distance syr up can be delivered is limited by i nherent fact ors (restr ictions ) withi n the inle t & outlet si des of the b everage dispensing system. Due to vari anc[...]

  • Page 40

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 36 - © 2004, IMI Cornelius I nc. The chart indi cates that heavy syrup with 1/2 oz./sec [15m L] flow-rat e (per the ill ustration) can be sustained over a hor izontal distance of 500 ft. [152M] when 3/8" I.D. [10mm] tubing is used. Feet : T ake 1% of 500 ft. (500 x 1%) = 5. Which t[...]

  • Page 41

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 37 - Publication Number: TP01071 Pump T roubleshooting DOES NOT OP ERA TE / GAS APPLI ED / DISP ENSER V AL VE OPEN • B-I- B empty o r inl et tubing pinch ed off activati ng va cuum "s old-out" . • Gas regulator over-pres surizing. ( Pump s talled ) • Outle t tube kin ked o[...]

  • Page 42

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 38 - © 2004, IMI Cornelius I nc. D ISPE NSER T ROUBLESHOOTING Should y our unit fail to op erate properly , ch eck that t here is power to th e unit and that the hopper contains ice. If th e unit does n ot dispen se, chec k the following chart un der th e appropri ate sy mptoms to aid i[...]

  • Page 43

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 39 - Publication Number: TP01071 V ALV E T ROUBLESHOOTING Excess Foam Check product temperatur e Check system Remove nozzle below 40 ° Excess Foam Check flow rates Clean Probl em corrected Check system Set flow rate and rat io Problem corrected Correct ? ye s no Clean ? Temp ? above 40 ?[...]

  • Page 44

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 40 - © 2004, IMI Cornelius I nc. Off T as te Remove nozzle Clean no Off T aste Problem corrected Clean ? Check ratio Correct ? Check system Set ratio yes yes no Probl em corrected Probl em: of f tas te[...]

  • Page 45

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 41 - Publication Number: TP01071 V alve Stuck Open Check solenoid visuall y Check for damaged banjos Valv e Stuck Open Check for power at solenoid working ? ye s (solenoid u p) Pr oblem: val ve stuck open Undetermined problem call 800-238-3600 Damage ? Replace banjos no yes Problem co rr [...]

  • Page 46

    IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 42 - © 2004, IMI Cornelius I nc. No Product Check solenoid visuall y Check system Check vol tage (22-27 AC ) no No Produc t Check swi tc h Problem corrected Powe r ? Working ? yes no Problem: no product Check resistance of c oil 40 ohms ? Check system Replace solenoid Probl em corrected[...]

  • Page 47

    IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 43 - Publication Number: TP01071 C ARBONATOR T ROUBLESHOOTING W A RNING: Dis connect elect rical power to the uni t to prevent persona l inju ry before attempting any internal main tenance. O nly qua lified pe rsonnel shoul d servic e the inter nal com ponent s or the elec- trical wir ing[...]

  • Page 48

    IMI Cornelius Inc . www.cornelius.com 800-238-36 00[...]