Alamo FC-0001 manuel d'utilisation

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Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Alamo FC-0001. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Alamo FC-0001 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Alamo FC-0001 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Alamo FC-0001 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Alamo FC-0001
- nom du fabricant et année de fabrication Alamo FC-0001
- instructions d'utilisation, de réglage et d’entretien de l'équipement Alamo FC-0001
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Alamo FC-0001 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Alamo FC-0001 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Alamo en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Alamo FC-0001, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Alamo FC-0001, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Alamo FC-0001. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    ©2009 Alamo Group Inc. $0.00 Published 03/09 Part No. 02981992C OPERA T OR’S MANUAL ALAMO INDUSTRIAL ® 1502 E. W alnut Seguin, T exas 78155 830-372-3551 Email: parts@alamo-industrial.com BOOM ARM MOWER This Opera tor's Manual is an integr al part of the safe operation of this machine and must be maintained with the unit at all times. READ,[...]

  • Page 2

    T o the Owner/Operator/Dealer All implements with moving p arts are potentially hazardou s. There is no substitute for a cautious, safe-minded operator who re co gnizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all it s safety equi pment properly attached to minimize [...]

  • Page 3

    In order to reduce accidents and enha nce the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA I ndustrial and Agri cultural Mower Safety Practices video and guide book. The video will familiari ze and instruct mower -tractor operators in safe practic es when using industrial an[...]

  • Page 4

    Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices V ideo Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety V ideo DVD Format – AEM/FEMA Mower Operator Safety V ideo Mower Operator ’ s Manual AEM Mower Operator ’ s Safety Manual Requester Name Phone: Requester Address: City S tate Zip Code Mower Mod[...]

  • Page 5

    Alamo Industrial is a Registered T rademark of Alamo Group Inc. T ABLE OF CONTENTS SAFETY SECTION ........ ................................................. .......................................... ........... 1- 1 General Safety Instructions and Practi ces ............... ................................. ................ ........... 1-2 Operato[...]

  • Page 6

    Alamo Industrial is a Registered T rademark of Alamo Group Inc. OPERATING THE BOOM UNIT AND A TTACHED HEAD ...... ................................. ......... 3-41 Foreign Debris Hazards/Ov erhead Obstructions ............ ................. ............. ................ ............. ........... ........ ... 3-42 Operating Speed and Ground Speed ..[...]

  • Page 7

    Safety Section 1-1 © 2009 Alamo Group Inc. SAFETY SECTION[...]

  • Page 8

    SAFETY MAVERICK 3/09 Sa fety Section 1-2 © 2009 Alamo Group In c. SAFETY General Safety Instruct ions and Practices A careful operator is the best opera tor . Safety is of primary import ance to the manufa cturer and should be to the owner/operator . Most accidents ca n be avo ided by bein g aware of your equipm ent, your surroun dings, and observ[...]

  • Page 9

    SAFETY MAVERICK 3/09 Sa fety Section 1-3 © 2009 Alamo Group In c. SAFETY Operator Safety Instr uctions and Practices Engine Exhaust, some of its constitue nts, a nd certa in vehicle component s contain or emit chemicals known to the st ate of California to cause cancer and birth defects or other reproductive harm. (S G- 30 ) Battery posts, ter min[...]

  • Page 10

    SAFETY MAVERICK 3/09 Sa fety Section 1-4 © 2009 Alamo Group In c. SAFETY KEEP A W A Y FROM ROT A TING ELEMEN TS to prevent entanglement and possible serious injury or death. (SG-24) Never allow children to play on or around T ractor or Implement. Children can slip or fa ll of f the Equipment and be inju red or killed. Children can c ause the Imple[...]

  • Page 11

    SAFETY MAVERICK 3/09 Sa fety Section 1-5 © 2009 Alamo Group In c. SAFETY Connecting & Disconnecting Implem ent Safety Instructi ons & Practices The rotat ing parts of t his machine continue to r otate even afte r the Tracto r has been turned of f. The operator should remain i n his seat for 60 seconds after th e brake has been set, the PTO[...]

  • Page 12

    SAFETY MAVERICK 3/09 Sa fety Section 1-6 © 2009 Alamo Group In c. SAFETY Equipment Operation Safety In structions and Practices Never leave the T ractor and Implement unattended while th e Implement is in the lifted position. Accidental operation of lif ting leve r or a hydraulic failure may cause sudd en drop of unit with injury or death by crush[...]

  • Page 13

    SAFETY MAVERICK 3/09 Sa fety Section 1-7 © 2009 Alamo Group In c. SAFETY Do not back up this impleme nt when the boom or mower head is e xtended. Backing could damage the machine or its components. (SBM-1 9) Follow these guidelines to red uce the risk of equipment and grass fires w hile operating, serv icing, and repairing the Mower and T ractor: [...]

  • Page 14

    SAFETY MAVERICK 3/09 Sa fety Section 1-8 © 2009 Alamo Group In c. SAFETY Fl a il M owers are capa bl e un d er a d verse con diti ons o f th row i ngo bj ec t s for great dist ances (100 yards or more) an d causing seriousinjury o r death. Follow safety messages carefully . STOP MOWING IF P ASSERSBY AR E WITHIN 100 Y ARDS UNLESS: -Front and Rear D[...]

  • Page 15

    SAFETY MAVERICK 3/09 Sa fety Section 1-9 © 2009 Alamo Group In c. SAFETY Do not mount or di smount the T ractor while the tractor is moving. Mo unt the T ractor only when the T ractor and all moving part s are completely stopped. (SG-12) S tart tractor only when properly seate d in the Tractor seat. S tarting a tractor in gear can resu lt in injur[...]

  • Page 16

    SAFETY MAVERICK 3/09 Sa fety Section 1-10 © 2009 Alamo Group In c. SAFETY Do Not operate this eq uipmen t in areas wher e in se ct s such as bees may attack you and/or cause you to lose contro l of the equipm ent. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to pr event insect s from entering. If a trac[...]

  • Page 17

    SAFETY MAVERICK 3/09 Sa fety Section 1-11 © 2009 Alamo Group In c. SAFETY M ow at t h e spee d t h at you can sa f e l y operate an d contro l t h e tractor an d mower . Th e correct mowing spee d depends on terrain cond itio n and grass type, density , and height of cut. Normal ground sp eed range is from 2 to 5 mph( 3-8 kph). Use slow mowing spe[...]

  • Page 18

    SAFETY MAVERICK 3/09 Sa fety Section 1-12 © 2009 Alamo Group In c. SAFETY Maintenance and Service Saf ety Instructions and Practices Do not let the Blad es turn when the Mower Deck is raised for any reason, including clearan ce or for turning. Raising the Mower deck exposes the Cutting Blades which cr eates a poten tially serious ha zard and could[...]

  • Page 19

    SAFETY MAVERICK 3/09 Sa fety Section 1-13 © 2009 Alamo Group In c. SAFETY DO NOT allow any person under a raised boom or mower head unless it is securely locked up or supported. DO NOT approach the Implement unless the T ractor is turned off and all motion has ceased. Neve r work under the frame work, o r any lifted component unless th e implement[...]

  • Page 20

    SAFETY MAVERICK 3/09 Sa fety Section 1-14 © 2009 Alamo Group In c. SAFETY T ransporting Safety Inst ructions and Practices Perform service, rep airs and lubrication accord ing to the maintenance section. Ensure the unit is properly lubr icated as specified in the lubrication schedule and all bolts and nut s are properly torq ued. Failure to pr ope[...]

  • Page 21

    SAFETY MAVERICK 3/09 Sa fety Section 1-15 © 2009 Alamo Group In c. SAFETY Secure the boo m and mower head in the tr anspo rt position before traveling o n public roads. Never transport on public roads with t he boom and mower hea d extended. Always disengage and lock out the hydraulic controls for the boom mowe r before transportin g. Inadvertent [...]

  • Page 22

    SAFETY MAVERICK 3/09 Sa fety Section 1-16 © 2009 Alamo Group In c. SAFETY Concluding Safety In structions and Practices T ransport only at speeds where you can maint ain control of the equipment. Seriou s accidents and injuries can result from operating this equipment at high speeds. Understand the Tra ctor and Implement and how it hand les before[...]

  • Page 23

    SAFETY MAVERICK 3/09 Sa fety Section 1-17 © 2009 Alamo Group In c. SAFETY Decal Location NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Indust rial cares a bout the safety of its customers, operators, and b ystanders, and will [...]

  • Page 24

    SAFETY MAVERICK 3/09 Sa fety Section 1-18 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - T racto r Deca ls 1. D377 1 MUL TI Multi- Hazard Boom Safety Book 2. 0320034 7 1 REFLCTR SMV ITEM P ART NO. QTY . TYPE DESCRIPTION -- - T ank Decals 1. 02971943 1 LOGO Alamo Industr ial 2- 7/ 8x 20 2. 02981986 1 INSTRUCT Hose and E[...]

  • Page 25

    SAFETY MAVERICK 3/09 Sa fety Section 1-19 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . LEVEL DESCRIPTION 02981782 1 - 60” Rot ary 1. 00757139 2 LOGO Logo, Alamo By T errain King 2. 00757140 1 LOGO Alamo Industrial Logo 3. 00769736 1 W ARNING Use /Repair Guards 4. 00769737 2 DANGER Blades Thrown Object s 5. 02925100 1 IMPORT ANT Replaceme[...]

  • Page 26

    SAFETY MAVERICK 3/09 Sa fety Section 1-20 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION 02980202 - 50” X Frame Square Head Assy 1. 00769736 1 WARNING Use/Rep air Shield & Guards 2. 00769737 2 DANGER Cutting Blades/Thrown Object s 3. 02725100 1 LOGO NAME BOOM AXE 4. 02925100 1 IMPORT ANT Genuine Parts, Rot ary 5. 02967[...]

  • Page 27

    SAFETY MAVERICK 3/09 Sa fety Section 1-21 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Flail Head (Flail-Axe) 1. 002369 1 DANGER Multi- Haza rd, Flail 2. 02965141 1 DANGER Boom Flails 3. 02967668 2 DANGER Cutting Blades/Thrown Object s 4. 02967867 1 DANGER Safety Shield Operation 5. 00725739 1 WARNING Use/Re pair Shi[...]

  • Page 28

    SAFETY MAVERICK 3/09 Sa fety Section 1-22 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Fla il Head (FML-100H) 1. 002369 1 DANGER Flail Multi Hazard 2. 02967668 1 DANGER Cutting Blades/Thrown Obje cts 3. 02967867 1 DANGER Operation of Safety Shield 4. 00725739 1 WARNING Use/Rep air Shields & Guards 5. 00756059 1 W[...]

  • Page 29

    SAFETY MAVERICK 3/09 Sa fety Section 1-23 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Fla il Head 1. 002369 1 DANGER Multi-Hazard 2. 02967668 1 DANGER Cutting Blades/Thrown Object s 3. 02965141 1 DANGER Boom Flails 4. 00725739 1 WARNING Use/Re pair Shields & Guards 5. 00758194 1 W ARNING Pinch Points 6. 02925100[...]

  • Page 30

    SAFETY MAVERICK 3/09 Sa fety Section 1-24 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 02972149 1 TIMBER CA T 5’ 02972150 1 TIMBER CA T 7’ 1. 00757139 1 Decal - Alamo TK Logo 2. 02971931 1 Decal - T imber Cat 3. 00757140 1 Decal - Alamo L ogo 4. 02973496 2 Keep A way - Amputation 5. 000678 1 Decal - Grease Fitting Inside[...]

  • Page 31

    SAFETY MAVERICK 3/09 Sa fety Section 1-25 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 1. 02967827 1 Danger - Multi Hazard 2. 00756059 1 W arning - Oil Leak 3. 00769736 1 W arning - Use/Repair Guards 4. 02925100 1 Import ant - Replacement Parts 5. 00757139 1 Logo - Alamo TK Product 6. 02970888 1 Logo - Boom Ditcher 7. 999204 1 [...]

  • Page 32

    SAFETY MAVERICK 3/09 Sa fety Section 1-26 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION 1. 00758194 1 W ARNING V -Belt Pinch 2. 00769736 1 WARNING Use/Rep air Shields 3. 00769737 1 DANGER Cutting Blades 4. 02925100 1 CAUTION Genuine Parts 5. 02958241 1 DANGER Operator Safety 6. 02962764 1 DANGER Pinch Point 7. 00756004 1 DA[...]

  • Page 33

    SAFETY MAVERICK 3/09 Sa fety Section 1-27 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 02981778 1 30’ Boom Assy 02981777 1 24’ Boom Assy 1. 02981987 1 Hose Conne ction, Maverick 2. 02981815 1 Name Logo, Maverick 3. 02981816 1 Logo, Maverick 4. 0298181 7 1 24 Logo, Mave rick 5. 02981818 1 30 Logo, Mave rick 6. 0296276 4 6 Pi[...]

  • Page 34

    SAFETY MAVERICK 3/09 Sa fety Section 1-28 © 2009 Alamo Group In c. SAFETY Decal Description DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area. P/N 02967827 Danger! Mult-Hazard W arning. Failing to follow these Safety Messages an d Opera[...]

  • Page 35

    SAFETY MAVERICK 3/09 Sa fety Section 1-29 © 2009 Alamo Group In c. SAFETY INFORMA TIO N - T o pr event prem ature hydra ulic component failure, do not over speed the engine. When using the mower attachment, oper ate tractor at the engine speed wh ich will deliver 540 PTO RPM on T achometer . Over speeding the engine and pump when operating the mow[...]

  • Page 36

    SAFETY MAVERICK 3/09 Sa fety Section 1-30 © 2009 Alamo Group In c. SAFETY INSTRUCT - Hos e an d co nn ec to r attachmen ts. P/N 02981986 INSTRUCT - Service hydr aulic system with proper oil. P/N 02982828 W ARNING! Failure to INSPECT and REP AIR or REPLACE Hoses may allow worn Hoses t o rupture SUDDENL Y and VIOLENTL Y with resulting serious BODIL [...]

  • Page 37

    SAFETY MAVERICK 3/09 Sa fety Section 1-31 © 2009 Alamo Group In c. SAFETY Information that Grease Fitting is present and must apply grease. P/N 000678 Name LOG O - Alamo Industrial P/N 00757139 Name LOG O - Alamo Industrial P/N 00757140 W ARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death. [...]

  • Page 38

    SAFETY MAVERICK 3/09 Sa fety Section 1-32 © 2009 Alamo Group In c. SAFETY DANGER! Keep Away Thrown Object s. Inspect the area before m owing for pote ntial mower hazards. Remove or avoid all foreign objects such as wire, cable, met al objects, and all other foreign material. Foreign material can be thrown from the mower and cause serious b odily i[...]

  • Page 39

    SAFETY MAVERICK 3/09 Sa fety Section 1-33 © 2009 Alamo Group In c. SAFETY P/N 2738332 Red Reflectors P/N 2738333 Y ellow Reflectors NAME DECA L P/N 02970889 NAME LOGO - Boom-Axe P/N 02725100[...]

  • Page 40

    SAFETY MAVERICK 3/09 Sa fety Section 1-34 © 2009 Alamo Group In c. SAFETY NAME DECA L P/N 02970883 Name LOG O - Alamo Industrial P/N 02979551 W ARNING! - Cutting while Fl ail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable dist ance. Thrown objects can caus e serious bodily injury . S[...]

  • Page 41

    SAFETY MAVERICK 3/09 Sa fety Section 1-35 © 2009 Alamo Group In c. SAFETY W ARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from ent anglement with rotating pa rts. being hit by object s thrown with great force by blades, or by blade contact. P/N 00725739 W ARNING! Do not operate with Belt S[...]

  • Page 42

    SAFETY MAVERICK 3/09 Sa fety Section 1-36 © 2009 Alamo Group In c. SAFETY W ARNIN G! Never use yo ur hand to ch eck for oil leaks. Always use paper or cardb oa rd . P/N 00756059 Operator's Manu al (with repair part s) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORT ANT - Use ALAMO Genuine Flail Parts. [...]

  • Page 43

    SAFETY MAVERICK 3/09 Sa fety Section 1-37 © 2009 Alamo Group In c. SAFETY FML LOGO NA M E. P/N 02967592 100H LOGO NAME. P/N 02967595 NAME DECA L P/N 02970885 NAME DECA L P/N 02970896[...]

  • Page 44

    SAFETY MAVERICK 3/09 Sa fety Section 1-38 © 2009 Alamo Group In c. SAFETY NAME DECA L P/N 02970886 NAME LOGO P/N 02971931 DANGER! KEEP A WA Y! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputa tion of contacted bo dy parts. P/N 02973496 NAME DECA L P/N 02970888[...]

  • Page 45

    SAFETY MAVERICK 3/09 Sa fety Section 1-39 © 2009 Alamo Group In c. SAFETY W ARNING- Debris from rotor can cause prope rty damage and serious injury to byst anders. P/N 999204 W ARNING! Pinch Points P/N 02962764 DANGER! Guard Missing, Do Not Oper ate. If you see this decal, Do No t Operate the mower until the shield has been repl ac e d. P/N 007560[...]

  • Page 46

    SAFETY MAVERICK 3/09 Sa fety Section 1-40 © 2009 Alamo Group In c. SAFETY Blade Rotation Clockwise. P/N D138 W ARNIN G- Hearing Prot ection is require d when working within 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 W ARNING- Disconnect the hydraulic solenoid before pr eforming se rvice work on tractor [...]

  • Page 47

    SAFETY MAVERICK 3/09 Sa fety Section 1-41 © 2009 Alamo Group In c. SAFETY INSTRUCT - Do not locate hitch post in this area P/N 02975516 INSTRUCT - Pitch Adjust P/N 02975514 Red Reflector . Keep reflectors clean and visible. P/N 1458392 Amber Reflector . Keep reflectors clean and visibl e. P/N 1458393[...]

  • Page 48

    SAFETY MAVERICK 3/09 Sa fety Section 1-42 © 2009 Alamo Group In c. SAFETY INSTRUCT - Hydraulic connection P/N 02981987 LOGO NAME MA VERICK P/N 02981815 LOGO NAME MA VERICK ALAMO INDUSTRIAL P/N 02981816 LOGO NAME 24 MA VERICK P/N 02981817[...]

  • Page 49

    SAFETY MAVERICK 3/09 Sa fety Section 1-43 © 2009 Alamo Group In c. SAFETY LOGO NAME 30 MA VERICK P/N 02981818[...]

  • Page 50

    SAFETY MAVERICK 3/09 Sa fety Section 1-44 © 2009 Alamo Group In c. SAFETY Federal Laws and Regulations This section is intend ed to explain in broa d terms the conc ept and effect of federal laws an d regulations concerning emplo yer and employee equipment o perat ors. This section is not intended as a legal interpretation of the law and should no[...]

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  • Page 95

    Introduction Section 2-1 © 2009 Alamo Group Inc. INTRODUCTION SECTION[...]

  • Page 96

    INTRODUCTION MAVERICK 3/09 Introduction Section 2-2 © 2009 Alamo Group Inc. INTRODUCTION This Boom Mower is design ed with care and built with quality material s by skilled workers. Proper assembly , maintenance, and ope rating practices, as described in this manual, will help t he owner/operator get years of satisfactory service from the machine.[...]

  • Page 97

    INTRODUCTION MAVERICK 3/09 Introduction Section 2-3 © 2009 Alamo Group Inc. INTRODUCTION Y our Maverick Boom Mowe r is designed for heavy-duty cutti ng in limited access areas such as highwa y , park, and rural roadsides, overhea d growth, ditch es, levees, and other such gr ass and limb control u ses in gener ally hard-to-reach ar eas. Y our Mach[...]

  • Page 98

    INTRODUCTION MAVERICK 3/09 Introduction Section 2-4 © 2009 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERA TING THIS MACHINE: 1. Carefully read the Operator ’s Ma nual, completely underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card i[...]

  • Page 99

    Operation Section 3-1 © 2009 Alamo Group Inc. OPERA TION SECTION[...]

  • Page 100

    OPERATION MAVERICK 3/09 Operation Section 3-2 © 2009 Alamo Group In c. OPERA TION ALAMO INDUSTRIAL MA VERICK BOOM MOWER OPERA TING INSTRUCTIONS Alamo Industrial MA VERICK Booms ar e manufactured with quality mat erial by skilled workers. The MA VERICK Boom is designed to att ach to a tractor and operate various heads for a wide rang e of vegetativ[...]

  • Page 101

    OPERATION MAVERICK 3/09 Operation Section 3-3 © 2009 Alamo Group Inc. OPERA TION TRACTOR REQUIREMENTS In addition to tractor horsepower an d size required to operate th e boom unit, the tractor must also be prope rly equipped to provide ope rator protection, to alert approac hing vehicle drivers of the tracto r ’s presence, and to ensure tractor[...]

  • Page 102

    OPERATION MAVERICK 3/09 Operation Section 3-4 © 2009 Alamo Group In c. OPERA TION T ractor Requirements and Cap abilities • ASAE approved Roll-Ov er Protective S tructure (ROP S) or ROPS cab and seat belt. • Operator Protection ... ................ ....... T ractor must be equipped wit h protective stru cture such as operator cage or lexan win[...]

  • Page 103

    OPERATION MAVERICK 3/09 Operation Section 3-5 © 2009 Alamo Group Inc. OPERA TION 1.3 T ractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equip ped with proper warning lighting and a Slow Moving V ehicle (SMV) emblem which are clearly visible from the rear of the unit. Most tractor ’s h[...]

  • Page 104

    OPERATION MAVERICK 3/09 Operation Section 3-6 © 2009 Alamo Group In c. OPERA TION 2.GETTING ON AND OFF THE TRACT OR Before getting onto the tractor , the operator must read and completely understand the imp lement and tractor operator manuals. If any p art of either manual is no t com pletely understood, consult an authorized dealer for a complete[...]

  • Page 105

    OPERATION MAVERICK 3/09 Operation Section 3-7 © 2009 Alamo Group Inc. OPERA TION BEFORE leaving the tractor se at, always engage the brake and/or set the tractor transmission in parking gear , disengag e the PTO, stop the engine, remove the key , a nd wait for all movin g parts to stop. Place the tractor shift lever into a low range or parking gea[...]

  • Page 106

    OPERATION MAVERICK 3/09 Operation Section 3-8 © 2009 Alamo Group In c. OPERA TION 4.CONNECTING A TT ACHIN G HEADS TO THE BOOM 1 S tart by using a hoist to lower the bo om(1) down to the Machete head(2). Align the Boom with the Machete Head Hitch Post(3), insert the upper hitch pin(4) through the Dipper end of the boom and the Machete Head Upper Hi[...]

  • Page 107

    OPERATION MAVERICK 3/09 Operation Section 3-9 © 2009 Alamo Group Inc. OPERA TION Do not operate this Equipment with hyd raulic oil or fuel leaking. Oil and fuel are explosive and thei r pr esence could present a ha zard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could pe netrate the skin and cause tis[...]

  • Page 108

    OPERATION MAVERICK 3/09 Oper ation Section 3-10 © 2009 Alamo Group In c. OPERA TION 5.2 Boom Unit Pre-Operati on Inspection and Service Inspect and service the boom arm and head prior to oper ation. Damaged and/or broken p arts should be repaired and/or replaced immediately . T o ensure the unit is ready for operation, conduct the following: OPS-B[...]

  • Page 109

    OPERATION MAVERICK 3/09 Oper ation Section 3-11 © 2009 Alamo Group Inc. OPERA TION The operator ’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important sa fety features on the implement in good condition to ensure the information is available to the opera[...]

  • Page 110

    OPERATION MAVERICK 3/09 Oper ation Section 3-12 © 2009 Alamo Group In c. OPERA TION B OO M ARM A SS EMBL Y • Inspect condition of each arm se ction weldment • Ensure all pins ar e in pla ce . • Ensure all bolt s and screws are properly installed. • Check condition of teflo n bu shings at boom pivot points. • Ensure each hydraulic cylinde[...]

  • Page 111

    OPERATION MAVERICK 3/09 Oper ation Section 3-13 © 2009 Alamo Group Inc. OPERA TION HYDRAULIC PUMP/OIL RESERVOIR • Check oil reservoir level and oil condition. (Add specific type oil if low) • Change hydraulic oil filter and hydrauli c oil according to mainte nance schedule. • Ensure there are no oil leaks a nd fitting are properly connected [...]

  • Page 112

    OPERATION MAVERICK 3/09 Oper ation Section 3-14 © 2009 Alamo Group In c. OPERA TION ROT ARY HEAD INSPECTION • Inspect blades and bl ade bo lts for looseness and excessive wear . R otate to 90° to make for checking easier . Re place damaged, worn, and missing blades as complete set s to maintain rot ary balanc e. • Ensure carr ier hub nuts are[...]

  • Page 113

    OPERATION MAVERICK 3/09 Oper ation Section 3-15 © 2009 Alamo Group Inc. OPERA TION FLAIL HEAD INSPECTION • Inspect blades and bl ade bo lts for looseness and excessive wear . Rotate to 90° to make for checking easier . Replace damaged, worn, and missing blades as complete sets to maint ain cuttershaft balance . • Ensure rubber deflectors are [...]

  • Page 114

    OPERATION MAVERICK 3/09 Oper ation Section 3-16 © 2009 Alamo Group In c. OPERA TION TIMBER CA T HEAD INSPECTION • Inspect blade and bolt s for looseness and excessive wear . Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintena nce. Replace damaged and worn blade to keep unit operating properly[...]

  • Page 115

    OPERATION MAVERICK 3/09 Oper ation Section 3-17 © 2009 Alamo Group Inc. OPERA TION DITCHER HEAD INSPECTION • Inspect blades and bolt s on ditcher head assembly for loos en e ss and ex cessive wear . Make sure the u nit is securely blocked up before doing main tenan ce . Re place damage d and worn blades as complete set s to maintain unit balance[...]

  • Page 116

    OPERATION MAVERICK 3/09 Oper ation Section 3-18 © 2009 Alamo Group In c. OPERA TION 5.3 C utting C omponent Inspection Inspect blade p an and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal w ear . REPLACE BOTH BLADES on that carrier IMMEDIA TEL Y if either blade has: •Become bent or deformed fr om it’s origi[...]

  • Page 117

    OPERATION MAVERICK 3/09 Oper ation Section 3-19 © 2009 Alamo Group Inc. OPERA TION 5.4 Blade Bolt Inspection Inspect Blade Bolt Head da ily for wear as followed: Inspect the Blade Bolt Heads d aily for abn ormal wear . REPLACE BOTH BLADE BOL TS on the Blades IMMEDIA TEL Y if either blade bolts has: • Visible cracks or • If the reces sed area o[...]

  • Page 118

    OPERATION MAVERICK 3/09 Oper ation Section 3-20 © 2009 Alamo Group In c. OPERA TION Boom Mower PRE-OP ERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in park w[...]

  • Page 119

    OPERATION MAVERICK 3/09 Oper ation Section 3-21 © 2009 Alamo Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection Mower ID# ________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in park with[...]

  • Page 120

    OPERATION MAVERICK 3/09 Oper ation Section 3-22 © 2009 Alamo Group In c. OPERA TION In the event that electrical power fails and the “Joystick” will not repo sition the boom or cutting head, an emergency control has be en p rovided. There are gold covere d buttons (two on each valve section ) located on each valve unde r the pump cover on the [...]

  • Page 121

    OPERATION MAVERICK 3/09 Oper ation Section 3-23 © 2009 Alamo Group Inc. OPERA TION The electric al power can be “ ON” or “O FF” for th e emerge ncy contr ols to wor k. Using a punch or nail press the gold button to get the movement desired. The electric al wires may be left connected or may b e disconnected; the button will operate the fun[...]

  • Page 122

    OPERATION MAVERICK 3/09 Oper ation Section 3-24 © 2009 Alamo Group In c. OPERA TION 6.2 The Mower Head Circuit The Motor circuit used for the cutting operati on is operated through the Oper ator display ( fig 1 ). By selecting the activation parameter the co il will shift the servo-pist on at the hydrostatic pump ( fig 2 ), stroking the pump into [...]

  • Page 123

    OPERATION MAVERICK 3/09 Oper ation Section 3-25 © 2009 Alamo Group Inc. OPERA TION The XP2 , is a controller module that is mounted at the front of the tractor next to the Maverick control valve. The function of this component is to provide a gateway for incomin g and outgoing information. Information is sent via the network to this module in orde[...]

  • Page 124

    OPERATION MAVERICK 3/09 Oper ation Section 3-26 © 2009 Alamo Group In c. OPERA TION 6.4 The Instrument ation Y our Maverick Boom utilizes instrume ntation for certain decision-making activities. Listed below a re the sensors included on this unit • T ank T emperature sensor • Charge pressu re filter switch • V alve pressure filter switch •[...]

  • Page 125

    OPERATION MAVERICK 3/09 Oper ation Section 3-27 © 2009 Alamo Group Inc. OPERA TION The valve pressure filter switch is located at the pressure filter in the valve pr essure circuit, between the closed center load sense pump and the control valve. The sensor monitors the b ack-pressure created by the filter elem ent when in use. When the back-press[...]

  • Page 126

    OPERATION MAVERICK 3/09 Oper ation Section 3-28 © 2009 Alamo Group In c. OPERA TION • Key Escape or Back at any time to rev ert to the pr evious screen or rest art the Set-up menu at any time • Key F-1 to access th e Set-u p Menu • Key the corresponding F-key to esta blish the de sired boom speed. This parame ter is provided for customizing [...]

  • Page 127

    OPERATION MAVERICK 3/09 Oper ation Section 3-29 © 2009 Alamo Group Inc. OPERA TION • Select F-1 to power the motor . This is best done when the en gine RPM is at idle. Do ing this at a high RPM will cause the system pressure to surge sending fluid over relief and caus ing excess heat to be introduced into the system. • At any time the cutter-h[...]

  • Page 128

    OPERATION MAVERICK 3/09 Oper ation Section 3-30 © 2009 Alamo Group In c. OPERA TION 6.6 Swing The twisting motion of the Joysti ck, actuates the SWING cylinder . T wisting the Joystick Counterclockwis e admit s hydraulic fluid to the Butt End of the SWING cylinder , causing the boom to swing out to the right side of the tractor . (See Diagrams abo[...]

  • Page 129

    OPERATION MAVERICK 3/09 Oper ation Section 3-31 © 2009 Alamo Group Inc. OPERA TION 6.7 Lif t The forward and back movement of the Joystick actuates the LIFT cylinder . Pulling the Joystick back, toward t he operator , causes the boom LIFT cylinder to lift the boom arm up. Pushing the Joystick forward, causes th e LIFT Cylinder to lower the Boom. I[...]

  • Page 130

    OPERATION MAVERICK 3/09 Oper ation Section 3-32 © 2009 Alamo Group In c. OPERA TION 6.8 Dipper The Left and Right movement of the Joystick actuates the DIPPER cylinder . Pushing the Joystick lever to the RIGH T causes the boom DIPPER cylinder to LIFT the small boom UP . If the Joystick is released, the valve will automa tically return to center , [...]

  • Page 131

    OPERATION MAVERICK 3/09 Oper ation Section 3-33 © 2009 Alamo Group Inc. OPERA TION 6.9 T elescoping Boom Using the trigger button in con j uction with the left an d right dipper mov ement ac tuates the T elescop ing Boom. Pressing the trigger button and pushing the Joystick le ver to the right causes the boom to telescope out. Pressing the trigger[...]

  • Page 132

    OPERATION MAVERICK 3/09 Oper ation Section 3-34 © 2009 Alamo Group In c. OPERA TION 6.10 Tilt The two lower th umb bu ttons (Red Bu ttons) on the pa nel at the top of the joystick ac tivates the TIL T cylinder . Pressing the left button will cause the outer rim (farthest from the tractor) to move UP . Pressing the right button will lower the Outer[...]

  • Page 133

    OPERATION MAVERICK 3/09 Oper ation Section 3-35 © 2009 Alamo Group Inc. OPERA TION 6.1 1 Head Swivel The two upper buttons (Red Buttons) on the panel at the top of the jo ystick act uates the head swivel on the atta ched head. Pressing the left button swivels the head to the left. Pressing the right butto n swivels th e head to the right. OPS-B- 0[...]

  • Page 134

    OPERATION MAVERICK 3/09 Oper ation Section 3-36 © 2009 Alamo Group In c. OPERA TION 6.12 Door Using the trigger button in co njuction with the swivel buttons(Red Butt ons)on the joystick ac tuates the Aux iliary Cylinder on the attache d hea d.. Pressing the trigger button and pushing the left swivel button opens the door . Pressing the trigger bu[...]

  • Page 135

    OPERATION MAVERICK 3/09 Oper ation Section 3-37 © 2009 Alamo Group Inc. OPERA TION 7 . DRIVING THE TRACT OR AND IMPLEMENT Safe tractor transport requires the operator to po ssess a thorough kn owledge of the model being operated and precautions to take while driving with an att ac hed implement. Ensure the tractor has the capacity to handle the we[...]

  • Page 136

    OPERATION MAVERICK 3/09 Oper ation Section 3-38 © 2009 Alamo Group In c. OPERA TION T ransport only at sp eeds where yo u can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understan d the T ractor and Implement and how it handles before transporting on str eet s and high [...]

  • Page 137

    OPERATION MAVERICK 3/09 Oper ation Section 3-39 © 2009 Alamo Group Inc. OPERA TION 7.2 Brake and Differential Lock Setting Make sure th e tractor br akes are in goo d operating condition. T ractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous r ear wheel braking. FOR[...]

  • Page 138

    OPERATION MAVERICK 3/09 Oper ation Section 3-40 © 2009 Alamo Group In c. OPERA TION 7.3 Driving the T ractor and Boom S tart off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor . Never operate the tractor at speeds that cann ot be safely handled or which will prevent the operator from sto[...]

  • Page 139

    OPERATION MAVERICK 3/09 Oper ation Section 3-41 © 2009 Alamo Group Inc. OPERA TION 8.OPERA TING THE BOOM UNIT AND A TT ACHED HEAD THE OPERA TOR MUST COMPLETEL Y UNDERS T AND HOW TO OPERA TE THE TRACT OR AND MOWER AND ALL CONTROLS BEFORE A TTEMPTING TO MOW . The operator must read and underst and the Safety and Operation Sections of this manual and[...]

  • Page 140

    OPERATION MAVERICK 3/09 Oper ation Section 3-42 © 2009 Alamo Group In c. OPERA TION 8.1 Foreign Debris Hazards/Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine. W a lk through the area looking for fence s, boulder , rocks, c ul ve rts , st um ps or me ta l o b jects. [...]

  • Page 141

    OPERATION MAVERICK 3/09 Oper ation Section 3-43 © 2009 Alamo Group Inc. OPERA TION With engine at idle, engage cu tting head then slowly increase engine speed to operating (540 PTO) RPM. Approach veget ation at desired speed to cut material. When finished, slowly decrease engine speed to idle and shut down cutt ing head. Be sure to shut down cutti[...]

  • Page 142

    OPERATION MAVERICK 3/09 Oper ation Section 3-44 © 2009 Alamo Group In c. OPERA TION Rot ary Cutter • The Rotary Cutting He ad is rated to cut vegetatio n up to 5” in diameter . • Objects te nd to be thrown out from under the head in the direction of blad e rotation and toward the raised edge of the shroud. Avoid cutting with the head tilted [...]

  • Page 143

    OPERATION MAVERICK 3/09 Oper ation Section 3-45 © 2009 Alamo Group Inc. OPERA TION Flail • The Flail Brush Cutter is rated to cut material up to 4” in diameter . • Setting cuttin g he igh t ra ng e s from 3/ 4” to 6”. Cutting height is set by adjusting the height of the roller assembly . • Remove roller assembly when cutting limbs and [...]

  • Page 144

    OPERATION MAVERICK 3/09 Oper ation Section 3-46 © 2009 Alamo Group In c. OPERA TION Ti m b er C a t • The T imber Cat Sickle Bar Limb Cutter is ra ted for material up to 4” in diameter . • The Timber Cat is operat ed attached t o the boom arm and is ideal for trimming popula ted areas where a sm oo th cut is req uir e d. • When operating t[...]

  • Page 145

    OPERATION MAVERICK 3/09 Oper ation Section 3-47 © 2009 Alamo Group Inc. OPERA TION M any var i e d o bj ec t s, suc h as w i re, ca bl e, rope, or c h a i ns, can b ecome en t ang l e d i n th e operating par ts of the mower head. These it ems could then swing outside the housing at greater velocities than the blades. Such a situation is extremely[...]

  • Page 146

    OPERATION MAVERICK 3/09 Oper ation Section 3-48 © 2009 Alamo Group In c. OPERA TION 9. TRACTOR, BOOM, AND A TT ACHED HEAD STORAGE Properly preparing and storing the unit at the end of the se ason is critical to maintiang its appearance and to help ensure years of dep endable service. The following are suggested storage pr ocedures: • Thoroughly [...]

  • Page 147

    OPERATION MAVERICK 3/09 Oper ation Section 3-49 © 2009 Alamo Group Inc. OPERA TION Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Before transporting tractor between locations, idle the tractor engine , disengage the atta ched head, and wait for all head motio[...]

  • Page 148

    OPERATION MAVERICK 3/09 Oper ation Section 3-50 © 2009 Alamo Group In c. OPERA TION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together . Locking the pedals ensure s that both whe els brake simultaneously while stopping, especially when making an emergency stop[...]

  • Page 149

    OPERATION MAVERICK 3/09 Oper ation Section 3-51 © 2009 Alamo Group Inc. OPERA TION Make sure that all tractor flashing warning lights, headlights, and brake/ta illight s are functioni ng properly before proceed ing onto public roads. While newer mo del tractors have plenty of lightin g to provide warning sign als and operating lighting, most older[...]

  • Page 150

    OPERATION MAVERICK 3/09 Oper ation Section 3-52 © 2009 Alamo Group In c. OPERA TION Reduce speed before tur ning or ap plying th e brake s. Ensure that both brake p edals are locked together when operating on public roads. O PS-U- 0023 10.2 Hauling the T ractor and Implement Before transporting a loaded tractor and implement, measure the height an[...]

  • Page 151

    OPERATION MAVERICK 3/09 Oper ation Section 3-53 © 2009 Alamo Group Inc. OPERA TION Arrange the chains so that when tightened, the chains are pulling do wnward and ag ainst themselves. Ca refully tighten the securing chains or other fasteners using boom ers or binders to apply maximum tension. Use extreme care when attaching and removing the securi[...]

  • Page 152

    [...]

  • Page 153

    Maintenanc e Sec tio n 4- 1 © 2009 Alamo Group Inc. MAINTENANCE SECTION[...]

  • Page 154

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-2 © 2009 Alamo Group Inc. MAINTENANCE Lubrication Information Before operating your Maverick, take the time to inspe ct and repair any damage to th e machine or tractor . Only a minimum of time and ef fort is required to regularl y maint ain this machine to provide long life and trouble free operat[...]

  • Page 155

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-3 © 2009 Alamo Group Inc. MAINTENANCE MOWER HEAD: The S pindle Housing on the Maverick Mowe r head should be serviced daily (e very eight hours of opera tion) to achieve the best operati on and the longest life. Fill with NLGI EP#2 Grease. If possible, it is best to check the spindle oil level afte[...]

  • Page 156

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-4 © 2009 Alamo Group Inc. MAINTENANCE ROT ARY HEAD: Position the head horizon tal and lower to the g round. Locate the g rease relief plug at the top of the spindle housing. Lube we ekly . Hydraulic Oil, Filters, and Component s Filters and Oil - Change th e Hydrostat Pressure Filter af ter the fir[...]

  • Page 157

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-5 © 2009 Alamo Group Inc. MAINTENANCE T ANK FILL Check the sight gauge and add more hydraulic fluid (Mobil DTE 16M or an ISO A W 68 equivalent) to bring the level up between 1/2 to 3/4 on the gauge. See Figure MntP-B -0004 . Refill with the hydraulic fluid that has proper viscosity for your operati[...]

  • Page 158

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-6 © 2009 Alamo Group Inc. MAINTENANCE Hardware Most nuts and bolt s will stay tight an d therefore need on ly periodic checking. However , the following nuts and bolts are extrem ely important and s hould receive special atten tion: S pindle Housing Bolts: T ighten to 400 Ft./Lbs. T orque Blade Bol[...]

  • Page 159

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-7 © 2009 Alamo Group Inc. MAINTENANCE Proper T orque for Fasteners The chart lists the correct tightening torque for fasten er s. When bolts ar e to be tightened or replaced, refer to this chart to determine the grade o f bolts and the prop er torque except when specific tor que values are assigned[...]

  • Page 160

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-8 © 2009 Alamo Group Inc. MAINTENANCE Service of Spindle Ho using (FIGURE Mnt-0006) Remove blade bar or p an. Remove hydraulic motor . Remove spindle housing from unit. Drain remaining oil from housing. Using a chisel, bend the tang on the lockwasher (6) until it is free from the slot in the nut (5[...]

  • Page 161

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-9 © 2009 Alamo Group Inc. MAINTENANCE ASSEMBL Y Make sure all p arts are cle an and free of any cont amination Install Bearing Cu ps (3 & 4) into S pindle Housing (2) using a suit able bearing driver to seat the cup s. Caution must be taken not to damage the cup or spindle housing, cu ps must b[...]

  • Page 162

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-10 © 2009 Alamo Group Inc. MAINTENANCE T urn the S pindle Housing Up side Down and insert the spi ndle (with the bear ing pressed onto it) into the sp indle housing until the bearing cone cont acts the cup in the Hous ing. During this step t ake care not to damage the seal. While supporting the S p[...]

  • Page 163

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-11 © 2009 Alamo Group Inc. MAINTENANCE S ta rt up Pr ocedure 1. Read all safety instructions. Deca ls on the Machete Boom warn you of pa rticular and mult iple hazards. Many decals are attache d close to part of the Machete Boom wh ere there is a possible hazard. Rea d and make sure you u nd erst a[...]

  • Page 164

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-12 © 2009 Alamo Group Inc. MAINTENANCE T imber Cat Head Lubrication/Daily Checks (Figure Mnt-0 007) Lubricate the grease fittings on top of the blade ba r every 4 ho urs. See Fi gure Mnt-0007 . Every 8 hours, lubricate the cylinder grease fittin g through the top slot in the cover . See Figure Mnt-[...]

  • Page 165

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-13 © 2009 Alamo Group Inc. MAINTENANCE Buzzbar Head BLADES For best performance, have b lade s set and shar pe ned wh en the y begin to dull. Blades can be touched up with a grinder or file between sharpe nings. T o extend the life of the blade, remo ve resin accumulations. When the re sin builds u[...]

  • Page 166

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-14 © 2009 Alamo Group Inc. MAINTENANCE Belt T ension Adjustment (Fig ure Mnt-B-0010) Loosen nut s on the 4 studs and the jam nut. Use a hand wrench or socket to tension the belt s. Never use power or air e quipment to tighten belt! This could cause damage to belt, sheave, shaft and bearings Once th[...]

  • Page 167

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-15 © 2009 Alamo Group Inc. MAINTENANCE Lubrication: Grease each spindle with one pump of high quality lithium grease weekly . More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief. Grease fittings are on front of machine, just ab ove the blades. Belt s:[...]

  • Page 168

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-16 © 2009 Alamo Group Inc. MAINTENANCE Grass Flail Head T ensioning Drive Belt s The rotor shaf t is driven from the gear motor via “V” b e lts which are adjust able for tension. After stopping the tractor eng ine, remove the drive gua rds to tigh ten the belts. Check the tension by applying a [...]

  • Page 169

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-17 © 2009 Alamo Group Inc. MAINTENANCE MOTOR & COUPLING INST ALLA TION Bolt motor to mount plate. Fully tighten bolt s . (Item 1) Install flex coupler to the quick disconnect pulley hub using the cou ntersunk socket head bolts (Item 2). Apply thre ad locking compound to the bolt s. T ighten bol[...]

  • Page 170

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-18 © 2009 Alamo Group Inc. MAINTENANCE T APER BUSHING & SHEA VE INST ALLA TION Do not use lubricant s during installation as this may cause shea ve breakage. Make sure the bushing and bore of th e sheave are free of dirt, paint, met al chips, etc. Insert cap screws and lockwashers engaging only[...]

  • Page 171

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-19 © 2009 Alamo Group Inc. MAINTENANCE General Information on Flail Mower V ibration FLAIL MOWERS INFORMA TION BULLETIN NO. 5 EXCESSIVE VIBRA TION Vibration is a MONSTER and if allowed to continu e unchecked, ca n cause the complete break-u p of a machine in a very short time. A properly operate d [...]

  • Page 172

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-20 © 2009 Alamo Group Inc. MAINTENANCE The cutter shaf t will run out of balance if: 1. Wire, rope, string, ra gs, etc., arou nd the cutter shaft, are holding th e knives in a folded back position. Remove such foreign object s and be sure all kniv es are free to swing to the extended position. 2. K[...]

  • Page 173

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-21 © 2009 Alamo Group Inc. MAINTENANCE S pindle Service Procedur e 02960553B and 02960553C 1. Remove bla d e ba r or pan. 2. Remove hy dr au lic mo to r . 3. Remove spindle assembly from mower deck. 4. Drain re maining lubr icant from h ousing. 5. Using a 3/16" cape chise l, bend ou t the st a[...]

  • Page 174

    MAINTENANCE MAVERICK 03/09 Maint enance Section 4-22 © 2009 Alamo Group Inc. MAINTENANCE Cleaning 1. Clean housin g and all related part s thoroughly and dry . 2. Protect parts from contamina tion. Inspection Bearings and cup s : Inspect rollers, races, and cages for nicks , pitting, discoloration, and signs of excessive or unusual wear . Replace [...]

  • Page 175

    1 1. Remove the cloth, being careful not to allow any cont amination into the spindle. T ighten the nut until a rolling torque of 16-21 inch-pounds is reached. (If the seal was no t lubricated, add 10 inch-pounds). 12. S take the nut with a blunt, round nosed punch. Do not tear the nut. 13. Install the grease fitting into the hole in the center of [...]

  • Page 176

    ALAMO-INDUSTRIAL LIMITED W ARRANTY 1. LIMITED W ARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase dat e to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Pu rchas er any p[...]

  • Page 177

    T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these dire ction s and the Safety Messages in this Ma nual. The T able of Cont ents clear ly identifies each section where you can easily find the information you need. The OCCUP A TIONAL SAFETY AND HEAL TH ACT (1928.51 Subp art C) makes these minimum s[...]

  • Page 178

    MA VERICK - SOM 3/09 Printed in USA P/N 02981992C[...]