Woods Equipment DS96 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Woods Equipment DS96. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Woods Equipment DS96 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Woods Equipment DS96 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Woods Equipment DS96, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Woods Equipment DS96 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Woods Equipment DS96
- nombre de fabricante y año de fabricación del dispositivo Woods Equipment DS96
- condiciones de uso, configuración y mantenimiento del dispositivo Woods Equipment DS96
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Woods Equipment DS96 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Woods Equipment DS96 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Woods Equipment en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Woods Equipment DS96, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Woods Equipment DS96, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Woods Equipment DS96. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    OP E R A TO R ' S M A NU A L R OTAR Y CUTTER MAN0390 (Rev . 5/5 /20 1 1) DS96 DS120[...]

  • Página 2

    2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Página 3

    Introduction 3 MAN039 0 (Rev . 6/30/2006) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 4

    4 Introduction MAN0390 (Rev . 6/30/20 06) SPECIFICATIONS DS96 DS120 Cutting Height (var ies with tire se lecti on) 2" - 15" 2" - 15" Cutting Width 96" 120" Over all W idt h 103" 127" T ractor HP 40 - 120 40 - 120 T ractor PTO rpm 540 540 Blade S p indle 2 2 Blade O verlap 4" 4" Number of Blade s 4 4[...]

  • Página 5

    Safe ty 5 Safety V ideo Order Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

  • Página 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

  • Página 7

    Safety 7 DS96-DS120 Sa fety Rules (R ev . 5/1 1/2007) TRAINING  Safety inst ructions are important! Read all att ac hment and power unit manuals; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer . T o locate your nearest dealer , check the Dealer Locator at www [...]

  • Página 8

    8 Safety DS96-DS1 20 Safety Ru les (Rev . 5/1 1/2007) (Safety R ules conti nued from previous page)  Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  Make sure shields and guards a[...]

  • Página 9

    Safety 9 DS96-DS120 Sa fety Rules (R ev . 5/1 1/2007) imu m tran spor t spe ed. Doi ng so could resu lt in: • Loss of contr ol of the implement and tractor • Reduced or no ability to stop during br aking • Implement tire failure • Damage to the implement or it s component s.  Use additional caution and reduce speed when under adverse sur[...]

  • Página 10

    10 Safety DS96-DS1 20 Safety Ru les (Rev . 5/1 1/2007) STORAG E  Keep children and bysta nders away from stor- age area .  Follow manual instructions for storage. On mounted and semi-mounte d cutters:  Disconne ct cutte r drives haft and secure u p off ground. Raise cutt er with 3-point hit ch. Place blocks under cutter side skids. Lowe r [...]

  • Página 11

    Safety 11 MAN0390 (Rev . 6/30/20 06) 1 - SERIAL NU MBER PLATE 2 - PN 5669 3 - PN 12777 4 - PN 1003751 CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate tractor controls from [...]

  • Página 12

    12 Safety MAN0390 (Rev . 6/30/2 006) 9 - PN 1 5503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before[...]

  • Página 13

    Safety 13 MAN0390 (Rev . 6/30/20 06) SAFETY & INSTRUCTIONAL DECALS A TTENTION ! BECOME ALERT! YOUR SAF ETY IS INVOL VED! Replace Immedia tely If Damaged! Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool. Consult physician i mmediately if skin penetration occurs. W A[...]

  • Página 14

    14 Operation MAN0390 (Rev . 6/30/20 06) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safe ty rul es and safety decal s on page 7 to page 13. [...]

  • Página 15

    Operation 15 MAN039 0 (Rev . 6/30/2006) 7. Connect cu tter drivel ine to tract or PTO sha ft, making sur e the spri ng-acti vated loc k pin slides freely and is s eated i n tractor PTO spli ned gr oove. 8. Remove parkin g jack from the to ngue an d attach i t to the stor age pos t on the front of the cutter . 9. Adjust H- frame be aring height so t[...]

  • Página 16

    16 Operation MAN0390 (Rev . 6/30/20 06) DS120 Ca tegory 2 Qui ck Hitc h 1. Positio n the hi tch pins as show n in Fig ure 4. 2. Attach tractor with quick hitch to cutter and s ecure accord ing to quick hitch m anufac turer ’s instruc tions . Figure 4 . DS120 Category 2 Quick Hitc h Connecti on DS120 Ca tegory 3 Standard Hi tch 1. Positio n the t [...]

  • Página 17

    Operation 17 MAN039 0 (Rev . 6/30/2006) Figure 7 . Drive Ha lves Pl aced Pa rall el 4. Measure from en d of th e upper s hield t o the b ase of the bell on the lower shiel d (A). A dd 1-9/16" to dimensi on (A). Se e Figur e 8. Figure 8 . Determin e Shie ld Len gth 5. Cut the shi eld to the overal l dime nsion. Figure 9 . Cut Shield 6. Place th[...]

  • Página 18

    18 Operation MAN0390 (Rev . 6/30/20 06) ment on p ull-typ e units and DS120 mo unted un its. DS96 requi res manu al adjustm ent usi ng holes in th e ta ilwhee l arms. When sele cting a cutt ing heig ht, you shou ld cons ider the area of o peration . I f the ground is rol ling an d has mounds t he bla des cou ld co ntact, se t the cutti ng he ight a[...]

  • Página 19

    Operation 19 MAN039 0 (Rev . 6/30/2006) Blades m ust be m oved in pairs . Never us e one ne w blade and one us ed bla de on a crossbar . TRACTOR OPERA TION Use care when op erating around tr ee l imbs and other low objec ts. Use care and reduc e groun d speed o n rough ter rain. Always watch for hidden ha zard s. Bein g knocke d of f or fall ing of[...]

  • Página 20

    20 Operation MAN0390 (Rev . 6/30/20 06)  Use additional caution and reduce speed when under adverse surfac e conditions, turning, or on inclines.  Never tow this i mplement with a motor vehicl e. 1. Always tra nsport wit h cutter in raised, l ocked position . 2. Raise cu tter with hydraul ic cyl inder . 3. Rotate transp ort loc k over cylinde[...]

  • Página 21

    Owner Service 21 MAN039 0 (Rev . 4/6/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away[...]

  • Página 22

    22 Owner Service MAN03 90 (Rev . 4/6/2007) Figure 12 . Jackstand P lacemen t and Lu bricati on Po ints SER VICING BLADES Removing Blades ( Fi gur e 1 3 ) NOTICE ■ If blade pin (1 2) is seized in cro ssbar and extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage. Figure 13 . Blade Asse mbly 1. Disconn [...]

  • Página 23

    Owner Service 23 MAN039 0 (Rev . 4/6/2007) NOTE: Alway s replace or sharpen bo th blade s at the same tim e. 1. Inspect b lade pin ( 12) for nic ks or gouge s, and i f you find any , replac e the b lade pin. 2. Insert blade pin thr ough the blade (9) . Blade should swi vel on blade pi n; if it doesn’t, dete rmine the ca use and c orrec t. 3. Alig[...]

  • Página 24

    24 Owner Service MAN03 90 (Rev . 4/6/2007) ADJUSTING SLIP CLUTCH The sl ip cl utch is desi gned t o slip s o that the ge arbox and driv eline ar e prote cted i f the cutter strikes an obstructi on. A new s lip clutc h or one that ha s been i n storage over the winter m ay se ize. Befo re ope rating the cutter , make sur e it will slip by pe rformin[...]

  • Página 25

    Owner Service 25 MAN039 0 (Rev . 4/6/2007) SHIELDING REP AIR  Full chain or rubber shie lding is required for all non-agricultural mowing. Full shielding is also rec- ommended for all agricultur al use to further reduce the risk of thrown object s. Rep airing Rubber Shielding Inspect belting an d rea r bands each d ay of ope ratio n and repl ace[...]

  • Página 26

    26 T roubleshooting MAN03 90 (Rev . 4/6/2007) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not c ut Dull bla des Sharpen blade s. Worn or brok en bla des Replace blades. (Repla ce in pairs only . ) Incorrec t PT O spe ed Set at ra ted PTO speed. Ground speed too fast Reduce gr ound spe ed. Drive n ot functio ning ( blade s do not turn w h[...]

  • Página 27

    Dealer Service 27 MAN039 0 (Rev . 4/6/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey [...]

  • Página 28

    28 Dealer Service MAN039 0 (Rev . 4/6/2007) V E RTICAL SHAFT SEAL REP AIR (S PINDLE BOX) Refe r to Figure 19. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove v ent plu g (3) an d siphon gear lub e from housing throug h this op ening. 3. Remove cr ossbar (s ee Cross bar rem oval on page 33). 4. Remove v ertical s haft seal (1[...]

  • Página 29

    Dealer Service 29 MAN039 0 (Rev . 4/6/2007) ASSEMBLE GEARBOX Refer to Figure 19. 1. Clean hou sing, paying spec ific at tention to ar eas where gas kets will be i nstalled. 2. W ash housing and al l comp onents thoro ughly . Select a c lean area for gearbox assembl y . Replace all sea ls, bear ings, a nd gas kets. All parts m ust be clean an d ligh[...]

  • Página 30

    30 Dealer Service MAN039 0 (Rev . 4/6/2007) Figure 19 . S pi ndle Ge arbox A ssem bly 16. Seal 50 x 90 x 10 17. Protective sc reen 18. Cotter pin 19. Output shaft 20. Flat washer 21. Castle nut, metric M 3 x 2.0 22. Plug, 3/8 NPT 23. Ball bearin g 24. Oil cap 25. Shim, 44 x 30. 3 x 1 1. Gearbox hou sing 2. Cap screw 8 mm x 14 (8.8) 3. V en t plug 4[...]

  • Página 31

    Dealer Service 31 MAN039 0 (Rev . 4/6/2007) SP LITTER GEARBOX REP AIR NOTE: Replacin g gears, s hafts, bearin gs, and sea ls may not be co st effecti ve. P urchasin g a c omple te gear - box may be more e conom ical. REMOVE GEARBOX FROM CUTTER 1. Disconn ect drive line fr om the t ractor PTO and remove it from center gearbox . 2. Remove v ent plu g[...]

  • Página 32

    32 Dealer Service MAN039 0 (Rev . 4/6/2007) ASSEMBLE GEARBOX Refe r to Figure 20. 1. Clean hou sing, paying spec ific at tention to ar eas wher e gaske ts wi ll be in stall ed. 2. W ash housing a nd all comp onents thoro ughly . Select a c lean area for gearbox assembl y . Replace all sea ls, bear ings, a nd gas kets. All parts m ust be clean an d [...]

  • Página 33

    Dealer Service 33 MAN039 0 (Rev . 4/6/2007) CROSSBAR REMOVAL 1. It is neces sary to gain ac cess to bottom side of cutter for cros sbar remo val. See B LOCK ING METH OD, p age 21. NOTE: Y ou will need to use e ither the puller s crew (Ite m 6, Fig ure 23) or a sm all hydr aulic jack to remove the cr ossbar . 2. T o ma ke c rossbar r emoval easi er [...]

  • Página 34

    34 Dealer Service MAN039 0 (Rev . 4/6/2007) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, and foreig n material from hub, s pline d gearbox vert ical sh aft, and cros sbar . See Figur e 24. Figure 24 . Exam ple of Cro ssbar and Gearbox Shaft 2. Install cr ossbar ( 8), F igure 22 , on s plined s haft. Insta[...]

  • Página 35

    Dealer Service 35 MAN039 0 (Rev . 4/6/2007) UNIVERSAL JOINT REP AIR Figure 26 . Univ ersal J oint P arts Brea kdown U-JOIN T DISASSEMBLY 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 27. Figu re 27 . Remove S nap Ring 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke t[...]

  • Página 36

    36 Dealer Service MAN039 0 (Rev . 4/6/2007) 3. Seat cu ps by placing a drift or sock et (sligh tly smaller than th e cup) on cup an d rap with a hammer . See Figur e 31. Ins tall snap ring an d repeat on oppos ite cu p 4. Repeat S te p 1 and S tep 2 to i nstall rem aining cups in rem aining yo ke. 5. Move both yo kes in al l dire ctions t o check f[...]

  • Página 37

    Assembly 37 MAN0390 (Rev . 4/6/200 7) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped wit h full chain or rubber shi elding , operation must [...]

  • Página 38

    38 Assembly MAN03 90 (Rev . 4/6/2007) Inst all Hydrauli c Hose  On pull-type unit s with optional hydraulic cut- ting height adjustment, use a single-act ing cylinder with a maximum exte nded length of 28-1/4" ( 718 mm) from att a ching point center to center . NOTICE ■ If using a c ylinder other than the on e supplied by Woods , make sur[...]

  • Página 39

    Assembly 39 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS120 PULL-TYPE CUTTER REAR HALF Refer to Figure 35. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all Rear T ailwheel 1. Attach tailwheel arms (1) to the tailwhe[...]

  • Página 40

    40 Assembly MAN03 90 (Rev . 4/6/2007) DS120 Pull-T ype - Rear Half Figure 35 . DS1 20 Pul l-T y pe Rear Half Ins tallation 1. T ailwheel arm 2. W heel h ub 3. 15" S teel rim 4. 21" Soli d ti re -or - 4. 2 2" Airc raft tire -or- 4. 2 9" Airc raft tire 5. A ttitude rod 6. S pacer 7. Transport lock-up 8. Hy drau lic cy linder 9. Re[...]

  • Página 41

    Assembly 41 MAN0390 (Rev . 4/6/200 7) INST ALL T ONGUE DS96 & DS120 CUTTERS Refer to Figure 36. 1. Place to ngue (1) between i nner m ast plate s. NOTE: DS9 6 only h as one s et of mast plates . Fig- ure 36 shows the DS 120 cutte r frame. 2. Place was her (46) an d sleeve ( 16) on cap screw (44). 3. Place washer (47) betwe en mast plate s and t[...]

  • Página 42

    42 Assembly MAN03 90 (Rev . 4/6/2007) T o ngue and Driveline In st allation Figure 36 . DS96 a nd DS12 0 T ong ue and Driveline Installat ion 1. T ong ue 2. H-Frame 3. S leeve, 5/ 8 x 1 x 9/ 16 4. Cu p wash er 5. S afety cha in 6. P arki ng ja ck 7. Cl evis pi n, 1/2 x 5 -3/4 8. Driv eline , fron t 2/3 9. Dr iveline, rea r 1/3 13. Shi eld 14. S lee[...]

  • Página 43

    Assembly 43 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS 96 MOUNTED CUTTER Refer to Figure 39. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all A-Frame 1. Attach front A -frame b ars (3) to th e top of the cutter ma[...]

  • Página 44

    44 Assembly MAN03 90 (Rev . 4/6/2007) DS96 Mounted Assembly Figure 39 . DS96 M ounted Assembl y 1. T ailwheel arm 2. Re ar A-fram e bar 3. F ront A- frame b ar 4. Hi tch pin 5. Driv eline 6. S leeve, 3 /4 x 1-1/4 x 3 7. B reak l ink 8. S leeve, 3 /4 x 1 x 3 9. Sleeve , 5/8 x 1 x 1-1/4 10. He adles s pin , 3/4 x 5 1 1. Sle eve, 1-1 /8 x 1-7/ 16 x 1 [...]

  • Página 45

    Assembly 45 MAN0390 (Rev . 4/6/200 7) ASSEMBLE - DS 120 MOUN TED CUTTER Refer to Figure 42. Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all A-Frame 1. Attach fron t A-fra me bars (3) t o the lowe r (squ are) h[...]

  • Página 46

    46 Assembly MAN03 90 (Rev . 4/6/2007) 1. Install a r educe r bush ing ( 15) and a r estric ter swivel e lbow (1 6) in port at bas e end and r od end of cylinder (14). Posi tion elbows to point towa rd front of cutter . NOTE: Moun ted units m ust u se a double actin g cylind er to prevent d amage to tailw heels du ring transport. 2. Connect ho ses ([...]

  • Página 47

    Assembly 47 MAN0390 (Rev . 4/6/200 7) FILL GEARBO XES NOTICE ■ Gearbox is not filled at the factory . Prior to delivery to custo mer , make sur e gearb ox is fill ed only half-full with 8 0W or 90W API GL-4 or GL-5 gear lube. U se sid e plug to remove a ny exces s oil. 1. Make sure vent pl ug hol e is cle ar (installe d by deale r). 2. Remove pl [...]

  • Página 48

    48 Assembly MAN03 90 (Rev . 4/6/2007) INST ALL CHAIN SHIELDING (OPTIONAL) The opti onal chain shi eldin g ass embli es are read y for installa tion wh en you receiv e them . 1. Install front and rear chai n shie lding as shown using self -tappi ng screws (6), lock washers (7), and fla t wash ers (8). 2. Attach fron t reflec tor brack et (9 ) over l[...]

  • Página 49

    Dealer Check List s 49 MAN039 0 (Rev . 4/6/2007) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER ’ S RESPONSIBILITY ) Inspect cutter thorough ly after assem bly to make su re it is set up properl y befor e delive ring it to the cu stome r . The foll owing check list is a remin der of po ints t o insp ect. Ch eck o ff each ite m as it is [...]

  • Página 50

    50 Dealer Check Lists MAN0390 (Rev . 4/6/200 7) NOTES[...]

  • Página 51

    Part s 51 MAN039 0 (Rev . 4/6/2007) P ARTS INDEX Rot ary Cutters DS96 & DS120 MAIN FRAME ASS EMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 MAIN FRAME ASS EMBL Y P ARTS LIS T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 ASSEMB LY , FRONT HALF . . . . . . . . . . . . . . [...]

  • Página 52

    52 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 MAIN FRAME ASSEMBLY 22 - Com plete decal set 23 - Sa fety d ecal set (Rev . 2/6/2009)[...]

  • Página 53

    Part s 53 MAN039 0 (Rev . 4/6/2007) DS96 / DS12 0 MAIN FRAME P ARTS LIST DS96 DS 120 Hardware Ha rdware R E F P ART QTY DESCRIPTION 2 1008191 2 S pindle gearbox (see p age 62) 3 1008192 1 S plitter gearbox (see p age 61) 4 1002048 1 Cl utch shi eld 5 1013377 2 Sh ield 6 10133 78 1 Ri ght skid 7 10133 79 1 L eft sk id 8 1013370 2 Cro ssbar 9 1 1769K[...]

  • Página 54

    54 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 PULL-TYPE ASSEMBLY , FRONT HALF (Rev . 7/4/2008)[...]

  • Página 55

    Part s 55 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 PULL-TYPE ASS EMB LY , FRONT HALF P ART S LIST DS96 DS 120 Hardware Ha rdware R E F P ART QTY DESCRIPTION 1 1009220 1 T ongue 2 1 1940 1 H-frame 3 1791 2 Sleeve, 5/8 x 1 x 9/16 4 10635 2 Cup washe r 5/8 x 1-3/4 x 14 Ga 5 19407 1 Safety c hain 6 23790 1 Parking j ack 7 404 1 Clevis pin , 1/2 x 5-3/ 4 [...]

  • Página 56

    56 Part s MAN0390 (Rev . 4/6/200 7) DS96 PULL-TYPE AS SEMBLY , REAR HA LF R E F P ART QTY DESCRIPTION 1 1013380 1 T ailwheel we ldment 2 10034 92 2 or 4 Wheel h ub (see p age 67) 3 529 2 15" ste el rim - or- 4 7428 2 21" sol id ti re - or- 4 10036 95 2 22" Used ai rcraft t ire - or- 4 1003695F 2 22" Used aircra ft tire foam fill[...]

  • Página 57

    Part s 57 MAN039 0 (Rev . 4/6/2007) DS120 PULL-TYPE ASSEMBLY , REAR HALF R E F P ART QTY DESCRIPTION 1 10091 65 2 T ailwheel arm 2 10034 92 2 or 4 Whe el hub (se e page 67 ) 3 529 2 15" steel rim - o r- 4 7428 2 21" solid ti re - or- 4 10036 95 2 22" Used a ircraft tire - or- 4 1003695F 2 22" Used a ircraft tire foam fill ed - o[...]

  • Página 58

    58 Part s MAN0390 (Rev . 4/6/200 7) DS96 MOUNTED ASSEMBLY R E F P ART QTY DESCRIPTION 1 ------- 2 T ailwheel arm (see page 60) 2 1013376 2 Rear A-frame li nk 3 1013397 2 Front A-frame link 4 14012 2 Hitch pin 5 1005790 1 Drive (see p age 65) 6 27140 1 Sleeve 3 /4 x 1-1/4 x 3 7 1013375 2 Break link 8 14824 1 Sleeve 3 /4 x 1 x 3 9 66661 2 Sleeve 5 /8[...]

  • Página 59

    Part s 59 MAN039 0 (Rev . 4/6/2007) DS1 20 MOUNTE D ASSEM BLY R E F P ART QTY DESCRIPTION 1 ------- 2 T ailwheel (see page 60) 2 1009214 2 Rear A-frame li nk 3 1009212 2 Front A-frame link 4 39064 2 Lower hitch p in 5 57413 1 Drive (see pa ge 65) 6 27140 2 Sleeve 3 /4 x 1-1/4 x 3 7 1013375 2 Break link 8 14824 1 Sleeve 3 /4 x 1 x 3 9 66661 2 Sleeve[...]

  • Página 60

    60 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS1 20 MOUNTED T AILWHEEL ASSEMBLY R E F P ART QTY DESCRIPTION 1 1013385 2 T ail wheel arm (D S96 only) or or 1 1009185 2 T ailwheel arm (DS120 on ly) 2 15580 2 T ail wheel cle vis 3 12577 2 4 x 8 Rim an d lamina ted tire 4 15591 2 Wheel hub wi th cup s (includes 2 of item 6) 5 15277 2 Wheel hub a ssembly [...]

  • Página 61

    Part s 61 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SPLITTER GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION 1 1008192 -- Complete gearbo x 2 10081 30 1 Lock nut 3 39274 * 16 M10 x 1 .5 x 22 m m Cap screw 4 1008131 1 Through s haft 1 -3/4 20 sp line 5 57456 1 Shim 45. 3 x 65.3 x 2. 5 6 39325 1 3/8 V ent plug 7 1008132 1 Crown gear , 27 teeth 8 1008133 1 [...]

  • Página 62

    62 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 SPINDLE GEARBOX ASSEMBLY[...]

  • Página 63

    Part s 63 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SPINDLE GEAR BOX ASSEMBLY PART S LIST DS96 / DS120 FL EXIBLE COUPLER R E F P ART QTY DESCRIPTION 1 1008191 1 Complete gearbox (DS9 6 only) 1 58803 1 Complete gearbox (DS1 20 only) 2 57150 * 6 M8 x 1. 25 x 14 m m Hex hea d cap screw 3 57076 1 1/2 V ent plug 4 57139 1 Cover 5 57328 1 Shim kit 60 .3 x 7[...]

  • Página 64

    64 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3 R E F P ART QTY DESCRIPTION 1009206 1 Complet e 540 driv e 2 1 10 1 Cross and b earing kit 3 40764 1 S pring pin 10 x 80 4 10057 91 1 Male driv e half, co mplete 6 40593 1 Outer profi le & sleev e 7 40576 1 Inboard yoke 8 57416 2 Friction c lutch 12 40766 2 Bearing r[...]

  • Página 65

    Part s 65 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 1005790 1 C omplete 540 Drive assembly (DS96 only) 57413 1 Complete 54 0 Drive as sembly (DS120 only) 1 40574 1 Y oke, 1-3 /8 S pline ASGE 2 11 0 2 Cross and be aring 3 40764 2 S pring pin 10 X 80 4 40575 1 I nboar d yoke 5 40587 1 Inner profile 6[...]

  • Página 66

    66 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS12 0 3-JOINT DRIVE, FRONT 2/3 R E F P ART Q TY DESCRIPTION 1 40599 1 Complete driv e assembly 2 40574 1 Y oke, 1-3/8 - 6 SP (comple te with lock c ollar) 3 1 10 2 Cross and be aring kit 4 40576 2 Inboard yok e 5 40764 2 S pring pin 10 mm x 80 mm (packa ge o f 10) 6 40588 1 Outer profile (cut to le ngth) [...]

  • Página 67

    Part s 67 MAN039 0 (Rev . 4/6/2007) WHEEL & TIRE ASSEMBLY R E F PART QTY DESCRIPTION 1 1003492 1 Heavy h ub assembl y 2 530 1 Heav y wheel hu b with cup s 3 10034 93 1 Axle 4 314 1 Seal for 1-1/2 shaf t 5 310 2 Bearing cone 6 309 2 Bearing cup 7 100341 1 1 15.0 x 6.0 Rim ha lf (for 2 9" aircraf t wheel onl y) -or- 7 10036 94 1 10.0 x 5.0 R[...]

  • Página 68

    68 Part s MAN0390 (Rev . 4/6/200 7) DS96 / DS12 0 BELT SHIELDING DS96 DS 120 R E F PART QTY DESCRIPTION 1 1013391 2 Front belt b racket 2 1013393 1 Rear belt stra p 3 1013392 2 Front rubber d eflector 4 1013394 1 Rear rubber de flector 5 1013399 2 Rear belt strap, outer (DS96 onl y) 6 19446 18* 3/8 x 1-1/4 T ype T self-t apping sc rew 7 838 18* 3/8[...]

  • Página 69

    Part s 69 MAN039 0 (Rev . 4/6/2007) DS96 / DS120 CHAIN SHIELDING (OPTIONAL) DS96 DS 120 R E F PART QTY DESCRIPTION 1 10091 88 2 Front ch ain shie ld bracke t 2 1009189 1 Rear chain s hield brack et 3 1007854 2 Front ch ain pin 4 1007856 1 Rear chain p in 5 3994 1 22 5/16 Chai n, 5 link 6 19446 18 3/8 x 1 -1/4 T ype T se lf-tapp ing screw 7 838 18* [...]

  • Página 70

    70 Part s MAN0390 (Rev . 4/6/200 7) 3 X 8" SINGLE-ACTIN G HYDRAULIC CYLINDER REF P ART QTY DESCRIPTION 1 N/A Not av ailable 2 19810 1 Seal Kit, 3 In Hyd Cyli nder (includ es items 2A t hru 2G) 2A † 1 Wiper seal 2B Not used 2C † 2 1-1/4 ID U-Cup 2D † 2 Barrel O-ring 2E Not used on t his cylind er 2F † 2 Pist on ba ck- up wa she r 2G †[...]

  • Página 71

    Part s 71 MAN039 0 (Rev . 4/6/2007) HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) PARKING JACK PULL-TYPE R E F PART QT Y DESCR IPTION 1 24098 1 S troke control set for 1-1/ 4" cylinde r rod ( con tains ite ms 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – [...]

  • Página 72

    72 Part s MAN0390 (Rev . 4/6/200 7) CROSSBAR PULLER (OPTIONAL) R E F P ART QTY DESCRIPTION A 881 1 1 Cross bar puller , complet e 1 19914 2 Crossbar puller cl evis 2 309 7 * 4 5/ 8 NC x 4-1/ 2 Hex h ead cap scre w GR5 3 230 * 4 5/8 NC Hex nut 4 24879 1 Crossbar pul ler pad assemb ly R E F P ART QT Y DES CRI PTIO N 5 24876 1 Crossbar pul ler tube as[...]

  • Página 73

    Appendix 73 Bolt T orque & Siz e Charts (R ev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to the se values unles s a di ff eren t torque value or tighte ning p rocedur e is li sted for a spec ific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as specifi ed in the manual par ts list. Always use the prop[...]

  • Página 74

    74 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... ............. .... Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

  • Página 75

    Index 75 MAN039 0 (Rev . 4/6/2007) INDEX A ASSEMBLY Assemble - DS120 Pull-Type Cutter Rear Half 39 Install A ttitude Ro d 39 Install H eight A djus tment De vice 39 Inst all Hydr aulic H ose 39 Install R ear Tai lwheel 39 Install S pring A rm 39 Assemb le - DS96 Pull -Type Cutte r Rear Half 37 Install A ttitude Ro d 37 Install H eight A djus tment [...]

  • Página 76

    76 Index MAN03 90 (Rev . 4/6/2007) Drivelin e Adjustment - Pull-Type 18 Drivel ine Attach ment - Mo unted 16 Drivel ine in terferen ce C heck 17 Operati ng Technique 19 Cutter Oper ation 19 Mowing T ips 19 Recom mended Speed 14 Storage 20 Tract or Operation 19 Tract or Stability 14 Transpo rting 19 Wheel Sp acing - DS 120 Only 18 OWNER SERVICE Adju[...]

  • Página 77

    F-3079 (Rev . 2/14/201 1) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch a[...]

  • Página 78

    F-8494 (Rev . 6/23/2005) ©2005 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat io[...]