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Weil-McLain -105 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Weil-McLain -105. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Weil-McLain -105 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Weil-McLain -105 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Weil-McLain -105, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Weil-McLain -105 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Weil-McLain -105
- nombre de fabricante y año de fabricación del dispositivo Weil-McLain -105
- condiciones de uso, configuración y mantenimiento del dispositivo Weil-McLain -105
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Weil-McLain -105 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Weil-McLain -105 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Weil-McLain en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Weil-McLain -105, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Weil-McLain -105, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Weil-McLain -105. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Part number 550-101-233/0903 • Installation • Star tup • Maintenance • P ar ts This manual must only be used by a qualified heating installer/service technician. Read all instructions, including this manual, the Ultra Control Supplement and the Ultra V ent Supple ment, before installing. P erform steps in the o rder gi ven. Failure to co mp[...]

  • Página 2

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 2 GAS - FIRED W A TER BOILER — Boiler Manual T HE BOILER , WITH Ph Ph Ph Ph Ph D D D D D TECHNOLOGY – H OW IT WORKS . . . PhD PhD PhD PhD PhD technology PhD T e chnology , P r e cision h ydr onic D ata, is an intelligent system that delivers Precision hydronic heating and[...]

  • Página 3

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 3 T HE GAS - FIRED W A TER BOILER , WITH Ph Ph Ph Ph Ph D D D D D TECHNOLOGY[...]

  • Página 4

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 4 GAS - FIRED W A TER BOILER — Boiler Manual Contents The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. Indicates pr esence o f haz[...]

  • Página 5

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 5 Please read before proceeding Failure to adhere to the guidelines on this page can result in severe personal injury , death or substantial pro pert y damage. When servicing boiler — • T o avoid electric shock, disc onnect electr ical supply before performing maintenance[...]

  • Página 6

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 6 GAS - FIRED W A TER BOILER — Boiler Manual Figure 1 Clearances required P repare boiler location 1 Installations must comply with: Installations must comply with: Installations must comply with: Installations must comply with: Installations must comply with: • Local, st[...]

  • Página 7

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 7 P repare boiler location (continued) 1 Flooring and foundation Flooring The Ultra boiler is approved for installation on combustible flooring, but must never be installed on carpeting. Do not install boiler on carpeting even if foundation is used. Fire can result, causing s[...]

  • Página 8

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 8 GAS - FIRED W A TER BOILER — Boiler Manual Table 1 Corrosive contaminants and sources Prevent combustion air contamination Install air inlet piping for the Ultra boiler as described in the Ultra Boiler V e nt Supple ment. Do not terminate vent/ air in locations that can a[...]

  • Página 9

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 9 Remove boiler from crate Cold weather handling — If boiler has been stored in a very cold location (below 0°F) before installation, handle with care until the plastic components come to room temperature. 1 . The Ultra boiler is generally easier to handle and maneuver aft[...]

  • Página 10

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 10 Figure 2a Installing propane orifice (Ultra-155 and Ultra-230) Prepare for propane if operating on propane — Ultra-155 to -230 Ultra-80: DO NOT apply the following instructions to conversion of Ultra-80 boilers. Follow the instructions provided with the optional propane [...]

  • Página 11

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 11 GAS - FIRED W A TER BOILER — Boiler Manual Prepare boiler (continued) Perform hydrostatic pressure test Pressure test boiler before permanently attaching water or gas piping or electrical supply . Prepare boiler for test 1 . See Figure 3 for reference in following steps.[...]

  • Página 12

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 12 Install water piping 3 Install relief valve 1 . Install relief valve in ¾" street elbow piped from boiler supply piping tee (Figure 3, page 11). Pipe the relief valve only as shown, in the location shown. 2 . Connect discharge piping to safe disposal location, follow[...]

  • Página 13

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 13 GAS - FIRED W A TER BOILER — Boiler Manual Install water piping (continued) 3 Figure 4 Expansion tank piping System water piping methods All piping methods shown in this manual use primary/secondary connection to the boiler loop. These designs ensure proper flow through [...]

  • Página 14

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 14 Install water piping (continued) 3 Figure 6 Pump curves for typical circulators suggested for DHW loop Ta b l e 2 Pipe sizing and head losses for DHW applications (H1=boiler head loss; H2=piping head loss; H3=maximum allowable head loss through water heater based on availa[...]

  • Página 15

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 15 GAS - FIRED W A TER BOILER — Boiler Manual Install water piping (continued) 3 Figure 7 Zone valve zoning plus optional DHW piping Zoning with zone valves 1 . Connect boiler to system as shown in Figure 7 when zone valve zoning. The primary/secondary piping shown ensures [...]

  • Página 16

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 16 Install water piping (continued) 3 Figure 8 Circulator zoning plus optional DHW piping Zoning with circulators 1 . Connect boiler to system as shown in Figure 8 when circulator zoning. The boiler circulator cannot be used for a zone. It must supply only the boiler loop. 2 [...]

  • Página 17

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 17 GAS - FIRED W A TER BOILER — Boiler Manual Figure 9 Typical radiant heating system piping plus optional DHW Radiant heating applications 1 . The Ultra b o iler is ideal for use in radiant heating. The U ltra b o iler’ s unique heat exchanger design allows it to work we[...]

  • Página 18

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 18 Chilled water systems 1 . Install boiler so that chilled medium is piped in parallel with the heating boiler . U se appropriate val ves to preve nt chilled medium from entering boiler . See Figure 10 for ty pical installation of balancing valve and check valve. 2 . The spa[...]

  • Página 19

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 19 V enting , combustion air & condensate line 4 Prepare condensate fittings 1 . Remov e PV C fittings and gasket from the a ccessories bag. 2 . Deburr and chamfer outside and inside of ½" x 1¼" PV C nipple to ensure ev en cement distribution when joining. 3 .[...]

  • Página 20

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 20 GAS - FIRED W A TER BOILER — Boiler Manual Connect condensate drain 1 . Remove condensate trap line from bag. Prepare and install per page 19. Secure to jack et by attaching PV C tee as shown in Figure 13. 2 . Slide trap line onto flue outlet condensate connection and PV[...]

  • Página 21

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 21 Gas piping 5 Connecting gas supply piping 1 . Remove jacket front panel and refer to Figure 15 to pipe g as to boiler . a. Install ground joint union for servicing, when required. b. Install manual shutoff valve in gas supply piping outside boiler jacket when required by l[...]

  • Página 22

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 22 GAS - FIRED W A TER BOILER — Boiler Manual T able 4 Pipe capacity for 0.60 specific gra vity natural gas Gas piping (continued) 5 Natural Gas: Pipe sizing for natural gas 1 . Ref er to T able 4 for pipe length and diameter . Base on rated boiler input (divide by 1,000 to[...]

  • Página 23

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 23 GAS - FIRED W A TER BOILER — Boiler Manual Startup 6 Check/control water chemistry Do not use petroleum-based cleaning or sealing compounds in boiler system. Damage to elastomer seals and gaskets in syst em could occur , resulting in substantial property damage. Before f[...]

  • Página 24

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 24 Startup (continued) 6 Final checks before starting boiler ❏ Read the Ultra Control Supplement to familiarize yourself with Ultra PhD control module operation. Read Operating Instructions in Control Supplement for pr o per steps to start boiler . ❏ V er ify the boiler a[...]

  • Página 25

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 25 GAS - FIRED W A TER BOILER — Boiler Manual Startup (continued) 6 ❏ Check flame & combustion 1 . Press and hold both the Ultra control panel “Mode ” and “+” buttons simultaneously until “H” appears. 2 . T he “H” in the first digit of the display mean[...]

  • Página 26

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 26 GAS - FIRED W A TER BOILER — Boiler Manual Check - out/startup verification 7 ❏ Boiler and heat distribution units filled with water? ❏ W ater c h emistry verified per page 23? ❏ A utomatic air vents, if used, open one full turn? ❏ Air purged from system? ❏ Air[...]

  • Página 27

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 27 Installation certificate Boiler model __________________ CP number ___________ Date installed _______________ Measured Btuh input ____________ Fuel: ❏ Natural Gas ❏ Propane ❏ Installation instructions have been followed. ❏ Check out sequence has been performed. ❏[...]

  • Página 28

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 28 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup and general maintenance Follow the Service and maintenance procedures given throughout this manual and in component literature shipped with the boiler . Fail ure to perform the serv ice and maint enance could resu[...]

  • Página 29

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 29 Annual startup The boiler should be inspected and started annually , at the beginning of the heating season, only by a qualified serv ice t echnician. In addition, the maint enance and care of the boiler designated in T able 5 and explained on the following pages must be p[...]

  • Página 30

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 30 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup (continued) Clean condensate trap 1 . Loosen condensate trap line hose clamps and remove trap line. 2 . Empty water from trap line and inspect. Flush out if needed w ith fresh water . 3 . Check condensate elbow an[...]

  • Página 31

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 31 Inspect ignition electrode 1 . Remove the ignition electrode from the boiler heat exchanger a ccess c ov e r . 2. Remove any white oxides accumulated on the ignition electrode using sandpaper . If the ignition electrode cannot be cleaned satisfactorily , replace ignitor wi[...]

  • Página 32

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 32 GAS - FIRED W A TER BOILER — Boiler Manual Annual startup (continued) 8a Figure 16 Burner assembly Perform startup and checks 1 . Start boiler and perform checks and tests specified on pages 23 through 26 (and Control Supplement). 2 . V e rify cold fill pressur e is corr[...]

  • Página 33

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 33 Maintenance — general 8b Replace boiler jacket front door after startup or servicing Replace boiler jacket front door after start or servicing. The boiler front door must be securely fastened to the boiler to prevent boiler from drawing air from inside the boiler room. T[...]

  • Página 34

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 34 Cleaning boiler heat exchanger (continued from previous page) Access exchanger: Ultra-155, -230, -310 Only 1 . Remove gas valve electrical plug from gas valve. Also remove two electrical molex plugs from blower assembly . 2 . Disconnect gas line union with pipe wrench or C[...]

  • Página 35

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 35 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts 9 Miscellaneous parts and kits Replace boiler jacket front door after startup or servicing Replace boiler jacket front door after start or servicing. The boiler front door must be securely fastened to the boile[...]

  • Página 36

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 36 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts (continued) 9 Jacket parts[...]

  • Página 37

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 37 Replacement parts (continued) 9 Jacket parts[...]

  • Página 38

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 38 GAS - FIRED W A TER BOILER — Boiler Manual Replacement parts (continued) 9 Heat exchanger and piping — Ultra-80 & -105[...]

  • Página 39

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 39 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-80 & -105[...]

  • Página 40

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 40 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-155 to -310[...]

  • Página 41

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 41 Replacement parts (continued) 9 Heat exchanger and piping — Ultra-155 to -310[...]

  • Página 42

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 42 GAS - FIRED W A TER BOILER — Boiler Manual 9 Replacement parts (continued) Controls[...]

  • Página 43

    GAS - FIRED W A TER BOILER — Boiler Manual Part number 550-101-233/0903 43 10 Dimensions 1 . Boiler supply and return tappings are both 1" NPT (Ultra- 80/105/155/230) or 1¼" NPT (Ultra-310). See pages 14 through 18 for recommended system supply and return piping sizes. W a ll-hung boilers: water piping and gas pipe can be routed throug[...]

  • Página 44

    Part number 550-101-233/0903 GAS - FIRED W A TER BOILER — Boiler Manual 44 Ratings DOE 1 . A s an Energy Star Partner , W eil-McLain has determined that Ultra boilers meet the Energy Star guidelines for energy efficiency . 2 . Based on standard test procedures prescribed by the United States Department of Energy . 3. Net I=B=R ratings are based o[...]