Wagner SprayTech 3.23 manual

® Edition 3 / 2010 0558 937A ProSpray 3.23 GB Operating manual ProSpray 3.23 Airless high-pressure spraying unit Models: 0558010 0558027 0558099 Original operating manual Uncontrolled Copy[...]

2 ProSpray 3.23 GB Warning! Never put your fingers, hands or any other part s of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a [...]

ProSpray 3.23 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application ........................................... 6 2.1 Application..............................................................[...]

4 ProSpray 3.23 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol indicates a potential hazard that [...]

ProSpray 3.23 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION : • Donotusematerialscontainingbleachorchlorine. • Donotusehalogenatedhydrocarbonsolventssuch as methylene chloride[...]

6 ProSpray 3.23 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersio[...]

ProSpray 3.23 7 GB Description of unit 14 13 12 11 15 16 7 1 3 4 6 5 9 10 2 8 3.3 Legend for explanatory diagram ProSpray 3.23 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve   Leverpositionvertical–PRIME( k circulation)   Leverpositionhorizontal?[...]

8 ProSpray 3.23 GB Description of unit Starting operation 3.5 Technical data Voltage:  220~240Volt,50/60Hz Max. current consumption: 5.5 A Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1035 Watt Max. operating pressure:  221bar(22,1MPa) Volume ow at 12 MPa (120 bar) with water: 2.3 l/min Max tip size: 0.024 inc[...]

ProSpray 3.23 9 GB Starting operation 6 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pressure Indicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. B[...]

10 ProSpray 3.23 GB Starting operation Spraying technique 4.5 Cleaning preserving agent when starting- up of operation initially  1. Immersethesuctiontube(Fig.6,Item1)andreturnhose (2)intoacontainerwithasuitablecleaningagent.  2. Turnthepressurecontrolknobcounterclo[...]

ProSpray 3.23 11 GB Handlingthehigh-pressurehose Cleaningtheunit(shuttingdown) 6. Handling the high-pressure hose Avoid sharp bending or kinking of the high-pressure hose. The smallest bending radius amounts to about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges. Danger of injury th[...]

12 ProSpray 3.23 GB Cleaningtheunit(shuttingdown) 8.2 Suction lter i A clean suction lter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit.  1. Screwoffthelter(Fig.7)fromsuctionpipe.  2. Cleanorreplacethelter. Carry[...]

ProSpray 3.23 13 GB Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up D. Coating material exits at the top oftheuidsection E. Increased pulsation at the spray gun F. Poor spr[...]

14 ProSpray 3.23 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage.  2. Checktheinletvalve,outletvalveandlterforwear. 10.2 High-pressure h[...]

ProSpray 3.23 15 GB Repairs at the unit 11 10 12 13 9 8 11.3 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 14. 2. It is not necessary to remove the outlet valve.  3. Unscrewbothcylinderheadscrews(Fig.13,Item1)from thepumpmanifold(2)witha3/8inchhe[...]

16 ProSpray 3.23 GB Repairs at the unit  17. Carefullytightenretainernut(5)withadjustingwrench  18. Slidethetopofthepiston(3)intotheT-slot(9)onthe sliderassembly(4).  19. Positionthepumpmanifold(2)underneaththegearunit housing and push up [...]

ProSpray 3.23 17 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure[...]

18 ProSpray 3.23 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints  407 40° 0.007/0.18 160 0552407 Clear paints  507 50° 0.007/0.18 190 ––––––– Oils  209 20° 0.009/0.23 145 0552209  309 30° 0.009[...]

ProSpray 3.23 19 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulatedfrom20°Cto60°C). Advantages:  • Constantpainttemperatureevenatlowoutsidetemperatures  • Considerablybetterw[...]

20 ProSpray 3.23 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinter[...]

ProSpray 3.23 21 Deutschlan d J . W agner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdor f T el. 0043/07544/5050 • Fax: 0043/07544/505/200 • info@wagner-group.co m T el. 0043/2235/44 158 • Fax: 0043/2235/44 163 • office@wagner-group.a t Österreic h J . W agner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdor f T el. 0041/71/757221 [...]

22 ProSpray 3.23 Accessories illustration ProSpray 3.23 3 1 5 7 9 2 4 6 8 Uncontrolled Copy[...]

ProSpray 3.23 23 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296 [...]

24 ProSpray 3.23 Spare parts list ProSpray 3.23 38 39 40 41 31 30 34 32 33 35 36 1 3 4 19 16 17 15 14 25 26 8 9 27 28 29 22 20 18 21 24 23 5 6 7 2 37 12 13 10 11 Main Assembly AS-3 1 1 2 0558 467 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 220V~240V 6 m IRAM-2073 0558 438 220V~240V 6 m AS-3 1 1 2 0558 467 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 2[...]

ProSpray 3.23 25 Item Part No. Description 1 0290 230 Motor shroud 2 9800 340 Ground screw 3 0551 757 Transducer jumper 4 0290 225 Electronic cover 5 0290 229 Belly pan 6 9802 266 Screw(2) 7 0508 559 Screw(2) 8 0290 228 Door 9 0509 218 Screw(2) 10 0558 460 Plug* 11 ------ Strap* 12 9805 317 Screw(2) 13 0290 212 Handle cover, back 14 [...]

26 ProSpray 3.23 Spare parts list ProSpray 3.23 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Uncontrolled Copy[...]

ProSpray 3.23 27 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 ------- Lower packing 9 0552 489 Bushing 10 0290 277 Piston rod 11 0551 262 Uppercage 12 0551 263 Crush washer 13 50164 Outlet valve bal[...]

28 ProSpray 3.23 Spare parts list ProSpray 3.23 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw(4) 5 0290 226 Bafeassembly 6 0509 218 Screw(2) 7 0558 533 Electronic control assembly 8 9802 266 Screw 9 [...]

ProSpray 3.23 29 ProSpray 3.23 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw(3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw(2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Leftlegassembly(includesitems[...]

30 ProSpray 3.23 1 3 2 4 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tiewrap(2) 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphontubeassembly(includesitems1-4) Suction system Spare parts list ProSpray 3.23 Uncontrolled Copy[...]

ProSpray 3.23 31 GB Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. Iftheuserappliesoutsideaccessoriesandspa[...]

32 ProSpray 3.23 Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers wil[...]