Toshiba VF010H05 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Toshiba VF010H05. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Toshiba VF010H05 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Toshiba VF010H05 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Toshiba VF010H05, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Toshiba VF010H05 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Toshiba VF010H05
- nombre de fabricante y año de fabricación del dispositivo Toshiba VF010H05
- condiciones de uso, configuración y mantenimiento del dispositivo Toshiba VF010H05
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Toshiba VF010H05 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Toshiba VF010H05 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Toshiba en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Toshiba VF010H05, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Toshiba VF010H05, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Toshiba VF010H05. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

         __________________________________________________________________________ [...]

  • Página 2

    [...]

  • Página 3

        Signal words such as DANGER, W ARNING and CAUTION will be followed by important safety information that must be carefully reviewed. Indicates [...]

  • Página 4

      T oshiba motor control is designed and built in accordance with the latest applicable provisions of NEMA and the National Electrical Code. Installations must comply with all applicable state and local codes, adhere to all applicable National Electric Code (NFP A 70) standards and instructions [...]

  • Página 5

    JKSSS+ Series - 105 JKSSS+ Series 2.3 - 4.2KV JKSSS+ Series Medium V oltage Solid State Soft Starters 2.3 - 4.2KV Installation & Operation Manual Chapter 1: Introduction ..................................................................................................... 1 1.1 Overview 1.2 Speci fi cations 1.3 Design Features 1.4 Structure and[...]

  • Página 6

    Reference Chart[...]

  • Página 7

    JKSSS+ Series - 1 JKSSS+ Series 2.3 - 4.2KV Chapter 1 - Introduction This chapter is an introduction to the T oshiba JKSSS+ Series reduced voltage solid state starter for medium voltage AC motors. It describes the basic conguration, operation and unit features. It is highly recommended that new users read this section thoroughly to gain a basic [...]

  • Página 8

    JKSSS+ Series - 2 JKSSS+ Series 2.3 - 4.2KV 1. 2 Specifications (continued) Two Stage Electronic Overload Curves Starting: Programmable for Class 5 through 30 Run: Programmable for Class 5 through 30 when "At-Speed" is detected. Overload Reset Manual (default) or automatic Retentive Thermal Memory Overload circuit retains thermal conditio[...]

  • Página 9

    JKSSS+ Series - 3 JKSSS+ Series 2.3 - 4.2KV 1. 2 Specifications (continued) Motor Load Percent of FLA Current Data A, B, C Phase Current, Avg Current, Ground Fault (Option) Thermal Data Remaining thermal register; thermal capacity to start Start Data Avg Start Time, Avg Start Current, Measured Capacity to start, time since last start RTD Data (Opti[...]

  • Página 10

    JKSSS+ Series - 4 JKSSS+ Series 2.3 - 4.2KV 1. 3 Design Features The standard JKSSS+ configuration is a complete NEMA Class E-2 motor controller which includes the following features: • Isolation Switch: An isolation switch is provided in the incoming power section of the starter assembly . The maximum volt age is 7200V . Power is switched on and[...]

  • Página 11

    JKSSS+ Series - 5 JKSSS+ Series 2.3 - 4.2KV   V acuum contactors are provided for both In-Line Isolation and SCR Bypass. The contactor voltage ratings are: 7.2kV for 2300 - 6900V units. A sequencing feature controls the contactors. Under normal operating conditions this ensures that both contactors make and br[...]

  • Página 12

    JKSSS+ Series - 6 JKSSS+ Series 2.3 - 4.2KV Removable conduit entry plates are provided in the bottom of the enclosure to facilitate drilling and punching of conduit holes without exposing the equip- ment to contamination from metal debris. • Enclosure Finish: The enclosure is suitable for use in noncorrosive environ- ments. The p aint is ANSI 61[...]

  • Página 13

    JKSSS+ Series - 7 JKSSS+ Series 2.3 - 4.2KV until one of three things happen: the motor accelerates to full speed, the Ramp T ime expires or a Current Limit setting is reached. If the motor accelerates to full speed before the ramp time setting has expired, an automatic Anti-Oscillation feature will override the remaining ramp time and full voltage[...]

  • Página 14

    JKSSS+ Series - 8 JKSSS+ Series 2.3 - 4.2KV 1. 6 General Protection The soft starter is provided with a built-in motor protection relay that can be programmed for primary protection of the motor/load system. Operation of the soft starter can be divided into 4 modes; Ready , S tart, Run and S top. Ready Mode: In this mode, control and line power are[...]

  • Página 15

    JKSSS+ Series - 9 JKSSS+ Series 2.3 - 4.2KV ·   Power is immediately removed from the motor and the soft starter returns to the Ready Mode. Additional protection features activated when the stop command is given include: · Coast-Down / Back Spin T imer · Starts-per-Hour · T ime Between[...]

  • Página 16

    JKSSS+ Series - 10 JKSSS+ Series 2.3 - 4.2KV ·  Will bias the register in either direction based on real-time input of the motor , bearing and even ambient temperature conditions. ·  is another feature that adds reliability and consistency to the performance of the soft start[...]

  • Página 17

    JKSSS+ Series - 1 1 JKSSS+ Series 2.3 - 4.2KV 1.9Electronics The JKSSS+ Series electronics systems are divided into two categories, Low V oltage and Medium V oltage, based solely on where they are located in the starter structure.    electronics include the Keypad Operator Interface, CPU and Main Power PC b[...]

  • Página 18

    JKSSS+ Series - 12 JKSSS+ Series 2.3 - 4.2KV Chapter 2 - Installation For additional information on the equipment, refer to the following additional instruction manuals: For fi xed type input isolation contactor - “JK Series Medium V oltage Controllers - Fixed T ype”, manual number VF010H03 or “JK Series 720 Ampere Medium V oltage Controller[...]

  • Página 19

    JKSSS+ Series - 13 JKSSS+ Series 2.3 - 4.2KV Always keep the controller upright while lifting. Some controller sections may contain heavy or special equipment that will cause the center of gravity to be off-center . Rigging lengths should be adjusted to maintain the controller in an upright position. The angle between the lifting cables and vertica[...]

  • Página 20

    JKSSS+ Series - 14 JKSSS+ Series 2.3 - 4.2KV  Routine scheduled inspection should be established if storage for an extended period is anticipated. This is to check for condensation, corrosion, vermin, and adequacy of space heating. Prior to inspection, the equipment should be carefully examined [...]

  • Página 21

    JKSSS+ Series - 15 JKSSS+ Series 2.3 - 4.2KV 2.4 - Dimensions 2.5 - Mounting Each shipping section must be leveled and firmly secured to its supporting foundation. S teel shims may be used for final leveling (Fig. 3), if necessary . When three or more shipping sections are to be arranged in one continuous line-up, the center shipping section should[...]

  • Página 22

    JKSSS+ Series - 16 JKSSS+ Series 2.3 - 4.2KV There is a rating data label on the inside of each medium voltage compartment door . V erify that the controller ratings properly match the system data by checking the follow - ing: 1. V erify agreement of full load current, locked rotor current and acceleration time with motor nameplate. 2. V erify that[...]

  • Página 23

    JKSSS+ Series - 17 JKSSS+ Series 2.3 - 4.2KV Ensure that safety signs are not covered or obscured by paint.    The setting of any adjustable current and voltage trip mech[...]

  • Página 24

    JKSSS+ Series - 18 JKSSS+ Series 2.3 - 4.2KV T orqueSpecsforMVPower Connections   & Cautions   ?[...]

  • Página 25

    JKSSS+ Series - 19 JKSSS+ Series 2.3 - 4.2KV    ?[...]

  • Página 26

    JKSSS+ Series - 20 JKSSS+ Series 2.3 - 4.2KV  On the Standard JKSSS, incoming power cable connections should be made at the points shown on the wiring diagram furnished with the equipment. Note: Proper phase sequence must be observed when connecting the input power . For example, phase [...]

  • Página 27

    JKSSS+ Series - 21 JKSSS+ Series 2.3 - 4.2KV Controller used as service equipment for an ungrounded system or as a main section for a separately derived system. a. A grounding electrode conductor (ground wire) sized in accordance with NEC 250 should be run from the grounding electrode to the controller ground bus or ground terminal. b. If the syste[...]

  • Página 28

    JKSSS+ Series - 22 JKSSS+ Series 2.3 - 4.2KV 2.10ControlConnections-TCB(T erminalandControlBoard)              ?[...]

  • Página 29

    JKSSS+ Series - 23 JKSSS+ Series 2.3 - 4.2KV TB3 #1 C #12 NC #1 1 NO #10 C #7 C #8 NO #9 NC #6 NC #5 NO #4 C #3 NC #2 NO TB2 #1 NO #10 NC #7 N #8 C #9 NO #6 S #5 NC #4 NO INTER LOCK #3 C EMER BYP SWITCH CUS T. POWER OUTPUT DELA YED ST ART #2 O  [...]

  • Página 30

    JKSSS+ Series - 24 JKSSS+ Series 2.3 - 4.2KV • Positions 5 and 6 accept dry , normally closed contact from the bypass contac - tor for an At Speed indication. (Factory wired) • Positions 7 and 8 are wired to the coil of the bypass contactor and energizes and de-energizes the contactor . (Factory wired) • Positions 9 and 10 are wired to the co[...]

  • Página 31

    JKSSS+ Series - 25 JKSSS+ Series 2.3 - 4.2KV 2.1 1ReferenceSection 2.1 1aRTDBoard RT D1 RT D    Signal Compensation Power RT D2 RT D3 RT D4 RT D5 RT D6 RT D7 RT D8 RT D9 RT D10 RT D1 1 RT D12 Shield[...]

  • Página 32

    JKSSS+ Series - 26 JKSSS+ Series 2.3 - 4.2KV 2.1 1bCommunicationsBoard RS422 Connections (Factory Only) RS485 Connections (Customer Connections) 2.1 1cCommunicationsBoardConnections (RS485) (RS422) Note: Remove for last unit in modbus string REAR VIEW[...]

  • Página 33

    JKSSS+ Series - 27 JKSSS+ Series 2.3 - 4.2KV 2.1 1dPowerBoard 19 Board Ground Te st Points 20 1 2 J5 7 1 J3 7 1 J4 19 20 1 2 J6 3 1 J1 7 7, A - Phase 4, B - Phase 1, C - Phase 1 6 1 J2 J2 F1 TB3 TB2 TB1 J8 C2 B2 A2 C1 B1 A1 1 3 J7 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 GF CT CI BT BI AT AI 2.1 1ePowerBoard?[...]

  • Página 34

    JKSSS+ Series - 28 JKSSS+ Series 2.3 - 4.2KV 2.1 1fCPUBoardConnections 1 2 4 3 5 6 7 8 9 + TB1 - + - + - 1 2 4 3 5 6 7 8 + TB3 - TCB Fault + - UV -P Rotation + - Dual Ramp + - Thermostat TB2 + - 1 2 4 3 5 6 7 8 T ach Input Analog Output #1 4 - 20 mA Analog Output #2 4 - 20 mA Program Enable Input Contact factory for remote reset connection[...]

  • Página 35

    JKSSS+ Series - 29 JKSSS+ Series 2.3 - 4.2KV    JKSSS+           [...]

  • Página 36

    JKSSS+ Series - 30 JKSSS+ Series 2.3 - 4.2KV 3.3.3 CurrentLimit    The current limit adjustment is factory set for 350% of the unit’s rating.[...]

  • Página 37

    JKSSS+ Series - 31 JKSSS+ Series 2.3 - 4.2KV Shock W ave is avoided. When the output voltage to the motor is low enough to no longer be needed, the soft starter will end the Decel cycle and turn itself off. Another common application for decel control is on material handling conveyors as a means to prevent sudden stops that may cause products to fa[...]

  • Página 38

    JKSSS+ Series - 32 JKSSS+ Series 2.3 - 4.2KV • When the motor reaches full speed, the “AUX4” LED (At Speed) will be lit. • The POWER, RUN, AUX3 LEDs will be lit, indicating that the contact has energized. IA, IB, IC will display the current setting for Phase A, Phase B, and Phase C and the G/F indicates ground fault. (Display 4) • If t[...]

  • Página 39

    JKSSS+ Series - 33 JKSSS+ Series 2.3 - 4.2KV  This chapter explains the keypad operator interface, the LCD descriptions and the programming features 4.1 Keypad/OperatorInterface The user keypad/ keypad operato[...]

  • Página 40

    JKSSS+ Series - 34 JKSSS+ Series 2.3 - 4.2KV 4.2MenuNavigation Notes: 1. The MENU keys allow you to toggle the screens between the Setpoint Menu and the Metering Menu. Simply use the arrow keys to get to the different screens within each menu. Example: T o access Setpoint Page 3: PHASE & GROUND SETTINGS, press the MENU key once and the DO[...]

  • Página 41

    JKSSS+ Series - 35 JKSSS+ Series 2.3 - 4.2KV 4.2.1Password Access Screens in Level 1 of the setpoint menu can be changed without password access because they list basic motor information. Screens in Levels 2 and 3 require passwords because they provide more in-depth protection and control of the unit. The password in Levels 2 and 3 can be cha[...]

  • Página 42

    JKSSS+ Series - 36 JKSSS+ Series 2.3 - 4.2KV 5.1 SetpointsPageList These charts list the Setpoint Page, the programmable functions and the section. 5 .1.1 BasicConguration(SetpointPage1) 5.1.2 StarterConguration(SetpointPage2) [...]

  • Página 43

    JKSSS+ Series - 37 JKSSS+ Series 2.3 - 4.2KV 5.1.3 PhaseandGroundSettings(SetpointPage3) * Ground fault option must be installed. Setpoint Page Security Level Description Factory Setting Default Range Section Imbalance Alarm Level 15% FLA 5-30 %, Off Imbalance Alarm Delay 1.5 sec 1.0-20.0 sec Imbalance Trip Level 20% 5-30 %,[...]

  • Página 44

    JKSSS+ Series - 38 JKSSS+ Series 2.3 - 4.2KV 5.1.4 Relay Assignments(SetpointPage4) 1st 2nd 3rd O/L Trip Trip Only None None I/B Trip Trip None None S/C Trip Trip Only None None Overcurrent Trip Trip None None Stator RTD Trip None None None Non Stator RTD Trip None None None *G/F Hi Set Trip Trip None None *G/F Lo Set Trip Trip None [...]

  • Página 45

    JKSSS+ Series - 39 JKSSS+ Series 2.3 - 4.2KV 5.1.5 RelayConguration(SetpointPage5)[...]

  • Página 46

    JKSSS+ Series - 40 JKSSS+ Series 2.3 - 4.2KV 5.1.6 UserI/OConguration(SetpointPage6) Setpoint Page Security Level Description Factory Setting Default Range Section Tachometer Scale Selectio nD isabled Enabled or Disabled Manual Tach Scale 4.0 mA: 0 RPM 0 - 3600 Manual Tach Scale 20.0 mA: 2000 RPM 0 - 3600 Tach Accel Trip Mode S[...]

  • Página 47

    JKSSS+ Series - 41 JKSSS+ Series 2.3 - 4.2KV 5.1.7 Custom AccelerationCurve(SetpointPage7) 5.1.8 OverloadCurveConguration(SetpointPage8) Setpoint Page Security Level Description Factory Setting Default Range Section Custom Accel Curve Disabled Disabled, Curve A, B, or C Custom Curve A Curve A Voltage Level 1 2[...]

  • Página 48

    JKSSS+ Series - 42 JKSSS+ Series 2.3 - 4.2KV 5.1.9 RTDConguration(SetpointPage9) Setpoint Page Security Level Description Factory Setting Default Range Section Use NEMA Temp for RTD Values Disabled Enabled or Disabled SP9.1 # of RTD Used for Stator 40 -6 SP9.2 RTD Votin gD isabled Enabled or Disabled SP9.3 Stator Phase A1 Type Off[...]

  • Página 49

    JKSSS+ Series - 43 JKSSS+ Series 2.3 - 4.2KV 5.1.9 RTDCongurationPage9Cont’d 5.1.10SecuritySetPasswordPage10 5.1.1 1CommunicationsPage1 1 Setpoint Page Security Level Description Factory Setting Default Range Section RTD #10 Type Off Same as Stator Phase A1 RTD #10 Description User defined User defi[...]

  • Página 50

    JKSSS+ Series - 44 JKSSS+ Series 2.3 - 4.2KV 5.1.12System(SetpointPage12) 5.1.13CalibrationandService(SetpointPage13) Setpoint Page Security Level Description Factory Setting Default Range Section Default Display Screen Metering Data Page #1 Enter Metering Page (1-4) Metering Data Screen #1 Enter Metering Screen [...]

  • Página 51

    JKSSS+ Series - 45 JKSSS+ Series 2.3 - 4.2KV Note: 1. Push MENU key to toggle the screens between Setpoint Menu and Metering Menu. 2. Follow the arrow keys to get to different screens. Example: For Page 3 PHASE & GROUND SETTINGS, press the MENU key and the DOWN ARROW two times.  MENU PA GE 1[...]

  • Página 52

    JKSSS+ Series - 46 JKSSS+ Series 2.3 - 4.2KV SP .1BasicConguration(SetpointPage1) In Setpoint Page 1, the starter is looking for the following basic nameplate data of the motor .   Allows the user to enter the motor ’s FLA rating. Range of adjust[...]

  • Página 53

    JKSSS+ Series - 47 JKSSS+ Series 2.3 - 4.2KV SP .2StarterConguration(SetpointPage2) MENU PA GE 2 ST ARTER CONFIGURA TION ST ART CONTROL MODE : ST ART RAMP 1 JOG VOL T AGE : 50% ST ART RAMP #1 TYPE : VOL T AGE ST ART RAMP #2 TYPE : DISABLED KICK ST ART TYPE: DISABLED DECELERA TION : DISABLED TIMED OUTPUT TIME: OFF JOG, ST AR T RAMP[...]

  • Página 54

    JKSSS+ Series - 48 JKSSS+ Series 2.3 - 4.2KV SP .2StarterConguration(SetpointPage2) Provides multiple choices for starting ramps that can be selected for particular loads and applications.   Start Ramp 1, Jog, Start Disabled, T ach Ramp, Custom Accel [...]

  • Página 55

    JKSSS+ Series - 49 JKSSS+ Series 2.3 - 4.2KV the V oltage Ramp or the Current Ramp. Every load requires some amount of torque to start from a standstill. It is inefcient to begin ramping the motor from zero every time, since between zero and the WK2 break-away torque level, no work is being performed. The initial torque level should be set to pr[...]

  • Página 56

    JKSSS+ Series - 50 JKSSS+ Series 2.3 - 4.2KV SP .3Phase&GroundSettings (SetpointPage3) (SecurityLevel:2) MENU PA GE 3 PHASE & GROUND SETTINGS IMBALANCE ALARM LEVEL: 15% FLA Range: 5 - 30%, OFF Increments of 1 (Hit DOWN ARROW two times) IMBALANCE ALARM DELA Y: 1.5 SEC. Range: 1.0 - 20.0 SEC. Increments of 0.1 IMBAL[...]

  • Página 57

    JKSSS+ Series - 51 JKSSS+ Series 2.3 - 4.2KV SP .3Phase&GroundSettings(SetpointPage3)    : T ypically used to indicate the motor is severely overloaded and at which point a trip occurs.    ?[...]

  • Página 58

    JKSSS+ Series - 52 JKSSS+ Series 2.3 - 4.2KV    T ypically used to indicate that the line voltage is too high and at which point a trip occurs     The amount of time that the o[...]

  • Página 59

    JKSSS+ Series - 53 JKSSS+ Series 2.3 - 4.2KV SP .4Relay Assignment(SetpointPage4) MENU PA GE 4 RELA Y ASSIGNMENT O/L TRIP 1ST : TRIP ONL Y Range: TRIP (AUX1), ALARM (AUX2), AUX3, AUX4 (Hit DOWN ARROW three times) LEARNED ST ART CURVE 1ST : TRIP I/B TRIP 1ST : TRIP OVERCURRENT TRIP 1ST : TRIP PHASE REVERSAL 1ST : TRIP INHIBITS TRIP 1S[...]

  • Página 60

    JKSSS+ Series - 54 JKSSS+ Series 2.3 - 4.2KV SP .4Relay Assignment(SetpointPage4) (SecurityLevel:2) The protection functions are user programmable to an output relay . Factory setting for the trip functions assigned to TRIP (AUX1) relay and alarm functions to ALARM (AUX2) relay . AUX1 - 4 are Factory Set and should not be chang[...]

  • Página 61

    JKSSS+ Series - 55 JKSSS+ Series 2.3 - 4.2KV SP .5RelayConguration(SetpointPage5) (SecurityLevel:2) In Setpoint Page 5 the user can congure the four output relays as either fail-safe or non fail-safe and latching or non-latching. SP5.1 When a relay has been congured as fail-safe and power is applied, the relay will be [...]

  • Página 62

    JKSSS+ Series - 56 JKSSS+ Series 2.3 - 4.2KV SP .6UserI/OConguration(SetpointPage6) (SecurityLevel:2) MENU PA GE 6 USER I/O CONFIGURA TION TA CHOMETER SCALE SELECTION: DISABLED TA CH ACCEL TRIP MODE SELECT : DISABLED Options: ENABLED or DISABLED Options: UNDERSPEED, OVERSPEED or DISABLED (Hit DOWN ARROW five times) MANUAL[...]

  • Página 63

    JKSSS+ Series - 57 JKSSS+ Series 2.3 - 4.2KV SP .6UserI/OConguration(SetpointPage6) (SecurityLevel:2) The controller can be congured to accept a tachometer feedback signal through the 4-20mA input. SP6.1 The rst screen of setpoint page 6 is T ACHOMETER SCALE SELECTION. When this is set to ENABLED, the user will need[...]

  • Página 64

    JKSSS+ Series - 58 JKSSS+ Series 2.3 - 4.2KV SP .6UserI/OConguration(SetpointPage6) (SecurityLevel:2)   : The controller provides up to 4 digital external inputs which are individually programmable. A descr[...]

  • Página 65

    JKSSS+ Series - 59 JKSSS+ Series 2.3 - 4.2KV SP .7Custom AccelerationCurve(SetpointPage7) (SecurityLevel:3) MENU PA GE 7 CUSTOM ACCELERA TION CURVE CUSTOM ACCEL CURVE : DISABLED Range: DISABLED, CURVE A, B or C (Hit DOWN ARROW six times) CURVE A VOL T AGE LEVEL 1: 25% CUSTOM CUR VE A CURVE A RAMP TIME 1: 2 SEC CURVE A RAMP T[...]

  • Página 66

    JKSSS+ Series - 60 JKSSS+ Series 2.3 - 4.2KV SP .7Custom AccelerationCurve(SetpointPage7) (SecurityLevel:3) CURVE A VOL T AGE LEVEL 8: 100% CUSTOM CUR VE A CURVE A RAMP TIME 8: 2 SEC CURVE B RAMP TIME 1: 2 SEC. CURVE B VOL TA GE LEVEL 2: 30% CURVE B RAMP TIME 2: 2 SEC. CURVE A CURRENT LIMIT : 350% FLA CURVE B VOL TA GE LEVEL[...]

  • Página 67

    JKSSS+ Series - 61 JKSSS+ Series 2.3 - 4.2KV SP .7Custom AccelerationCurve(SetpointPage7) (SecurityLevel:3) SP7.1 Setpoint Page 7 allows the user to custom design the acceleration curve (start curve) to the specic application. The user can custom design up to three different curves in the soft starter . Only one curve can[...]

  • Página 68

    JKSSS+ Series - 62 JKSSS+ Series 2.3 - 4.2KV SP .8OverloadCurveConguration(SetpointPage8) (SecurityLevel:3)   If enabled, this secondary start protection uses both the basic start protection and the area under the curv[...]

  • Página 69

    JKSSS+ Series - 63 JKSSS+ Series 2.3 - 4.2KV SP .9R TDOptionalConguration(SetpointPage9) (SecurityLevel:3) MENU PA GE 9 RTD CONFIGURA TION USE NEMA TEMP FOR RTD V ALUES: DISABLED (Hit DOWN ARROW eight times) Options: ENABLED OR DISABLED # OF RTD’S USED FOR ST AT OR: 4 RTD VOTING : DISABLED ST AT OR PHASE A2 TYPE : OFF S[...]

  • Página 70

    JKSSS+ Series - 64 JKSSS+ Series 2.3 - 4.2KV SP .9R TDConguration(SetpointPage9) (SecurityLevel:3) The soft starter comes with an RTD card that provides 12 programmable RTDs which are individually programmable for type. The available types are 100 ohm platinum, 100 ohm nickel, 120 ohm nickel and 10 ohm copper . Each RTD can [...]

  • Página 71

    JKSSS+ Series - 65 JKSSS+ Series 2.3 - 4.2KV SP .10SetPassword(SetpointPage10) (SecurityLevel:3) The soft starter has three levels of user programmable setpoint screens. Level one setpoints do not require a password because the data contained in level one is basic nameplate data and starter control. Level two setpoint screens r[...]

  • Página 72

    JKSSS+ Series - 66 JKSSS+ Series 2.3 - 4.2KV SP .1 1 Communications (Setpoint Page 1 1) (Security Level: 3) SP11.1 Set Front Baud Rate: Configures the RS232 communications baud rate. SP11.2 Set Modbus Baud Rate: Configures the Modbus communications baud rate. SP11.3 Modbus Address Number: Assigns a Modbus address to the soft starter relay . SP11.4 [...]

  • Página 73

    JKSSS+ Series - 67 JKSSS+ Series 2.3 - 4.2KV SP .12SystemSetpoints(SetpointPage12) (SecurityLevel:3) MENU PA GE 12 SYSTEM SETPOINTS DEF AUL T DISPLA Y SCREEN (Hit DOWN ARROW eleven times) METERING DA TA PA GE #: 1 Enter Metering Page (1 - 4) Number for display METERING DA TA SCREEN #: 1 ALARMS THERMAL REGISTER SETUP INFORMA TIO[...]

  • Página 74

    JKSSS+ Series - 68 JKSSS+ Series 2.3 - 4.2KV    Sets the value in the thermal register which represents a motor running at the nameplate current (with no overheating or negative sequence currents present). •   [...]

  • Página 75

    JKSSS+ Series - 69 JKSSS+ Series 2.3 - 4.2KV SP .13Calibration&Service(SetpointPage13) (SecurityLevel:FactoryUseOnly) SP .13 Calibration&Service(SetpointPage13) Certain screens are displayed for user information only , such as: Current date and time, Model number and Firmware revision numbe[...]

  • Página 76

    JKSSS+ Series - 70 JKSSS+ Series 2.3 - 4.2KV 6.1 MeteringPageList The following charts list each Metering Page and the functions within that page. The applicable section of the manual is also referenced. 6 .1.1 MeteringMenu&Data(MeteringPage1) [...]

  • Página 77

    JKSSS+ Series - 71 JKSSS+ Series 2.3 - 4.2KV 6 .1.4Status(MeteringPage4) 6 .1.5EventRecorder(MeteringPage5) 6 .1.6 LastTrip(MeteringPage6) 6 .1.7 Statistics(MeteringPage7) Metering Page Description of Display Screen Current status 1 Amount of time remaining before an overload trip occur[...]

  • Página 78

    JKSSS+ Series - 72 JKSSS+ Series 2.3 - 4.2KV 6.2 MeteringMenu Push MENU key to toggle the screens between Setpoint Menu and Metering Menu and follow the arrow keys to get to different screens. MENU METERING P AGE 1 CURRENT METERED DA TA METERING P AGE 2 VOL T AGE & POWER DA TA METERING P AGE 3 RTD V ALUES METERING P AGE 4 ST A TUS M[...]

  • Página 79

    JKSSS+ Series - 73 JKSSS+ Series 2.3 - 4.2KV MP .1MeteringData(MeteringPage1) Displays the basic current metering data:  Phase A, B, C and ground fault (option) current.  Displays the average current, percent of imbalance and the motor ’s RPM (available with tachometer input)[...]

  • Página 80

    JKSSS+ Series - 74 JKSSS+ Series 2.3 - 4.2KV MP .2 Metering(MeteringPage2) Displays the statistical voltage metering informa - tion.  Displays Phase A, B, C and Power Factor .  P/F: N/A Motor stopped P/F: LG #.## (Lagging) P/F: LD #.## (Leading)  Displays Phase A, B[...]

  • Página 81

    JKSSS+ Series - 75 JKSSS+ Series 2.3 - 4.2KV HOTTEST ST AT OR RTD#: # @ ### C HOTTEST NON-ST AT OR RTD#: # @ ### C ST AT OR PHASE C1 RTD #5: ### C = ### F ST AT OR PHASE C2 RTD #6: ### C = ### F MAX TEMP SINCE CLEAR RTD #5: ### C MAX TEMP SINCE CLEAR RTD #6: ### C END BEARING RTD #7: ### C = ### F SHAFT BEARING RTD #8: ### C = ### F MAX TEMP SINCE [...]

  • Página 82

    JKSSS+ Series - 76 JKSSS+ Series 2.3 - 4.2KV MP .4 Status(MeteringPage4) Displays the present status of the soft start.  Displays the present state of the unit as follows:  Displays the amount of time remaining before an overload trip will occur .  Displ[...]

  • Página 83

    JKSSS+ Series - 77 JKSSS+ Series 2.3 - 4.2KV MP .5 EventRecorder-60Events(MeteringPage5) The events are listed from oldest to most recent.  Displays the event (i.e. Imbalance T rip) with the date and time it occurred.  Displays the current of Phase A, B, C and the g[...]

  • Página 84

    JKSSS+ Series - 78 JKSSS+ Series 2.3 - 4.2KV MP .6 LastT rip(MeteringPage6) Displays the information regarding the last trip.  Displays the cause of the last trip.  Displays the measured phase current at the time of the trip.  Displays the V ab, Vbc, [...]

  • Página 85

    JKSSS+ Series - 79 JKSSS+ Series 2.3 - 4.2KV MP .7 Statistics(MeteringPage7) Displays the statistical trip information.  Displays the total of megawatt hours.  Displays the accumulated total running hours.  C lears the total running hour count. [...]

  • Página 86

    JKSSS+ Series - 80 JKSSS+ Series 2.3 - 4.2KV   The soft starter is designed to be a maintenance-free product. However , as with all electronic equipment, the unit should be checked periodically for dirt, moisture or indus[...]

  • Página 87

    JKSSS+ Series - 81 JKSSS+ Series 2.3 - 4.2KV P ro b l e m CP U LCD Di s p l a y LED Au x Re la y P os s ible Ca us e Sol ut ions Los s of 1 o r m ore phas es of pow er f r om ut ilit y or gen erat ed po w er C heck pow er so ur c e B l own power f uses Che c k f or s hor t c ir c uit s I m proper pr ogr am m ing Check m ot o r nam eplat e v er s us[...]

  • Página 88

    JKSSS+ Series - 82 JKSSS+ Series 2.3 - 4.2KV   Perform the SCR Heat Sink Ohm test on each Stack Assembly . A B C Note: Allow 15 minutes after shutdown for DV/DT network to discharge DC voltage.  Board ?[...]

  • Página 89

    JKSSS+ Series - 83 JKSSS+ Series 2.3 - 4.2KV   CPU Digital Controller Main Firing Board Fiber Optics SCR Assembly B C A L2 L3 L1 T2 T3 T1 Fiber Optics Ring T ransformer V oltage T ransformer T emp/ CT Board Gate Drive Boards MOV Boards DV/DT Boards Control Board Custom[...]

  • Página 90

    JKSSS+ Series - 84 JKSSS+ Series 2.3 - 4.2KV [...]

  • Página 91

    JKSSS+ Series - 85 JKSSS+ Series 2.3 - 4.2KV C 4 6 A1 A2 Main Coil 10 9 A2 A1 Bypass Coil 8 7 PFC TB4 TIMED OUT START AUX DELAY Green LED NO Time Delay 1 C 2 4 3 C NC 5 6 NO C NC BOARD Bypass Aux Contact 4 5 External Overload Fuse Blown/ Disconnect Interlock Input 3 2 1 5 76 1 43 2 TB8 AUX-S PFC-S PFC-C AUX-C DLY-C DLY-S TB7 6 7 At Speed 4 5 Bypass[...]

  • Página 92

    JKSSS+ Series - 86 JKSSS+ Series 2.3 - 4.2KV  [...]

  • Página 93

    JKSSS+ Series - 87 JKSSS+ Series 2.3 - 4.2KV[...]

  • Página 94

    JKSSS+ Series - 88 JKSSS+ Series 2.3 - 4.2KV 7.6 - Spare Parts List  Board  Board  Board   Board  Description Part Number Unit Voltage and Am p Rating Quantity Req./Unit MV C3-STK23200 2300V, 200A 3 MV C3-STK23400 2300V, 400[...]

  • Página 95

    JKSSS+ Series - 89 JKSSS+ Series 2.3 - 4.2KV[...]

  • Página 96

    JKSSS+ Series - 90 JKSSS+ Series 2.3 - 4.2KV       ?[...]

  • Página 97

    JKSSS+ Series - 91 JKSSS+ Series 2.3 - 4.2KV   [...]

  • Página 98

    JKSSS+ Series - 92 JKSSS+ Series 2.3 - 4.2KV                ?[...]

  • Página 99

    JKSSS+ Series - 93 JKSSS+ Series 2.3 - 4.2KV  1. Hold the rebuilt or new stack assembly in the vertical position with the T emp/CT board on top (only the top stack assembly will have this board in a multi-stack phase) and place the stack on the positioning studs that protrude from the isolation sta[...]

  • Página 100

    JKSSS+ Series - 94 JKSSS+ Series 2.3 - 4.2KV      • Phillips screwdriver • Medium voltage fuse pullers if available • T wo control power transformer (T est PT) 500 V A minimum • 120V ac control power (T e[...]

  • Página 101

    JKSSS+ Series - 95 JKSSS+ Series 2.3 - 4.2KV 9. V erify or wire a 120V ac plug to the TEST plug supplied by the factory . 10. Remove all both power fuses on the medium voltage CPT (single phase control power transformer), if present.. 1 1. Remove 3 fuses from the medium voltage potential transformer (PT). 12. V erify the 120-volt test switch is in [...]

  • Página 102

    JKSSS+ Series - 96 JKSSS+ Series 2.3 - 4.2KV 32. The gate and cathode leads are the white wires on the gate drive board in the medium voltage cabinet. See drawing below . 33. If waveform is inverted, swap Oscilloscope connections for proper polarity . Close the temporary Start switch and allow the test motor to reach full speed. 34. Then verify all[...]

  • Página 103

    JKSSS+ Series - 97 JKSSS+ Series 2.3 - 4.2KV   In order to ensure continued reliable and safe operation [...]

  • Página 104

    JKSSS+ Series - 98 JKSSS+ Series 2.3 - 4.2KV  Contact your state environmental agency for details on disposal of electrical components and packaging in your particular area.  If the starter is to be stored for any length of time prior to installation, the following precautions should be taken: 1) The ori[...]

  • Página 105

    JKSSS+ Series - 99 JKSSS+ Series 2.3 - 4.2KV       T oshiba International Corporation (“Company”) warrants that all equipment and parts described herein will be free from defe cts in mater ials and workmans hip. THIS W ARRA NTY WI LL EXPI[...]

  • Página 106

          INDUSTRIAL DIVISION 13131 West Little Y ork Rd., Houston, T exas 77041 T el 713-466-0277 Fax 713-466-8773 US 800-231-1412 Can 800-872-2192 Mex 95-800-527-1204 World Wide W eb http://www .toshiba.com/ind[...]