Stovax Gazco Ceremica Log Effect Stove Range manual

C e r a m i c a L o g E f f e c t S t o v e R a n g e C on v en t io n al F l ue With upgradeable control valve I ns t r uc t io n s f or U se , I ns t a ll a ti o n a nd S er v i ci n g Fo r use i n G B, IE (G re at Br it ain a nd Ei re ) PR0844 Issue 1 (May 2006) I M P O R T A N T Do not attempt to burn rubbish in this fire. This stove must only [...]

2 CONTENTS COVERING THE FOLLOWING MODELS CERAMICA MANHATTAN – 8615LUC – P8615LUC PAGE APPLIANCE COMMISIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 12 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basi[...]

3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate 5. Does ventilation meet appliance requirements 6. Have controls bee[...]

4 USER INSTRUCTIONS 1. GENERAL 1.1 Installation and servicing must be carried out by a competent person in accordance with Gas Safety (Installation and Use) Regulations 1998, the relevant British Standards for Installation, appropriate Codes of Practice and in accordance with the manufacturer’s instructions. It is recommended that a CORGI registe[...]

5 3. TURNING OFF THE STOVE 3.1 To turn the stove off, locate the control valve, turn the left- hand control knob until it points to off ( ). The main burner will go out leaving the pilot burning. 3.2 To turn the pilot off, locate the control valve, turn the right- hand control knob until it points to off ( ), the pilot will go out. 4. UPGRADING YOU[...]

6 7.2 Place log B on the left-hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner. Make sure the log is as far to the left as possible. See diagram 4. 7.3 Place log C on the right-hand side of the burner with the location bar on the underside of the log fully located in the long slo[...]

7.8 Carefully insert the front coal retainer into the front panel of the firebox. Take care not the scrape/damage the logs. This coal retainer sits in two brackets. Ensure it is fully inserted, leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer. 7.9 Ensure that the fibreglass seal on the back of the door [...]

8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS: CERAMICA MANHATTAN – 8615LUC – P8615LUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure Class m 3 /h High Low 8615LUC I 2H Natural 20 mbar 3 Ø 14.5 375 0.623 6.6 3.6 GB, IE (G20) Gross Gross P8615LUC I 3P Propane [...]

9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1. FLUE AND CHIMNEY REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum effect height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm fr[...]

10 IM P O R T A N T : E N S U R E T H A T T H E A P P L I A N C E I S C O R R E C T L Y A D J U S T E D F O R T H E G A S T Y P E A N D C A T E G O R Y A P P L I C A B L E I N T H E C O U N T R Y O F U S E . R E F E R T O D A T A B A D G E A N D T E C H N I C A L S P E C I F I C A T I O N S O F T H I S B O O K L E T . F O R D E T A I L S O F C H A [...]

11 3.5 Having run the gas supply to the stove, PURGE THE SUPPLY. This is essential to expel any debris that may block the gas controls. Connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove, ensuring that the pipe position does not interfere with the location of the outer casing. See Diagram 2. 3.6 Open the second c[...]

4. HANDLING & DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application. Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene rules of not smoking, eating or drinking in t[...]

5.8 Carefully insert the front coal retainer into the front panel of the firebox. Take care not the scrape/damage the logs. This coal retainer sits in two brackets. Ensure it is fully inserted, leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer. 5.9 Ensure that the fibreglass seal on the back of the door [...]

1. COMMISSIONING 1.1 Close all openable doors and windows in the room, ignite the stove and operate on maximum for 10 minutes. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. See diagram 1. If there is any doubt, run the stove for a further 10 minutes and repeat the test. 1[...]

15 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. 1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior to sta[...]

16 SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS NO SPARK IGNITION FUNCTIONAL CHECK 2 Ensure there is no debris around the pilot assembly, (e.g. coal, soot etc.) which could short the spark, clear the area. From Ignition Fault Finding Chart Part 1. Consult the Users Instructions, retry. Operate the valve to light the pilot, does the valve[...]

17 SERVICING INSTRUCTIONS REPLACING PARTS 1. GENERAL 1.1 All principal components can be replaced without removing the stove from its installation, although it will be necessary to remove the door and ceramic outer casing in order to access most components. In order to remove the casing, use the following procedure: 1.2 Remove the door retaining nu[...]

18 SERVICING INSTRUCTIONS REPLACING PARTS NOTE: BEFORE REPLACING THE BURNER, ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED. 3. PILOT UNIT 3.1 The pilot assembly consists of four components that can be individually changed, these are: 1) Pilot burner bracket 2) Pilot injector 3) Electrode 4) Thermoco[...]

19 SERVICING INSTRUCTIONS REPLACING PARTS 4. IGNITION LEAD 4.1 Gain access to the back of the pilot assembly, see Section 3 above and disconnect the ignition lead from the electrode. 4.2 Undo the single screw that secures the left-hand side of the control cover, see Diagram 10. 4.3 To release the right-hand side of the control cover insert the narr[...]

20 SERVICING INSTRUCTIONS REPLACING PARTS 7.3 Reassemble the interrupter block and leads. Secure the thermocouple connection in the rear of the gas control (Do not overtighten). Turn the gas supply on and check the entire pipework and valve joints for any leaks. 8. MAIN INJECTOR 8.1 Turn the gas supply off at the isolation device. Refer to Section [...]

21 SERVICING INSTRUCTIONS REPLACING PARTS 9.5 Refit the new sensor, ensuring that the plastic spacers are between the sensor and the bracket. Refit the leads. See Diagram 20. 9.6 Feed the cable back through the hole as you replace the bracket. When the bracket is located correctly it will sit flush with the back panel without force required. If not[...]

22 SERVICING INSTRUCTIONS REPLACING PARTS 12. CONTROL UPGRADE See Installation, Section 1. 13. SHORT SPARES LIST Component NG LPG G20 G30 G31 20mb 29mb 37mb Main Injector IN0045 IN0030 IN0030 Aeration plate N/A N/A GZ5387 Pilot injector PI0026 PI0015 Burner assembly GZ5369 GZ5388 Thermocouple PI0010 Magnetic unit GC0092 Electrode PI0053 Pilot Gaske[...]

23 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]