Sterling SVL-A manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Ir a la página of

Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Sterling SVL-A. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Sterling SVL-A o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Sterling SVL-A se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Sterling SVL-A, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Sterling SVL-A debe contener:
- información acerca de las especificaciones técnicas del dispositivo Sterling SVL-A
- nombre de fabricante y año de fabricación del dispositivo Sterling SVL-A
- condiciones de uso, configuración y mantenimiento del dispositivo Sterling SVL-A
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Sterling SVL-A no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Sterling SVL-A y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Sterling en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Sterling SVL-A, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Sterling SVL-A, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Sterling SVL-A. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 1 of 49 Operation and Installation Instructions Self-Contained Material Loader (Compressed Air Venturi Type) SVL-A, SVL-B, SVL-C, & SVL-D Bulletin No.: CV6-600 Part No.: 882.00685.00 Effective: 7/2007 SVL-A SVL-C SVL-B[...]

  • Página 2

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 2 of 49 The manufacturer retains all rights to change th e information in these operating instructions at any time without notice. We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions. Copying, transl[...]

  • Página 3

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 3 of 49 Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mo[...]

  • Página 4

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 4 of 49 Table of Contents Chapter 1: Safety Instructions ................................................... 6 1-1 How to Use This Manual ............................................................................................. 6 Safety Symbols Used in this Manual [...]

  • Página 5

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 5 of 49 CHAPTER 6: TECHNICAL DATA ............................................. 10 * Optional 230 V, AC, PE, 50/60 Hz..................................................................................... 10 6-1 Dimension Sheet ...........................................[...]

  • Página 6

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 6 of 49 Chapter 1: Safety Instructions 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your loading system. The purpose is to assist you in applying efficient, proven techniques that enhance equipment produ[...]

  • Página 7

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 7 of 49 DANGER! DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING! WARNING indicates a potentially hazardous situation or practice that, if not avoided, could result in death or serious injury. Caut[...]

  • Página 8

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 8 of 49 1-3 For Your Safety How to Use This Manual • Please read this manual carefully before initial operation. Understandin g the instructions and equipment will help to avoid injuries as well as damage to equipment. If you have questions, contact the manufacturer.[...]

  • Página 9

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 9 of 49 • Observe the safety instructions for the connected units. Maintenance Responsibility • Before beginning maintenance work:  Assign a supervisor.  Inform all other responsible operating personnel.  Turn off the main power supply.(If required)  Se[...]

  • Página 10

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 10 of 49 Chapter 2: Inst allation 2-1 General Information Unpack all parts of the single conveyor unit and make sure that every thing is available: • One material receiver with level sensor • Correct type of mounting flange (direct mount, bin mount, or sight glass [...]

  • Página 11

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 11 of 49 Figure 2.2: SVL-B Parts Shown w i th option al sight glass assembly Figure 2.3: SVL-C Parts Shown w i th option al sight glass assembly OR OR OR[...]

  • Página 12

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 12 of 49 2-2 Installing the Material Receiver The self contained material loader can be installed directly on the processing machine. Make sure that all connections are tight so that the conveying performance is not impaired. The material receiver is equipped with a mo[...]

  • Página 13

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 13 of 49 Sight Glass Mounting Flange[...]

  • Página 14

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 14 of 49 Figure 2.5: Flange Mount Figure 2.7: Sight Glass Mount to Di g ital Dosin g Feede r Figure 2.6: Sight Glass Mount Figure 2.8: Standard Mount for SF-1 Feeder Note: Optional cover adapters may be required.[...]

  • Página 15

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 15 of 49 2-3 Installing the Control Assembly Install the control assembly at a freely accessible site. Check the length of the connection cable and the length of the supplied hoses to the venturi assemblies. During installation of equipment, check the length of the air[...]

  • Página 16

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 16 of 49 2-4 Connecting the Compressed Air Supply Before connecting the compressed air supply, check the following:  Check compressed air piping for correct installation and assembly.  Check the fittings, length and quality of the hose connections for agreement w[...]

  • Página 17

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 17 of 49 2-5 Connecting Material Lines Typical SVL Loader installations use flex hose to connect the loader to th e venturi. Caution! The material hose should be as straight as possible. Avoid loops and S-curves in flexible hose. This can hurt conveying performance. 1.[...]

  • Página 18

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 18 of 49 SVL-C (Two inlet) Installation Any SVL loader may be equipped for “ratio” or proportioning loading so that two materials (usually virgin and regrind) may be loaded simultaneously. The equipment for this function consists of a “Y” tube and coupler that [...]

  • Página 19

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 19 of 49 2-6 Electrical Connection The operating voltage is 115 or 230 VAC, AC, PE, 50/60 Hz. Special voltages available by request. The connected load is approximately 2 Watts. The connection is made using a main connector. A separate protection of the socket is not n[...]

  • Página 20

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 20 of 49 Chapter 3: Functional Description 3-1 Operational Summary Once the control switch(s) is turned on, the SVL loader uses a solid state sensor to determine if material is needed at the material destination (hopper, bin, sight glass, etc.) If the sensor “sees”[...]

  • Página 21

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 21 of 49 3-2 Method of Functioning The self-contained venturi loader works according to the Venturi Principle. An external compressed air supply is needed to provide the source of compressed air. A venturi device (A) is integrated in the venturi assembly. The venturi c[...]

  • Página 22

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 22 of 49 3-3 Control Assembly A. The unit is switched ON and OFF at the control. B. At the regulator, the operating pressure is adjusted. A filter/separator is integrated into the control. C. Regularly inspect the compressed air filter to make sure that it is clean and[...]

  • Página 23

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 23 of 49 Chapter 4: Setup 4-1 Preparations  Check to see if the venturi assembly is inserted in the material to be conveyed.  Verify compressed air connections are properly installed.  Switch the compressed air supply ON at the compressed air source.  Check[...]

  • Página 24

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 24 of 49 adjusted first for optimum flow, as described above. Since regrind material is typically more difficult to load than virgin material, it will take more compressed air (a higher setting on the regulator) than virgin material. Once regrind is adjusted, then the [...]

  • Página 25

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 25 of 49 4-4 Basic Setting of the F illing Level in the Conveyor Hopper The filling level in the conveyor hopper is mainly determined by the level sensor. Figure 4.1: Conveyor Hopper Function and features: • Capacitive level switch for monitoring and dry bulk materia[...]

  • Página 26

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 26 of 49 Programming: Overview of the modes and their basic functions: • Operating mode: Normal operating mode. In this mode all normal sensor functions are active. • Adjustment mode: Setting of the switchi ng threshold by empty and full adjustment. • Locking mod[...]

  • Página 27

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 27 of 49 Full adjustment After empty adjustment the full state is to be achieved, if possible, so that the unit switches. The full adjustment can be repeated as often as you like. The stored value for the em pty state is not overwritten by the full adjustment. Afte r a[...]

  • Página 28

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 28 of 49 Unlocking When the programming pushbutton is released the unit is unlo cked and all programming functions are active again. Error messages If empty or full adjustment cannot be made, the red LED fla shes quickly at about 8 Hz after the adjustment attempt (adju[...]

  • Página 29

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 29 of 49 Set-up / Operation: Check the safe functioning of the unit. To do so, bring about a sens or response by taking suitable measures. Display by LEDs: The red LED becomes active for a short time during the change between "medium not present" and "me[...]

  • Página 30

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 30 of 49 Chapter 5: Maintenance Preparations  Please observe the maintenance intervals.  Before starting maintenance work, clean the equipment of oil, fuel or lubricants.  Ensure that materials and incidentals required for operation as well as spare parts are [...]

  • Página 31

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 31 of 49 5-2 Cleaning the Conveying Filter WARNING! Disconnect power air sources. Always disconnect the main power source and compressed air source before removing the filter. This prevents the loader from starting during servicing, which could cause injury from flying[...]

  • Página 32

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 32 of 49 4. Install/reinstall the filter. Firmly press down on the filter to make sure a good seal is provided around the entire perimeter of the filter module. The filter should fit evenly on the top of the loader body. 5-3 Cleaning the Comp ressed Air Filter The comp[...]

  • Página 33

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 33 of 49 Disassembly 1. Remove the filter cartridge (A). 2. Blow out the filter cartridge (A) from the inside out using compressed air or replace the filter. 3. Open the toggle-type fastener (SVL-B, SVL-C models) (C) and fold the hopper lid upward. 4. Check the screen [...]

  • Página 34

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 34 of 49 5-4 Troubleshooting PROBLEM REMEDY (See Test Steps Below) The unit is not conveying and is not active. A, B, G, H The unit is not conveying; the compressed air valve is activated when the device is switched on. C, D, E, F, N The unit is not conveying; the comp[...]

  • Página 35

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 35 of 49 -Notes-[...]

  • Página 36

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 36 of 49 Chapter 6: T echnical Dat a Maximum througput: 475 lbs/h (149.7 kg/hr) Weight: Approx. 6.61 lbs. (3 kg) Operating voltage:* 115 V, AC, PE, 50/60 Hz (standard) Special voltage on request Connected load: Approx. 2 W Total noise level: < 75 dB (A) Compressed a[...]

  • Página 37

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 37 of 49 6-1 Dimension Sheet Figure 6.1: SVL-A[...]

  • Página 38

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 38 of 49 Dimensions and data are not binding. All dimensions are in inches . All data are subject to change. Figure 6.2: SVL-B[...]

  • Página 39

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 39 of 49 Dimensions and data are not binding. All dimensions are in inches. All data are subject to change. Figure 6.3: SVL-C[...]

  • Página 40

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 40 of 49 Figure 6.4: SVL-D[...]

  • Página 41

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 41 of 49 6-2 Spare Parts Lists . Figure 6.5: SVL-A[...]

  • Página 42

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 42 of 49 Figure 6.6: SVL-B[...]

  • Página 43

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 43 of 49 Figure 6.7: SVL-C[...]

  • Página 44

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 44 of 49 Figure 6.8: Control Assembly Control Mounting Bracket[...]

  • Página 45

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 45 of 49 Figure 6.9: Wand Assembly[...]

  • Página 46

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 46 of 49 Figure 6.10: Take-Off Wand Assembly[...]

  • Página 47

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 47 of 49 6-3 Quick Start Guide –SVL Self Contained Material Loader  Unpack all parts. Check for the following:  Material receiver with level sensor and mounting option  Control Assembly(s)  Venturi assembly(s)  Vinyl flexible hose(s)  Compressed air[...]

  • Página 48

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 48 of 49 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or [ 262 ] 641-8610, Fax [262] 641-8653 The ACS Customer Service Group will pr ovide your company with g enuine OEM quality parts manufactured to engineering design specification[...]

  • Página 49

    SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 49 of 49[...]