Nortec Industries GS Series manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Nortec Industries GS Series. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Nortec Industries GS Series o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Nortec Industries GS Series se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Nortec Industries GS Series, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Nortec Industries GS Series debe contener:
- información acerca de las especificaciones técnicas del dispositivo Nortec Industries GS Series
- nombre de fabricante y año de fabricación del dispositivo Nortec Industries GS Series
- condiciones de uso, configuración y mantenimiento del dispositivo Nortec Industries GS Series
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Nortec Industries GS Series no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Nortec Industries GS Series y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Nortec Industries en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Nortec Industries GS Series, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Nortec Industries GS Series, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Nortec Industries GS Series. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    GS Series Gas Steam Humidifier Installation, User & Maintenance Guide 1506222-D IMPORTANT: Read and save this guide for future reference. This guide to be left with equipment owner.[...]

  • Página 2

    FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any telephone in your building. Immediately call your gas supplier from a neighbor’s telephone. Follow th[...]

  • Página 3

    Table Of Contents GENERAL 1 - WARNING ................................................1 - DELIVERY ................................................1 - RECEIVING & UNPACKING EQUIPMENT ................................1 - GENERAL SPECIFICATIONS ......................................1 - MODEL DESIGNATION .........................................1 M[...]

  • Página 4

    PRINCIPLE OF OPERATION 22 - COMBUSTION .............................................2 2 - WATER MANAGEMENT ........................................2 2 - START UP PROCEDURE .......................................2 3 - FILLING THE SYSTEM .........................................2 3 - TESTING THE IGNITION SAFETY SHUT-OFF .............................2[...]

  • Página 5

    GENERAL This installation guide has been designed to provide assistance when installing, mounting, and commissioning a GS Series humidifier. Actual on site application may vary. Consult Technical Services or your local NORTEC representative. WARNING · Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon mono[...]

  • Página 6

    -2- MODEL GS 100 SPECIFICATIONS FUEL BLOWER SPEED INPUT (BTUH)* STEAM CAPACITY (LBS/HR) MANIFOLD PRESS. IN W.C. NATURAL GAS MAX 140,000 105 -0.05 MIN 45,000 25 -0.05 PROPANE MAX 140,000 105 -0.35 MIN 50,000 25 -0.35 MODEL GS 200 SPECIFICATIONS FUEL BLOWER SPEED INPUT (BTUH)* STEAM CAPACITY (LBS/HR) MANIFOLD PRESS. IN W.C. NATURAL GAS MAX 280,000 21[...]

  • Página 7

    -3- Snap on Installation Steamline Steam Outlet B or BH V enting T ype Control Wiring Main P ower Disconnect Shut Off T o Drain Auxiliar y Drain Air Gap with Funne l Ser vice Access Door (Mechanical) Service Access Door (Electrical) Clean Out Access Door Optional Stand Drain Gas Line Connection Fresh W ater Fill Line 3/4"min 30-80 psi Exhaust [...]

  • Página 8

    INDOOR INSTALLATION The installation must conform with local building codes or, in the absence of local codes, with the ANSI Z223.1, National Fuel Gas Code, and/or CAN/CGA B149 Installation Codes. Refer to the Gas Piping section of this manual. LOCATING AND MOUNTING GS Series humidifiers are designed for floor mounting or on a GS Stand (optional). [...]

  • Página 9

    · DO NOT mount humidifiers in an area where freezing may occur. · If humidifiers are mounted on a roof, a properly ventilated, temperature controlled, (above freezing), weatherproof enclosure must be used. · DO NOT mount humidifiers on vibrating surface. Consult factory. · The humidifier shall not be installed directly on carpeting, tile or oth[...]

  • Página 10

    upstream of the gas supply connection to the appliance. COMBUSTION AIR REQUIREMENTS Provide for adequate combustion and ventilation air in accordance with Sections 8.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3, 7.4 of CAN/CGA B149 Installation Codes, or applicable provisions of the local b[...]

  • Página 11

    Location of air intake and flue gas terminal must comply with all local and national regulations. EXHAUST VENTING The GSTC and GSP are classed category I and III fan assisted gas appliances. This allows two methods of venting. Listed below are instructions for both venting systems, followed by specific requirements for each system. Review the requi[...]

  • Página 12

    -8- Trap UL Listed Cap Required Condensate tee and trap must be installed. T ake the condensate to a floor drain or a condensate pump. B type double wall vent with double wall connectors required for category I appliances. Limitations on horizontal distance when venting with B vent BH type double wall vent with double wall connectors required and a[...]

  • Página 13

    · For any vent lengths over 20 feet long, insulate the vent pipe to reduce the amount of condensate that could form in the flue gases. · When the venting passes through a cold area, or location that has large amounts of air passing over the venting, it should be insulated to prevent condensation from forming inside the venting. · Vent pipe passi[...]

  • Página 14

    · Vent pipe must be secured with hangers or pipe straps · All horizontal runs must be adequately supported with hangers or straps to prevent sagging. Installation as a Category I Appliance · The GS series humidifiers have a fan-assisted combustion which operates with a non-positive vent static pressure when installed with the appropriate vent di[...]

  • Página 15

    · This appliance should not be connected to a chimney flue servicing a separate appliance designed to burn solid fuel. Never connect this humidifier to a chimney servicing a fireplace. · This venting category cannot be used in direct vent applications. Installation as a Category III Appliance · This venting system can be installed horizontally o[...]

  • Página 16

    The vent terminal must be installed in the same atmospheric pressure zone as the combustion air inlet of the humidifier. If this is not possible (as in cases of positive or negative room pressures) the humidifier should be installed with the direct vent option. ELECTRICAL PRIMARY WIRING All work concerning the electrical installation must be perfor[...]

  • Página 17

    -1 3- L1 L2 Ground Ground Wire Ground Leg 2 Pole T erminal Block Dedicated Circuit Breaker Or Disconnect Note: - 600V/3 Phase Supply . Ground Ground Wire Ground Leg 2 Pole T erminal Block L3 Neutral L1 L2 Ground Ground Wire Ground Leg 2 Pole T erminal Block L3 Neutral NOTE: V oltage At T erminal Block Must Be In Accordance With Spec. Label. All Wir[...]

  • Página 18

    -1 4- W ARNING: Failure to wire the controller in accordance with the wiring diagram that was supplied with the unit could permanently damage the GSTC/GSP board. Such errors will void the unit warranty . GS SERIES EXTERNAL CONTROLS WIRING CONNECTIONS LOW VOL T AGE TERMINAL STRIP NOTE: This is a wiring diagram only . For specific wiring instructions[...]

  • Página 19

    CONTROL INSTALLATION · Mount any wall humidistat (control or high limit) over standard electrical box at height similar to typical thermostat. Any wall humidistat should be in location representative of overall space being humidified and not in path of blower pack or air supply grille. Do not mount on an outside wall where temperature fluctuations[...]

  • Página 20

    · The drain line should not end in a sink used frequently by personnel, or where plumbing codes prohibit it. Route to a floor drain or equivalent for safety reasons. Internal drain water tempering will ensure a maximum of 140ºF (60ºC) exiting water temperature. · Never install PVC piping as a drain line material. Always use material suitable fo[...]

  • Página 21

    -1 7- BH V ent (By Nortec) AHU Insulated S team Line (By others) Gas Line with Manual Shut-off (By others) W ater Supply Manual Shut-off Drain Lines Funnel With Air Gap Roof Curb (By others) Electrical Disconnect (By others) BH V ent (By Nortec) Insulated S team Line (By others) Gas Line with Manual Shut-off Electrical Disconnect (By others) Roof C[...]

  • Página 22

    -1 8- FRONT RIGHT TOP Lef t Mi ni mu m Req u i red C lear anc es Mode l Front Left Right Back GS T C Out door 100 30" (76cm ) 0 40" (101.6 cm ) 6" (15.25 cm ) GS TC O utdoor 200 30" (76cm ) 0 40" (101.6 cm ) 6" (15.25 cm ) GS TC O utdoor 300 30" (76cm ) 30" (76cm ) 40" (101.6 c m ) 6" (15.25 c m ) G[...]

  • Página 23

    · The integral base of the GS Outdoor model is designed to mount on a curb. The curb must be built to structurally support the entire weight of the humidifier when in operation. Required curb dimensions are given in Figure #16 . · Ensure that the humidifier is mounted level. · The pan in the bottom of all outdoor models has a pipe chase for rout[...]

  • Página 24

    system can be damaged is by the failure of both devices. EXHAUST VENTING - OUTDOOR UNITS · All required exhaust venting is provided with each GS Outdoor model, by Nortec, including rain cap and storm collar. All venting components external to the unit are shipped with the unit and must be installed on site. Refer to Figure #19 for venting componen[...]

  • Página 25

    FILL WATER SUPPLY LINE · Each unit is supplied with a ½” NPT male connection to the fill valve. Refer to Figure #21 for connection details. A minimum fill rate of 10 l/min (2.6 gal/min) is required for all unit sizes. Allowable pressure range is 30-80 psig. · Always install a manual shut off within the building to allow isolation of the water [...]

  • Página 26

    STEAM LINES · The steam outlet connection is located at the back of the GS Outdoor unit. Steam hose(s) and clamps are supplied with the unit and are intended to provide a flexible coupling outside of the unit to the building steam lines. See Figure #23. · GS Outdoor models can develop steam pressures up to 12”w.c. to overcome duct and steam lin[...]

  • Página 27

    On initial start-up, the solenoid operated fill valve fills the tank. The water level reaches the backup float first and then the main float. If the backup and main floats do not read the same water level during the operation of the unit, the unit will shut down on a fault. The unit will continue to fill the unit to the top green position. The drai[...]

  • Página 28

    · At the completion of the float test, the humidifier will begin the combustion sequence by energizing the combustion blowers · All blowers will run at full output for 30 seconds to pre-purge the combustion chamber. During this time the controller will monitor that all air proving switches closed to prove air flow · The igniter(s) will be energi[...]

  • Página 29

    -2 5- GS INSPECTION CHECK LIST HUMIDIFIER MOUNTING £ Verify proper clearances around the unit £ Humidifier mounted level £ Humidifier properly secured to stand and stand bolted to floor £ All service doors accessible £ Roof curb sized correctly (Outdoor Model Only) GAS PIPING £ Correct gas line size installed £ Certified manual shut off valv[...]

  • Página 30

    -2 6- SUPPLY WATER LINE £ Nortec supplied adapter installed on fill valve (½”NPT) £ Manual shut off valve and union installed £ Verified pressure (30 – 80 psig) £ Water source of 10 l/min (2.6 gpm) £ Leak tested £ ½” dia. At max 4ft of the unit DRAIN LINES £ Air gap located within 3ft of the unit £ Minimum drain line size of 1” in[...]

  • Página 31

    · Close the shut-off valve in the water supply line · Isolate the humidifier from the electrical power supply at the main disconnect switch SCALE MANAGEMENT The gas humidifier will periodically “blowdown” water from the tank to reduce the concentration of total dissolved solids that accumulate during long term operation. Gas Humidifiers are s[...]

  • Página 32

    · Conductivity: Measured in micromhos. Follow the directions for the conductivity pen found inside the box. Multiply the digital reading by 1.5. The recommended operating range for conductivity is 0 - 1500 micromhos. Consult the factory is you measure outside these parameters. Tech - nology Water Type Water Cond. Range Hard - ness Range Silica Ran[...]

  • Página 33

    REGUL AR M AI NT ENANCE P REV ENT I V E M AI NT ENANCE Ho t S u r fa ce Igni tor X - Chec k f or c ont i nui t y . - Chec k t hat Fl am e S ens or i s s t rai ght . - Clean s ens or wit h fine s t eel wool . - Remov e fr om t he uni t and c lean wi t h c om pres s ed air from out s i de m at t i ng. N OTE : I t i s re comm e nde d to re pl a ce t h[...]

  • Página 34

    · Ensure that power is switched on again during periods of demand. · The GSTC model of the Gas Steam humidifier includes a pre-cleaning sequence feature. When activated (through the keypad), the unit will flush the humidifier, refill with cold water, and flush again reducing the scale accumulated at the bottom of the tank. CLEANING THE STEEL TANK[...]

  • Página 35

    The switch board must be replaced into the same position as before cleaning and the tie -wrap must be used to hold the float chamber in position. SERVICING THE UNIT Caution: Disconnect power before servicing this appliance. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operat[...]

  • Página 36

    6. Once the pressure has been adjusted, replace the locking cap. 7. Replace the screw in the “out” pressure port and tighten firmly. COMPONENT REPLACEMENT CONSULT FACTORY PRIOR TO THE REPLACEMENT OF ANY COMPONENT. All service work must be performed by experienced and trained personnel. Only use original NORTEC spare parts to replace defective c[...]

  • Página 37

    with a new burner. Inspect and replace any gaskets that may be damaged. Tighten the 4 brass nuts of burner mounting plate to a torque of 95 in-lb. 8. Leak test the gas train before re-commissioning the humidifier. Removal and Installation of the Combustion Blower 1. Shut off electrical power and gas supply to the humidifier. 2. Remove the right sid[...]

  • Página 38

    11. Leak test the gas train before re-commissioning the humidifier. Air Switch Replacement 1. Shut off electrical power to the appliance. 2. Remove right side service panel. 3. Remove wiring connections to switch. 4. Remove pressure hose(s) from switch noting proper location. 5. Remove screws (2) holding the switch. 6. Reverse above procedure to re[...]

  • Página 39

    Ignition Module Replacement 1. Shut off electrical power to the humidifier. 2. Remove the front electrical access door. 3. Disconnect all wiring connections to the ignition module, labeling as required. 4. Remove the 2 screws securing the ignition module and remove. 5. Reverse the above sequence to install the new module. Transformer Replacement 1.[...]

  • Página 40

    Drain Pump Replacement 1. Drain the unit completely. If the pump is broken use the auxiliary drain out port. 2. Shut off electrical power to the appliance. 3. Remove front and right doors. 4. Remove wiring connections to the pump. 5. Remove hoses attached to the pump. 6. Reverse above procedure to re-install. NOTE: To avoid water spillage (some wat[...]

  • Página 41

    Removal of Heat Exchanger 1. 1. Take the humidifier out of operation. 2. 2. Disconnect the gas supply pipe from the connection on the humidifier and close off the pipe. 3. 3. Unlock and remove the right side panel(s). 4. 4. On Direct Vent units only: Remove hoses from air intake manifold and air inlet elbows. 5. 5. Dismount flue gas pipe at the flu[...]

  • Página 42

    -3 8-[...]

  • Página 43

    3 DAY DRAIN 3 DAY DRAIN FUNCTION SW3/7 Function Disabled OFF Function Enabled (Factory set) ON KEEP WARM 3 DAY DRAIN FUNCTION SW5/7 Function Enabled ON Function Disabled (Factory set) - 3 day drain OFF MAINTENANCE (GSP) MAINTENANCE INTERVAL (GSP) SW3/8 500 hour (Factory set) OFF 1000 hour ON ANALOG CHANNEL 1 Input Range SW1/1 SW4/1 SW 4/2 0-10V inp[...]

  • Página 44

    INPUT CHANNEL DUAL CHANNEL FUNCTION SW4/5 One Channel Input OFF Dual Channel Inputs ON TIME PROPORTIONING TIME PROPORTIONING SW4/7 Disabled (Factory set) OFF Enabled ON BLOWDOWN (GSP) BLOWDOWN SW5/1 SW 5/2 SW5/3 5% ON OFF OFF 10% OFF ON OFF 15% ON ON OFF 20% OFF OFF ON 25% (Factory set) ON OFF ON 30% OFF ON ON 35% ON ON ON MAINTENANCE SHUTDOWN MAIN[...]

  • Página 45

    NORTEC GST C-400 VERSION X.XX SYSTEM L OCK OUT 09.05.02 9:30 SYSTEM ST A TUS USER SETTINGS SERVICE LEVEL MENU MENU USE THE UP/DOWN ARROWS TO M OV E T HE POINTER TO SELECT A MENU ITEM. TO O P EN T HE SELECTION, PRESS THE ENTER BUTTON. INTRODUCT ORY SCREEN MAIN MENU Keypad Display Menu S tructure GENERAL NOR TEC TC CONTROLLER Menu Structure NOTES: Go[...]

  • Página 46

    MENU MENU ENTER MENU MAIN MENU SYSTEM ST ATUS USER SETTINGS ST ATUS : LOCK OUT DEMAND CHANNEL 1 0% DEMAND CHANNEL 2 0% CAP ACITY LIMIT 0% 1 2 SYSTEM DEMAND XXX% BURNERS ACTIVE X/X OUTPUT/BURNER XXXLB T OT AL OUTPUT XXXLB 1 2 3 WA TER LEVEL: X FILL V AL VE ON DRAIN V AL VE OFF DRAIN COOLING: SMART 1 4 2 3 1. DISPLA Y TOGGLES BETWEEN LOCKOUT , ACTIVE[...]

  • Página 47

    MENU SERVICE INTERV AL SECURITY L OOP [0/1] 3D A YD R A I N O N SAFETY SENSORS [0/1] KEEP WARM OFF T ANK SENSORS [0/1] BL OWDOWN RATE 25% FT BL OWDOWN ON XXX HOURS S TA R T D AT E: M M : D D: Y Y REMAINING XXX HOURS 1 1 1 3 3 4 2 2 2 3 1. DISPLA YS THE USER SELECT ABLE MAINTE NANCE INTERV AL 1. DISPLA YS ST A TUS OF THE SECURITY LOOP (O = OPEN I = [...]

  • Página 48

    ENTER MENU MENU MENU MENU MAIN MENU SYSTEM STA TUS SERVICE LEVEL USER SETTINGS SERVICE INTERVAL XXX HOURS SERVICE HIST ORY X/Y STEAM HOURS XXXX (DATE/ TIME) FAU LT HI S TO R Y X / Y (TYPE OF F AUL T) (DATE/ TIME) THIS WILL DRAIN CONTENTS OF TANK THIS WILL DRAIN CONTENTS OF TANK CONTINUE? SERVICE INTERVAL XXX HOURS SERVICE INTERVAL XXX HOURS CLEAR R[...]

  • Página 49

    ENTER MENU MENU MENU MAIN MENU SYSTEM STA TUS SERVICE LEV EL USER SETTINGS SHORT CYCLE DELAY SECONDS XX SHORT CYCLE DELAY CHANGE VALUE XX BURNER 1 ENABLED DISABLED THIS WILL DRAIN CONTENTS OF TANK THIS WILL DRAIN CONTENTS OF TANK CONTINUE? SERVICE INTERVAL SERVICE HISTORY FAU LT H I S TO R Y TANK DRAIN TANK PRE -CLEA N SHORT CYCLE DELAY BURNERS 1 S[...]

  • Página 50

    ENTER MENU MENU MAIN MENU SYSTEM ST A TUS SERVICE LEVEL USER SETTINGS TIME HH:MM DA TE MM.DD .YY UNITS: LB/HR DA TE/TIME/UNITS LANGUAGE CONTROLS WATER MANAGEMENT CONTROL TYPE CAP ACITY LIMIT CALIBRATE 1 1. VERTICAL ARROW INDICATES ADDITIONAL SELECTIONS AVAILABLE BY SCROLLING . SELECT LANGUAGE ENGLISH FRENCH GERMAN SELECT LANGUAGE ENGLISH FRENCH GER[...]

  • Página 51

    FTBD HOURS CHANGE HOURS? XXX FTBD HOUR CHANGE HOUR? XX FILL CORRCTN CHANGE VAL UE XXX% FLOA T CHEC K CHANGE VAL UE HH :MM DRAIN CORRCTN CHANGE VAL UE XXX% DRAIN COOL ON OFF SMART BLOWDOWN RA TE CHANGE VAL UE XX% STEAM OUTPUT ENTER MENU MAIN MENU SYSTEM ST ATUS SERVICE LEVEL USER SETTINGS DA TE/TIME/UNITS FTBD HOURS XXX FTBD HOUR XX BLOWDOWN RA TE X[...]

  • Página 52

    MENU MENU SET MAXIMUM CAP ACITY XXX% SET MAXIMUM CAP ACITY XXX% CALIBRATE SIGNAL? CALIBRA TE SIGNAL CALIBRA TE 4957 DATE/TIME/UNITS DATE/TIME/UNITS LANGUAGE CONTROLS LANGUAGE CONTROLS WA TER MANAGEMENT WA TER MANAGEMENT CONTROL TYPE CONTROL TYPE CAP ACITY LIMIT CAP ACITY LIMIT CALIBRATE CALIBRATE USE UP/DOWN ARROWS TO SE T MAXIMUM CAP ACITY PRESS E[...]

  • Página 53

    -4 9- NORTEC TC CONTROLLER INTRODUCTORY SCREEN Product name NORTEC GSTC (100-600) Version The display will indicate the revision level of the control software System Depending on system activity, the display will toggle between LOCKOUT, ACTIVE or STANDBY. Date/Time The actual date and time will be displayed. MAIN MENU The main menu lists the availa[...]

  • Página 54

    -5 0- SYSTEM STATUS SCREEN 1: Status: Displays the present status of the system. Depending on system activity at the time, the field could display: lockout (security loop open), active (unit generating steam) or standby (security loop closed but no modulation demand signal). Demand channel 1: This field will display the modulation demand input on t[...]

  • Página 55

    SCREEN 4: Service interval: This field displays the user (or factory default) setting for the humidifiers service reminder in steam hours. Remaining: This field displays the amount of time (steam hours) remaining before the next service is to be performed. Start Date: This field displays the date this service interval began. SCREEN 5: Security loop[...]

  • Página 56

    -5 2- SERVICE LEVEL The service level area is where service related tasks are performed. Below is a description of each field and what can be performed in them. When a parameter requires a change, press the two arrow keys and enter the password (0335). As long as you remain in this section, you will not need to enter the password more than once. Se[...]

  • Página 57

    Y = total number of recorded services (up to 10 maximum). STEAM HOURS XXX (DATE/TIME) This field displays the steam hours and the date and time when the specific service (X) was performed. Fault history In this area the customer can view the history of recorded faults for the humidifier. FAULT HISTORY X/Y The fault history stores the last 54 system[...]

  • Página 58

    Tank Pre-Clean The tank pre-clean feature when activated will activate the drain valve for a fixed period of time (depending on unit size). The fill valve will then activate, filling the tank partially with cold water. At the completion of the fill cycle the tank will once again drain. This will help to flush out any accumulated minerals as well as[...]

  • Página 59

    -5 5- User Settings When a parameter requires a change, press the two arrow keys and enter the password (0335). As long as you remain in this section, you will not need to enter the password more than once. Date / Time Units This field is used for modifying the Date, time and the units of measurement. The date and time are important parameters when[...]

  • Página 60

    Language Controls This field allows the user to select the menu language of choice (English, French, German) Here the user can select the language of choice for the menu displays. To set the language, highlight the selection then enter the user code (0335). Press enter. Use the UP/DOWN arrows to select the choice (English, French, German). Pressing[...]

  • Página 61

    FTBD Hour Works in conjunction with FTBD hours. Here the user sets the time of day (24 hour format) when they want the FTBD to execute. The time can be set to trigger the cycle during off hours, when the humidity requirements are minimal. The time is adjusted in one-hour increments. Blowdown Rate This parameter adjusts the frequency of blowdown cyc[...]

  • Página 62

    Fill CORRCTN (correction) Used for adjusting the fill rate. Adjustments to be made under factory direction only. Drain CORRCTN (correction) Used for adjusting the drain rate. Adjustments to be made under factory direction only. Drain Cool The customer can select the type of drain water tempering they require (depending on local plumbing codes) The [...]

  • Página 63

    Transducer Input This section is used to configure the controller for transducer signals In this section you can adjust the proportional, integral and derivative constants. There is also a PID learn algorithm which will tune the various PID constants for optimal performance. Capacity Limit In this section the customer can adjust the maximum output [...]

  • Página 64

    FAULT LIST GSTC f au lt displayed GSP fa ult co de displayed Descript ion of f ault Troubleshooting FAUL T NO BURNERS AVAI LI BLE NBF Once the GS controller detects an ignition module fail, it will index to t he next available ignition module. If all ignitio n modules have failed o r there a re none a vai lab le (i n the case of a 100 unit) this fa[...]

  • Página 65

    FAULT LIST FAUL T GAS RE-IGNITION BURNER X GIF-X Following an i gnition module fault if the modules gas valve activates t his fault will b e genera ted. -Ensure that the ignition module is not miswired or that the mod ule is not faulty by swapping it wi t h a known good one. If the problem follow s the ignition module, replace the m odule -Cons ult[...]

  • Página 66

    WARNING LIST GSTC Warning displayed GSP warning displayed Descript ion of w arning: Troubleshooting WARNIN G IGNITION MODULE X FAIL IMW-X Once the controller activates an ignition module, it will allow 4 minutes for the gas valve to activate. After the trial period, if the gas valve has not activated, a fault will be generated. The module will be l[...]

  • Página 67

    -6 3-[...]

  • Página 68

    GS Series Internal Components Spare Parts -6 4- Number Description Part # GS 100 GS 200 GS 300 GS 400 GS 500 GS 600 101 Cover Plate, Clean-Out Port 2523457 1 1 2 2 3 3 102 Gasket, Tank Cover Plate 2524361 1 1 2 2 3 3 103 Secondary Safety Switch 1504832 1 1 1 1 1 1 104 Fill Box 2526152 1 1 1 1 1 1 105 Vacuum Break Valve ½” npt 1505959 1 1 1 1 1 1[...]

  • Página 69

    -6 5- GS Series Internal Components Spare Parts - continued Number Description Part # GS 100 GS 200 GS 300 GS 400 GS 500 GS 600 126 Igniter / flame sensor gasket 1506892 1 2 3 4 5 6 127 Hot Surface Igniter Replacement kit 110-120V Models 2528418 1 2 3 4 5 6 208-240V Models 1507695 1 2 3 4 5 6 128 Flame Sensor Replacement Kit 1507694 1 2 3 4 5 6 Ign[...]

  • Página 70

    -6 6-[...]

  • Página 71

    -6 7- GS Series Indoor Cabinetry Spare Parts Number Description Part # GS 100 GS 200 GS 300 GS 400 GS 500 GS 600 201 Service Door Assembly Mini 2524439 1 Single 2524440 1 Double 2524441 1 1 Triple 2524458 1 1 202 Fron t Door Assembly 2528421 1 1 1 1 1 1 203 Recessed Handle 2523444 1 1 1 1 2 2 204 Transformer 24/16V 15VA 50/60 hz 1505760 1 1 1 1 1 1[...]

  • Página 72

    -6 8- 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 33 35 36 37 38 39 40 41 43 44 2 11 7 42 6 8 9 12 13 14 1 15 3 18 17 4 10 5 GS Series Outdoor Cabinetry Exploded View[...]

  • Página 73

    -6 9- De s cr i pti o n P a rt # GS 100 GS 200 GS 300 GS 400 GS 500 GS 600 1 T r a n s f o r m e r 2 4 / 1 6 V 1 5 V A 1 5 0 5 7 6 0 111111 2 T r a n s f o r m e r 2 0 8 - 2 4 V a c 2 5 0 V A 1 5 0 6 7 1 9 111111 F u s e 6 . 2 5 A m p f o r 2 0 8 V t r a n s f o r m e r 1 5 0 5 0 2 0 111111 3 a L C D D i s p l a y A s s e m b l y 1 5 0 7 7 4 1 1111[...]

  • Página 74

    -7 0- 25 F an Hood 1507811 1 1 1 1 1 1 26 Cov er P l at e T op P anel 1508109 1 1 1 1 1 1 27 G as k et , S t eam l i ne 100 1508105 1 200/ 300 1507872 1 1 400/ 500/ 600 1507871 1 1 1 28 Cov er P l at e S t eam Li ne 100 1508106 1 200/ 300 1507870 1 1 400/ 500/ 600 1507810 1 1 1 29 S t ep-up t rans former (120/ 240V opt i on) 1508167 1 1 1 1 1 1 30 [...]

  • Página 75

    GS S tand Assembly Instructions 150-7308 06/26/2003 43.1in 109.4cm 43.1in 109.4cm 35.7in 90.7cm 30.2in 76.7cm O 0.5in 1.3cm DET AIL B DET AIL A A B FL OOR STAND , A SSEMBL Y INSTRUCTIONS , GS/SE ASSEMBLY INSTRUCTIONS 1. UNP ACK STAND AND CHECK THAT ALL PIECES ARE PRESENT AND UNDAMAGED . 2. ASSEMBLE STAND TO CONFIGURA TION SHOWN ON SHEET 1. HAND TIG[...]

  • Página 76

    -7 2- Item GS 100 GS 200 GS 300 GS 400 GS 500 GS 600 Gas Pressure Natural Gas m in "wc/mbar Natural Gas max "wc/m bar Propane min Propane max Min free air opening in/cm 13/33 23/58 35/89 47/119 59/150 71/180 Input BTU's Max 140,000 280,000 420,000 560,000 700,000 840,000 Min GSTC 45,000 Direct vent m in 60,000 Gas Piping Size in/cm 1[...]

  • Página 77

    LIMITED WARRANTY Walter Meier Inc. and/or Walter Meier Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years from date of shipment, that THE COMPANY's manufactured and assembled products, not otherwise expressly warranted, are free from defects in material and workmanship. No warranty is made against cor[...]

  • Página 78

    PRINTED IN CANADA Walter Meier (Climate USA) Inc. 826 Proctor Avenue, Ogdensburg, New York 13669 Walter Meier (Climate Canada) Ltd. 2740 Fenton Road, Ottawa, Ontario K1T3T7 Tel: 866 NORTEC 1 Fax: 613 822 7964 northamerica.climate@waltermeier.com www.humidity.com[...]