Napoleon Grills MIRAGE 485 manual

N415-0156 APR 1 1/07 NAPOLEON APPLIANCE CORPORA TION ., 214 BA YVIEW DR., BARRIE, ONT ARIO, CANADA L4N 4Y8 PHONE: (705)726-4278 F AX: (705)725-2564 EMAIL: care@nac.on.ca WEB SITE: www .napoleongrills.com ASSEMBL Y AND OPERA TING INSTRUCTIONS MIRAGE 485 OUTDOOR ST AINLESS STEEL GAS GRILL NOTICE TO INST ALLER: LEA VE THESE INSTRUCTIONS WITH THE GRILL[...]

2 NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that yo[...]

3 SAFETY PRECAUTIONS Do not store or use gasoline or other flam- mable liquids or vapor in the vicinity of this or any other appliance. An L.P . cylinder not connected for use must not be stored in the vicinity of this or any other appliance. Keep area clear and free from combustible W ARNING W ARNING •Read the entire instruction manual before op[...]

4 NA TURAL GAS HOOK-UP: This natural gas grill is supplied with a 10f t supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves upstream of the quick disconnect are not supplied. The quick disconnect m[...]

5 LEFT BURNER SIDE BURNER OPEN LID. ENSURING BURNER CONTROLS ARE IN THE OFF POSITION, TURN ON THE GAS SUPPL Y V AL VE. CENTER BURNER LIGHTING INSTRUCTIONS RIGHT BURNER MAIN BURNER LIGHTING SIDE BURNER LIGHTING 1. OPEN SIDE BURNER COVER. 4. IF THE BURNER WILL NOT IGNITE WITHIN 5 SECONDS, TURN THE CONTROL KNOB TO THE ‘OFF’ POSITION AND WAIT 5 MIN[...]

6 OPERA TING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour . This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners on high for approximately ½ hour with the lid[...]

7 If the burner is getting too little air , the flames will be lazy yellow , and possibly produce soot. If the burner is getting too much air , the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. T o adjust the air shutter , remove cooking grids and sear plates and leave lid open. The back cover must [...]

8 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur . Use a brass wire brush to remove surface corrosion. Clean any blocked ports using an opened paper clip. Do not enlarge the burner port s. Spiders and insect s are attracted to the smell of pro[...]

9 Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. Ensure lighting procedure is followed carefully . All gas grill valves must be in the off position when the tank valve is turned on. T urn tank on slowly to allow pressure to equalize. See lighting instructions. For natural [...]

10 ORDERING REPLACEMENT P ARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance, troubleshooting and part replacement instructions at www .napoleongrills.com. Contact the factory directly for replacement p art s and warranty claims. The customer service dep artment is available betwe[...]

11 ASSEMBL Y INSTRUCTIONS CAUTION : During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners may be sharp and can cause cu[...]

12 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster/Bracket Inst allation Att ach (4) casters, using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts for each caster . Att ach brackets under front casters as illustrated. T ighten securely . 1 Magnet Inst allation Snap magnet into slot in front of bottom shelf. 2 7/16 1 x N43[...]

13 4 X N570-0080 (#14 X 1/2") 3/8 4 Lef t and Right Cart Panel Inst allation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROP ANE ONL Y 3 Insert propane tank ring into slots in bottom shelf as shown. Fold tabs over to secure in place. Prop a[...]

14 PROP ANE ONL Y 6 Rotate basket slightly to allow wire to enter the holes in the side panel. Push through and upwards, rotating to allow the bend in the wire to pass through the holes. Lay basket flat against the side panel. Clip top propane tank mount into slots in back panel. Insert one end at a time, gently bending wire. (When not in use tank [...]

15 Front Cabinet Support Inst allation 7 Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation st art all screws before tightening completely . Attach magnet bracket to bottom of top rail using (2) #14 x 1/2” screws, and snap mag- net into place as shown. 6 X N570-0080 (#14 X 1/2") 3/8 1[...]

16 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 9 Lift grill head and place on assembled cart, lining up holes in top of side cart panels with holes in bottom of base. Fasten from inside using (4)1/4-20 x 3/ 8”screws, two per side. Install battery pack below vent slots on left hand panel using double sided tape suppli[...]

17 11 Insert (4) 1/4-20 x 5/8” screws through washers into threaded holes in side of base, do not tighten all the way . Slide assembled side shelf over screw heads and finish tightening. 4 X N570-0082 (1/4-20 x 5/8") 3/8 Side Shelf Inst allation 10 Assembling End Cap s to Side Shelf / Side Burner 10 x N570-0073 (1/4-20 x 3/8") Peel prot[...]

18 Side Burner Inst allation 4 X N570-0082 (1/4-20 X 5/8") 3/8 12 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base. Do not tighten all the way . Slide assembled side burner over screw heads and finish tightening. Attach 1/2” flex connector hose from manifold to fitting on end of side burner hose. Fit orifi[...]

19 3/8 4 x N570-0073 (1/4-20 X 3/8") 13 Cabinet Door Inst allation Insert pivot rod through hole on inside top of door . Holding door in one hand, direct pivot rod into hole in underside of front cabinet support. Once secure, let rod slide down and through hole in bottom of door and into bushing in bottom shelf. 2 x N105-001 1 DOOR BUSHING BUS[...]

20 3 X N305-0057 14 Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. Postion grills and warming rack into base as shown. Rest warming rack on brackets inside hood and grills on front and back lip of base. 15 Sear Plate Inst allation Grill and W arming Rack Inst allation 2 X N305-[...]

21 Grease T ray and Holder Inst allation 16 Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder Drip Pan Inst allation 17 Slide drip pan into rear of base as shown. Ensure drip pan rides along rails on bottom of base.[...]

22 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED PROP ANE ONL Y 3/4 2 X NA TURAL GAS ONL Y 1xN105-0002 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED INST ALL BUSHING INT O BACK P ANEL THIS MUST BE PERFORMED BY A LICENSED GAS FITTER. DO NOT USE PIPE DOPE OR TEFLON T APE ON THIS CONNECTION[...]

23 A LEAK TEST MUST BE PERFORMED A T THE FOLLOWING TIMES: •BEFORE INITIAL USE EVEN IF THE GRILL W AS DEALER ASSEMBLED. •A T LEAST ONCE PER YEAR. •WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED. DO NOT USE A FLAME T O LEAK TEST . LEAK TESTING: This must be done before initial use, annually and whenever any gas component s are replaced or service[...]

24 I t em P art # Des c ript i on 485 1 N 135- 0024K lef t s ide l i d c as ting x 2 N 385-0129 N A P OLE O N l og o x 3 W4 50-0005 l ogo spr i ng c l i ps x 4 N 510-0010 bl ac k s i l i c one l id bum per x 5 N 685-0003 tem per ature gauge x 6 N 051-0004 tem per ature gauge bezel x 7 N 335-0042 s tai nl es s s teel li d in s er t x 8 N 585-0040 he[...]

25 I tem P a r t # D es c r iption 485 N 010 - 0508 m a nif old as s em bly c /w v alv es n 42 N 720- 0044 m anif ol d f lex c onn ec tor x 43 N 255 - 0027 union f itting 3/ 8" - 3/8" x 44 N 725-0034 m ai n bu r ner v al v e c / w # 56 orif ic e p N 725 - 0035 m a i n bur n er v alv e c /w #5 2 or if ic e n 45 N 725 - 0032 s i de bur ner [...]

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