Napoleon Fireplaces BGD40-P manual

1 W415-0299 / J / 04.14.08 W415-0299 / J / 04.14.08 $10.00[...]

2 W415-0299 / J / 04.14.08 Pg 3-5 INTRODUCTION W arranty General Instructions General Information Care of Glass & Plated Parts Dimensions 6-13 VENTING V ent Lengths Minimum Air T erminal Location Clearances V enting Application Flow Chart T ypical Minimum and Maximum V ent Lengths Special V ent Installation V enting Options 14-15 PENINSULA INST[...]

3 W415-0299 / J / 04.14.08 NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test[...]

4 W415-0299 / J / 04.14.08 THIS GAS FIREPLACE SHOULD BE INST ALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with local codes. Installa- tion practices vary from region to region and it is important to know the specifi cs that apply to your area, For example: in Massachusetts State: • The fi replace damper must be removed or welded in t[...]

5 W415-0299 / J / 04.14.08 DIMENSIONS SEE-THRU PENINSULA OPEN-END FIGURE 1a FIGURE 1b FIGURE 1c[...]

6 W415-0299 / J / 04.14.08 Use only Wolf Steel or Simpson Dura-V ent Model DV -GS, Selkirk Direct T emp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal loca- tions for either system are set out in this manual and must be adhered to. For Simpson Dura-V[...]

7 W415-0299 / J / 04.14.08 MINIMUM AIR TERMINAL L OCA TION CLEARANCES FIGURE 2[...]

8 W415-0299 / J / 04.14.08 VENTING APPLICA TION FL O W CHART VER TICAL TERMINA TION HORIZONT AL TERMINA TION V ertical rise is equal to or great- er than the horizontal run Horizontal run + v er ti- cal rise to maximum of 40 feet V ertical rise is equal to or great- er than the horizontal run Horizontal run + v er ti- cal rise to maximum of 40 feet[...]

9 W415-0299 / J / 04.14.08 Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12" above grade. When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required,[...]

10 W415-0299 / J / 04.14.08 REQUIRED VERTICAL RISE IN FEET (V T ) CALCULA TED HORIZONT AL VENT RUN PLUS OFFSETS IN FEET (H T ) FIGURE 5 45º FIGURE 6 90° H 1 H 2 When (H T ) < (V T ) Simple venting confi guration (only one 45º and 90° elbow) for the following symbols used in the venting calculations and examples are: > - greater than >[...]

11 W415-0299 / J / 04.14.08 See graph to determine the required vertical rise V T for the required hori- zontal run H T . For vent confi gurations requiring more than one 45º and 90° elbow the following formulas apply: Formula 1: H T < 4.2 V T Formula 2: H T + V T < 24.75 feet FIGURE 7 REQUIRED VERTICAL RISE IN INCHES (V T ) HORIZONT AL VE[...]

12 W415-0299 / J / 04.14.08 Example 3: V 1 = 5 ft V 2 = 10 ft V T = V 1 + V 2 = 5 + 10 = 15 ft H 1 = 3 ft H 2 = 2.5 ft H R = H 1 + H 2 = 3 + 2.5 = 5.5 ft H O = .03(one 45º elbow + three 90º elbows - 135º) = .03(45+90+90+90-135)=5.4 H T = H R + H O = 5.5 + 5.4 = 10.9 ft H T + V T = 10.9 + 15 = 25.9 ft Formula 1: H T < V T 10.9 < 15 Formula [...]

13 W415-0299 / J / 04.14.08 For vent confi gurations requiring more than one 45º and one 90° elbow , the following formulas apply: F or mula 1: H T < 3V T F or mula 2: H T + V T < 40 feet Example 4: When (H T ) > (V T ) Simple venting confi gurations See graph to determine the required vertical rise V T for the required horizontal run [...]

14 W415-0299 / J / 04.14.08 Refer to pages 6-13. All venting must have a minimum clear- ance of 2" to combustible material on the top and 1" to the sides and bottom. See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula- tion or vapor barrier coming in contact with the fi replace body , [...]

15 W415-0299 / J / 04.14.08 Combustible materials may be installed fl ush with the front of the fi replace but must not cover any of the black face-areas of the fi replace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas. It is not necessary to install a hearth extension with this fi replace system. When roug[...]

16 W415-0299 / J / 04.14.08 Refer to pages 6-13. All venting must have a minimum clear- ance of 2" to combustible material on the top and 1" on the sides and bottom. See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula- tion or vapor barrier coming in contact with the fi replace body , [...]

17 W415-0299 / J / 04.14.08 Refer to pages 6-13. All venting must have a minimum clear- ance of 2" to combustible material on the top and 1" to the sides and bottom. See Page 18 for additional framing dimensions. NOTE: In order to avoid the possibility of exposed insula- tion or vapor barrier coming in contact with the fi replace body , [...]

18 W415-0299 / J / 04.14.08 There must be a minimum of 2" clearance to combustible ma- terial on the top and 2" to the sides and bottom when framing around all venting options. See pages 10-13. FIGURE 27a FIGURE 27b Horizontal V ent Off Fireplace V ertical Vent Of f Fireplace A = 43" using fl exible vent components. B = 45" usi[...]

19 W415-0299 / J / 04.14.08 FIGURE 33 FIGURE 31 INST ALLA TION WALL AND CEILING PR O TECTION HORIZONT AL INST ALLA TION VERTICAL INST ALLA TION FIGURE 32 FIGURE 29 Apply a bead of caulking all around and place the fi restop top, so that the vent shield covers the top of the vent within the opening. Place the fi restop bottom against the fi resto[...]

20 W415-0299 / J / 04.14.08 F or safe and proper operation of the fi replace, follow the vent- ing instructions exactly. Eight (8") inches is the minimum bend radius allowed for the 8" diameter fl exible liner . 1. Stretch the 5" diameter fl ex pipe to the required length tak- ing into account the additional length needed for the [...]

21 W415-0299 / J / 04.14.08 FIGURE 41 1. Install the 5" diameter fl ex pipe to the fi replace. Secure with 3 screws and fl at washers. Seal the joint and screw holes using high temp sealant (not supplied) or Red RTV Silicone may also be used in this location. 2. Install the 8" diam- eter fl ex pipe to the fi replace. Attach and seal [...]

22 W415-0299 / J / 04.14.08 Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. The three-sided top extension piece may be removed if non-combustible framing is faced with a non-combustible material. * SEE FIGURE 44 . FINISHING MINIMUM MANTEL AND ENCLO- SURE CLEARANCES When using[...]

23 W415-0299 / J / 04.14.08 PHAZER TM logs, glowing and charcoal embers, exclusive to Wolf Steel Ltd. fi replaces, provide a unique and realistic glowing effect that is dif ferent in every installation. T ake the time to carefully position the embers for a maximum glowing effect. Figures 49 A - H. 1 . Looking at the unit from the valve side, place[...]

24 W415-0299 / J / 04.14.08 L36 LOUVRE INST ALLA TION FIGURE 52 a-c HOOD Attach the hood by pressing the top fl ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot. LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit. T o remove the louvres, [...]

25 W415-0299 / J / 04.14.08 Ensure that the door is proper ly clipped onto the steel lip to pre- v ent o verhea ting, glass breaka ge and / or discolora- tion of the upper trim. T o install the door(s), hook it over the steel lip located above the door opening. Secure with screws along the bottom of the door . T ighten screws snugly . Do not over -[...]

26 W415-0299 / J / 04.14.08 Remove the "Z" shaped mounting bracket secured to the burner , by the pilot. Remove the thermodisc from the bracket supplied in the blower kit and attach to the mounting bracket. Attach the connectors from the black and white wires to the ther- modisc. Do not overtighten thermodisc or distort housing. Attach th[...]

27 W415-0299 / J / 04.14.08 • T urn off all gas to the fi replace. • Open windows. • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour's phone. Follow the gas sup- plier's instructions. • If you cannot reach your [...]

28 W415-0299 / J / 04.14.08 Adjust the pilot screw to provide properly sized fl ame. T urn in a clockwise direction to reduce the gas fl ow . Natural gas models have air shutters set at 1/4 (.250") inch open. Propane gas models have air shutters set at 7/16 (.437) inch open. Closing the air shutter will cause a more yellow fl ame, but can l[...]

29 W415-0299 / J / 04.14.08 # P ART No. DESCRIPTION 1* W361-0016 GLOWING EMBERS 2* W550-0001 CHARCOAL EMBERS 3* W562-0009 DOOR GASKET (100") 4 W010-0454 GLASS W/ GASKET 5 W010-1778 FIRESTOP 6* W385-0245 NAPOLEON ® LOGO 8 GL-657 BGD40 LOGSET 9 W135-0284 LOG#1 10 W135-0285 LOG#2 1 1 W135-0286 LOG#3 - PIECE A 12 W135-0287 LOG#3 - PIECE B 13 W135[...]

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31 W415-0299 / J / 04.14.08 # P ART No. DESCRIPTION 1 W690-0001 MILLIVOL T THERMOST A T 2 GD501 HEA T GUARD 3* W573-0007 HI-TEMP SEALANT 4* W010-0370 WALL SUPPORT ASSEMBL Y 5 GZ-550-1KT BLOWER KIT 6* W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR 7* W500-0033 V ARIABLE SPEED SWITCH WALL MOUNTING PLA TE 8* W660-0010 REMOTE CONTROL - ADV ANTAGE 8* W660-0[...]

32 W415-0299 / J / 04.14.08 TR OUBLE SHOO TING GUIDE B EFORE A TTEMPTING TO TROUBLESHOOT , PURGE YOUR UNIT AND INITIALL Y LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN . SYMPTOM PROBLEM TEST SOLUTION Main burner fl ame is a blue, lazy , transparent fl ame. Blockage in vent. - Remove blockage. In really cold conditions, ice buildup [...]

33 W415-0299 / J / 04.14.08 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner - Check if pilot can be lit by a match - Check that the wire is connected to the push button igniter . - Check if the push button igniter needs tightening. - Replace the wire if the wire insulation is broken or frayed. - Replace the electrode if[...]

34 W415-0299 / J / 04.14.08 W olf Steel Fir eplace Ser vice Histor y This fireplace must be serviced annually depending on usage. Date Service T echnician Name Service Performed Special Concerns Dealer Name[...]

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