McCulloch 532 40 80-72 manual

MODEL NO . M13538 (96011024401) 13.5 HP 38 Inch Lawn T ractor www .mcculloch.biz 532 40 80-72 Rev . 3 06.30.08 SBW Printed in the U.S.A.[...]

2 I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • [...]

3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or [...]

4 T ABLE OF CONTENTS SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 6-7 OPERA TION ...................................[...]

5 CONTENTS OF HARDW ARE P ACK Steering Wheel (1) W asher (1) Knob Steering Wheel Insert Seat (1) Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys (2) Keys Slope Sheet (1) Oil Drain Tube For Future Use (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer (1) Large Flat Washer[...]

6 FIG. 2 AS SEMBL Y TOOLS REQUIRED FOR AS SEMBL Y A socket wrench set will make assembly easier . Stan dard wrench sizes are listed. (1) 1/2" wrench Utility knife (1) 3/4" wrench Tire pres sure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing[...]

7 AS SEMBL Y TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and func tion of con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. • Place gearshift lever in neutral po si tion. • Roll tractor forward off skid. • Remove [...]

8 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT PARK[...]

9 02829 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. A TT ACHMENT CLUTCH LEVER - Used to engage the mower blades, or other [...]

10 NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “brown ing” of grass. T o eliminate this possibility , al- ways stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor com- plete ly , as described above, before leav- ing the operator's positi[...]

11 TO OPERA TE ON HILLS WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary , move throttle control lever to slower position. • If stopping is absolutely nec[...]

12 OPERA TION TO ST ART ENGINE (See Fig. 5) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral position. • Move att[...]

13 MAINTENANCE LUBRICA TION CHART d SPINDLE ZERK d FRONT WHEEL BEARING ZERK c SAE 30 OR 10W30 MOTOR OIL d GENERAL PURPOSE GREASE e REFER TO MAINTENANCE “ENGINE” SECTION IMPORT ANT : DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HA VE SPECIAL NYLON BEARINGS. VISCOUS L U BRI CANTS WILL A TTRACT DUST AND DIRT THA T WILL SHORT EN THE LIFE OF THE SELF[...]

14 MAINTENANCE FIG. 8 TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERA TION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments sect[...]

15 BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour . NOTE: The original equ[...]

16 MAINTENANCE AIR FIL TER Y our engine will not run properly using a dirty air filter . Service air cleaner more often under dusty conditions. See Engine Manual. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SP ARK PLUGS Replace spark plugs at the beginning of each mow[...]

17 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SE RI OUS IN JU RY , BEFORE PERFORMING ANY SERVICE OR ADJUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure t[...]

18 SERVICE AND ADJUSTMENTS FRONT - TO -BACK ADJUSTMENT (See Figs. 15 and 16) IMPORT ANT : DECK MUST BE LEVEL SIDE- TO-SIDE. IF THE FOLL OWING FRONT -TO-BACK ADJUSTMENT IS NECESSARY , BE SURE TO AD JUST BOTH FRONT LINKS EQUAL L Y SO MOWER WILL ST A Y LEVEL SIDE-TO-SIDE. T o obtain the best cutting results, the mower housing should be adjusted so tha[...]

19 SERVICE AND ADJUSTMENTS FIG. 17 FIG. 19 TO REPL ACE MOTION DRIVE BEL T (See Fig. 19) P ark the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest. BEL T REMOV AL - • Remove mower (See “TO RE MOVE MOWER” in this section of manual). NOTE: Observe entire [...]

20 FIG. 20 ADJUSTMENT BOL T NEUTRAL L OCK GA TE GEARSHIFT LEVER SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer - ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAM[...]

21 SERVICE AND ADJUSTMENTS TO REPL ACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERL OCKS AND REL A YS Loose or damaged wiring may cause your tractor to run poorly , sto[...]

22 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

23 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air filter . 6. Dirty fuel filte[...]

24 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when 1. Reverse operation system 1. T urn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. F aulty operator -safety presence control syst[...]

25 SERVICE NOTES[...]

26 SERVICE NOTES[...]

27 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lope s , never a c ro ss the fa c e . Do not mo w s [...]

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