Lincoln Electric PRO-CUT IM595-A manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Lincoln Electric PRO-CUT IM595-A. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Lincoln Electric PRO-CUT IM595-A o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Lincoln Electric PRO-CUT IM595-A se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Lincoln Electric PRO-CUT IM595-A, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Lincoln Electric PRO-CUT IM595-A debe contener:
- información acerca de las especificaciones técnicas del dispositivo Lincoln Electric PRO-CUT IM595-A
- nombre de fabricante y año de fabricación del dispositivo Lincoln Electric PRO-CUT IM595-A
- condiciones de uso, configuración y mantenimiento del dispositivo Lincoln Electric PRO-CUT IM595-A
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Lincoln Electric PRO-CUT IM595-A no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Lincoln Electric PRO-CUT IM595-A y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Lincoln Electric en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Lincoln Electric PRO-CUT IM595-A, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Lincoln Electric PRO-CUT IM595-A, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Lincoln Electric PRO-CUT IM595-A. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    PRO-CUT TM 80 OPERA TOR’S MANUAL IM595-A May, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL[...]

  • Página 2

    i SAFETY i PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur- chase a copy of “Safety in Welding & Cutting - AN[...]

  • Página 3

    ii SAFETY ii FOR ELECTRICALL Y powered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s rec- ommendations. 6.c. Ground the equipment in accordance with the U.S. Nation[...]

  • Página 4

    NOTES[...]

  • Página 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ?[...]

  • Página 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay[...]

  • Página 7

    vi vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications .......................................................................................................A-1 Safety Precautions ..........................[...]

  • Página 8

    vii vii T ABLE OF CONTENTS Page Maintenance ....................................................................................................Section D Safety Precautions ................................................................................................D-1 Input Filter Capacitor Discharge Procedure ..................................[...]

  • Página 9

    A-1 INST ALLA TION A-1 RA TED OUTPUT OUTPUT RECOMMEND INPUT WIRE AND FUSE SIZES REQUIRED GAS FLOW RA TE REQUIRED GAS INLET PRESSURE TECHNICAL SPECIFICA TIONS - PRO-CUT 80 Duty Cycle 60% Duty Cycle 100% Duty Cycle Current Range 35-85 Amps Open Circuit V oltage MAX 335 VDC For all plasma cutting applications Based on U.S. National Electrical Code Amb[...]

  • Página 10

    A-2 INST ALLA TION PRO-CUT 80 A-2 Read entire Installation Section before installing the PRO-CUT 80. SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. • Only qualified personnel should install this machine. • Turn the input power OFF at the disconnect switch or fuse box and discharge input capacitors before working inside the equipment. • Do not to[...]

  • Página 11

    A-3 INST ALLA TION PRO-CUT 80 A-3 INPUT ELECTRICAL CONNECTIONS Before installing the machine, check that input supply voltage, phase, and frequency are the same as the machine's voltage, phase, and frequency as specified on the machine's rating plate. The Pro-Cut 80 should be connected only by a quali- fied electrician. Installation shoul[...]

  • Página 12

    A-4 INST ALLA TION PRO-CUT 80 A-4 FRAME GROUNDING The frame of the Pro-Cut 80 must be properly ground- ed. A ground terminal marked is mounted on the case bottom directly behind the input power switch for this purpose. The cable that is sent attached to the machine is connected to this ground terminal. See the National Electric Code for details on [...]

  • Página 13

    A-5 INST ALLA TION PRO-CUT 80 A-5 GAS INPUT CONNECTIONS Supply the PRO-CUT 80 with clean compressed air or nitrogen. • Supply pressure must be between 80 psi(5.6kg/cm 2 ) and 120 psi(8.4kg/cm 2 ). • Pressure gage, located on the front of the machine, should be set to approximately 70 psi(4.9kg/cm 2 ) for a 25ft.(7.6m) torch and 75 psi(5.3kg/cm [...]

  • Página 14

    B-1 OPERA TION PRO-CUT 80 B-1 Read and understand this entire section before oper- ating the machine. SAFETY PRECAUTIONS DESCRIPTION The PRO-CUT 80 is a constant current, continuous con- trol plasma cutting power source. It provides superior and reliable starting characteristics, cutting visibility and arc stability. When cutting expanded metal, th[...]

  • Página 15

    B-2 OPERA TION B-2 USER RESPONSIBILITY Because design, fabrication, erection and cutting vari- ables affect the results obtained in applying this type of information, the serviceability of a product or struc- ture is the responsibility of the user. Variation such as plate chemistry, plate surface condition (oil, scale), plate thickness, preheat, qu[...]

  • Página 16

    B-3 OPERA TION B-3 CUTTING CAP ABILITY The PRO-CUT 80 is rated at 80 amps, at 60% duty cycle on a 10 minute basis (runs 80 amps for 6 minutes, then idling for 4 minutes) or 60 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal protector will shut off the output of the machine until it cools to the normal operating t[...]

  • Página 17

    B-4 OPERA TION B-4 LIMIT A TIONS Do not exceed the output current and duty cycle rating of machine. Do not use the PRO-CUT 80 for pipe thawing. CONTROLS AND SETTINGS When preparing to cut or gouge, position the machine as close to the work as possible. Make sure you have all materials needed to complete the job and have taken all safety precautions[...]

  • Página 18

    B-5 OPERA TION B-5 • Hold the nozzle standoff 1/8 ” (3.2mm) to 3/16 ” (4.8mm) above the workpiece during cutting. Do not let the nozzle touch the work or carry a long arc. • Keep moving while cutting. Cut at a steady speed without pausing. Maintain the cutting speed so that the arc leg is 10 ° to 20 ° behind the travel direction. • Use [...]

  • Página 19

    B-6 OPERA TION B-6 PILOT ARC DISCUSSION The PRO-CUT has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life. Occasionally, the pilot arc may sputter or start intermi[...]

  • Página 20

    B-7 OPERA TION B-7 Suggestions for Extra Utility from the PRO-CUT System: 1. Occasionally an oxide layer may form over the tip of the electrode, creating an insulating barrier between the electrode and nozzle. This will result in the tripping of the Pro-Cut's safety circuit. When this happens turn the power off, remove the nozzle and electrode[...]

  • Página 21

    C-1 ACCESSORIES C-1 AL W A YS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH ™ NOZZLES • Only Genuine Lincoln Electric consumables yield the best cutting performance for the PRO-CUT 80. • The patented VORTECH ™ nozzle provides an extra “ kick ” of swirl as the arc exits the nozzle which improves cutting performance. No other nozzle[...]

  • Página 22

    D-1 MAINTENANCE D-1 PRO-CUT 80 INPUT FIL TER CAP ACIT OR DISCHARGE PROCEDURE 1 . Turn off input power or disconnect input power lines. 2. Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover. 3. Be careful not to make contact with the capacitor terminals that are located on the top and bott[...]

  • Página 23

    D-2 MAINTENANCE D-2 ROUTINE MAINTENANCE 1 . Keep the cutting or gouging area and the area around the machine clean and free of combustible materials. No debris should be allowed to collect which could obstruct air flow to the machine. 2 . Every 6 months or so, the machine should be cleaned with a low pressure airstream. Keeping the machine clean wi[...]

  • Página 24

    E-1 TROUBLESHOOTING E-1 PRO-CUT 80 ELECTRIC SHOCK CAN KILL. • Turn off machine at the disconnect switch on the front of the machine and remove main power supply connec- tions before doing any troubleshooting. ---------------------------------------------------------------------------- W ARNING If for any reason you do not understand the test proc[...]

  • Página 25

    E-2 TROUBLESHOOTING E-2 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY[...]

  • Página 26

    E-3 TROUBLESHOOTING E-3 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY[...]

  • Página 27

    E-4 TROUBLESHOOTING E-4 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY[...]

  • Página 28

    E-5 TROUBLESHOOTING E-5 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY[...]

  • Página 29

    E-6 TROUBLESHOOTING E-6 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual ST A TUS BOARD INDICA TORS SYMPTOM Machine is unresponsive immediately after power-up. The Air Low LED is lit The Safety LED is flashing The Safety LED is lit and steady The Thermal LED is lit The “ Ready ” , “ Air Low ” and “ Thermal ” LED [...]

  • Página 30

    E-7 TROUBLESHOOTING E-7 PRO-CUT 55 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY[...]

  • Página 31

    F-1 DIAGRAMS F-1 PRO-CUT 80 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..[...]

  • Página 32

    F-2 DIAGRAMS F-2 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..[...]

  • Página 33

    F-3 DIAGRAMS F-3 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..[...]

  • Página 34

    F-4 DIAGRAMS F-4 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..[...]

  • Página 35

    F-5 DIAGRAMS F-5 PRO-CUT 80 16.41 22.50 3.50 13.71 29.50 CC-UF M19195 DIMENSION PRINT PR O-CUT 80[...]

  • Página 36

    NOTES PRO-CUT 80[...]

  • Página 37

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA E[...]

  • Página 38

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes f[...]

  • Página 39

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]