Lincoln Electric 455 M manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Lincoln Electric 455 M. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Lincoln Electric 455 M o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Lincoln Electric 455 M se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Lincoln Electric 455 M, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Lincoln Electric 455 M debe contener:
- información acerca de las especificaciones técnicas del dispositivo Lincoln Electric 455 M
- nombre de fabricante y año de fabricación del dispositivo Lincoln Electric 455 M
- condiciones de uso, configuración y mantenimiento del dispositivo Lincoln Electric 455 M
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Lincoln Electric 455 M no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Lincoln Electric 455 M y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Lincoln Electric en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Lincoln Electric 455 M, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Lincoln Electric 455 M, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Lincoln Electric 455 M. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    PO WER W A VE 455 M ™ OPERA TOR’S MANUAL IM807-A June, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING [...]

  • Página 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Página 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin[...]

  • Página 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C[...]

  • Página 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ?[...]

  • Página 6

    v SAFETY v[...]

  • Página 7

    vi SAFETY vi[...]

  • Página 8

    vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference.[...]

  • Página 9

    ix ix T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - POWER WAVE 455M .................................................A-1 Safety Precautions................................................................................[...]

  • Página 10

    x x T ABLE OF CONTENTS Page Troubleshooting ..............................................................................................Section E How to use Troubleshooting Guide .......................................................................E-1 Using the Status LED to Troubleshoot System Problems .....................................E-2 [...]

  • Página 11

    A-1 INST ALLA TION POWER WAVE 455M (CE) A-1 TECHNICAL SPECIFICA TIONS - POWER W A VE 455M (CE) (K2202-2) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONS PROCESS CURRENT RANGE (DC) CURRENT TEMPERA TURE RANGES INPUT A T RA TED OUTPUT - THREE PHASE ONL Y INPUT VOLTS 380V - 60HZ. 380V - 50HZ. 415V - 60HZ. 415V - 50HZ. OPEN CIRCUIT VOLT[...]

  • Página 12

    LIFTING Lift the machine by the lift bail only. The lift bail is designed to lift the power source only. Do not attempt to lift the Power Wave with accessories attached to it. ST ACKING Power Wave machines can be stacked to a maximum of 3 high. The bottom machine must always be placed on a firm, secure, level surface. There is a danger of machines [...]

  • Página 13

    A-3 INST ALLA TION A-3 INPUT CONNECTION Only a qualified electrician should connect the input leads to the Power Wave 455M (CE). Connections should be made in accordance with all local and national electrical codes and the connection dia- gram located on the inside of the reconnect/input access door of the machine. Failure to do so may result in bo[...]

  • Página 14

    A-4 INST ALLA TION POWER WAVE 455M (CE) A-4 CABLE INDUCT ANCE, AND ITS AFFECT ON PULSE WELDING For Pulse Welding processes, cable inductance will cause the welding performance to degrade. For the total welding loop length less than 15.24m (50 ft.), tra- ditional welding cables may be used without any effects on welding performance. For the total we[...]

  • Página 15

    A-5 INST ALLA TION POWER WAVE 455M (CE) A-5 Electrode Voltage Sensing Enabling or disabling electrode voltage sensing is automatically configured through software. The 67 electrode sense lead is internal to the cable to the wire feeder and always connected when a wire feeder is present. Important: The electrode polarity must be config- ured at the [...]

  • Página 16

    A-6 INST ALLA TION POWER WAVE 455M (CE) A-6 CONFIGURING THE SYSTEM For codes below 11100, consult the semi-automatic Power Feed instruction manual for configuration infor- mation about DIP switch settings. For codes above 11100 the power source will “ Auto Map ” the system eliminating most of the need to set DIP switches to configure the system[...]

  • Página 17

    A-7 INST ALLA TION POWER WAVE 455M (CE) A-7 In this case the individual feed heads need to be assigned to the dual head control and the PW455M auto map- ping disabled and the Equipment Groups set. (See the Feeder documentation for information on setting the feeder DIP switches) System that is NOT "Auto Mappable" POWER WAVE 455M (CE) POWER[...]

  • Página 18

    A-8 INST ALLA TION POWER WAVE 455M (CE) A-8 WELDING WITH MUL TIPLE POWER W A VES Special care must be taken when more than one Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead from the work stud to the welding fixture. Do not combine all of the wor[...]

  • Página 19

    A-9 INST ALLA TION POWER WAVE 455M (CE) A-9 MUL TIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES[...]

  • Página 20

    A-10 INST ALLA TION POWER WAVE 455M (CE) A-10 I / O RECEPT ACLE SPECIFICA TIONS TABLE 3 WIRE FEEDER RECEPTACLE S1 PIN LEAD# FUNCTION A 53 Communication Bus L B 54 Communication Bus H C 67A Electrode Voltage Sense D 52 0vdc E 51 +40vdc TABLE 4 VOLTAGE SENSE RECEPTACLE S2 PIN LEAD# FUNCTION 3 21A Work Voltage Sense TABLE 5 RS232 RECEPTACLE S3 PIN LEA[...]

  • Página 21

    B-1 OPERA TION B-1 POWER WAVE 455M (CE) SAFETY PRECAUTIONS Read this entire section of operating instructions before operating the machine. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet clothing. • Insulate yourself from the work and ground. • Always wear dry insulating gloves. • Do not [...]

  • Página 22

    B-2 OPERA TION B-2 POWER WAVE 455M (CE) INPUT POWER ON OFF HIGH TEMPERA TURE MACHINE ST A TUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGA TIVE OUTPUT 3 PHASE INVERTER INPUT POWER THREE PHASE DIRECT CURRENT GMA W FCA W GT A W OPEN CIRCUIT VOL T AGE INPUT VOL T AGE OUTPUT VOL T AGE INPUT CURRENT OUTPUT CURRENT PROTECTIVE GROUND W ARNING OR CAUTI[...]

  • Página 23

    B-3 OPERA TION B-3 POWER WAVE 455M (CE) DEFINITION OF WELDING TERMS NON-SYNERGIC WELDING MODES • A Non-synergic welding mode requires all welding process variables to be set by the operator. SYNERGIC WELDING MODES • A Synergic welding mode offers the simplicity of single knob control. The machine will select the cor- rect voltage and amperage b[...]

  • Página 24

    DeviceNet Interface Module This module can be used for DeviceNet capability. It will be a 5 pin sealed mini connector per ANSI B93.55M-1981. EtherNet/DeviceNet Module This module includes the DeviceNet and EtherNet capability. The DeviceNet uses a 5 pin sealed mini connector per ANSI B93.55M-1981. The EtherNet uses a RJ5 connector. RECOMMENDED EQUI[...]

  • Página 25

    B-5 OPERA TION POWER WAVE 455M (CE) B-5 CASE FRONT CONTROLS All operator controls and adjustments are located on the case front of the Power Wave 455m (CE). (See Figure B.1) 1 . POWER SWITCH: Controls input power to the Power Wave. 2. STATUS LIGHT: A two color light that indicates system errors. Normal operation is a steady green light. Error condi[...]

  • Página 26

    B-6 OPERA TION B-6 NOMINAL PROCEDURES The Power Wave 455M (CE) is designed to operate with 19.1mm (3/4") electrode stick-out for CV and Pulse processes. FRINGE PROCEDURES Excessively short or long electrode stick-outs may function only on a limited basis, if at all. MAKING A WELD The serviceability of a product or structure utiliz- ing the wel[...]

  • Página 27

    W a v e Con tr ol 0. 0 0 W a ve C o n trol + 10 . 0 W a ve C o n trol - 10.0 Current T ime CURRENT W A VE FORM (CV) B-7 OPERA TION B-7 • WELDING MODE May be selected by name (CV/MIG, CC/Stick Crisp, Gouge, etc.) or by a mode number (10, 24, 71, etc.) depending on the Control Box options. Selecting a welding mode determines the output characterist[...]

  • Página 28

    B-8 OPERA TION B-8 PULSE WELDING Pulse welding procedures are set by controlling an overall "arc length" variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, back ground current, rise time, fall time and pulse frequency all affect the voltage. The exact voltage for a given wire feed speed [...]

  • Página 29

    C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT F ACTOR Y INST ALLED None Available. FIELD INST ALLED Work Voltage Sense Lead Kit, K940 Dual Cylinder Undercarriage, K1570-1. Gas Guard Regulator, K659-1 Coaxial welding Cable, K1796 Cool-Arc 40 K2187-1 (230V AC) Water Flow Sensor, K1536-1 Wire Drive Interface Module, K2205-1 DeviceNet interface Module, K2206-[...]

  • Página 30

    D-1 MAINTENANCE D-1 POWER WAVE 455M (CE) SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE Routine maintenance consists of periodical[...]

  • Página 31

    E-1 TROUBLESHOOTING E-1 POWER WAVE 455M (CE) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and re[...]

  • Página 32

    E-2 TROUBLESHOOTING E-2 POWER WAVE 455M (CE) USING THE ST A TUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The Power Wave / Power Feed are best diagnosed as a system. Each component (power source, user inter- face, and feed head) has a status light, and when a problem occurs it is important to note the condition of each. In addition, errors displayed on t[...]

  • Página 33

    E-3 TROUBLESHOOTING E-3 POWER WAVE 455M (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION ER[...]

  • Página 34

    E-4 TROUBLESHOOTING E-4 POWER WAVE 455M (CE) Observe all Safety Guidelines detailed throughout this manual CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance. PROBLEMS (SYMPTOMS) POSSIB[...]

  • Página 35

    E-5 TROUBLESHOOTING E-5 POWER WAVE 455M (CE) Observe all Safety Guidelines detailed throughout this manual CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance. PROBLEMS (SYMPTOMS) POSSIB[...]

  • Página 36

    E-6 TROUBLESHOOTING E-6 POWER WAVE 455M (CE) Observe all Safety Guidelines detailed throughout this manual CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance. PROBLEMS (SYMPTOMS) POSSIB[...]

  • Página 37

    F-1 DIAGRAMS F-1 POWER WAVE 455M (CE) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment cod[...]

  • Página 38

    F-2 CONNECTION DIAGRAM F-2 POWER WAVE 455M (CE) Connection Diagram Semi-automatic "Simple System" (Electrode Positive, CV/Pulse Configuration shown) POWER WAVE WIRE FEEDER CONTROL CABLE K1543 TO WORK[...]

  • Página 39

    F-3 DIAGRAMS F-3 POWER WAVE 455M (CE) 32.88 26.10 22.63 12.35 19.00 19.90 19.16 9.48 14.62 23.12 23.51 1 1-14-97 M18241 DIMENSION PRINT - PO WER W A VE 455M[...]

  • Página 40

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL[...]

  • Página 41

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes f[...]

  • Página 42

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]