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LG Electronics TC51 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones LG Electronics TC51. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica LG Electronics TC51 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual LG Electronics TC51 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales LG Electronics TC51, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones LG Electronics TC51 debe contener:
- información acerca de las especificaciones técnicas del dispositivo LG Electronics TC51
- nombre de fabricante y año de fabricación del dispositivo LG Electronics TC51
- condiciones de uso, configuración y mantenimiento del dispositivo LG Electronics TC51
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de LG Electronics TC51 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de LG Electronics TC51 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico LG Electronics en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de LG Electronics TC51, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo LG Electronics TC51, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual LG Electronics TC51. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    OWNER ’S MANU AL T C SERIES HYDRAULIC COMP A CTORS Revision : 05/2004 Manual # : 150-1010 BREAKER TECHNOLOG Y For Models : T C51, TC71, T C80, TC91, T C151 & T C301[...]

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    [...]

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    3 Compactor Owner ’s Manual General ................................................. TC51 S pecifications .............................. TC71 S pecifications .............................. TC80 S pecifications .............................. TC91S S pecifications ............................ TC151S / TC151SH S pecifications ....... TC301 / TC301H[...]

  • Página 4

    4 www .rockbreak er .com BTI compactors are designed to mount on mini-excavators, backhoes and excavators. BTI compactors combine impulse force, down pressure, and vibration to work as soil compactors or pile/sheet drivers. The compactor has 3 basic components: • Mounting Bracket: attaches the compactor to the carrier boom and is complete with ad[...]

  • Página 5

    5 Compactor Owner ’s Manual T C51 SPECIFICA TIONS Impulse F orce: 2,250 - 3,000 lb 2,250 - 3,000 lb 1,020 - 1,360 kg 1,020 - 1,360 kg Oil Flow R eq'd: 8 - 12 US gpm 12 - 18 USgpm 30 - 45 l/min 44 - 68 l/min Cyc les/Minute: 1,940 - 2,200 1,940 - 2,200 Hydraulic Connections: #8 JIC Male #8 JIC Male Minimum T ube I.D.: 1/2" 1/2" Opera[...]

  • Página 6

    6 www .rockbreak er .com T C71S SPECIFICA TIONS Impulse F orce: 3,300 - 5,000 lb 3,300 - 5,000 lb 1,497 - 2,268 kg 1,497 - 2,268 kg Oil Flow R eq'd: 13 - 17 US gpm 13 - 22 USgpm 49 - 63 l/min 50 - 83 l/min Cyc les/Minute: 2,020 - 2,500 2,020 - 2,500 Hydraulic Connections: #12 JIC Male #12 JIC Male Minimum T ube I.D.: ¾" ¾" Operatin[...]

  • Página 7

    7 Compactor Owner ’s Manual T C80 SPECIFICA TIONS Impulse F orce: 5,000 - 8,200 lb 2,270 - 3,727 kg Oil Flow R eq'd: 20 - 26 US gpm 75 - 97 l/min Cyc les/Minute: 1,659 - 2,200 Hydraulic Connections: #12 JIC Male Minimum T ube I.D.: ¾" Operating Pressur e: 1,300 - 2,000 psi 88 - 136 bar Base Plate Dimension: 23 x 26" 584 x 660 mm C[...]

  • Página 8

    8 www .rockbreak er .com T C91S SPECIFICA TIONS Impulse F orce: 5,000 - 8,200 lb 2,270 - 3,727 kg Oil Flow R eq'd: 20 - 26 US gpm 75 - 97 l/min Cyc les/Minute: 1,659 - 2,200 Hydraulic Connections: #12 JIC Male Minimum T ube I.D.: ¾" Operating Pressur e: 1,300 - 2,000 psi 88 - 136 bar Base Plate Dimension: 23 x 27" 584 x 686 mm Compa[...]

  • Página 9

    9 Compactor Owner ’s Manual Impulse F orce: 1 1,120 - 16,610 lb 1 1,120 - 16,610 lb 5,055 - 7,550 kg 5,055 - 7,550 kg Oil Flow R eq'd: 25 - 31 US gpm 35 - 43 US gpm 95 - 1 17 l/min 132 - 163 l/min Cyc les/Minute: 1,800 - 2,200 1,800 - 2,200 Hydraulic Connections: #16 JIC Male #16 JIC Male Minimum T ube I.D.: 1 " 1 ” Operating Pressur [...]

  • Página 10

    10 www .rockbreak er .com Impulse F orce: 16,300 - 24,300 lb 16,300 - 24,300 lb 7,409 - 1 1,000 kg 7,409 - 1 1,000 kg Oil Flow R eq'd: 35 - 43 US gpm 50 - 61 gpm 132 - 163 l/min 189 - 231 l/min Cyc les/Minute: 1,800 - 2,200 1,800 - 2,200 Hydraulic Connections: #16 JIC Male #20 JIC Male Minimum T ube I.D.: 1 " 1 1/4” Operating Pressur e:[...]

  • Página 11

    11 Compactor Owner ’s Manual Danger , W arning, and Caution are hazard alerts used in this manual and on the compactor decals to identify hazards on or near the carrier and compactor . Danger - Immediate hazards, which WILL result in severe personal injury or death if the proper precautions are not taken. War ning - Hazards or unsafe practices, w[...]

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    12 www .rockbreak er .com HAZARD ALERTS Do not operate the compactor with personnel in the immediate area of the carrier and compactor . Note and avoid all hazards and obstructions such as overhangs, ledges, slide areas, electrical lines, underground cables, water mains, gas lines, etc. When operating close to electrical lines, under ground cables,[...]

  • Página 13

    13 Compactor Owner ’s Manual Hydraulic fluids are under high pressure. Fluid escaping under pressure can penetrate the skin causing serious injury . Relieve all pressure before disconnecting hoses. Do not use your hand to check for hydraulic leaks. If any fluid is injected into the skin, a doctor must surgically remove it within a few hours or ga[...]

  • Página 14

    14 www .rockbreak er .com Head Foot Eye Hearing Protection Protection Protection Protection Do not operate or service the compactor unless you are qualified. A void loose fitting clothing, loose or uncovered long hair , jewelry and loose personal articles. These can get caught in moving parts. Jewelry may also ground a live circuit. Know and use th[...]

  • Página 15

    15 Compactor Owner ’s Manual The compactor must be sized properly for both the carrier on which it will be mounted and the work to be done. Sizing the Compactor based on the Type of W or k Most applications require the soil under a road or load bearing surface to be compacted to 95% or greater than the density of the original material removed. Th[...]

  • Página 16

    16 www .rockbreak er .com Always use a compactor sized to the carrier . A compactor that is too small for the carrier will damage the compactor , while a compactor too big will damage the carrier . Ensure you have the proper installation kit for attaching the compactor and that the carrier's hydraulic system meets the compactor flow and pressu[...]

  • Página 17

    17 Compactor Owner ’s Manual T o run, a compactor needs hydraulic flow in one direction within a work- ing pressure range. When installing the compactor the carrier hydraulic circuit must have the following: • The carrier must have a hydraulic circuit which will provide the correct flow • A switch to activate the compactor • A circuit relie[...]

  • Página 18

    18 www .rockbreak er .com Often a carrier is equipped with an auxiliary control valve (see Figure 1), this valve can be adjusted to provide the correct amount of oil flow to the compactor . A pressure relief cartridge can also be installed to protect the hydraulic components. Make sure that oil is not routed back through the return port of this aux[...]

  • Página 19

    19 Compactor Owner ’s Manual Car rier without Auxiliar y Circuit If the carrier does not have an auxiliary control valve (see Figure 2), a priority flow control valve must be installed to direct oil flow from the normal circuit to the compactor . The priority flow control valve is usual- ly equipped with a flow adjustment and pressure relief. The[...]

  • Página 20

    20 www .rockbreak er .com There is no separate pressure adjustment on the compactor . The compactor's supply oil should be directed out the left side of the boom and the return line back on the boom's right side. A combination of hoses and steel tubing is recommended to keep the installation neat and cost effective. Hoses and tubes should[...]

  • Página 21

    21 Compactor Owner ’s Manual Car rier Oil Flow Wo r k in g Pressur e Range Oil Flow & Oil Pressur e SETTING FLO W & PRESSURE For a compactor to operate properly it requires a specific oil flow and sufficient oil pressure. T C51L/FC: 1500-2200 psi @ 8-12 USgpm (102-150 bar) @ (30-45 l/min) T C51H/FC: 1500-2200 psi @ 12-18 USgpm (102-150 ba[...]

  • Página 22

    22 www .rockbreak er .com BTI Ser vice Center s Adjust Car rier’ s Pressur e R elief SETTING FLO W & PRESSURE Now adjust the oil flow on the carrier , so the flow meter reading equals: T C51L/FC: 8-12 USgpm (30-45 l/min) T C51H/FC: 12-18 gpm (44-68 l/min) T C71: 13-17 USgpm (49-63 l/min) T C71FC: 13-22 gpm (49-83 l/min) T C80: 20-26 USgpm (75[...]

  • Página 23

    23 Compactor Owner ’s Manual Carrier oil should be clean and in accordance with the manufacturer's recommendations. After mounting the compactor on the boom and connecting the lines, bleed all air from the hydraulic system. Initially pump grease to the pins in the bracket until it oozes out around the pins. Then grease with 10-15 shots daily[...]

  • Página 24

    24 www .rockbreak er .com Hour ly Production Rates Compaction of Materials BTI compactors achieve material compaction by using impulse force and vibration to displace air and water pockets in the material. Compaction performance depends on 3 items: • T ype and size of material being compacted • Moisture content of the material • Depths of lif[...]

  • Página 25

    25 Compactor Owner ’s Manual Lift Depths Shut off the compactor and lift it into the air to a new position, or using minimum boom down-force slide the compactor along the ground. A void dragging the compactor's plate across the material surface ('ironing') while the motor is running. Forces exerted on the compactor by 'ironing[...]

  • Página 26

    When compaction is complete, shut off compactor before lifting it from the ground. Do not pound the ground with the compactor . Do not start in the middle of an un-compacted area. Always start at the edge, near a solid wall, bank, or a previously compacted area. Compacting Clay Materials Clay type materials have a different composition and will not[...]

  • Página 27

    Disconnect the pressure and return lines. Cap the lines on the machine and on the compactor to prevent dirt from entering. Remove pins to disconnect compactor from boom. Spread grease on pins and bushings after removal to prevent corrosion. R emo val and Stor age 27 Compactor Owner ’s Manual OPERA TION Maintenance- Ev er y 40 Hour s of Operation [...]

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    28 www .rockbreaker .com 1. BREAKER TECHNOLOGY Company (hereinafter referred to as BTI) war- rants this product against defects in materials and workmanship for a period of twelve (12) months from the date of installation. This warranty does not cover o-rings, seals, fittings, hoses, or other items considered normal wear items. These are covered by[...]

  • Página 29

    29 Compactor Owner ’s Manual BRACKET OPTIONS Bolt-On Rigid T op Mount: (Shown on TC80) S tandard equipment on TC51, TC71, TC80 & TC301 Bolt-On QA Non-Swivel T op Mount: Available as an option on the TC71 & TC80 QA Swivel T op Mount: S tandard equipment on TC91S & TC151S. Optional Bolt-On on the TC71 and TC80.[...]

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    30 www .rockbreaker .com T C51 P ARTS T C51 When ordering give Part Number , Part Name, Model and Serial #.[...]

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    31 Compactor Owner ’s Manual T C51 P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Description Upper W eldment Cap Fill/Drain Bearing Housing Lower W eldment Eccentric Assembly Bearing Retaining Ring Bearing Housing Fitting Hydraulic Motor Bolt - Grade 8 Nordlock W asher Set Gasket Bolt - Grade 5 Nordlock W asher Set Button Head[...]

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    32 www .rockbreaker .com T C71 P ARTS T C71 When ordering give Part Number , Part Name, Model and Serial #.[...]

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    33 Compactor Owner ’s Manual T C71 P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description Upper Body Isolator Bearing Housing Bolt - Grade 8 Locknut Flat W asher Lower Housing Eccentric Assembly Bearing Reatining Ring O-Ring Bearing Housing - Motor Side Bolt - Grade 8 Nordlock W asher Set Gasket Plug Fitting Hyd[...]

  • Página 34

    34 www .rockbreaker .com T C80 P ARTS T C80 When ordering give Part Number , Part Name, Model and Serial #.[...]

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    35 Compactor Owner ’s Manual T C80 P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description T op Mount T op Frame W eldment Isolator Bolt W asher Locknut Hose Assembly Fitting Stud Motor Hex Head Bolt O-Ring Bearing Housing O-Ring Bearing Retaining Ring Eccentric Assembly Hose Assembly Drum W eldment Plug Bearing Housin[...]

  • Página 36

    36 www .rockbreaker .com T C91S P ARTS When ordering give Part Number , Part Name, Model and Serial #. T C91S[...]

  • Página 37

    T C91S P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 25 26 27 28 29 33 34 35 36 37 38 40 44 45 46 47 48 49 50 52 54 Description Bolt Grease Fitting 1/8” NPT Flatwasher Cap Flange T op Bearing W asher Bushing - Contact BTI for Part # Bushing T op Mount W eldment Bottom Bearing W asher Nordlock W asher Set M12 Bolt 1/2” -13UNC x 1 1[...]

  • Página 38

    38 www .rockbreaker .com T C151S P ARTS When ordering give Part Number , Part Name, Model and Serial #. T C151S[...]

  • Página 39

    39 Compactor Owner ’s Manual T C151S P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 20 21 22 23 24 25 26 27 28 29 31 32 33 34 36 38 42 43 44 45 46 47 50 51 54 Description Bolt Grease Fitting 1/8” NPT Flatwasher Cap Flange Mounting Bracket - Contact BTI T op Bearing W asher Bushing Pin Quick Pin c/w Chain Bottom Bearing W asher Clevis Pin[...]

  • Página 40

    40 www .rockbreaker .com T C151SH T C151SH P ARTS[...]

  • Página 41

    41 Compactor Owner ’s Manual T C151SH P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 20 21 22 23 24 25 26 27 28 29 31 32 33 34 36 38 42 43 44 45 46 47 50 51 54 Description Bolt Grease Fitting 1/8” NPT Flatwasher Cap Flange Mounting Bracket - Contact BTI T op Bearing W asher Bushing Pin Quick Pin c/w Chain Bottom Bearing W asher Clevis Pi[...]

  • Página 42

    42 www .rockbreaker .com T C301 P ARTS When ordering give Part Number , Part Name, Model and Serial #. T C301[...]

  • Página 43

    43 Compactor Owner ’s Manual T C301 P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 17 19 22 24 25 26 29 31 33 34 35 Description T op W eldment Fitting Fitting Nordlock W asher Set M20 Bolt 3/4” -10UNC x 2 1/2” GR.8 Bearing Housing Pipe Plug O-Ring Spherical Roller Bearing Retaining Ring Eccentric Assembly Base W eldment Fitting Bearing Housing Ret[...]

  • Página 44

    44 www .rockbreaker .com T C301H T C301H P ARTS[...]

  • Página 45

    45 Compactor Owner ’s Manual T C301H P ARTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 17 19 22 24 25 26 29 31 33 34 35 Description T op W eldment Fitting Fitting Nordlock W asher Set M20 Bolt 3/4” -10UNC x 2 1/2” GR.8 Bearing Housing Pipe Plug O-Ring Spherical Roller Bearing Retaining Ring Eccentric Assembly Base W eldment Fitting Bearing Housing Re[...]

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  • Página 48

    SOLON F ACILITY RIVERSIDE F ACILITY THORNBURY F ACILITY 30625 Solon Industrial Drive, 3464 DURAHART ST . 35 ELGIN ST ., SOLON OHIO, RIVERSIDE,CALIF . THORNBURY ,ONT . 44139 U.S.A. 92507 U.S.A. N0H 2P0 CANADA PH. 440-542-3720 PH. 909-369-0878 PH. 519-599-2015 F AX. 440-542-3721 F AX. 909-369-8281 F AX. 519-599-6803[...]