Lexmark Optra N 4040-FIN manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Lexmark Optra N 4040-FIN. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Lexmark Optra N 4040-FIN o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Lexmark Optra N 4040-FIN se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Lexmark Optra N 4040-FIN, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Lexmark Optra N 4040-FIN debe contener:
- información acerca de las especificaciones técnicas del dispositivo Lexmark Optra N 4040-FIN
- nombre de fabricante y año de fabricación del dispositivo Lexmark Optra N 4040-FIN
- condiciones de uso, configuración y mantenimiento del dispositivo Lexmark Optra N 4040-FIN
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Lexmark Optra N 4040-FIN no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Lexmark Optra N 4040-FIN y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Lexmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Lexmark Optra N 4040-FIN, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Lexmark Optra N 4040-FIN, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Lexmark Optra N 4040-FIN. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    4040-FIN Optra™ N Finisher Option Le xmark and Lexmark with diamond design are trademarks of Lexmark Inter national, Inc., registered in the United States and/or other countries. • T ab le of Contents • Inde x • Safety and Notices • T rademarks • Star t Dia gnostics • Man uals Menu[...]

  • Página 2

    Second Edition (November 1997) The follo wing paragraph does not appl y to the United Kingdom or any country where such pr ovisions are inconsistent with local la w: LEXMARK INTERNA TIONAL, INC . PRO VIDES THIS PUBLICA TION “AS IS” WITHOUT W ARRANTY OF ANY KIND , EITHER EXPRESS OR IMPLIED , INCLUDING, BUT NO T LIMITED TO , THE IMPLIED W ARRANTI[...]

  • Página 3

    Contents iii 4040 Finisher Contents N o t i c e s ................................................ v i S a f e t yI n f o r m a t i o n .................................... v i G e n e r a lI n f o r m a t i o n .................................... 1 - 1 Maintenance Approach ............................... 1 - 1 S t a p l e rT e s t ...............[...]

  • Página 4

    iv Service Manual 4040 Finisher R e p a i rI n f o r m a t i o n ..................................... 3 - 1 A d j u s t m e n t s ....................................... 3 - 1 D i s t a n c eS e n s o rA d j u s t m e n t ....................... 3 - 1 Cover Removal Procedures . . ......................... 3 - 2 E x t e r n a lC o v e r s .........[...]

  • Página 5

    Contents v 4040 Finisher P a r t sC a t a l o g ......................................... 5 - 1 H o wt oU s eT h i sP a r t sC a t a l o g ......................... 5 - 1 E x t e r n a lC o v e r s .................................. 5 - 2 E x t e r n a lC o v e r s( C o n t ) ............................. 5 - 4 S t a p l e r ,M a i nB o d y .......[...]

  • Página 6

    vi Service Manual 4040 Finisher No tices Ref erences in this pub lication to products, progr ams, or services do not imply that the manuf acturer intends to make these a v ailab le in all countries in which it operates. An y ref erence to a product, progr am, or ser vice is not intended to state or imply that only that product, program, or ser vice[...]

  • Página 7

    Notices vii 4040 Finisher Consignes de Sécurité • Ce produit a été conçu, testé et approuvé pour respecter les nor mes str ictes de sécurité globale lors de l'utilisation de composants Le xmark spécifiques. Les caractéristiques de sécurité de cer tains éléments ne sont pas toujours évidentes. Le xmark ne peut être tenu respo[...]

  • Página 8

    viii Service Manual 4040 Finisher Sicherheitshinweise • Dieses Produkt und die zugehörigen K omponenten wurden entworf en und getestet, um beim E insatz die weltweit gültigen Sicherheitsanf orderungen zu erfüllen. Die sicherheitsrelev anten Funktionen der Bauteile und Optionen sind nicht immer off ensichtlich. Sof ern T eile eingesetzt werden,[...]

  • Página 9

    Notices ix 4040 Finisher Inf ormações de Segurança • Este produto f oi concebido , testado e aprov ado para satisf az er os padrões globais de segurança na utilização de componentes específicos da Le xmark. As funções de segurança de alguns dos componentes podem não ser sempre ób vias. A Le xmar k não é responsáv el pela utilizaç[...]

  • Página 10

    x Service Manual 4040 Finisher[...]

  • Página 11

    General Information 1-1 4040 Finisher 1. General Inf ormation Maintenance Appr oach The diagnostic inf or mation in this manual leads you to the correct field replaceable unit (FR U) or par t. Use the error code char ts, symptom inde x, and ser vice checks to determine the symptom and repair the f ailure. After you complete the repair , perform tes[...]

  • Página 12

    1-2 4040 Finisher 3. Close the stapler access door . Press Continue to P erf or m Sta- ple T est appears on the operator panel displa y . 4. Select CONTINUE from the pr inter operator panel. P erf or ming Staple T est appears on the displa y . When the test page is deliv- ered to the finisher , the finisher puts se ver al staples along one edge of [...]

  • Página 13

    General Information 1-3 4040 Finisher Abbrev iations ASIC Application-Specific Integr ated Circuit CSU Customer Setup DRAM Dynamic Random Access Memor y EEPROM Electrically Erasable Prog rammab le Read- Only Memor y EP Electrophotographic Process ESD Electrostatic Discharge FR U Field Replaceab le Unit HVPS High V oltage P ower Supply LAN Local Are[...]

  • Página 14

    2-1 4040 Finisher 2. Diagnostic Inf ormation Use the serial number from the indicated label to identify the machine f or repor ting ser vice related activity . The diagnostic inf or mation in this chapter leads you to the f ailing par t. Before y ou replace an entire assembly , deter mine if just the def ectiv e par t is av ailab le in the par ts c[...]

  • Página 15

    Diagnostic Inf ormation 2-2 4040 Finisher If an error is displa y ed, locate it in the f ollowing Oper ator Error Mes- sage T a b le, or the Ser vice Error Message T able and tak e the appro- priate action. If an error message appears while you are w orking on the finisher , go to the error message table and tak e the indicated action. If y ou are [...]

  • Página 16

    2-3 4040 Finisher Operator Err or Message T able If you ha ve a paper jam, be sure to clear all paper from the finisher , paper dec k, and pr inter . If you are unab le to clear an operator error code f or a paper jam; note the location of the paper jam and check the paper sensor f or that station. See “Switches” on page 4-4 or “Sensors” on[...]

  • Página 17

    Diagnostic Inf ormation 2-4 4040 Finisher 43 P aper J am (PI-3) There is a paper jam at the top cov er . If the error code does not clear after you clear the paper jam, go to the “P aper Ja m, 43, Delivery P aper Sensor Ser vice Check” on page 2-13 . If there is still a problem after that, go to the “Symptom T able” on page 2-7 . 44 P aper [...]

  • Página 18

    2-5 4040 Finisher 89 Staples Low The finisher has 10 or f ew er staples r e m a i n i n gi nt h es t a p l ec a r t r i d g e . The Staple Alar m must be set to Single or Continuous f or this message to appear . If Auto Contin ue is On when the printer detects this error , the pr inter waits 30 seconds f o rt h ec o n d i t i o nt ob ec o r r e c t[...]

  • Página 19

    Diagnostic Inf ormation 2-6 4040 Finisher S e r v i c eE r r o rM e s s a g eT a b l e Error Symptom or Message Action 938 Finisher Option Controller Card, No response Be sure the pow er cord and interf ace cable are securely plugged in. POR the printer . If there is still a f ailure, replace the finisher option controller card (PN 11D00326) locate[...]

  • Página 20

    2-7 4040 Finisher Symptom T able T esting the Finisher T o r un paper through the finisher from the pr inter : 1. Select MENUS. 2. Select P APER MENU . 3. Scroll until you ha v e the option you w ant and be sure it is on and sa ved. 4. Retur n to Ready . 5. Select MORE. 6. Select TEST MENU . 7. Select Pr int F onts, or Print T est P age. 8. Do not [...]

  • Página 21

    Diagnostic Inf ormation 2-8 4040 Finisher P ower On Reset (POR) Sequence When sensors, motors , or solenoids malfunction during POR no errors are repor ted from the f ollowing sequence e xcept f or 1, 2, 3, and 27. T o be sure the finisher successfully completes POR you must obser v e the sequence of e v ents. Confir m that the tra y home position [...]

  • Página 22

    2-9 4040 Finisher 20. The f ace-up flapper solenoid turns off for 0.5 seconds , on f or 0.5 seconds, and off f or 0.5 seconds. 21. The stapler assemb ly retur ns to the home position. 22. The stapler assemb ly mov es to the stapling position A4R-siz e paper , one point at the cor ner . 23. The stapler returns to the home position. 24. The staple mo[...]

  • Página 23

    Diagnostic Inf ormation 2-10 4040 Finisher Service Checks Alignment Plate Shift Motor Service Check Distance Detecting Sensor Service Check 1 Connector Be sure J11 is properly connected to the finisher driver board. 2A l i g n m e n t Plate Shift Motor , M2, (5- 21) Unplug J11 from the finisher driver board. Measure the resistance between J11-1 and[...]

  • Página 24

    2-11 4040 Finisher P aper Delivery Motor Ser vice Chec k P aper Delivery Service Check 1 Connector Be sure the J8 and J11 are proper ly connected to the finisher driver board, and the stapler assemb ly is properly installed and fir mly plugged in. 2 P aper Deliver y Motor , M3, (5- 8) Unplug J11 from the finisher driver board. Measure the resistanc[...]

  • Página 25

    Diagnostic Inf ormation 2-12 4040 Finisher P aper Feed Motor Service Chec k P aper Jam, 41, P aper Input Ser vice Chec k Clear all paper from the paper dec k, pr inter , and finisher . If there is no paper y ou must open and close one of the finisher cov ers to clear the error . 1 Connector Be sure the J10 is properly connected to the finisher driv[...]

  • Página 26

    2-13 4040 Finisher P aper Jam, 42, Rever s ing P aper Sensor Ser vice Check Clear all paper from the paper deck, printer , and finisher . If there is no paper y ou must open and close one of the f inisher cov ers to clear the error . P aper Jam, 43, Delivery P aper Sensor Ser vice Chec k Clear all paper from the paper deck, printer , and finisher .[...]

  • Página 27

    Diagnostic Inf ormation 2-14 4040 Finisher P ower Service Chec k Be sure the correct v oltage is av ailable at the pow er outlet, and the pow er plug is fir mly plugged into the pr inter , paper deck, and fin- isher. 2 Staple T ra y P aper Sensor , PI-4, (5-1) Check the v oltage of J9-3 on the finisher driver board. There should be 0 V when the sen[...]

  • Página 28

    2-15 4040 Finisher Rever sing Roller Service Check Shutter Service Check 1 Gears Chec k for , and replace any brok en or worn gears. 2 Re v ersing Solenoid, SL7 (4-20) Unplug J14 of the re versing solenoid. Measure the resistance between J14-1 and J14-2 on the solenoid side. If it does not read 125 Ohms, replace the re v ersing solenoidm (PN 11D011[...]

  • Página 29

    Diagnostic Inf ormation 2-16 4040 Finisher Stapler Motor Service Check Stapler Shift Motor Service Check 1 Connector Be sure J8 is proper ly connected to the finisher driver board. 2 Stapler Motor Unplug J8 from the finisher driver board. Measure the resistance between J8-11 and J8-12 on the motor side. If it does not read 1 0 Ohms, replace the sta[...]

  • Página 30

    2-17 4040 Finisher Swing Guide Service Check T ra y Ele vation Motor Service Chec k FR U Action 1 Connectors Be sure J5, J11, and J13 are properly connected to the finisher drive board. 2S w i n g G u i d e Close Detecting Switch, MS-2 (5-6) Unplug J5 from the finisher driver board. Measure the resistance between J5-9 and J5-10 on the s witch side.[...]

  • Página 31

    Diagnostic Inf ormation 2-18 4040 Finisher T ra y Height Service Check FR U Action 1 Connectors Be sure J5, J7, and J12 are proper ly connected to the finisher dri v er board. 2T r a y H o m e Po s i t i o n Sensor , PI-8 (3-10) Measure the v oltage between J12-5 and J12-6 on t h ef i n i s h e rd r i v e rb o a r d .I fi ti sn o t5Vw i t ht h et r[...]

  • Página 32

    3-1 4040 Finisher 3. Repair Inf ormation Adjustments Distance Sensor Adjustment The distance sensor is adjusted during manuf actur ing so you do not need to adjust it when y ou install it. How e v er , the distance sensor must be initializ ed when the finisher dr iv er board or the distance sensor is replaced. T o initialize the distance sensor: 1.[...]

  • Página 33

    Repair Information 3-2 4040 Finisher Co ver Remo v al Pr ocedures External Co vers 1. T ra ys 2. T op Door 3. T op Cov er 4. Rear Cov er 5. Right Cov er 6. F ront Co v er 7. F ront Door[...]

  • Página 34

    3-3 4040 Finisher Fr ont Door Remo v al 1. Open the front door (1). 2. Remov e the screw (2) and br ack et (3), then the front door . Rear Co ver Remov al 1. Open the top door (1). 2. Remov e the 3 screws (2) and lift the rear co v er (3) to remov e it.[...]

  • Página 35

    Repair Information 3-4 4040 Finisher To p D o o r R e m o v a l 1. Open the top door (1). 2. Remov e the 2 latches (2), then the top door . Right Co ver Remov al 1. Open the r ight cov er (1) 2. Remov e the hinge (2).[...]

  • Página 36

    3-5 4040 Finisher 3. Pull out the r ight cov er (1). T op Co ver Remo val 1. Open the top cov er . 2. Remov e the rear cov er . 3. Open the r ight cov er . 4. Remov e the 2 latches (1) and lift the top cov er (2) to remo v e it.[...]

  • Página 37

    Repair Information 3-6 4040 Finisher Fr ont Co ver Remov al 1. Remov e the 3 screws (1) from the front co ver (2). 2. Remov e the 3 latches (1), then the front cov e r (2).[...]

  • Página 38

    3-7 4040 Finisher T r ay R e m ova l 1. Remov e the slide guide (1). 2. Remov e the 2 stoppers (2). 3. Lift the tra y (3) to remov e it. T op Guide Remo v al 1. Remov e the slide guide (1). 2. Remov e the 5 screws (2). 3. Remov e the screw (3), then remo v e the grid top guide (4).[...]

  • Página 39

    Repair Information 3-8 4040 Finisher Bottom Guide Remo v al 1. Remov e the tra y . 2. Remov e the 3 screws (1). 3. Remov e the 3 screws (2) and pull the bottom guide (3). 4. Remov e the cable (2) from the cab le guide (1). 5. Disconnect the 2 connectors (3) and remov e the bottom guide (4). When y ou replace the bottom guide be sure it is completel[...]

  • Página 40

    3-9 4040 Finisher P aper T ranspor t Remo v al Procedures Staple T ra y Remo v al 1. Remov e the rear cov er . 2. Remov e the top and bottom guides. 3. Disconnect the 2 connectors (1). 4. Remov e the cable (2) from the cab le guides (1). 5. Disconnect the 2 connectors (3).[...]

  • Página 41

    Repair Inf ormation 3-10 4040 Finisher 6. Remov e the 3 screws (1), then the staple tr a y (2). Staple T ra y Delivery Motor Remov al 1. Remov e the screw (1), then the motor co v er (2). 2. Remov e the 2 screws (3), then the deliv er y motor (4).[...]

  • Página 42

    3-11 4040 Finisher Staple T ra y Alignment Plate Shift Motor Remo v al 1. Disconnect the connector ( 1). 2. Remov e the 2 screws (2), then the alignment plate shift motor (3). Staple T ra y Delivery Roller 1 Remov al 1. Remov e the latch (1), then the ar m (2). 2. Remov e the 2 rollers (3). 3. Remov e the 2 screws (4), then the staple guide (5).[...]

  • Página 43

    Repair Inf ormation 3-12 4040 Finisher 4. Remov e the C-clip (1), then the bushing (2). 5. Slide the delivery r ollers (3) to the left to remov e them. 6. Remov e the C-clip (2) from the delivery roller (1), then the cam (3), gear (4), pin, and the bushing (5).[...]

  • Página 44

    3-13 4040 Finisher 7. Remov e the C-clip (2) from the delivery roller (1), then the pin (3), and the gear (4). F ace-up Solenoid Remo va l 1. Remov e the rear cov er and the top cov er . 2. Remov e the finisher driver board. 3. Remov e the pow er supply . 4. Disconnect the connector ( 1). 5. Locate the solenoid (2).[...]

  • Página 45

    Repair Inf ormation 3-14 4040 Finisher 6. Remov e the 2 screws from inside the main unit, then the f ace- up flapper solenoid (2). Staple Assembl y Remo v al 1. Remov e the rear cov er . 2. Remov e the screw (1), then the board co v er (2).[...]

  • Página 46

    3-15 4040 Finisher 3. Disconnect the 2 connectors (1) from the staple tra y motor card (2). 4. Remov e the staple assembly . 5. Release the cable guide (1) and remov e the cable band (2), then disconnect the connector (3). 6. Remov e the 2 screws (4).[...]

  • Página 47

    Repair Inf ormation 3-16 4040 Finisher 7. Remov e the 2 screws (1), then the staple assemb ly (2). T ra y Assembl y D rive Remo v al 1. Remov e the staple assembly . 2. Remov e the C-clip (1), then the bushing (2). 3. Remov e the 2 screws (3), then the c ov er (4).[...]

  • Página 48

    3-17 4040 Finisher 4. Disconnect the 2 connectors (2). 5. Release the cable guide (1). 6. Disconnect the 2 connectors (2).[...]

  • Página 49

    Repair Inf ormation 3-18 4040 Finisher 7. Remov e the 3 screws (1), then the tr a y assemb ly drive (2). P aper Feed Motor Remo v al 1. Remov e the pow er supply with the finisher dr iv er board on it. 2. Remov e the C-clip (1), then the gear (2). 3. Remov e the 2 screws (3) and remo v e the paper f eed motor (4) from the inside.[...]

  • Página 50

    3-19 4040 Finisher Rever sing Roller Remo v al 1. Remov e the pow er supply with the finisher dr iv er board on it. 2. Remov e the screw (1), then the re versing solenoid (2), 3. Remov e the spring (3). 4. Remov e the C-clip (4), then the 2 gears (5). 5. Remov e the bushing (1) from the re versing roller shaft (2).[...]

  • Página 51

    Repair Inf ormation 3-20 4040 Finisher 6. Remov e the spring hook (1), then the spr ing (2). 7. Remov e the C-clip (3), the bushing (4), then the re versing roller (5). Electrical Components Remo v al Pr ocedures Driver Boar d Remov al 1. Remov e the rear cov er . 2. Disconnect the 13 connectors (1). 3. Remov e the 4 screws (2), then the finisher d[...]

  • Página 52

    3-21 4040 Finisher P ower Suppl y Remo v al 1. Remov e the finisher driver board. 2. Remov e the screw(1), the 3 scre ws (2), then the pow er supply assembly (3). 3. Release the cable guide (1) on the po wer supply (3) and discon- nect the connector (2).[...]

  • Página 53

    Repair Inf ormation 3-22 4040 Finisher 4. Remov e the 3 screws (2) on the po wer supply (1), then remo v e the cov er (3). Interface Boar d Remov al 1. Remov e the rear cov er . 2. Disconnect the connector (1). 3. Remov e the 4 screws (3), then the i nterf ace board (2).[...]

  • Página 54

    3-23 4040 Finisher T est Staple Switc h Boar d Remov al 1. Remov e the front cov er . 2. Disconnect the connector ( 1). 3. Remov e the screw (2), then the test staple s witch board (3).[...]

  • Página 55

    Locations 4-1 4040 Finisher 4. Locations P ar ts of the Finisher 1. T op Door 2. T ra y Assemb ly 3. Interface C onnector 4. P ower Receptacle[...]

  • Página 56

    4-2 4040 Finisher 5. T op Guide (labeled 1) 6. Bottom Guide (labeled 2) 7. Staple T est Switch 8. Right Cov er 9. Guide Rail 10. Staple Assemb ly and Serial Number Label 11. F ront Door[...]

  • Página 57

    Locations 4-3 4040 Finisher Cr oss Sectional View 1. T ra y Assemb ly 2. Shutter 3. Swing Guide 4. Distance Sensor 5. P addle 6. Rev ersing R oller 7. Staple Assembly 8. T ra y Assemb ly Ele v ation Motor[...]

  • Página 58

    4-4 4040 Finisher Switches Name Function MS-1 T op Cov er Open/Close Detection Switch MS-2 Swing Guide Close Detecting Switch MS-3 Saf ety Range Sensing Switch MS-4 Shutter Close Sensing Switch MS-5 T ra y Upper Limit Sensing Switch MS-6 Swing Guide Close Sensing Switch MS-7 F ront Cov er Open/Close Sensing Switch[...]

  • Página 59

    Locations 4-5 4040 Finisher Sensor s Name Function PI-1 Input P aper Sensor PI-2 Re v ersing Assembly P aper Sensor PI-3 Deliv er y P aper Sensor PI-4 Staple T ra y P aper Sensor PI-5 Shutter Open Sensor PI-6 Alignment Plate Home P osition Sensor PI-7 Stapler Home P osition Sensor PI-8 T ra y Assembly Home P osition Sensor PI-9 T ra y Assembly Elev[...]

  • Página 60

    4-6 4040 Finisher Solenoids and Motor s Name Function SL5 P addle Driv e Solenoid SL6 Standard Plate Withdra wal Solenoid SL7 Re v ersing Roller Drive Solenoid SL8 F ace-up Flapper Solenoid M1 P aper F eed Motor M2 P aper Delivery Motor M3 Alignment Plate Shift Motor M4 Stapler Shift Motor M 5 T r ay E l eva t i o n M o t o r M6 Stapler Motor[...]

  • Página 61

    Locations 4-7 4040 Finisher Printed Circuit Boar ds Name Function 1 Finisher Driver Board Controls loads and sensors. 2 T est Staple Switch Board For test staple s witch. 3 Staple Rela y Board 2 Rela ys signals between sensors and t h ef i n i s h e rd r i v e rb o a r d . 4 Staple Rela y Board 1 Rela ys signals between sensors and t h ef i n i s h[...]

  • Página 62

    4-8 4040 Finisher Driver Boar d[...]

  • Página 63

    Locations 4-9 4040 Finisher Connectors[...]

  • Página 64

    4-10 4040 Finisher[...]

  • Página 65

    Locations 4-11 4040 Finisher Finisher Driver Boar d Inputs and Outputs[...]

  • Página 66

    4-12 4040 Finisher[...]

  • Página 67

    Locations 4-13 4040 Finisher[...]

  • Página 68

    5-1 4040 Finisher 5. P ar ts Catalog Ho w to Use This P ar ts Catalog • SIMILAR ASSEMBLIES: If two assemb lies contain a majority of identical par ts, the y are brok en do wn on the same list. Common par ts are shown b y one inde x number . P ar ts peculiar to one or the other of the assemblies are listed separ ately and identified b y descr ipti[...]

  • Página 69

    P arts C atalog 5-2 4040 Finisher Assembl y 1: External Co vers[...]

  • Página 70

    5-3 4040 Finisher Ref Pa r t Number Units Description 1 11D0017 1 Cov er , Rear 2 3 Screw , PP 11D0300 3 11D0013 1 T op Cov er Assembly 4 11D0015 1 • Flag, Sensor 5 1 • Spring, T o rsion, PP 11D0302 6 11D0023 1 Latch, Rear 7 1 Screw , PP 11D0300 8 11D0024 1 Stop , Latch, Rear 9 11D0021 1 Latch, F ront 10 11D0022 1 Stop , Latch, F ront 11 11D002[...]

  • Página 71

    P arts C atalog 5-4 4040 Finisher Assembl y 2: External Co ver s (Cont)[...]

  • Página 72

    5-5 4040 Finisher Ref Pa r t Number Units Description 1 11D0038 1 Cap , Cov er , F ront 2 11D0037 1 Cap , Cov er , Rear 3 11D0039 1 Slide, Guide Assemb ly 4 11D0040 1 • Guide, Slide 5 11D0042 1 • Cov e r , Slide, Rear 6 2 • Screw , P P11D0300 7 11D0041 1 Cov er , Slide, F ront 8 6 Screw , PP 11D0300 9 11D0044 1 Guide, Hurdle , T op 10 6 Scre [...]

  • Página 73

    P arts C atalog 5-6 4040 Finisher Assembl y 3: Stapler , Main Body[...]

  • Página 74

    5-7 4040 Finisher Ref Pa r t Number Units Description 1 11D0076 1 P ower Supply 2 4 Screw , PP 11D0300 3 2 Screw , PP 11D0300 4 11D0079 1 Cov er , P ower Supply 5 11D0080 1 Cab le, Sensor 6 1 Clamp , Cord, PP 11D0302 7 11D0084 1 Solenoid, SL8 8 1 Spring, T ension, PP 11D0301 9 11D0086 1 Ar m, Deflector 10 11D0071 1 Photo Interr upter , PI-1, PI-8, [...]

  • Página 75

    P arts C atalog 5-8 4040 Finisher Assembl y 3: Stapler , Main Body (Cont)[...]

  • Página 76

    5-9 4040 Finisher Ref Pa r t Number Units Description 36 11D0068 1 Micros witch Rail, T ray Lift, MS3 37 11D0069 1 Holder NS 11D0343 1 Fuse , P ower Supply[...]

  • Página 77

    P arts C atalog 5-10 4040 Finisher Assembl y 4: Stapler , Main Body[...]

  • Página 78

    5-11 4040 Finisher Ref Pa r t Number Units Description 1 11D0311 1 Gear , 20T/42T 1A 11D0309 1 Plate , Shaft 2 11D0103 1 Gear , 20T/36T 3 11D0108 1 Gear , 26T 4 11D0107 1 Gear , 18T/24T 5 11D0109 1 Gear , 28T 6 11D0310 1 Plate, Grounding 7 4 Scre ws, PP 11D0300 8 11D0100 1 Gear , 27T/Pulley , 48T 9 11D0099 1 Belt, Timing 10 1 Scre w , PP 11D0300 11[...]

  • Página 79

    P arts C atalog 5-12 4040 Finisher Assembl y 4: Stapler , Main Body (Cont)[...]

  • Página 80

    5-13 4040 Finisher Ref Pa r t Number Units Description 37 11D0127 1 Cov er , Spr ing 38 11D0126 1 Guide, Re verse 39 11D0128 1 Guide, Center 40 2 Scre w , PP 11D0300 41 11D0134 1 Caster 42 11D0135 1 Mount, Rail 43 11D0118 1 Motor , P aper F eed, M1 44 1 Pin, P arallel, PP 11D0302 45 11D0117 1 Gear , 20T[...]

  • Página 81

    P arts C atalog 5-14 4040 Finisher Assembl y 5: Stapler T ra y , Main Body[...]

  • Página 82

    5-15 4040 Finisher Ref Pa r t Number Units Description 1 11D0071 1 Photo Interrupter , PI-4, PI-6, PI-10, PI-18 2 11D0136 1 Cab le, Sensor 3 11D0137 1 Plate, Swing 4 6 Scre ws, PP 11D0300 5 1 Clamp , Cord, PP 11D0302 6 11D0139 1 Cab le with Sensor , MS2, MS6 7 11D0141 1 Mount, Sensor 8 11D0142 1 Motor , P aper Delivery Motor , M3 9 11D0143 1 Guide,[...]

  • Página 83

    P arts C atalog 5-16 4040 Finisher Assembl y 6: Stapler T ra y , Main Body (Cont)[...]

  • Página 84

    5-17 4040 Finisher Ref Pa r t Number Units Description 1 11D0166 1 Bearing, Brass 2 11D0167 1 Gear , 15T 3 2 C-Clip , PP 11D0302 4 11D0169 1 Gear , 50T 5 1 C-Clip , PP 11D0302 6 11D0171 1 Le v er , S wing 7 11D0172 1 Gear , 15T/34T 8 11D0173 1 Spring, Leaf 9 11D0174 1 W asher 10 1 C-Clip , PP 11D0302 11 1 C-Clip , PP 11D0302 12 11D0177 1 Gear , 15T[...]

  • Página 85

    P arts C atalog 5-18 4040 Finisher Assembl y 6: Stapler T ra y , Main Body (Cont)[...]

  • Página 86

    5-19 4040 Finisher Ref Pa r t Number Units Description 38 11D0204 1 Le ver , Stop , F ront 39 11D0205 1 Spring, T orsion 40 11D0206 1 Plate, Suppor t, F ront 41 11D0207 1 Stop , F ront 42 11D0193 1 Bearing 43 11D0191 1 Bearing 44 11D0194 1 Shaft, Delivery Roller 2 45 11D0318 1 Cable , Swing Guide NS 11D0319 1 Cab le Clip , Swing Guide Cable[...]

  • Página 87

    P arts C atalog 5-20 4040 Finisher Assembl y 7: Swing Guide Assemb ly[...]

  • Página 88

    5-21 4040 Finisher Ref Pa r t Number Units Description 1 11D0304 1 Swing Guide Assembly 1A 11D0208 1 Roller , Center Swing Guide 2 11D0209 1 Shaft, Roller , Center Swing Guide 3 3 Screw , PP 11D0301 4 11D0212 1 Spring, Retainer 5 2 Spring, PP 11D0302 6 11D0215 1 Holder , Roller 7 11D0216 1 Roller , Outside Swing Guide 8 11D0211 1 Ar m, Stop , Rear [...]

  • Página 89

    P arts C atalog 5-22 4040 Finisher Assembl y 8: Stapler T ra y[...]

  • Página 90

    5-23 4040 Finisher Ref Pa r t Number Units Description 1 11D0232 1 Rail, T ra y 2 3 Screw , PP 11D0300 3 11D0238 1 Plate, Guide 4 11D0233 1 Roller , Stapler T ra y F rame 5 4 C-Clip , PP 11D0302 6 11D0234 1 Guide, Slide , T op 7 11D0235 1 Guide, Slide , Bottom 8 11D0240 1 Roller , Bottom, Stapler T ra y F rame 9 11D0237 1 F rame, T ra y , Rear 10 1[...]

  • Página 91

    P arts C atalog 5-24 4040 Finisher Assembl y 9: T ra y Drive[...]

  • Página 92

    5-25 4040 Finisher Ref Pa r t Number Units Description 1 11D0241 1 Shaft, T ra y 2 2 C-Clip , PP 11D0302 3 11D0166 1 Bushing 4 1 Pin, PP 11D0302 5 11D0245 1 Gear , 48T 6 11D0243 1 Brac ket, Driv e, Small 7 11D0246 1 Bushing 8 11D0247 1 Cam 9 1 C-Clip , PP 11D0302 10 11D0249 1 Gear , 22T 11 1 W asher , PP 11D0302 12 11D0251 1 Spring, Compression 13 [...]

  • Página 93

    P arts C atalog 5-26 4040 Finisher Assembl y 10: Upper Feeder[...]

  • Página 94

    5-27 4040 Finisher Ref Pa r t Number Units Description 1 11D0255 1 Guide, Upper (labeled 1) 2 11D0259 1 Spring, T orsion 3 11D0303 4 Roller A 4 11D0257 1 Spring, Roller Holder 5 11D0256 1 Roller B 6 11D0258 1 Roller C[...]

  • Página 95

    P arts C atalog 5-28 4040 Finisher Assembl y 11: Center Guide[...]

  • Página 96

    5-29 4040 Finisher Ref Pa r t Number Units Description 1 11D0260 1 Shaft, Stapler Roller 2 11D0259 4 Spring, T orsion 3 11D0303 4 Roller , A 4 2 C-Clip , PP 11D0302 5 11D0191 1 Bushing 6 11D0261 1 Gear , 20T 7 11D0262 1 Gear , 16T 8 11D0263 1 Guide, Center (labeled 2)[...]

  • Página 97

    P arts C atalog 5-30 4040 Finisher Assembl y 12: Stapler[...]

  • Página 98

    5-31 4040 Finisher Ref Pa r t Number Units Description 1 11D0264 1 Cab le, Flat 2 3 Screw , PP 11D0300 3 11D0267 1 Cov er 4 11D0268 1 Cab le, Stapler 5 11D0269 1 Motor , Stapler Shift, M4 6 11D0270 1 Roller 7 11D0271 1 Scre w , Stepped 9 11D0273 1 Cam, Stop 10 11D0274 1 Cable , Stapler 11 11D0275 1 Mount, Stapler 12 11D0276 1 Catch, Magnet 13 11D02[...]

  • Página 99

    P arts C atalog 5-32 4040 Finisher Assembl y 13: Electr onic Boar ds and P ower Cor ds[...]

  • Página 100

    5-33 4040 Finisher Ref Pa r t Number Units Description 1 11D0294 1 Finisher Driver Board 2 11D0296 1 Interf ace Board 3 11D0298 1 Switch Board, Stapler 4 11D0328 1 P ower Cord, U .S, Canada, APG (L V), LAD (L V) 4 11D0333 1 P ower Cord, Denmark 4 11D0334 1 P ower Cord, Europe , England 4 11D0334 1 P ower Cord, F rance 4 11D0334 1 P ower Cord, Germa[...]

  • Página 101

    P arts C atalog 5-34 4040 Finisher Assembl y 14: Attac hment P ar ts[...]

  • Página 102

    5-35 4040 Finisher Ref Pa r t Number Units Description 1 11D0229 3 T ra y , F ace-up 2 11D0231 2 Scre w , T ray 3 11D0305 1 Cab le, Interf ace 4 11D0322 1 Rail 5 11D0325 1 Scre w , Stepped 6 11D0327 2 Scre w 7 11D0323 1 Holder , Interface Cab le 8 11D0324 1 Ground Adapter[...]

  • Página 103

    4040 Finisher Option Wiring Diagram Optra N (4040) Finisher Service Manual (11/96)[...]

  • Página 104

    X-1 4040-FIN A abbreviations 1-3 adjustments 3-1 alignment plate shift motor service check 2-10 B bottom guide removal 3-8 C connectors 4-9 cover removal procedures 3-2 cross sectional view 4-3 D diagnostic information 2-1 diagram, wiring 6-1 distance detecting sensor service check 2-10 distance sensor adjustment 3-1 driver board 4-8 driver board r[...]

  • Página 105

    X-2 4040-FIN staple tray delivery roller 1 removal 3-11 staple tray removal 3-9 stapler motor service check 2-16 stapler shift motor service check 2-16 stapler test 1-1 start 2-2 swing guide service check 2-17 switches 4-4 symptom table 2-7 T test staple switch board removal 3-23 testing the finisher 2-7 tools 1-2 top cover removal 3-5 top door rem[...]