Lexmark 4039-1XX manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Lexmark 4039-1XX. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Lexmark 4039-1XX o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Lexmark 4039-1XX se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Lexmark 4039-1XX, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Lexmark 4039-1XX debe contener:
- información acerca de las especificaciones técnicas del dispositivo Lexmark 4039-1XX
- nombre de fabricante y año de fabricación del dispositivo Lexmark 4039-1XX
- condiciones de uso, configuración y mantenimiento del dispositivo Lexmark 4039-1XX
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Lexmark 4039-1XX no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Lexmark 4039-1XX y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Lexmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Lexmark 4039-1XX, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Lexmark 4039-1XX, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Lexmark 4039-1XX. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    4039-1XX LaserPrinter 4039 Series Le xmark is a trademark of Lexmark International, In c., registered in the United States and/or other countr ies. • T able of Contents •I n d e x • Safety and Notices • T rademarks • Star t Diagnostics • Manuals Menu • Star t Diagnostics[...]

  • Página 2

    Second Edition (June 1996) The following paragraph does not apply to the United Kingdo m or any countr y where such provisions are inconsistent with local law: LEXMARK INTERNA TIONAL, INC. PR O VIDES THIS PUBLICA TION “AS IS” WITHOUT W ARRANTY OF ANY KIND , EITHER EXPRESS OR IMPLIED , INCLUDING, B UT NO T LIMITED TO , THE IMPLIED W ARRANTIES OF[...]

  • Página 3

    T able of Contents iii 4039-1XX T ab le of Contents Notices and Safety Information .............................................. ix Electronic Emission Notices ............................................................. ix Federal Communications Commission (FCC) Statement ............ ix Industry Canada Compliance Statement .....................[...]

  • Página 4

    iv Service Manual 4039-1XX Symptom Table ............................................................................... 12 Banding ....................................................................................... 13 Background ................................................................................. 13 Black Page ....................[...]

  • Página 5

    T able of Contents v 4039-1XX Diagnostic Aids ....................................................................... 32 Diagnostics Mode ............................................................................ 32 Grouped Diagnostic Aids ................................................................ 33 Alphabetical List of Diagnostic Aids ...[...]

  • Página 6

    vi Service Manual 4039-1XX Network Connections and Checks .................................................. 46 Wrap Tests ...................................... ............................................ 46 LAN Information .......................................................................... 47 Serial Interface Option, 10P .................[...]

  • Página 7

    T able of Contents vii 4039-1XX Removals (continued) Operator Panel Removal ............................................................. 84 Option Card Removal................... ............................................... 84 Exit Sensor Removal................................................................... 85 Paper Feed Magnet Assembly Re[...]

  • Página 8

    viii Service Manual 4039-1XX Preventive Maintenance ....................................................... 119 Safety Inspection Guide ............................................................ 119 Lubrication Specifications .......................................................... 120 Printhead Window Cleaning Procedure .......................[...]

  • Página 9

    Notices and Safety Information ix 4039-1XX No tices and Safety Inf ormation Ref erences in this publication to products, progr ams, or serv ices do not imply that the manuf acturer intends to make these av ailable in all countries in which it operates. Any ref erence to a product, program, or ser vice is not intended to state or imply that only tha[...]

  • Página 10

    x Service Manual 4039-1XX The manuf acturer is not responsible f or any radio or tele vision interf erence caused by using other than recommended cab les or by unauthorized changes or modifications to this equipment. Unauthorized changes or modifications could void the user’ s authority to operate the equipment. Note: T o comply with FCC regulati[...]

  • Página 11

    Notices and Safety Information xi 4039-1XX European Comm unity (EC) Electromagnetic Compatibility Directive This product is in conformity with the protection requirements of EC Council directiv e 89/336/EEC on the approximation of the la ws of the Member States relating to electromagnetic compatibility . German Statement of Acoustic Emissions A dec[...]

  • Página 12

    xii Service Manual 4039-1XX Safety Inf ormation • The maintenance inf or mation for this product has been prepared f or use by a prof essional ser vice person and is not intended to be used by others. • There ma y be an increased risk of electr ic shock and personal injur y during disassembly and servicing of this product. Prof essional ser vic[...]

  • Página 13

    Notices and Safety Information xiii 4039-1XX Norme di sicurezza • Le inf o rmazioni r iguardanti la manutenzione di questo prodotto sono indirizzate soltanto al personale dell'assis tenza autorizzato. • Durante lo smontaggio e il manutenzionamento di questo prodotto , è possibile il r ischio accresciuto di scosse elettr iche e danni perso[...]

  • Página 14

    xiv Service Manual 4039-1XX Preface This manual is divided into the f ollowing chapters: • “General Inf or mation” contains a general description of the printer and the maintenance approach used to repair it. Special tools and test equipment are listed in this chapter , as well as general en vironmental and saf ety instructions. • “Diagno[...]

  • Página 15

    General Information 1 4039-1XX General Inf o rmation The 4039 is a f a mily of 600 dpi Laser printers designed to attach to IBM-compatible PC’ s and to most types of computer netw or ks. The printer has P ostScript and PCL emulation standard. Models Co vered in this Manual There are no voltage or pinout diff erences between the regular models and[...]

  • Página 16

    2 Service Manual 4039-1XX Lexmark Model 4039-10 plus (Called 10P in this manual and on the serial number plate) 10ppm, P ostScript Lev el 2 emulation, no serial por t, torquer motor rather than paper pick solenoid, and ser vice error log Options The f ollowing options are a vailab le. Some options are not compatible with all printer models. Some op[...]

  • Página 17

    General Information 3 4039-1XX Maintenance Approac h The diagnostic inf ormation in this manual will lead y ou to the correct field replaceable unit (FR U) or par t. Use the error code char ts, symptom index, service checks , and diagnostic aids to deter mine the symptom and repair the failure . See “Diagnostic Inf or mation” star ting on page [...]

  • Página 18

    4 Service Manual 4039-1XX Abbreviations Unique T ools Required For Service Wrap Plug (P arallel), P/N 1319128 Wrap Plug (Serial), P/N 1329048 T winax/serial debug cab le, P/N 1381963 Coax/serial debug cable , P/N 1381964 ASIC Application-Specific Integrated Circuit CSU Customer Setup DRAM Dynamic Random Access Memor y EEPROM Electrically Erasable P[...]

  • Página 19

    Diagnostic Information 5 4039-1XX Diagnostic Inf ormation 4039 Diagnostics: F ailures With Error Codes T wo-digit codes are messages f or the 4039 user , but if they recur frequently or at inappropriate times they may be symptomatic of a ser vice problem. On “plus” models , ref er to the diagnos tics error log f or the last six errors or paper [...]

  • Página 20

    6 Service Manual 4039-1XX 37 Insufficien t Memor y Not enough memor y for function requested.T o verify that the printer recognizes all the ins talled memor y , go to the user menus and print the “Print Menus” test page. Make sure t he memor y shown on the printout m atches the installed memor y . 38 Memor y Full Memor y used to s tore pages is[...]

  • Página 21

    Diagnostic Information 7 4039-1XX 63 Unforma tted or Defectiv e Dis k The print er will ignore a disk it senses as defe ctive. Run the Quic k Disk T est. If the test f ails, th e disk is def ect ive or the data on track1 is bad. If t he Quick Disk T est passes but the disk does not wor k, run the Disk T est/Cle an (2 hr . test). Replace the disk if[...]

  • Página 22

    8 Service Manual 4039-1XX 918 T ransf er Roll Error Ser vo F ailure. V erify correct cable connections from the Engine board t o the HVPS . Mak e sure there is continui ty between the tr ansf er roller and its contact on the HVPS; replace the transf er roll if the continuity is correct . If there is no co ntinuity , m ake sure the HVPS contact retu[...]

  • Página 23

    Diagnostic Information 9 4039-1XX 946 System Board ASIC 2 f a ilure. Repl ace the system board. 947 System Board Engine ASIC RA M failure. Replace the system board. 948 System Board E ngine ASIC elect ronics failure. Replace the system board . 950 System Board SRAM failure. Replace the system board. 952 System Board Unable to zero PQET SRAM. Replac[...]

  • Página 24

    10 Service Manual 4039-1XX 977 Network Card Networ k card is insta lled but is not communic ating with the system board. See “Network Card 97 7 Errors” on page 23. 978 Network Card General networ k card hard ware error . Replace the Networ k Card. 979 Network Card General networ k card software error. V erify t hat the networ k card is ins tall[...]

  • Página 25

    Diagnostic Information 11 4039-1XX P ower -On Self T est (POST) When you turn the printer on, it performs a P ower-On Self T est. Check f or correct POST functioning b y obser ving the f ollowing: 1. 1½ rows of pels appear on the displa y and then clear . 2. Diamonds fill the displa y and then clear . 3. The fuser lamp and the fan turn on. [P erfo[...]

  • Página 26

    12 Service Manual 4039-1XX Symptom T ab le Symptom Action or Service Check Dead Machine Dead Machin e Ser vice Check Repeats patte rn of five beeps and a pause. Operator Panel Service Che ck Machine Hangs Displaying Diamonds Machine Hangs Displaying Diamonds Ser vice Check Operator Panel Operator P an el Ser vice Check P aper Feed, Base Printer P a[...]

  • Página 27

    Diagnostic Information 13 4039-1XX Banding Banding appears as light and dark hor izontal lines on a page that is supposed to be unif or mly gra y . It is due to variation in the speed of the paper as it mov es from roll to roll during dev elopment or transf er . It is undetectable when printing text and is most noticeab le on fine dot or horizontal[...]

  • Página 28

    14 Service Manual 4039-1XX . If any v oltages are not correct replace the system board. Note: “Contrast” on the Diagnostics menu (changed to “T ransf er” on 4039 plus machines) does not adjust the print contrast but changes the transf er algor ithm slightly . Users who run large jobs with very dens e graphics in high humidity environments m[...]

  • Página 29

    Diagnostic Information 15 4039-1XX Blac k P age Black output is usually caused b y an incorrect high v oltage in the printing process, resulting in toner dev elopment on the entire photoconductor drum. Check the condition of each HVPS contact and make sure the y spr ing back when pressed. Check the continuity of the HVPS cable . Make sure the f oll[...]

  • Página 30

    16 Service Manual 4039-1XX Blank P age Inspect the printhead shutter for proper operation and mak e sure the actuator on top of the car tr idge is present and e xtends into the printhead shroud when the pr inter top cov er is closed. A failed printhead will cause a 931 Ser vice error rather than blank output. Check the contin uity of the HVPS cable[...]

  • Página 31

    Diagnostic Information 17 4039-1XX . If the voltages are not correct replace the system board. Blurred or Fuzzy Print This can be caused by a damaged gear train or b y paper slippage in the f eed roll or transf er roll. Also see “Banding” on page 13. Inspect the HVPS contacts; make sure each spring-loaded contact returns when pressed and releas[...]

  • Página 32

    18 Service Manual 4039-1XX If some voltages are present, b ut all a re not correct, disconnect all cables e xcept the L VPS from the system board. POR and verify that the L VPS v oltages are correct. T ur n the power bac k off and, one at a time, reconnect the system board cab les, powering on in between each connection and checking the v oltages. [...]

  • Página 33

    Diagnostic Information 19 4039-1XX sure the duple x tab le co v er (floor) is correctly snapped in place at its front and rear and that the gear bloc k assemb ly is correctly snapped into the bottom cov er . Run duplex diagnostics tests #1 and #2 to make sure there is no slippage in the paper path. Mak e sure the flags of the duple x unit input and[...]

  • Página 34

    20 Service Manual 4039-1XX Fuser Theory The fuser lamp operates off line v oltage from the L VPS. The ther mistor is in contact with the fuser hot roll. The system board reads the ther mistor resistance and toggles a TRIAC in the L VPS which cycles the lamp on and off to maintain the proper hot roll temperature. Inside the fuser shroud there is a t[...]

  • Página 35

    Diagnostic Information 21 4039-1XX If the ther mal fuse has blo w n, the fuser and the fuser wiper will be damaged. Before replacing the fuser and the fuser wiper , chec k the voltage at (10P) J11-16 (10R/12R/12C/12L) J11-3 (16L)J18-16 as you POR again. It should sta y at 0 until the 922 Error is display ed and then go to +24VDC(10P: +5VDC); if it [...]

  • Página 36

    22 Service Manual 4039-1XX Horizontal V oid or Streak This is usually due to the car tr idge not being installed correctly . Check the printhead area f or obstr uctions, and chec k the mechanical workings of the print car tridge and pr inthead shutter . If nothing is found go to “Blank P age” and f ollow those instructions. LAN Pr oblems Y ou c[...]

  • Página 37

    Diagnostic Information 23 4039-1XX P ostScript emulation output may appear lighter than PCL output or a test pr int; this is not a def ect. V erify on the Print T e st that the pr int is too light before perf or ming ser vice. Network Car d 977 Error s All network card errors are recorded as 977 in the error log. If there are 977 errors in the log,[...]

  • Página 38

    24 Service Manual 4039-1XX F or handle-mounted sensor : The voltage at sensor card J2-3 (pin 1 is the bottom pin) should be +5VDC , and the voltage at J2-4 should be (12L) 10 to 14VDC (16L) 22 to 26VDC . If these are incorrect and the cable has contin uity , replace the system board. The voltage between J2-1 and J2-2 should be +5VDC when the light [...]

  • Página 39

    Diagnostic Information 25 4039-1XX On models 10R/12R/12C/12L, a DC-DC conv er tor changes +34VDC at J9-1 into +5VDC , +12VDC , and -12VDC . Check f or +5VDC at J8-1 and f or +34VDC at J9-1 and at J11-4. Replace the DC-DC conv er tor , the system board, or the L VPS depending on where the v oltage is incorrect. P a per Feed Problem, 500-Sheet Second[...]

  • Página 40

    26 Service Manual 4039-1XX If paper feeds b ut stops undamaged in the paper path there may be a sensor problem. Run the diagnostic test f or the input and exit sensors replace as necessar y . Check the continuity of the cab le bef ore replacing the sensor . The input sensor signal is on (10P) J20-6 (10R/12R/12C/12L) J20-11 (16L) J17-11; the output [...]

  • Página 41

    Diagnostic Information 27 4039-1XX P a per Feed Problem, En velope+ Feeder/ 100-Sheet A uxiliar y Feeder Check f or the follo wing: paper or env elope jammed in the feed path; missing hold-down weight; adjustab le guide out of position; feeder cable loose , disconnected, or plugged in the wrong connector ; f eeder incorrectly installed; wor n or da[...]

  • Página 42

    28 Service Manual 4039-1XX P a per Siz e Sensing Problem (The printed area does not fit on the page, or the paper size cannot be changed from the operator panel.) Make sure that paper tr a ys f or the 4019, 4028, or 4029 are not being used in the 4039 printer . Make sure the paper tr a y and its stops are undamaged. Make sure the cable to the paper[...]

  • Página 43

    Diagnostic Information 29 4039-1XX Regularly Spaced Marks This is caused by a def ect on one of the rolls or gears in the pr int process. The damaged part can be deter mined by the spacing of the marks according to the follo wing table . Find and replace the damaged par t. Spacings other than the ones listed could be caused b y damage or a bind in [...]

  • Página 44

    30 Service Manual 4039-1XX Random Marks Random marks are near ly alwa ys due to a mechanical problem or due to f oreign matter loose in the printer or in the pr int car tridge. Inspect and clean the inside of the printer carefully and correct any problems f ound. Skew , all edges If the test print frame is parallel to all edges of the page but the [...]

  • Página 45

    Diagnostic Information 31 4039-1XX If the problem is still present, replace one at a time the: 1. R OM SIMM 2. System board V ert ical V oid or Streak Do a de v eloped image test to deter mine if the def ect is occurr ing bef ore or after the transf er process. If you see the def ect on the photoconductor , check the operation of the printhead shut[...]

  • Página 46

    Diagnostic Aids 32 4039-1XX Diagnostic Aids Diagnostics Mode T o r un some of the pr inter diagnostic tests described in this chapter , you m ust put the printer in Diagnostics mode. T o enter Diagnostics mode: 1. T ur n the pr inter off . 2. Press and hold the Ready and Retur n buttons . Then tur n the printer on. The pr inter perf or ms the P owe[...]

  • Página 47

    Diagnostic Aids 33 4039-1XX Grouped Dia gnostic Aids Print T ests Operator P anel T ests Print T est P age Button T est De v eloped Image T est LCD T est Print T ests Duplex T ests Registration T ests Duple x F eed 1 Duple x F eed 2 Print Registration Quic k T est P aper Feed T ests P age Counts Env elope Pr int T est P age Count P aper Feed T est [...]

  • Página 48

    34 Service Manual 4039-1XX Alphabetical List of Diagnostic Aids Au t o C l e a n A uto Clean needs to be tur ned on if there is an unacceptable amount of toner being deposited on the back of the page. When A uto Clean is on, after printing the number of pages specified in A uto Clean F requency , the pr inter pauses the number of seconds specified [...]

  • Página 49

    Diagnostic Aids 35 4039-1XX Defaults Allows setting the f ollowing def aults to U.S . or Non U.S . values . 1. Enter Diagnostics mode. 2. Select [Defaults]. 3. Select [U .S.] or [Non U .S.]. 4. Press Retur n to retur n to Diagnostics mode main menu. Developed Ima ge T est Use the De veloped Image T est to isolate print quality problems. Y ou might [...]

  • Página 50

    36 Service Manual 4039-1XX A message describing test progress is display ed dur ing the test. 1. Enter Diagnostics mode. 2. Select [De vice T est] 3. Select [Disk T est/Clean]. 4. Select [CONTINUE] to star t the test, or [CANCEL] to retur n to Diagnostics mode main menu. 5. Select [CANCEL] to interrupt the test. 6. Press Return to retur n to Diagno[...]

  • Página 51

    Diagnostic Aids 37 4039-1XX Duplex Feed 2 T est This test verifies that paper f eeds through the duple x un it properly and tests the stop point of the page as it feeds bac k over the top of the duplex paper tr ay . 1. Enter Diagnostics mode. 2. Select [Duplex T e sts]. 3. Select [Duple x F eed 2]. 4. Select [T ray 1] or [T ra y 2]. Note: P aper f [...]

  • Página 52

    38 Service Manual 4039-1XX En velope Enhance Use this procedure to set the fuser solenoid power le v el to low , medium, or high. Increase the lev el to reduce env elope wr inkling, or decrease the lev el to reduce solenoid noise. 1. Enter Diagnostics mode. 2. Select [Env elope Enhance]. 3. Select [Low], [Medium], or [High]. 4. Press Return to retu[...]

  • Página 53

    Diagnostic Aids 39 4039-1XX Fuser T emperature And W arm-Up Time These settings allow adjustment of the fuser to correct problems with paper curl or melting letterheads. P aper cur l in which the top and bottom of the page cur l tow ard the printed side (hot paper cur l) can be corrected by reducing the fuser temperature. Reduce the setting from No[...]

  • Página 54

    40 Service Manual 4039-1XX Maintenance Ki t Count This non-display ed coun ter must be reset after the maintenance kit is replaced to pre vent the [80 Scheduled Maintenance] message from displa ying when the machine is tur ned on. 1. Enter Diagnostics mode. 2. Select [Maintenance Count]. 3. Select [RESET] to set the count back to “0”. 4. Press [...]

  • Página 55

    Diagnostic Aids 41 4039-1XX LCD T est T o test the ope rator panel displa y: 1. Enter Diagnostics mode 2. Select [LCD T est]. 3. Select [Single] or [Continuous]. 4. The displa y goes through a continuous sequence of turning pels on and off . 5. Press Retur n to stop continuous LCD test. 6. Press Retur n to retur n to the Diagnostics mode main menu.[...]

  • Página 56

    42 Service Manual 4039-1XX P e rmanent P age Count The permanent pa ge count can be displa yed only . It cannot be modified or reset by the customer or ser vicer . 1. Enter Diagnostics mode. 2. Select [P er manent P age Count]. 3. Press Return to retur n to Diagnostics mode main menu. Print Contrast (T ransfer on “plus” machines) This setting c[...]

  • Página 57

    Diagnostic Aids 43 4039-1XX 4. Select [Print T est P age]. 5. Select either [Single] or [Continuous] depending if y ou want one page or continuous test pages . 6. Select [Stop] when you w ant the continuous test to end. Print T ests All of the print tests can be run in the [Single] or [Continuous] mode. T o stop continuous pr inting select [CANCEL][...]

  • Página 58

    44 Service Manual 4039-1XX Print T est 3 This test generates 2 printouts: a solid blac k page , and a dot pattern that can be used to ev aluate prin t quality . 1. Enter Diagnostics mode. 2. Select [Print T est 3]. 3. Select [Single] or [Continuous]. 4. Select [CANCEL] to stop continuous print. 5. Press Return to retur n to Diagnostics mode main me[...]

  • Página 59

    Diagnostic Aids 45 4039-1XX Sensor T est 1. Enter Diagnostics mode. 2. Select [Sensor T e st]. 3. Select one of the f ollowing sensor tests . • T oner Low • Output Bin • Input • Exit • Cov er Open Note: The Output Bin sensor can hav e up to a 15 second delay in changing to open. 4. When the sensor is bloc ked [Open] is displa yed. Otherwi[...]

  • Página 60

    46 Service Manual 4039-1XX Netw ork Connections and Chec ks Wrap T ests The Wrap T ests check the circuits used to communicate with the host computer . T o r un the Wrap T est: 1. T ur n the pr inter off . 2. Disconnect the interf ace cable. 3. Install the wrap plug in one of the interf ace cable connectors. Note: Install the parallel wrap plug par[...]

  • Página 61

    Diagnostic Aids 47 4039-1XX LAN Inf ormation The printer may be connected to one of the f ollowing LAN types: T oken-Ring Ethernet 10BaseT Ethernet 10Base2 LocalT alk The Network external connectors are pictured below . The printer test page also indicates to which type of LAN the printer is connected. Serial Interface Option, 10P The serial interf[...]

  • Página 62

    48 Service Manual 4039-1XX Switch 5 – Data Bits: Switch 5 selects the number of data bits (7 or 8) in each data frame. Switch 6 and 7 – P a rity: Switches 6 and 7 select the interface parity . Note: When setting the “Ignore” f or parity , the pr inter ignores the receiv ed parity and transmits using Even parity . For all other parity settin[...]

  • Página 63

    Diagnostic Aids 49 4039-1XX Switch 8 – Buffer Size: Switch 8 allows the adapter b uffer size to be limited, to minimize the amount of data in the buff er at any time. Switch 9 – Pr otocol: Switch 9 selects the type of protocol. Swi tch 10 - P rin t T est: Switch 10 selects the print test f or the serial interf ace card. This tests the connectio[...]

  • Página 64

    50 Service Manual 4039-1XX Switch 11 – P olarity for RS-422 Serial Interface: Switch 11 is used to rev erse the polar ity of the receiv e and transmit data line f or the RS-422 serial interface. Switch 12 – Interface: Switch 12 sets the serial interface in either RS-232C or RS-422 mode. 11 Mode Off Normal On Rev erse 12 Mode Off RS-232C On RS-4[...]

  • Página 65

    Repair Information 51 4039-1XX Repair Inf ormation This chapter e xplains how to make adjustments to the printer and how to remo ve def ective FR Us. Handling ESD-sensitive P ar ts Many electronic products use par ts that are known to be sensitiv e to electrostatic discharge (ESD). T o prev ent damage to ESD-sensitive par ts, f ollow the instructio[...]

  • Página 66

    52 Service Manual 4039-1XX Adjustments En velope Restraint Spring On The En velope+ Feeder 1. Loosen the mounting screw [ A ]. 2. P osition the spring [ B ] so it clears the separator roller by 1.9 ±0.2 mm (0.075 ±0.008 in.). 3. Tighten the mounting screw . P a per Restraint Spring On The 100-sheet A uxiliary Feeder 1. Loosen the mounting screw [[...]

  • Página 67

    Repair Information 53 4039-1XX En velope Feeder Magnet And 100-sheet A uxiliary Feeder Magnet 1. Hold the armature [ A ] in th e closed (coil activ e) position. 2. Loosen the mounting screw [ B ], and rotate the magnet assembly so the armature clears the clutch gear by 0.30 ± 0.20 mm (0.012 ± 0.008 in.). 3. Tighten the screw . 4. Check the adjust[...]

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    54 Service Manual 4039-1XX Fuser Drive Gear Bac klash Fuser drive gear backlash is adjusted so that when gear #2 is held still, there is a slight amount of backlash in the fuser gear . Print quality can be affected if the gears are too tight. 1. Remov e the fuser cov er . 2. Locate gear #2. It is the white adjustable gear mounted to the side frame [...]

  • Página 69

    Repair Information 55 4039-1XX[...]

  • Página 70

    56 Service Manual 4039-1XX Fuser Solenoid Note: The fuser solenoid must be mounted on the fuser f or this adjustment and should be at room temperature. 1. Loosen screw [ A ]. 2. Remov e the rubber washer . 3. Rotate shaft [ B ] (eccentric) to obtain 4.2 mm ± 0.2 mm (0.165 in.± 0.008 in.) air gap. 4. Tighten screw [ A ]. 5. Replace the rubber wash[...]

  • Página 71

    Repair Information 57 4039-1XX P a per Feed Magnet 1. Remov e the system board. The magnet is accessed through the holes in the right frame. 2. With the armature latched on the cam step check f or 0.60 mm ± 0.07 mm (0.024 in ± 0.003 in.) between the f oam pad and the magnet pole piece. If adjustment is required, continue: 3. K eep the ar mature l[...]

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    58 Service Manual 4039-1XX Optional P a per Feed Magnet 1. With the armature latched on the cam step check for 0.60 mm ± 0.07 mm between the f oam pad and the magnet pole piece. If adjustment is required, continue: 2. K eep the ar mature latched and loosen the magnet mounting screw [ A ]. Note: The flat side of the D-roll is down when the f eed is[...]

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    Repair Information 59 4039-1XX Printhead Skew - Level 1 1. Loosen the mounting screws [ A ]. 2. Pivot the printhead around the shoulder screw [ B ] until the sk ew marks on the pr intout are parallel to the top edge of the paper . Use Print T est 1 or Quick T es t to check this . Rotating the printhead clockwise will lo wer the left ske w adjustmen[...]

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    60 Service Manual 4039-1XX Printhead Skew - Level 2 1. Remov e the top cov er . 2. Loosen the screws [ A ]. 3. Run Print T est 1 or the Quick T es t on the Diagnostics Menu. 4. Mov e the pointer [ B ] to eliminate the skew . Mo ving the pointer toward the left r aises the left adjustment point on the pr intout. 5. Tighten the screws , and verify th[...]

  • Página 75

    Repair Information 61 4039-1XX Print Registration Adjustment Use Print T est 1 or the Quick T est to e valuate print registration. Adjust the registration so the tips of the diamonds are at the top and bottom edges of the page and the pr intout is centered left to right. V er ify that the to T o p Margin is correct bef ore adjusting the Bottom Marg[...]

  • Página 76

    62 Service Manual 4039-1XX Remo vals When there is ar twork to suppor t a procedure, it f ollows the te xt. Co vers Right Cover Remo val 1. T ur n the pr inter off . 2. Remov e all external tra ys. 3. Open the top cov er . 4. Swing the cov er open. 5. Remov e the E-clip from the rear pivot pin and lift the co ver off the rear pivot pin. Fr ont Cove[...]

  • Página 77

    Repair Information 63 4039-1XX[...]

  • Página 78

    64 Service Manual 4039-1XX Left Co ver Remov al 1. Unplug the pow er cord. 2. Open the top cov er and remov e the print car t ridge. 3. Remov e the front cov er . 4. Locate the latch [ A ] and push the end to the rear to release it. 5. Push the top of the cov er to the left. 6. Remov e the cov er by sliding it to the rear of the machine . T op Cove[...]

  • Página 79

    Repair Information 65 4039-1XX[...]

  • Página 80

    66 Service Manual 4039-1XX T ransfer Roll Remo val 1. Unplug the pow er cord. 2. Remov e the prin t car tridge. 3. Remov e the bearing cover from the left side of the tr ansf er roll: Note: Do not touch the transf er roll surface. • Suppor t the left bear ing cov er from the front with your left hand. • Use a small screwdriver to push the rear [...]

  • Página 81

    Repair Information 67 4039-1XX D-r o ll Assemb ly Remo v al 1. Unplug the power cord. 2. Remov e the paper tray . Note: The f ollowing 3 steps are not necessary , but ma y make it easier to see the par ts. 3. Remov e the pr int car tr idge. 4. Remov e the fuser input guide. 5. Remov e the transfer roll housing assemb ly . 6. Mov e your finger down [...]

  • Página 82

    68 Service Manual 4039-1XX Drive Motor Remo val 1. Unplug the pow er cord. 2. Remov e the system board. 3. Remov e the system board inner EMC shield. 4. Remov e the fuser input guide [ A ]. 5. Remov e the transf er housing assembly . 6. Remov e the gear cov er b y releasing the rear latch and lifting up . 7. Remov e scre w [ C ] and the grounding c[...]

  • Página 83

    Repair Information 69 4039-1XX[...]

  • Página 84

    70 Service Manual 4039-1XX F an/Redrive Remov al 1. Open the top cov er . 2. Remov e the prin t car tridge. 3. Remov e the top cov er . 4. Remov e the lower redrive shaft b y disengaging the right end to the rear of the machine. 5. Disconnect the long redrive belt [ A ] and slip it off the lower shaft. 6. Remov e the redrive assembly scre ws [ D ].[...]

  • Página 85

    Repair Information 71 4039-1XX D B C A[...]

  • Página 86

    72 Service Manual 4039-1XX Fuser Remo v al Note: The heater lamp is fragile and ma y be damaged if you are not careful when you remo v e or replace the fuser unit. CA UTION: THE TEMPERA TURE OF THE HO T ROLLER IS 150 ° -230 ° C (302 ° - 446 ° F). USE EXTREME CA UTION WHEN REMO VING THIS UNIT . BEFORE Y OU SER VICE THIS UNIT , ALLO W THE MA CHIN[...]

  • Página 87

    Repair Information 73 4039-1XX[...]

  • Página 88

    74 Service Manual 4039-1XX Fuser Lamp Remo v al CA UTION: THE TEMPERA TURE OF THE HO T ROLLER IS 150 ° -230 ° C (302 ° -446 ° F). USE EXTREME CA UTION WHEN REMO VING THIS UNIT . BEFORE Y OU SER VICE THIS UNIT , ALLO W THE MA CHINE T O COOL FOR 5 MINUTES. Note: The fuser lamp is a glass heater . Do not touch the lamp with your hands; skin oils a[...]

  • Página 89

    Repair Information 75 4039-1XX Fuser Solenoid Remo val 1. Remov e the fuser . 2. Remov e the two mounting screws [ A ] holding the solenoid housing to the fuser housing. 3. Disengage the solenoid brac ket from the plunger . Note: When a new solenoid assemb ly is installed, the fuser solenoid must be adjusted. A[...]

  • Página 90

    76 Service Manual 4039-1XX Fuser Thermistor Remo val 1. Disconnect the thermistor cable connector [ A ] from the e xit sensor card. 2. Remov e the fuser cov er and wiper . 3. Remov e the tape holding the ther mistor cable to the shroud. 4. Squeeze the thermistor brack et tabs [ B ] and remov e the ther mistor from the shroud. 5. Remov e the ther mi[...]

  • Página 91

    Repair Information 77 4039-1XX B A[...]

  • Página 92

    78 Service Manual 4039-1XX HVPS Remo v al 1. Unplug the pow er cord. 2. Remov e the left cov er 3. Remov e the fuser input guide. 4. Remov e the transf er roll housing. 5. Remov e the fuser cov er . 6. Disconnect the cab le from the HVPS connector . 7. Remov e the power s witch rod. 8. Remov e the ground screw [ B ]. 9. Remov e the mounting screws [...]

  • Página 93

    Repair Information 79 4039-1XX . F E B F D C[...]

  • Página 94

    80 Service Manual 4039-1XX Input Sensor Remo v al 1. Remov e the fuser input guide [ A ]. 2. Remov e the transf er roll housing. 3. Remov e the D-roll. 4. Disconnect the system cable from the input sensor board. Note: Use care, the flag can be damaged while remo ving the sensor . 5. Release latch [ B ] and pull the sensor down and f orward to get i[...]

  • Página 95

    Repair Information 81 4039-1XX Lower Frame Assemb ly Remov al 1. Remov e the r ight, front, and left cov ers 2. Remov e the L VPS and the rod for the on/off s witch. 3. Remov e gear cov er and the fuser input guide [ A ]. 4. Remov e the transfer roll housing. 5. Disconnect the cable from the HVPS . 6. Remov e the system board and the inner EMC shie[...]

  • Página 96

    82 Service Manual 4039-1XX L VPS Remov al 1. Disconnect the pow er cord. 2. Remov e all external feed tr ays. 3. Remov e the left and r ight side cov ers. 4. (10P and 16L) remov e the system board and the inner EMC shield. 5. Remov e the left and r ight L VPS mounting screws. 6. Disconnect the fuser connector [ A ]. 7. Lift the supply up and then t[...]

  • Página 97

    Repair Information 83 4039-1XX L VPS Cover Remo val 1. F or m tabs [ D ] awa y from the power supply to create clear ance f or tabs [ A ] to move do wnward. 2. Release the top latches [ A ]. 3. Release the side latches [ B ]. 4. Release the bottom latches [ C ].[...]

  • Página 98

    84 Service Manual 4039-1XX Operator P anel Remov al 1. Remov e the top cov er . 2. Disconnect the operator panel cab l e. 3. Remov e the operator panel mounting screws from the inside of the top cov er . Option Car d Remov al 1. Remov e all external tra ys. 2. Open the top cov er . 3. Open the right cov er . 4. Remov e the outer EMC shield. 5. Remo[...]

  • Página 99

    Repair Information 85 4039-1XX Exit Sensor Remo val 1. Remov e the front cov er . 2. Disconnect the fuser/sensor cable . 3. Disconnect the ther mistor cable . 4. Disconnect the fuser solenoid cable . This cab le is not present in all models. 5. Release the latches [ A ]. 6. Pull the sensor down to remo ve it.[...]

  • Página 100

    86 Service Manual 4039-1XX P a per Feed Magnet Assembl y Removal 1. Remov e the prin t car tridge. 2. Remov e the righ t cov er . 3. Remov e the system board. 4. Remov e the inner EMC shield. 5. Locate the paper f ee d magnet mounting screw [ B ] (visible through the right side frame [ A ]). 6. Remov e the mounting screw [ B ]. 7. Remov e the paper[...]

  • Página 101

    Repair Information 87 4039-1XX P aper Feed Rollers Remo val Note: Replace all paper f eed drive rollers at the same time. 1. Remov e the lower frame . 2. Disconnect the system cable from the input sensor . 3. Remov e the screws [ A ] and the outer deflector . 4. Remov e the screws [ B ] and the toner shield [ E ]. 5. Separate the side frames . 6. P[...]

  • Página 102

    88 Service Manual 4039-1XX P a per Siz e Switch Remo val 1. Open the top cov er . 2. Remov e the prin t car tridge. 3. Remov e the paper tra y . 4. Open the right side cov er . 5. Remov e the front cov er . 6. Remov e the two screws [ A ]. 7. Unplug the cable [ B ] from the s witch connector [ C ]. 8. Rotate the s witch about 90 ° and pull it out [...]

  • Página 103

    Repair Information 89 4039-1XX Printhead Remov al IMPORT ANT : The pr inthead is ESD-sensitive. It is not serviceable and should be replaced as a unit. 1. T ur n the pr inter off . 2. Remov e the pr int car tr idge. 3. Remov e the r ight and top cov ers. 4. Remov e the exit redrive and its belt. 5. Remov e the air plenum. 6. Remov e the screws [ A [...]

  • Página 104

    90 Service Manual 4039-1XX System Board Remo val 1. Chec k the page count and write it down so you can set the ne w system board. 2. T ur n the pr inter off . 3. Remov e the righ t cov er . 4. Remov e the outer EMC shield by pressing down on the tw o bottom tabs, slide the shield f orward, then down (10P has no outer EMC shield). 5. Disconnect all [...]

  • Página 105

    Repair Information 91 4039-1XX[...]

  • Página 106

    92 Service Manual 4039-1XX System Cable Remo val 1. T ur n the pr inter off . 2. Remov e the righ t cov er . 3. Remov e the transf er roll housing. 4. Remov e the fuser input guide. 5. Disconnect the system cable connections . 6. Remov e the cable through the top of the machine. Fuser/Sensor Cable Remo val 1. T ur n the pr inter off . 2. Remov e th[...]

  • Página 107

    Repair Information 93 4039-1XX T oner Sensor Remov al 1. Remov e the fuser input guide [ A ] 2. Remov e the transfer roll housing. 3. Lift the input sensor board f ar enough to disconnect the cable [ B ]. 4. Remov e the end of the bellcrank spring. 5. Lift the sensor to unsnap it. 6. W ork the cable out of the frame and remo ve the sensor . B A[...]

  • Página 108

    94 Service Manual 4039-1XX T ransfer Roll Housing Remo val 1. Remov e the prin t car tridge. 2. Remov e the fuser input guide. 3. Grasp the housing and pull to ward the front of the machine to disconnect the housing from the mounting studs, visible through openings [ B ] in the inner deflector . 4. Lift the transf er roll housing f ar enough to dis[...]

  • Página 109

    Repair Information 95 4039-1XX Upper Frame Remo val 1. Unplug the power cord. 2. Remov e the pr int car tr idge. 3. Remov e the r ight, left, and top cov ers. 4. Remov e the system board. 5. Remov e the inner EMC shield. 6. Remov e the load box latches [ A ]. 7. Release the latches [ B ]. 8. Pivot the upper fr ame to the rear to rele ase the spring[...]

  • Página 110

    96 Service Manual 4039-1XX Zif Connector Remo val 1. Slide the cable clamp [ A ] to the open position. 2. Note how the contact surf aces [ C ] of the cab le are positioned as you pull the cab le [ B ] out of the connector .[...]

  • Página 111

    Repair Information 97 4039-1XX Duplex Option T op Cover And T able Co ver Remov al 1. Open the top cov er by pulling up at [ A ] and piv oting 90 ° . 2. Pr y the top cov er from the bottom cover at [ B ] and la y the top cov er on its side. 3. T o disconnect the fan leads , the table co ver has to be remov ed. 4. Release latches [ C ] on the paper[...]

  • Página 112

    98 Service Manual 4039-1XX Duplex Option Exit Car d And Cover Remo val 1. Pry up on tabs [ A ], after the tabs are released, lift up on the cov er , rotate the cov er out, and slide it to the r ight to completely remov e it. 2. Disconnect the e xit sensor card cable. 3. Depress the e xit sensor flag ac tuator [ B ] and lift out the e xit sensor car[...]

  • Página 113

    Repair Information 99 4039-1XX[...]

  • Página 114

    100 Service Manual 4039-1XX Duplex Option System Car d And Motor Remov al 1. Disconnect all cables . 2. Release latches [ A ] and lift the system board out. 3. Remov e the two motor mounting screws [ B ]. 4. Lift the motor out of the frame assembly . Note: The remaining FR U is the Gearblock Assemb ly . When you replace this FR U see “Lubrication[...]

  • Página 115

    Connector Locations 101 4039-1XX Connector Locations This chapter shows the locations of major printer assemblies, gears, connectors, and gr ound straps . Major Assembl y Locations Low V oltage Power Supply Output Sensor Paper T ray Operator Panel Fan Exit Redrive Print Head High V oltage Power Supply Fuser LowerFrame Upper Frame Print Cartridge T [...]

  • Página 116

    102 Service Manual 4039-1XX Gear T rain[...]

  • Página 117

    Connector Locations 103 4039-1XX HVPS[...]

  • Página 118

    104 Service Manual 4039-1XX T ransfer Roller Housing Paper Guide* * T ransfer roller housing for 10P has no paper guide[...]

  • Página 119

    Connector Locations 105 4039-1XX System Cable System Board (10R/12R/12C/12L) J20 (16L) J17 Pin 1 Pin 1 HVPS Input and T oner Sensors Pin 1 T ransfer Roll Pin 1[...]

  • Página 120

    106 Service Manual 4039-1XX System Board Connector s 10R/12R/12L[...]

  • Página 121

    Connector Locations 107 4039-1XX System Board Connectors 10R/12R/12C/12L Connector Name J1 DRAM SIMM J2 DRAM SIMM J3 ROM SIMM (flash memor y opt ion ) J4 R OM SIMM (printer mic rocode) J5 Printhead Mirror Motor(Printhead)/ F an J6 Laser (Pr in the ad)/ Hsync J7 Operator Pane/Output Bin Sensor J8 DC to DC Conv er tor J9 DC to DC Conv er tor J10 INA [...]

  • Página 122

    108 Service Manual 4039-1XX System Board Connector s 16L[...]

  • Página 123

    Connector Locations 109 4039-1XX System Board 16L Connector Name J1 DRAM SIMM J2 DRAM SIMM J3 Mirror Motor(Printhead)/ F an J4 Laser (Pr in the ad)/ Hsync J5 Operator Pane/Output Bin Sensor J6 Duplex J7 Font Card J8 Hard Disk Opti on J9 Env e lope Feeder Magnet J10 ROM SIMM (Printer microcode) J11 ROM SIMM (flash me mor y option) J12 INA Card J13 P[...]

  • Página 124

    110 Service Manual 4039-1XX System Board Connector s 10P J21 J14 J1 1[...]

  • Página 125

    Connector Locations 111 4039-1XX System Board 10P Connector Name J1 N/A J2 DRAM SIMM J3 Option SIMM (flash memor y option) J4 R OM SIMM (printer mic rocode) J5 Printhead Mirror Motor/F an J6 Printhead Hsync/Laser J7 Operator Panel J8 N/A J9 N/A J10 N/A J11 L VPS J12 En velope F eeder Magnet J13 INA/Hard Disk J14 HVPS J15 Par allel Port J16 N/A J17 [...]

  • Página 126

    112 Service Manual 4039-1XX Printhead Cables The printhead cable connector f or 10P , 10R, 12R, 12L,and 12C is J6. The printhead cable connector for 16L is J4. Connector[...]

  • Página 127

    Connector Locations 113 4039-1XX Mirror Motor Cab le/Fan Cab le The mirror motor cable connector f or the 10P , 10R, 12R, 12L, and 12C is J5. The mirror motor cable connector f or 16L is J3. Printhead Cable Pin Laser Hsy nc 11 22 33 44 56 65 74 83 92 10 1 Pin Motor Fan 11 22 33 44 55 62 71[...]

  • Página 128

    114 Service Manual 4039-1XX Operator P anel/Output Bin Sensor C able — Handle-Mounted Outbin Sensor[...]

  • Página 129

    Connector Locations 115 4039-1XX Operator P anel/Output Bin Sensor C able — Redrive-Mounted Outbin Sensor The cable connector f or 10P , 10R, 12R, 12L, 12C is J7. The cab le connector f or 16L is J5. Op Panel Cable Connector Pin 1 Pin 1[...]

  • Página 130

    116 Service Manual 4039-1XX * No connection on machines with redrive-mounted output bin sensor . Pin Op Panel Sensor 11 22 33 44 55 61 72 83 94 *[...]

  • Página 131

    Connector Locations 117 4039-1XX Printer Ground Straps Outer Deflector to Lower Frame HVPS to Frame Operator Panel to Upper Frame T oner Shield to Lower Frame Load Box Shaft to Upper Frame Static Brush to Lower Frame[...]

  • Página 132

    118 Service Manual 4039-1XX T oner Shield to Lower Frame Load Box Shaft to Upper Frame[...]

  • Página 133

    Preventive Maintenance 119 4039-1XX Preventive Maintenance This chapter describes procedures for printer pre ventiv e maintenance. F ollowing these recommendations can help pre vent problems and maintain optim um perf or mance. Safety Inspection Guide The pur pose of this inspection guide is to aid you in identifying unsaf e conditions. Use good ju[...]

  • Página 134

    120 Service Manual 4039-1XX Lubrication Specifications Lubricate only when par ts are replaced or as needed, not on a scheduled basis. Use of lubricants other than those specified can cause premature f ailure. Some unauthorized lubricants ma y chemically attack polycarbonate par ts. Use IBM no .10 oil PN 1280443 (approv ed equivalents: Mobil DTE27,[...]

  • Página 135

    Preventive Maintenance 121 4039-1XX • F ront pivot latch studs • Gear no . 8 teeth at gear no. 7 contact points • Gear no . 9 teeth at gear no. 11 contact points • Gear no . 9 teeth at gear no. 8 and gear no . 10 contact points • Cov er Hinge Spr ing tips • Car tridge “ramps” at top center of both sides frames • Latch handle tips [...]

  • Página 136

    122 Service Manual 4039-1XX Printhead Window Cleaning Pr ocedure Do not use cleaning fluids on the printhead window . Do not use a bare cotton sw ab. The s wab deposits lint on the window . Note: The printhead window is a coated glass. Do not push too hard and scratch or break the glass. 1. Remov e the prin t car tridge. 2. F old a lint free cloth [...]

  • Página 137

    Preventive Maintenance 123 4039-1XX Scheduled Mechanical Maintenance The operator panel will displa y the message “80 Sch eduled Maintenance” at each 200K (100K for 12C) page count interval. It is necessar y to replace the fuser assembly , transf er roller, d-roll, and lower redriv e shaft assembly at this inter val to maintain the print qualit[...]

  • Página 138

    Parts Catalog 124 4039-1XX P ar ts Catalog How T o Use This Pa r ts Catalog • SIMILAR ASSEMBLIES: If two assemb lies contain a majority of identical par ts, the y are broken do wn on the same list. Common par ts are shown by one inde x number . P ar ts peculiar to one or the other of the assemblies are listed separ ately and identified by descrip[...]

  • Página 139

    Parts Catalog 125 4039-1XX Assembl y 1: Cover s 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7[...]

  • Página 140

    126 Service Manual 4039-1XX Asm- Index Par t Number Units Description 1-1 13253 11 1 T op Cov er 10R/12R/1 2C/10P -1 1328204 1 T op Cov er 1 2L/16L NS 1329607 1 Kit, Stacker Spring 16L -1A 1381017 1 Operator Panel Asm -1B 1328207 1 Door , T op Cover 12L/16L NS 1328453 1 Screw , Operator Panel -2 1325135 1 Front Logo , 10R -2 1325136 1 Front Logo , [...]

  • Página 141

    Parts Catalog 127 4039-1XX Assembl y 1: Cover s (Continued) 1 14 2 1A 12 1B 17 10 4 3 16 15 11 9 8 27 5 6 7[...]

  • Página 142

    128 Service Manual 4039-1XX Asm- Index Par t Number Units Description 1-17 1328508 1 Manual Feed T ra y with guide NS 1 Screw (Deflector Spring Mtg.) P ar ts P ack et 1383314 NS 1328482 1 Cover , Duplex mtg. slot NS 1 Screw (Deflector Switch M t g. plate) P ar ts P acket 1383314 -27 1328189 1 F ro nt Exit Door[...]

  • Página 143

    Parts Catalog 129 4039-1XX Assembl y 2: Lower Frame 7 1 14 1 20 22 3 19 6 11 1 18 2 15 13 12 8 9 9 7 23 17 5 10 4 4A[...]

  • Página 144

    130 Service Manual 4039-1XX Asm- Index Par t Number Units Description 2-1 138 1120 1 Lo wer F rame As sembly 10R/12R/12L/12C/16L/ 10P -1 1381001 1 Lower F rame Assembly (16L bel ow serial number 11-09885 U .S. & 11-109 15 W .T .) -2 1381046 1 Motor , Brkt. and Ge ar Asm. 10R -2 1381047 1 Motor , Brkt. and Ge ar Asm. 12R/12L/12C -2 1381121 1 Mot[...]

  • Página 145

    Parts Catalog 131 4039-1XX Assembl y 2: Lower Frame (Continued) 7 1 14 1 20 22 3 19 6 11 1 18 2 15 13 12 8 9 9 7 23 17 5 10 4 4A[...]

  • Página 146

    132 Service Manual 4039-1XX Asm- Index Par t Number Units Description 2-17 1383314 4 Nut, Motor Bracket P ar ts Pack et -17A 1383314 2 Screw , Mo tor Brack et P ar ts Pac ket, 10P -18 1328428 1 LH Bracket, Duplex -19 1328427 1 RH Bracket, Duple x NS 1383314 1 Screw , Dupl ex Brac ket P ar ts Pack et -20 1039476 1 Grommet, Printhead Cable -21 132818[...]

  • Página 147

    Parts Catalog 133 4039-1XX Assembl y 3: Upper Frame 1 1A 3 26 14 28 12 4 5 11 24 6 10 30 16 12 2 11 7 8 29 28 20 23 19 23 23 23 18 17 22 21 25 24[...]

  • Página 148

    134 Service Manual 4039-1XX Asm- Index Par t Number Units Description 3-1 132 5196 1 Cov er Hinge Asm 10R/12R/12C/10P (does not include the load bo x) -1 1381045 1 Cover Hinge Asm 12L/16L (does not include the load bo x) -1A 1383314 1 Screw , Cov er Hinge P ar ts P acket -2 1325103 1 Upper Pla te Asm 10R/12R/1 2C/10P -2 1328218 1 Upper Plate Asm 12[...]

  • Página 149

    Parts Catalog 135 4039-1XX Assembl y 3: Upper Frame (continued) 1 1A 3 26 14 28 12 4 5 11 24 6 10 30 16 12 2 11 7 8 29 28 20 23 19 23 23 23 18 17 22 21 25 24[...]

  • Página 150

    136 Service Manual 4039-1XX Asm- Index Par t Number Units Description 3-26 1381099 1 Cable, Output Bin/Operator Panel 12L(handle mounted sensor) -26 1381134 1 Cable , Output Bin/Operator P anel 16L(handle mounted sensor) -26 1381095 1 Cable, Operator P anel 12C/12R/10R/10P -28 1383314 2 Screw , Shaft Mtg., P a r ts P a c ket -29 1325138 1 Sprin g, [...]

  • Página 151

    Parts Catalog 137 4039-1XX Assembl y 4: Printhead System Board 9 2 7 6 4 3 1 8B 8A 8[...]

  • Página 152

    138 Service Manual 4039-1XX Asm- Index Par t Number Units Description 4-1 138 1624 1 Print head 10P -1 1381005 1 Pr inthead 10R/12R/1 2C/12L/16L -2 1328431 1 Pr inthead Shroud As sembly -3 1325017 1 Cable, F an/Mirro r Motor -4 1325018 1 Cable, hsync/Laser NS 1038199 1 Cable, Tie -6 1383315 1 Pin, Par ts P ack et -7 1383316 1 Spr ing, P ar ts P ack[...]

  • Página 153

    Parts Catalog 139 4039-1XX Assembl y 5: P aper Feed 34 38 16 37 31 36 29 15 21 20 22 14 13 17 2 12 33 4 1 23 26 6 3 18 35 34 35 5 19 24 23 8 8 9 8 25 30 10 23 11 39 28 35 7[...]

  • Página 154

    140 Service Manual 4039-1XX Asm- Index Par t Number Units Description 5-1 103 9101 1 Outer Deflector -2 1183597 1 Upper Deflect or -3 1381670 1 Inne r Deflector with Roller -4 1381636 1 Input Se nsor Board 10P -4 1383430 1 Input Se nsor Board 10R/12R/ 12C/12L/16L -5 1039102 1 Lower Deflector 10R/ 12R/12L/16L -5 1408859 1 Lower Deflector 10P/12 C -6[...]

  • Página 155

    Parts Catalog 141 4039-1XX Assembl y 5: P aper Feed (Continued) 34 38 16 37 31 36 29 15 21 20 22 14 13 17 2 12 33 4 1 23 26 6 3 18 35 34 35 5 19 24 23 8 8 9 8 25 30 10 23 11 39 28 35 7[...]

  • Página 156

    142 Service Manual 4039-1XX Asm- Index Par t Number Units Description 5-27 1328452 1 Deflector, P aper 10R/12 R/12C/12L/16L/10 P NS 1328450 1 Spring, Shaft Grd. 12L/16L -28 1381617 1 Kit, Anti-Sque ak Bearing 1 0P/10R/12R/12C -28 1381618 1 Kit, Anti-Sque ak Bearing 1 2L/16L -29 1328381 1 Outer Redr ive Shield 12L/16L NS 1383314 1 Screw Backup Sprin[...]

  • Página 157

    Parts Catalog 143 4039-1XX Assembl y 6: P aper Feed Alignment Gears[...]

  • Página 158

    144 Service Manual 4039-1XX Asm- Index Par t Number Units Description 6-1 132 8383 1 Bellcrank, Meterin g 10P/10R/12R/12L/16 L -1 1409238 1 Bell crank, Meter ing 12C - 1 o Shaft - 1 o Bellcrank -1 o R o l l - 1 o Thrust Wa sher -2 1381145 1 Kit, P realigner and Meter ing Rollers -3 1039278 1 Gear, Idler , Prealigne r -4 1383316 1 Spr ing, Prealigne[...]

  • Página 159

    Parts Catalog 145 4039-1XX Assembl y 7: P aper Feed Drive 1 5 3 2 20 7 4 22 7 13 12 18 21 8 21 18 11 10 14 19 25 24 23 8 19 6 9 17 15 16[...]

  • Página 160

    146 Service Manual 4039-1XX Asm- Index Par t Number Units Description 7-1 132 83 11 1 D-Roller Asm 10R/12 R/12 L/1 6L -1 1408705 1 D-Roller Asm, 10P/12C -2 1328279 1 Washer , Thr ust -3 1126832 1 Clip, D-roll -4 1328385 1 Rail Ass embly , Right (With gears)10R/12R/ 12C/12L/16L -4 1328314 1 Rail Ass embly , Right (W/O ge ars) -5 1328313 1 Shield, D-[...]

  • Página 161

    Parts Catalog 147 4039-1XX Assembl y 8: Standard P aper T ra y (200 sheet) 1 5 2 3 4 6[...]

  • Página 162

    148 Service Manual 4039-1XX Asm- Index Par t Number Units Description 8- 118 3260 1 P ap er T ray Assembly , 11 in. (200-she et) - 1183276 1 Paper T ra y Assembly , 14 in. (200-sheet) - 1183367 1 He avy Duty P aper T ray Assemb ly , 11 in. (200- sheet) - 1058272 1 He avy Duty P aper T ray Assemb ly , 14 in. (200- sheet) - 1183376 1 Paper T ra y Ass[...]

  • Página 163

    Parts Catalog 149 4039-1XX Assembl y 9: P aper T r a y (500-Sheet) 5A[...]

  • Página 164

    150 Service Manual 4039-1XX Asm- Index Par t Number Units Description 9- 119 5837 1 P ap er T ray Assembly , 11 in. - 1195831 1 Paper T ra y Assembly . 14 in. -1 1183801 1 Bottom Cover 11 in. -1 1183804 1 Bottom Cover 14 in. -2 1183357 1 Base 11 in. -2 1183359 1 Base 14 in. -3 1039582 1 Paper Guide -4 1408851 1 Slide 1 1 in. -4 1408882 1 Slide 1 4 [...]

  • Página 165

    Parts Catalog 151 4039-1XX Assembl y 10: Base for P aper Drawer (500-Sheet) 4 4 2 1 3[...]

  • Página 166

    152 Service Manual 4039-1XX Asm- Index Par t Number Units Description 10-1 1328194 1 Ho using -2 1039558 1 Roll -3 1328197 1 Plate Assembly , Gear -4 1039170 1 P ad, Machine NS 1328674 1 Clip, Ground[...]

  • Página 167

    Parts Catalog 153 4039-1XX Assembl y 11: Optional P aper Drawer (500-Sheet) 1 12 5 6 7 13 11 9 8 4 10 2 14 3 16 3[...]

  • Página 168

    154 Service Manual 4039-1XX Asm- Index Par t Number Units Description 11-1 1183342 1 Base Asse mbly -2 1328630 1 Defle ctor -3 1039170 1 Feet -4 1039596 1 Bellcrank As sembly -5 1383316 1 Sprin g, Bellcrank, Parts Pack et -6 1039603 1 Drive Roller -7 1039540 1 D-Roller Tire -8 1383925 1 P aper Feed Magnet -9 1383385 1 Washer , Parts Pack et -10 138[...]

  • Página 169

    Parts Catalog 155 4039-1XX Assembl y 12: Fuser 13 7 3 4 8 7 1 2 23 15 15A 2 8A 9 19 22 24 20 10 21 18 17 14 11 12 25 6 16 26[...]

  • Página 170

    156 Service Manual 4039-1XX Asm- Index Par t Number Units Description 12-1 1381082 1 Fuser and Lamp 110V 10R -1 1381083 1 Fuser and Lamp 110V 12R/12L -1 1381521 1 Fuser and Lamp 110V 12C -1 1381084 1 Fuser and Lamp 220V 10R -1 1381085 1 Fuser and Lamp 220V 12R/12L -1 1381522 1 Fuser and Lamp 220V 12C -1 1381010 1 Fuser and Lamp 110V 16L -1 1381038 [...]

  • Página 171

    Parts Catalog 157 4039-1XX Assembl y 12: Fuser (Continued) 13 7 3 4 8 7 1 2 23 15 15A 2 8A 9 19 22 24 20 10 21 18 17 14 11 12 25 6 16 26[...]

  • Página 172

    158 Service Manual 4039-1XX Asm- Index Par t Number Units Description 12-8A 1381086 1 Hot Roll Asse mbly 10R -8A 1381076 1 Hot Roll Assembly 12R/12 L/16L -8A 1381146 1 Hot Roll Assembly 12C -8A 1383322 1 Hot Roll Asm, 10P NS 1039305 1 Backup Roll 10R/12R/12 L/16L NS 1329928 1 Backup Roll, 10P -9 1381012 1 Ther mistor Sensor Asm 10R/12R/12C/12L/16L [...]

  • Página 173

    Parts Catalog 159 4039-1XX Assembl y 13: Electronics 5A 7 13 6 9 11 5 4A 4 3 18 1 18 23 21 22[...]

  • Página 174

    160 Service Manual 4039-1XX Asm- Index Par t Number Units Description 13-1 1383974 1 L V Po wer Supply 110V 10R/12 R/12L/12C -1 1383975 1 L V Po wer Supply 220V 10R/12 R/12L/12C -1 1381014 1 L V Po wer Supply 110V 16L -1 1381039 1 L V Po wer Supply 220V 16L -1 1383981 1 L V Po wer Supply 100V 10R/12R/12 L/12C -1 1381643 1 L V Po wer Supply 110V , 1[...]

  • Página 175

    Parts Catalog 161 4039-1XX Assembl y 13: Electronics (Contin ued) 5A 7 13 6 9 11 5 4A 4 3 18 1 18 23 21 22[...]

  • Página 176

    162 Service Manual 4039-1XX Asm- Index Par t Number Units Description 13-7 1328291 1 C able, HVPS/Input Sensor Board 10R/12R/ 12C/12L/16L -9 1321882 1 DRAM SIMM 4MB 12R/12L -9 1328589 1 DRAM SIMM 2MB 10R/10P -11 1325436 1 Inne r EMC Shield 10R/12 R/12L/12C NS 1325434 1 Outer EMC Shield 1 0R/12R/12L/12C -11 1328337 1 Inne r EMC Shield 16L -11 141945[...]

  • Página 177

    Parts Catalog 163 4039-1XX Assembl y 14: T ransfer Roll[...]

  • Página 178

    164 Service Manual 4039-1XX Asm- Index Par t Number Units Description 14-1 1381008 1 Roll Asm , T ransfer -2 1381007 1 Housing, T ransfer 10R/12R/12C/ 12L/16L -2 1381652 1 Housing, T ransf e r 10P (“sawtooth” not present on 10P) 1 o Rear Lens Asm, Erase 1 o Front Lens Asm, Erase 1 o Contact, T ransf er Roll 1 o Lamp Asm, Erase -3 1328356 1 Cove[...]

  • Página 179

    Parts Catalog 165 4039-1XX Assembl y 15: Duplex Option 3 7 2 12 13 14 8 19 16 1 18 11 17 10 15 6 5 4[...]

  • Página 180

    166 Service Manual 4039-1XX Asm- Index Par t Number Units Description 15-1 1381019 1 T op Cover Asm (with fan) -2 1381006 1 Duplex System Card -3 1381020 1 Bottom Cover -4 1326137 1 Exit Sensor Cover -5 1381021 1 Exit Sensor Asm -6 1408906 1 Bell crank -7 1408905 1 T able Cov er (Floor) -8 1326001 1 P aper Stop/Slide -9 1381023 1 Gear Block F rame [...]

  • Página 181

    Parts Catalog 167 4039-1XX Assembl y 16: En velope+ and 100-Sheet A uxiliary Feeder[...]

  • Página 182

    168 Service Manual 4039-1XX Asm- Index Par t Number Units Description 16- 118 3151 1 Env elope+ Feeder - 1183966 1 100-Sheet Auxiliar y Feeder -1 1183226 1 Weight Assembly -2 1622529 1 Screw -3 1039615 1 Spr ing -4 1383944 1 Magnet Assembly -5 1622303 1 Washer -6 1622536 1 Screw , Mtg -7 1183587 1 Cover , Right -8 1183155 1 Guide, Large -8A 1183160[...]

  • Página 183

    Parts Catalog 169 4039-1XX Assembl y 17: Options Asm- Index Par t Number Units Description 17-2 1328586 1 1MB Flash SIMM -3 1328585 1 2MB Flash SIMM -4 1376461 1 4MB Flash SIMM -5 1328589 1 2MB DRAM SIMM -6 1321882 1 4MB DRAM SIMM -7 1321883 1 8MB DRAM SIMM -8 13A0339 1 4MB DIMM -9 13A0340 1 8MB DIMM -10 1 Option Cards - 1381050 1 o INA-LocalT alk [...]

  • Página 184

    170 Service Manual 4039-1XX Assembl y 18: Miscellaneous Asm- Index Par t Number Units Description - 131 9128 1 P arallel Wrap Plug - 132 9048 1 Serial Wrap Plu g - 138 3313 1 Cables/J umpers par ts packet - 138 33 14 1 Fasteners par ts packet - 138 3315 1 Clips par ts packet - 138 3316 1 Springs pa r ts packet - 138 33 17 1 Gears (1-6) par t s pack[...]

  • Página 185

    Index 171 4039-1XX Inde x Numerics 100-sheet auxiliary feeder paper restraint spring adjustment 52 A abbreviations 4 auto clean 34 auto clean delay 34 auto clean frequency 34 B background 13 banding 13 black page 15 blank page 16 blurred or fuzzy print 17 button test 40 C connector locations 101 covers assembly 125 removal 62 D dead machine 17 defa[...]

  • Página 186

    172 Service Manual 4039-1XX frame lower frame assembly 129 lower frame assembly removal 81 upper frame assembly 133 upper frame removal 95 fuser 920,921, or 922 error 20 923 error 21 assembly 155 drive gear backlash adjustment 54 input guide removal 72 lamp removal 74 removal 72 solenoid adjustment 56 solenoid removal 75 thermistor removal 76 fuser[...]

  • Página 187

    Index 173 4039-1XX P page count 41 paper drawer base assembly, 500-sheet 151 optional (500-sheet) assembly 153 paper feed alignment gears assembly 143 assembly 139 drive assembly 145 magnet adjustments 57 magnet assembly removal 86 rollers removal 87 paper feed problem 100-sheet auxiliary feeder 27 500-sheet second tray 25 base printer 25 duplex un[...]

  • Página 188

    174 Service Manual 4039-1XX T test page 42 toner sensor removal 93 tools required 4 torquer motor removal 92 transfer roller assembly 163 cleaning 122 removal 66 transfer roller housing locations 104 removal 94 transfer test 42 U upper frame assembly 133 removal 95 V vertical void or streak 30 W warm-up time 39 wrap tests 46 Z Zif connector removal[...]