Kawasaki 1600 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Kawasaki 1600. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Kawasaki 1600 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Kawasaki 1600 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Kawasaki 1600, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Kawasaki 1600 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Kawasaki 1600
- nombre de fabricante y año de fabricación del dispositivo Kawasaki 1600
- condiciones de uso, configuración y mantenimiento del dispositivo Kawasaki 1600
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Kawasaki 1600 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Kawasaki 1600 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Kawasaki en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Kawasaki 1600, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Kawasaki 1600, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Kawasaki 1600. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    VULCAN 1600 NOMAD VN1600 CLASSIC TOURER Motorcycle Assembly & Preparation Manual[...]

  • Página 2

    Foreword In order to ship Kawasaki vehicles as effi- ciently as possible, they are partially disassem- bled before crating. Since some of the most commonly removed parts have a direct bear- ing on a vehicle’ s reliability and safety , consci- entious pre-sale assembly and preparation be- comes extremely important. Good setup pro- cedures can prev[...]

  • Página 3

    T able of Contents Un crating ...................................................................................... 3 Opening Crate ............................................................................. 3 Parts Check ................................................................................. 4 As sembly ...............................[...]

  • Página 4

    [...]

  • Página 5

    UNCRA TI NG 3 Uncrating Opening Crate • Clear a space about 6 m (20 ft.) square to give yo urself plenty of space to work. • Place the crate upright on its base. • Remove the cardboard cover . • Remov e the handlebar , front wheel, and the parts box. CAUTION When you remove the crate bracket from the motorcycle, be careful not to drop any p[...]

  • Página 6

    4 UNCRA T ING Parts Check • Open the parts box, and check the parts against the illustrations. There may be minor differences between these illustrations and the actual vehicle parts. In the following charts under Remarks, D = diameter in millimeters, L = length in millimeters, and T = Thickness in millimeters.[...]

  • Página 7

    UNCRA TI NG 5 No. Part Name Qty Remarks 1 Handlebar with Grip 1 Handlebar Clamp 2 Clamp Bolt, Socket 4 D = 10, L = 23 Plastic Plug, Clamp Bolt 4 Large Throttle Grip 1 Clamp, Master Cylinder 2 Clamp Bolt, Master Cylinder , Socket 4 D=6 ,L=2 0 Plastic Plug, Clamp Bolt 4 Small Plastic Clamp, Wiring and Hose 4 L = 88.5 Screw , Switch Housing, LH & [...]

  • Página 8

    6 UNCRA T ING * : European Models Only[...]

  • Página 9

    UNCRA TI NG 7 No. Part Name Qty Remarks 8 Horn with Bracket 1 Flanged Bolt, Horn 1 9 Licen se Plate Bracket 1 Bolt, Bracket, License Plate 2 D=6 ,L=1 2 Bracket, Reflector 1 (US)(CN)(AUS) only Refl ector 3 (US) (CN) only Reflector 1 (AUS) only Cap Nut, Reflector 3 D = 5, (US)(CN) only Cap Nut, Reflector 1 D = 5, (AUS) only Cap Nut, Black, License Pl[...]

  • Página 10

    8 ASSEMB LY Assembly Handlebar NOTE ż Position the handlebar clamp on the handle- bar with the slanted side facing rearward. • Set th e handlebar to match its punched mark to the rear portion of the lo wer clamp mating face and install the upper clamps and bolts (D =1 0 ,L = 23). A. Front Bolts B. Slanted Side C. Gap D. Punched Mark E. No Gap F [...]

  • Página 11

    ASSEMBL Y9 A. Right Switch Housing B. S crews (L = 25) C. Harness D. Throttle Cable (Accelerator) E. Throttle Cable (Decelerator) F . Holder Screw Front Brake Master Cylinder • Connect the right switch housing le ad con- nectors to the front brake light switch termi- nals on the front brake master cylinder . • Apply silicone grease or PBC greas[...]

  • Página 12

    10 ASSEM BL Y Clutch Master Cylinder • Apply silicone grease or PBC grease to the master cylinder clamp bolts. • Install the clutch master cylinder with its clamp and the two socket bolts (D = 6, L = 20). • Position the master cylinder so that the gap between the front and rear master cylinder clamps aligns with the punched mark on the handle[...]

  • Página 13

    ASSEMBL Y1 1 A. Left Switch Lead B. Clutch Hose C. Fasten the left switch lead and the clutch hose with two plastic clamps. D. Fasten the right switch lead with the plastic clamp. E. Fasten the right switch lead and the brake hose with the plastic clamp. F. Throttle Cables G. Brake Hose H. Right Switch Lead I. Handlebar Front Fender Front Reflector[...]

  • Página 14

    12 ASSEM BL Y Front Fender Installation • Lift the motorcycle off the crate b ase and sup- port the motorcycle with a suitable stand or jack. • Loosen the axle clamp bolts on the right fork leg and remove the front axle. • Loosen the two flanged bolts (D = 10, L = 47) to remove each front brake caliper . A. Front Brake Calipers B. Flanged Bol[...]

  • Página 15

    ASSEMBL Y1 3 A. Front Tire B. Arrow C. Rotation • Fit the axle collars on both sides of the front wheel hub. The collars are identical. • Put the front wheel assembly between the fork legs. • Insert the front axle from the right side of the wheel and push it completely through. A. Front Axle B. Collar (Right) C. Axle Clamp Bolts (Right) D. Co[...]

  • Página 16

    14 ASSEM BL Y • Check the front brake. A. Front Brake Caliper (Left) B. Bo lts (D = 10, L = 47) WA R N I N G Do not attempt to ride the motorcyc le un- til a full brake lever is obtained by pump- ing the brake lever until the pads are against the disc. The brake will not func- tion on the first application of the lever if this is not done. Front [...]

  • Página 17

    ASSEMBL Y1 5 Front Footboard (Left) NOTE ż Install the left footboard after the “Clutch Fluid” sectio n in the Preparation chapter . • Install the left footboard assembly on the frame with one bolt (D = 10, L = 30) at the rear and tighten it. A. Front Footboard (Left) B. B olt (Rear) NOTE ż The bolt in front is for tightening the footboard [...]

  • Página 18

    16 ASSEM BL Y Helmet Locks • Unlock the helmet lock with the key and fit the small projection of the lock into the hole in the bracket of each rear guard and fasten it with the screw (D = 5, L = 12) having a non-permanent locking agent. • Lock the helmet lock. A. Helmet Lock B. Ignition Key C. Projection D. Screw E. Rear Guard (Left) Rear Guard[...]

  • Página 19

    ASSEMBL Y1 7 Label Installation (for US and CN Mod- els only) • Wipe off any oil or g rease from the application area. • Peel the warning label off the backing sheet and stick it on the rear left guard. A. Rear Guard (Left) B. Label For US Models (56070-1285) C. Label T op D. 20 mm (0.8 in.) E. Label For CN Models (56070-1 180) NOTE ż Reinstal[...]

  • Página 20

    18 ASSEM BL Y A. Horn B. B olt (D = 8, L = 12) C. Bracket Choke Knob • Loosen the locknut and fasten the choke knob to the bracket with locknut. A. Choke Knob B. Locknut C. Bracket Rear View Mirr ors (Left and Right) Conventional T ype (Single Nut) • Loosen the locknut completely . • Screw the rear view mirror in completely , and then back it[...]

  • Página 21

    ASSEMBL Y1 9 A. Lower Hexagonal Area for Tightening B. Upper Hexagonal Area (Adapter) C. Stay D. Non-permanent Locking Agent applied. • T urn the stay to assure visibility to the rear with the operator sitting on the motorcycle. • Adjust the rear view mirror by slightly moving only the mirror portion of the assembly . A. Stay B. Mirror • Inst[...]

  • Página 22

    20 ASSEM BL Y A. Windshield Assembly B. Socket Bolts (D = 8, L = 10) T rim Installation [EUR Models Only] • Fit the windshield trim onto the edge of the windshield starting from each lower edge. • Fix the trim ends with the clamps (2). A. T rim B. Clamps Deflectors (Left and Right) Installation • Assemble the left and right sta ys, deflectors[...]

  • Página 23

    ASSEMBL Y2 1 A. Bolts B. Sub-windshield License Plate Bracket License Plate Bracket Installation • Install the license plate bracket onto the rear fender with the bolts (D = 6, L = 12)(2). A. Rear Fender B. License Plate Bracket C. Bolts (D = 6, L = 12) Rear Reflectors and License Plate Holder US and CN Models only • Assemble the rear reflector[...]

  • Página 24

    22 ASSEM BL Y A. Reflector B. License Plate Holder C. C ap Nut (D = 5) • Install the license plate holder on the license plate bracket with the bolts (D = 6, L = 14)(3) and plated cap nuts (3) and tighten them. The remaining fasteners are used for the license plate. A. License Plate Holder B. Bolt (D = 6, L = 14) C. Cap Nut D. License Plate Brack[...]

  • Página 25

    ASSEMBL Y2 3 A. Lock B. Left Saddlebag C. L ocked-position Mark D. Projections E. Notches NOTE ż Push the lid lock all the way into the hole in the lid so that the projection ends are inserted into it. A. Lock • T urn the key clockwise and counterclockwise, to check the saddlebag lid lock operation. Left Saddlebag Dampers Installation • Insert[...]

  • Página 26

    24 PREP A RA TION • Measure the clearances between both the front and rear upper dampers and the up- per mounting bracket with the saddlebag lightly pushed by hand against the mounting bracket. • If the clearance is 1.0 mm (0.04 in.) or more at the front and/or rear , adjust it. Insert one or two flat washer(s) between the upper damper and the [...]

  • Página 27

    PREP ARA TION 25 B a t t e r yM o d e lN a m ef o r VN1600–D1: FTZ16–BS A. Model Name of the Electrolyte B. Model Name of the Battery CAUTION Sealed battery electrolyte has a higher concentration of sulfuric acid. Each container contains the proper amount of electrolyte for its specific battery . Insufficient or incorrect electrolyte will reduc[...]

  • Página 28

    26 PREP A RA TION A. Wiring Clamp B. 1 P Connector (Negative Lead) C. 2 P Connector D. 3 P Connector E. B attery Holder Nuts F . Battery Holder G. Battery H . 6 P Connector (Rear Harness) I. 4 P Connector (Diagnosis) J. Plastic Clamp K . 15 A Fuse Holder L. Harness (Fuel Pump) M. Harness (Fuel Gauge) • Remove the 15 A fuse holder from the battery[...]

  • Página 29

    PREP ARA TION 27 • Place the electrolyte container upside down with the six sealed cells into the filler ports of the battery . Hold the container level, push down to break the seals of all six cells. Y ou will see air bubbles rising into each cell as the ports fill. NOTE ż Do not tilt the electrolyte container . • Check the electrolyte flow .[...]

  • Página 30

    28 PREP A RA TION CAUTION Once the strip of caps [A] is installed onto the battery , never remove the caps, nor add water or electrolyte to the bat- tery . NOTE ż T o ensure maximum battery life and customer satisfaction, it is recommended the battery be loa d tested at three times its amp-hour rating for 15 seconds. Re-check voltage and if less t[...]

  • Página 31

    PREP ARA TION 29 Viewed from Right A. Positive T erminal (+) B. Battery C. Positive Cable (+) D. ECU Relay E. Negative Cable (–) Viewed from T op A. Negative Cable (–) B. Run the Positive Cable (+) through the Guide in the Battery Case. C. Positive Cable (+) D. Battery E. 4 P Connector (Diagnosis) F . 6 P Connector (Rear Harness) G. Plastic Cla[...]

  • Página 32

    30 PREP A RA TION A. Bolt (D = 6, L = 14) B. P assenger ’ s Seat Front Brake Fluid Front Brake Fluid Level Inspection • With the front brake fluid reservoir held hori- zontal, check that the fluid level is above the lower level line. A. Front Brake Fluid Reservoir B. Lower Level Line • If the fluid level in the reservoir is lower than the low[...]

  • Página 33

    PREP ARA TION 31 • Attach a clear plastic hose to the bleed valve on each front brake caliper and run the other end of the hose into a container . • With the reservoir cap off, slowly pump the brake lever several times until no air bubbles can be seen rising up through the fluid from the holes at the bottom of the reservoir . This bleeds the ai[...]

  • Página 34

    32 PREP A RA TION • Operate the brake lever several times. • If it feels spongy , th ere might be air in the brake line. • If necessary , bleed the air in the rear brake line. • Also check for fluid leakage around the fit- tings. Rear B rake Line Air Bleeding • Remove the rear brake reservoir cap and di- aphragm, and check that there is p[...]

  • Página 35

    PREP ARA TION 33 A. Clutch Fluid Reservoir B. Upper Level Line • Operate the clutch lever several times. • If it feels spongy , there might be air in the line. • If necessary , bleed the air in the lines. • Also check for fluid leakage around the fit- tings. Clutch Line Air Bleeding • Loosen the mounting bolts to remove the al- ternator o[...]

  • Página 36

    34 PREP A RA TION Rear Shock Absorber Air Pre ssure Adjustment STD Air pressure: Atmospheric Rebound Damping Force Adjustment • Check the position of the rebound damping force adjuster at the upper end of each rear shock absorber . It has four positions. The numbers on the adjuster show the setting po- sition. STD Rebound Damping Force: No. 2 pos[...]

  • Página 37

    PREP ARA TION 35 A. F ( Full) Mark B. L (Low) Mark C. Right Side Cover Coolant Filling • If the amount of coolant is insufficient, remove the right side cover , pull open the cap from the reserve tank and add coolant through the filler opening to the F (Full) mark. A. Cap B. F (Full) Mark C. L (Low) Mark • Install the cap. • T o install the r[...]

  • Página 38

    36 PREP A RA TION A. Oil Filler Cap B. O il Level Sight Gauge C. H (High) Level Line D. L (Low) Level Line • If the oil level is too high, remove the excess oil through the oil filler opening, using a sy- ringe or some other suitable device. • If the oil level is too low , add oil to reach the correct level. Use the same type of oil that is alr[...]

  • Página 39

    PREP ARA TION 37 • When replacing the filler cap, be sure the O -ring is in place, and install the cap. Final G ear Case Oil Ty p e : API “GL-5” Hypoid gear oil Viscosity: SAE 90 [above 5°C (41°F)] SAE 80 [below 5°C (41°F)] Capacity: 0.2 L (0.21 US qt) Final Gear Case Oil D rain Plug T o rque: 8.8 N·m (0.90 kgf·m, 78 in·lb) A. Oil Drai[...]

  • Página 40

    38 PREP A RA TION Headlight Aim The headlight beam is adjustable both hori- zontally and vertically . Headlight aim must be correctly adjusted for safe riding as well as on- coming drivers. In most areas it is illegal to ride with an improperly adjusted headlight. Horizontal Adjustment • Tu r n t h e horizontal adjusting screw on the headlight ri[...]

  • Página 41

    PREP ARA TION 39 A. Rear Brake Light Switch B. Adjusting Nut C. Lights sooner . D. Lights later . CAUTION T o avoid damaging the electrical con- nections inside the switch, be sure that the switch body does not turn during ad- justment.[...]

  • Página 42

    40 PREP A RA TION Fastener Check • The torque values listed are for assembly and preparation items only , see the appropriate Service Manual for a more comprehensive list. Check tightness of all fasteners that are in the table before retail delivery . Also check to see that each cotter pin or circlip is in place.[...]

  • Página 43

    PREP ARA TION 41 T orque No. Fastener N·m kgf·m ft·lb Remarks Steering 1 Handlebar clamp bolts 34 3.5 25 2 Steering stem head nut 88 9.0 65 Brake 3 Front master cylinder clamp bolts 8.8 0.90 78 in·lb S 4 Front caliper mounting bolts (Left and Right) 34 3.5 25 5 Front brake bleed valves (Left and Right) 7.8 0.80 69 in·lb 6 Rear master cylinder [...]

  • Página 44

    42 PREP A RA TION Standard T orque T able This table relating tightening torque to thread diameter , lists the basic torque for bolts and nuts. Use this table for only the bolts and nuts which do not require a specific torque value. All of the values are for use with dry solvent -cleaned threads. General Fasteners: Threads T orque dia. mm N·m kgf?[...]

  • Página 45

    [...]

  • Página 46

    MODEL APPLICA TION Y ear Model Name 2005 VN1600–D1 VULCAN 1600 NOMAD VN1600 CLASSIC TOURER Part No. 99931-1445-01[...]