Jaguar X-Type (2001) manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1255
1256
1257
1258
1259
1260
1261
1262
1263
1264
1265
1266
1267
1268
1269
1270
1271
1272
1273
1274
1275
1276
1277
1278
1279
1280
1281
1282
1283
1284
1285
1286
1287
1288
1289
1290
1291
1292
1293
1294
1295
1296
1297
1298
1299
1300
1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323
1324
1325
1326
1327
1328
1329
1330
1331
1332
1333
1334
1335
1336
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
1362
1363
1364
1365
1366
1367
1368
1369
1370
1371
1372
1373
1374
1375
1376
1377
1378
1379
1380
1381
1382
1383
1384
1385
1386
1387
1388
1389
1390
1391
1392
1393
1394
1395
1396
1397
1398
1399
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
1427
1428
1429
1430
1431
1432
1433
1434
1435
1436
1437
1438
1439
1440
1441
1442
1443
1444
1445
1446
1447
1448
1449
1450
1451
1452
1453
1454
1455
1456
1457
1458
1459
1460
1461
1462
1463
1464
1465
1466
1467
1468
1469
1470
1471
1472
1473
1474
1475
1476
1477
1478
1479
1480
1481
1482
1483
1484
1485
1486
1487
1488
1489
1490
1491
1492
1493
1494
1495
1496
1497
1498
1499
1500
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
1511
1512
1513
1514
1515
1516
1517
1518
1519
1520
1521
1522
1523
1524
1525
1526
1527
1528
1529
1530
1531
1532
1533
1534
1535
1536
1537
1538
1539
1540
1541
1542
1543
1544
1545
1546
1547
1548
1549
1550
1551
1552
1553
1554
1555
1556
1557
1558
1559
1560
1561
1562
1563
1564
1565
1566
1567
1568
1569
1570
1571
1572
1573
1574
1575
1576
1577
1578
1579
1580
1581
1582
1583
1584
1585
1586
1587
1588
1589
1590
1591
1592
1593
1594
1595
1596
1597
1598
1599
1600
1601
1602
1603
1604
1605
1606
1607
1608
1609
1610
1611
1612
1613
1614
1615
1616
1617
1618
1619
1620
1621
1622
1623
1624
1625
1626
1627
1628
1629
1630
1631
1632
1633
1634
1635
1636
1637
1638
1639
1640
1641
1642
1643
1644
1645
1646
1647
1648
1649
1650
1651
1652
1653
1654
1655
1656
1657
1658
1659
1660
1661
1662
1663
1664
1665
1666
1667
1668
1669
1670
1671
1672
1673
1674
1675
1676
1677
1678
1679
1680
1681
1682
1683
1684
1685
1686
1687
1688
1689
1690
1691
1692
1693
1694
1695
1696
1697
1698
1699
1700
1701
1702
1703
1704
1705
1706
1707
1708
1709
1710
1711
1712
1713
1714
1715
1716
1717
1718
1719
1720
1721
1722
1723
1724
1725
1726
1727
1728
1729
1730
1731
1732
1733
1734
1735
1736
1737
1738
1739
1740
1741
1742
1743
1744
1745
1746
1747
1748
1749
1750
1751
1752
1753
1754
1755
1756
1757
1758
1759
1760
1761
1762
1763
1764
1765
1766
1767
1768
1769
1770
1771
1772
1773
1774
1775
1776
1777
1778
1779
1780
1781
1782
1783
1784
1785
1786
1787
1788
1789
1790
1791
1792
1793
1794
1795
1796
1797
1798
1799
1800
1801
1802
1803
1804
1805
1806
1807
1808
1809
1810
1811
1812
1813
1814
1815
1816
1817
1818
1819
1820
1821
1822
1823
1824
1825
1826
1827
1828
1829
1830
1831
1832
1833
1834
1835
1836
1837
1838
1839
1840
1841
1842
1843
1844
1845
1846
1847
1848
1849
1850
1851
1852
1853
1854
1855
1856
1857
1858
1859
1860
1861
1862
1863
1864
1865
1866
1867
1868
1869
1870
1871
1872
1873
1874
1875
1876
1877
1878
1879
1880
1881
1882
1883
1884
1885
1886
1887
1888
1889
1890
1891
1892
1893
1894
1895
1896
1897
1898
1899
1900
1901
1902
1903
1904
1905
1906
1907
1908
1909
1910
1911
1912
1913
1914
1915
1916
1917
1918
1919
1920
1921
1922
1923
1924
1925
1926
1927
1928
1929
1930
1931
1932
1933
1934
1935
1936
1937
1938
1939
1940
1941
1942
1943
1944
1945
1946
1947
1948
1949
1950
1951
1952
1953
1954
1955
1956
1957
1958
1959
1960
1961
1962
1963
1964
1965
1966
1967
1968
1969
1970
1971
1972
1973
1974
1975
1976
1977
1978
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
2039
2040
2041
2042
2043
2044
2045
2046
2047
2048
2049
2050
2051
2052
2053
2054
2055
2056
2057
2058
2059
2060
2061
2062
2063
2064
2065
2066
2067
2068
2069
2070
2071
2072
2073
2074
2075
2076
2077
2078
2079
2080
2081
2082
2083
2084
2085
2086
2087
2088
2089
2090
2091
2092
2093
2094
2095
2096
2097
2098
2099
2100
2101
2102
2103
2104
2105
2106
2107
2108
2109
2110
2111
2112
2113
2114
2115
2116
2117
2118
2119
2120
2121
2122
2123
2124
2125
2126
2127
2128
2129
2130
2131
2132
2133
2134
2135
2136
2137
2138
2139
2140
2141
2142
2143
2144
2145
2146
2147
2148
2149
2150
2151
2152
2153
2154
2155
2156
2157
2158
2159
2160
2161
2162
2163
2164
2165
2166
2167
2168
2169
2170
2171
2172
2173
2174
2175
2176
2177
2178
2179
2180
2181
2182
2183
2184
2185
2186
2187
2188
2189
2190
2191
2192
2193
2194
2195
2196
2197
2198
2199
2200
2201
2202
2203
2204
2205
2206
2207
2208
2209
2210
2211
2212
2213
2214
2215
2216
2217
2218
2219
2220
2221
2222
2223
2224
2225
2226
2227
2228
2229
2230
2231
2232
2233
2234
2235
2236
2237
2238
2239
2240
2241
2242
2243
2244
2245
2246
2247
2248
2249
2250
2251
2252
2253
2254
2255
2256
2257
2258
2259
2260
2261
2262
2263
2264
2265
2266
2267
2268
2269
2270
2271
2272
2273
2274
2275
2276
2277
2278
2279
2280
2281
2282
2283
2284
2285
2286
2287
2288
2289
2290
2291
2292
2293
2294
2295
2296
2297
2298
2299
2300
2301
2302
2303
2304
2305
2306
2307
2308
2309
2310
2311
2312
2313
2314
2315
2316
2317
2318
2319
2320
2321
2322
2323
2324
2325
2326
2327
2328
2329
2330
2331
2332
2333
2334
2335
2336
2337
2338
2339
2340
2341
2342
2343
2344
2345
2346
2347
2348
2349
2350
2351
2352
2353
2354
2355
2356
2357
2358
2359
2360
2361
2362
2363
2364
2365
2366
2367
2368
2369
2370
2371
2372
2373
2374
2375
2376
2377
2378
2379
2380
2381
2382
2383
2384
2385
2386
2387
2388
2389
2390
2391
2392
2393
2394
2395
2396
2397
2398
2399
2400
2401
2402
2403
2404
2405
2406
2407
2408
2409
2410
2411
2412
2413
2414
2415
2416
2417
2418
2419
2420
2421
2422
2423
2424
2425
2426
2427
2428
2429
2430
2431
2432
2433
2434
2435
2436
2437
2438
2439
2440
2441
2442
2443
2444
2445
2446
2447
2448
2449
2450
2451
2452
2453
2454
2455
2456
2457
2458
2459
2460
2461
2462
2463
2464
2465
2466
2467
2468
2469
2470
2471
2472
2473
2474
2475
2476
2477
2478
2479
2480
2481
2482
2483
2484
2485
2486
2487
2488
2489
2490
2491
2492
2493
2494
2495
2496
2497
2498
2499
2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
2530
2531
2532
2533
2534
2535
2536
2537
2538
2539
2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
2550
2551
2552
2553
2554
2555
2556
2557
2558
2559
2560
2561
2562
2563
2564
2565
2566
2567
2568
2569
2570
2571
2572
2573
2574
2575
2576
2577
2578
2579
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
2600
2601
2602
2603
2604
2605
2606
2607
2608
2609
2610
2611
2612
2613
2614
2615
2616
2617
2618
2619
2620
2621
2622
2623
2624
2625
2626
2627
2628
2629
2630
2631
2632
2633
2634
2635
2636
2637
2638
2639
2640
2641
2642
2643
2644
2645
2646
2647
2648
2649
2650
2651
2652
2653
2654
2655
2656
2657
2658
2659
2660
2661
2662
2663
2664
2665
2666
2667
2668
2669
2670
2671
2672
2673
2674
2675
2676
2677
2678
2679
2680
2681
2682
2683
2684
2685
2686
2687
2688
2689
2690
2691
2692
2693
2694
2695
2696
2697
2698
2699
2700
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
2713
2714
2715
2716
2717
2718
2719
2720
2721
2722
2723
2724
2725
2726
2727
2728
2729
2730
2731
2732
2733
2734
2735
2736
2737
2738
2739
2740
2741
2742
2743
2744
2745
2746
2747
2748
2749
2750
2751
2752
2753
2754
2755
2756
2757
2758
2759
2760
2761
2762
2763
2764
2765
2766
2767
2768
2769
2770
2771
2772
2773
2774
2775
2776
2777
2778
2779
2780
2781
2782
2783
2784
2785
2786
2787
2788
2789
2790
2791
2792
2793
2794
2795
2796
2797
2798
2799

Ir a la página of

Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Jaguar X-Type (2001). La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Jaguar X-Type (2001) o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Jaguar X-Type (2001) se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Jaguar X-Type (2001), sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Jaguar X-Type (2001) debe contener:
- información acerca de las especificaciones técnicas del dispositivo Jaguar X-Type (2001)
- nombre de fabricante y año de fabricación del dispositivo Jaguar X-Type (2001)
- condiciones de uso, configuración y mantenimiento del dispositivo Jaguar X-Type (2001)
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Jaguar X-Type (2001) no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Jaguar X-Type (2001) y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Jaguar en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Jaguar X-Type (2001), como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Jaguar X-Type (2001), el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Jaguar X-Type (2001). Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Workshop Manual X-TYPE Sedan and Estate (Wagon) 2.0 L , 2.5 L and 3.0 L Gasoline; 2.0 L and 2.2 L, Diesel 2001 to 2009 www.JagDocs.com JagDocs.com[...]

  • Página 2

    TABLE OF CONTENTS 1: General Informa tion 10 0: Service Information 100 -00: General Information Description and Op eration About This Manual Application and Use of Spec ifications General Service Information Health and Safety Precau tions How To Use This Manu al Important Safety Instruc tions Road/Roller Testing Solvents, Sealants and Ad hesives S[...]

  • Página 3

    2: Chassis 20 4: Suspension 204 -00: Suspension System - Gene ral Information Specification Description and Op eration Wheel Alignment Angles Diagnosis and Testing Suspension System General Procedures Front Toe Adjustment (57.65.01) Rear Toe Adjustment ( 57.65.08) Wheel Bearing In spection 204 -01: Front Suspension Specification Description and Op [...]

  • Página 4

    Removal and Installation Damper Front Lower Arm (64.35.51) - 4-Door Front Lower Arm (64.35.51) - Wagon Rear Lower Arm (64.35.52) Spring (64.20.01) Rear Stabilizer Bar (64.35.08) Rear Stabilizer Bar Link (64 .35.24) Upper Arm (64 .25.31) Wheel Hub (64.15.14) Wheel Knuckle ( 64.15.22) Wheel Knuckle Front Bush ing (64.15.28) Wheel Knuckle Rear Bushin [...]

  • Página 5

    Diagnosis and Testing Driveline System 205 -01: Driveshaft Specification Description and Op eration Driveshaft Diagnosis and Testing Driveshaft General Procedures Driveshaft Runout an d Balancing Removal and In stallation Driveshaft (47.15.01) 205 -02: Rear Drive Axle/Differe ntial Specification Description and Op eration Rear Drive Axle and Differ[...]

  • Página 6

    Front Halfshaft RH (47.10.16) - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110 kW/150PS) - Puma Inner Constant Velocity ( CV) Joint Boot (47.10.18) Intermediate Shaft Outer Constant Velocity (CV) Joint Boot (47.10.19) 205 -05: Rear Drive Halfshafts Specification Description and Op eration Rear Drive Halfshafts Diagnosis and Testing Rear Drive Halfshaft[...]

  • Página 7

    Brake Pads (70.40.02) 206 -04: Rear Disc Brake Specification Description and Op eration Rear Disc Brake Diagnosis and Testing Rear Disc Brake Removal and In stallation Brake Caliper (70.55.03) (70.55.25) Brake Disc (70.10.11) Brake Disc Shield (7 0.10.19) Brake Pads (70.40.03) 206 -05: Parking Brake and Actuatio n Specification Description and Op e[...]

  • Página 8

    Brake Pedal and Bracket (70.35.03) Brake Pedal Cross-Shaft 206 -07: Power Brake Actuation Specification Description and Op eration Brake Booster Diagnosis and Testing Power Brake System Removal and In stallation Brake Booster (70.50.17) - LHD AWD/LHD FWD Brake Booster (70.50.17) - RHD AWD/RHD FWD Brake Vacuum Pump - 2.0L NA V6 - AJV6 Brake Vacuum P[...]

  • Página 9

    211: S teering System 211 -00: Steering System - General I nformation Specification Description and Op eration Steering System Diagnosis and Testing Steering System General Procedures Power Steering System Filling Power Steering System Flushing ( 57.15.08) 211 -02: Power Steering Specification Description and Op eration Power Steering Diagnosis and[...]

  • Página 10

    211-03 : Steering Linkage Specification Description and Op eration Steering Linkage Diagnosis and Testing Steering Linkage Removal and In stallation Steering Gear Boot (57.10.29) Tie Rod End ( 57.55.02) 211 -04: Steering Column Specification Description and Op eration Steering Column Diagnosis and Testing Steering Column Removal and In stallation I[...]

  • Página 11

    3: Powertrain 30 3: Engine 303 -00: Engine System - General Inform ation Specification Description and Op eration Engine Diagnosis and Testing Engine General Procedures Bearing Inspection Camshaft Bearing Journal Clear ance Camshaft Bearing Journal Diam eter Camshaft End Play Camshaft Lobe Lift Camshaft Surface Inspec tion Connecting Rod Clean ing [...]

  • Página 12

    Leakage Test Using Smoke Test Equipm ent 303 -01A: Engine - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Engine Diagnosis and Testing Engine General Procedures Valve Clearance Adjustment (12.29.48) Valve Clearance Check (12.29.47) In-Vehicle Repair Camshafts LH (12.13.19) Crankshaft Front Seal (12 .[...]

  • Página 13

    Engine (12.41.01) - Veh icles With: 5-Speed Au tomatic Transaxle - JATCO/6-Speed Automatic Transaxle - AWF21 Disassembly Engine Disassembly and Assemb ly of Subassemblies Cylinder Head (12.29.22) Piston (12.17.02) Assembly Engine Installation Engine (12.41.01) - Veh icles With: 5-Speed Manual Transmission - MT75/6- Spe ed Manual Transaxle - MMT6 En[...]

  • Página 14

    Installation Engine (12.41.01) - 2.0L Du ratorq-TDCi Engine (12.41.01) - 2.2L Du ratorq-TDCi (110kW/150P S) – Puma 303 -03A: Engine Cooling - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Engine Cooling Diagnosis and Testing Engine Cooling General Procedures Cooling System Backflush ing Cooling Sys[...]

  • Página 15

    Cooling Module (26.40.16) Radiator (26.40.01) Water Pump (26.50.01) 303 -04A: Fuel Charging and Con trols - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Fuel Charging and Controls Diagnosis and Testing Fuel Charging and Controls - 2.0L NA V6 - AJV6 Fuel Charging and Controls - 2.5L NA V6 - AJV6/3.0L[...]

  • Página 16

    303 -04C: Fuel Charging and Con trols - Turbocharger Specification Description and Op eration Turbocharger Diagnosis and Testing Turbocharger Removal and In stallation Turbocharger 303 -05: Accessory Drive Specification Description and Op eration Accessory Drive Diagnosis and Testing Accessory Drive Removal and In stallation Accessory Drive Belt (1[...]

  • Página 17

    Starting System Diagnosis and Testing Starting System - 2.0L NA V6 - AJV6 Starting System - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Removal and In stallation Starter Motor (86.60.01) - 2.0L Du ratorq-TDCi Starter Motor (86.60.01) - 2.2L Du ratorq-TDCi (110kW/150 PS) - Puma Starter Motor (86.60.01) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 – AJ[...]

  • Página 18

    Removal and In stallation Exhaust Gas Recirculation ( EGR) Cooler Exhaust Gas Recirculation ( EGR) Cooler to EGR Valve Tube Exhaust Gas Recirculation ( EGR) Valve (17 .45.01) 303 -12A: Intake Air Distribution a nd Filtering - 2 .0L NA V6 - AJV6/2. 5L NA V6 – AJV6/3.0L NA V6 - AJ27 Description and Op eration Intake Air Distribution and Filtering D[...]

  • Página 19

    Removal and In stallation Evaporative Emission Canister (17.15.13) - 2.0L NA V6 - AJV6 Evaporative Emission Canister (17.15.13) - 2.5L NA V6 - AJV6/3 .0L NA V6 - AJ27 Evaporative Emission Canister Purge Valve (17.15.30) 303 -14A: Electronic Engine Controls - 2.0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op era[...]

  • Página 20

    Description and Op eration Electronic Engine Controls Diagnosis and Testing Electronic Engine Controls Removal and In stallation Camshaft Position (CMP) Sensor (18.30.63) Catalytic Converter Temperatu re Sensor Crankshaft Position (CKP) Sensor (18.30.12) Cylinder Head Temp erature (CHT) Sensor (18 .30.97) Diesel Particulate Filter ( DPF) Temperatur[...]

  • Página 21

    Transmission Control Module (TCM) (44.15.32) Transmission Range (TR) Sensor Removal Transaxle (44.20.01) Disassembly and Assemb ly of Subassemblies Input Shaft Seal (44.32.07) Installation Transaxle (44.20.01) 307 -01B: Automatic Transmission/Tra nsaxle - Vehicles With: 6-Speed Automatic Transaxle - AWF21 Specification Description and Op eration Tr[...]

  • Página 22

    307 -02A: Transmission/Transaxle Cooli ng - Vehicles Wit h: 5-Speed Automati c Transaxle - JATCO Specification Description and Op eration Transmission Cooling - Veh icles With: 5-Speed Automatic Transaxle - JATC O Diagnosis and Testing Transmission Cooling Removal and In stallation Transmission Fluid C ooler (44.24.10) Transmission Fluid C ooler Tu[...]

  • Página 23

    307 -05B: Automatic Transmission/Tra nsaxle External C ontrols - Vehicles Wi th: 6-Speed Automat ic Transaxle - AWF21 Specification Description and Op eration External Controls - Vehicle s With: 6-Spee d Automatic Transaxle - AWF21 Diagnosis and Testing External Controls General Procedures Selector Lever Cable Adjustment ( 44.15.07) Removal and In [...]

  • Página 24

    Clutch Disc and Pressure Plate (12.53.13) (3 3.10.01) 308 -02: Clutch Controls Specification Description and Op eration Clutch Controls Diagnosis and Testing Clutch Controls Removal and In stallation Clutch Master Cylinder (3 3.20.01) Clutch Slave Cylinder (33.35.01) - Vehicles With: 5-Speed Manu al Transmission – MT75 Clutch Slave Cylinder (33.3[...]

  • Página 25

    Transaxle (37.20.01) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 Installation Transaxle (37.20.01) - 2 .0L Duratorq-TDCi Transaxle (37.20.01) - 2 .2L Duratorq-TDCi (110kW/150PS) - Puma Transaxle (37.20.01) - 2 .0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 308 -06: Manual Transmission/Tr ansaxle External C ontrols Specification [...]

  • Página 26

    30 9: Exhaust System 309 -00: Exhaust System Specification Description and Op eration Exhaust System Diagnosis and Testing Exhaust System Removal and In stallation Catalytic Converter (17.50.05) - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (110kW/1 50PS) - Puma Catalytic Converter LH (17.50.15) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Ca[...]

  • Página 27

    General Procedures Fuel System Pressure C heck Fuel System Pressure Release (19.50.02) Fuel Tank Draining - 2.0L Duratorq-TDCi/2.2L Durato rq-TDCi (110kW/15 0PS) – Pum a Fuel Tank Draining - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Quick Release Couplin g - Push Connect Spring Lock Coup lings 310 -01: Fuel Tank and Lines Specificatio[...]

  • Página 28

    310 -02: Acceleration Control Specification Description and Op eration Acceleration Control Diagnosis and Testing Acceleration Control General Procedures Accelerator Cable Adju stment (12.20.05) - 2.0L NA V6 - AJV6 Removal and In stallation Accelerator Cable ( 19.20.06) - 2.0L NA V6 - AJV6 Accelerator Pedal ( 19.20.01) 310 -03: Speed Control Specif[...]

  • Página 29

    Air Conditioning (A/C) System Flushing Air Conditioning (A/C) System Recovery, Evacuation an d Charging (82 .30.30) Contaminated Refrigerant Han dling Discharging and Recovery (82.30.30) Electronic Leak De tection Inspection and Assembly Requirements Leak Detection Refrigerant Oil Addin g Refrigerant System Tests 412 -01: Air Distribution and Filte[...]

  • Página 30

    412 -02B: Auxiliary Heating Specification Description and Op eration Electric Booster Heater Fuel Fired Booster Heater Diagnosis and Testing Auxiliary Heater Fuel Fired Booster Heater Removal and In stallation Electric Booster Heater Fuel Fired Booster Heater 412 -03: Air Conditioning Specification Description and Op eration Air Conditioning Diagno[...]

  • Página 31

    Air Discharge Temperatu re Sensor (82.20.64) Ambient Air Temperature Sensor (82.20.02) Climate Control Assembly ( 82.20.07) Defrost Vent/Register Blend Door Actuator (82.20.8 4) Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85) Sunload Sensor (82.20.70) Temperature Blend Door Actu ator (82.20.86) 41 3: Instrumentation and Warning System[...]

  • Página 32

    Removal and In stallation Message Center Message Center Switch (86.66.11) 413 -09: Warning Devices Description and Op eration Warning Devices Diagnosis and Testing Warning Devices General Procedures Oil Change In dicator Reset Removal and In stallation Low Washer Fluid Warning I ndicator Switch (84.10.17) 413 -13: Parking Aid Description and Op era[...]

  • Página 33

    Quiescent Drain Diagnosis and Testing Charging System - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 Charging System - 2.0L Durato rq-TDCi/2.2L Durator q-TDCi (110 kW/150PS) – Pum a General Procedures Battery Charging 414 -01: Battery, Mounting and Cables Specification Description and Op eration Battery and Cable s Diagnosis and Testing[...]

  • Página 34

    41 5: Information and Entertainmen t Systems 415 -00: Information and Entertai nment System - Gen eral Information Diagnosis and Testing Audio System 415 -01: Audio Unit Description and Op eration Audio System Diagnosis and Testing Audio System Removal and In stallation Audio Unit (86.50.03) Audio Unit Amplifier (8 6.50.10) (86.50.36) - 4-Door Audi[...]

  • Página 35

    Parcel Shelf Speaker (86 .51.06) Rear Door Speaker (86.50.14) Rear Door Tweeter Spe aker (86.50.62) 41 7: Lighting 417 -01: Exterior Lighting Specification Description and Op eration Exterior Lighting Diagnosis and Testing Headlamps General Procedures Headlamp Adjustment (8 6.40.18) Removal and In stallation Ballast (86.41.52) Front Fog Lamp (86 .4[...]

  • Página 36

    417 -04: Daytime Running Lamps ( DRL) Description and Op eration Daytime Running Lamps (DRL) Diagnosis and Testing Daytime Running Lamps (DRL) 41 8: Electrical Distribution 418 -00: Module Communication s Network Description and Op eration Communications Network Diagnosis and Testing Communications Network - V IN Range: E96603->J 28492 Communica[...]

  • Página 37

    419 -01B: Anti-Theft - Passive Description and Op eration Anti-Theft - Passive Diagnosis and Testing Anti-Theft - Passive General Procedures Anti-Theft Security Acce ss Key Programming Using Diagnostic Equip ment Removal and In stallation Passive Anti-Theft System (PATS) Transceiver ( 86.52.30) 419 -02: Remote Convenience Description and Op eration[...]

  • Página 38

    Cellular Phone Cellular Phone - Veh icles With: Bluetooth Removal and In stallation Bluetooth Module Handset Holder (86.51.12) Module - 4-Door Module – Wagon 419 -10: Multifunction Electronic Modul es Specification Description and Op eration Module Controlled Functions Diagnosis and Testing Multifunction Electronic Mod ule Removal and In stallati[...]

  • Página 39

    General Procedures Door Alignmen t Hood Alignment (76 .16.02) Liftgate Alignment (76.19.54.60) Luggage Compartment Lid Alignment (76.19.03) Removal and In stallation Weatherstrip 501 -05: Interior Trim and Ornamentation Specification Description and Op eration Interior Trim Removal and In stallation A-Pillar Trim Panel (76.13.31) B-Pillar Lower Tri[...]

  • Página 40

    Removal and In stallation Door Moulding (76 .43.72) Liftgate Moulding (7 6.43.79) Radiator Grille (76.55.03) Rear Spoiler (76.19.86.60) - Wagon Rocker Panel Moulding (76.11.36) Roof Rail (76.43.86.60) Window Moulding (76 .43.20) 501 -09: Rear View Mirrors Specification Description and Op eration Rear View Mirrors Diagnosis and Testing Rear View Mir[...]

  • Página 41

    Front Seat Track Motor (86.75. 33) Lumbar Assembly (86.75.12) Rear Seat Backrest (76.70.38) - 4-Door Rear Seat Backrest (76.70.38) - 4-Door, Vehicles With : 70/30 Split Seat Rear Seat Backrest (76.70.38) - Wagon, Vehicles With : 70/30 Split Seat Rear Seat Backrest Latch (76.70.62.60) - Wagon Rear Seat Bolster (76.70.67) - 4-Door Rear Seat Bolster ([...]

  • Página 42

    Rear Quarter Window Glass (76.31.31) Rear Window Glass Using Che ese Wire (76.81.41) Rear Window Glass Using Cut ting Tool Window Control Switch ( 86.25.08) Windshield Glass Using C heese Wire (76.81.40) Windshield Glass Using C utting Tool (76.81.01) 501 -12: Instrument Panel and Cons ole Description and Op eration Instrument Pan el Removal and In[...]

  • Página 43

    501 -16: Wipers and Washers Specification Description and Op eration Wipers and Washers Diagnosis and Testing Wipers and Washers Removal and In stallation Headlamp Washer Pum p (84.20.21) Rain Sensor (84.12.10) ( 86.56.62) Rain Sensor Module (86 .56.60) Rear Window Wiper Motor (8 4.15.48.60) (84.35.12) Windshield and Rear Win dow Washer Pum p (84.1[...]

  • Página 44

    501-19: Bumpers Specification Description and Op eration Bumpers Removal and In stallation Front Bumper Cover (7 6.22.78) Front Bumper Cover In sert (76.22.73) Rear Bumper (76.22.27) (76.22.52) - 4-Door Rear Bumper (76.22.27) (76.22.52) - Wagon Rear Bumper Cover (76 .22.74) (76.22.77) - 4-Door Rear Bumper Cover (76 .22.74) (76.22.77) - Wagon Rear B[...]

  • Página 45

    General Procedures Air Bag Disposal Removal and In stallation Clockspring (86.65.92) Crash Sensor (76.73.55) Driver Air Bag Module (7 6.73.39) Driver Lower Air Bag Module (76.73.75) Occupant Classification Senso r (76.73.60) Passenger Air Bag Deactivation (PAD) Indicat or (76.73.58) Passenger Air Bag Module ( 76.73.37) Restraints Control Module (RC[...]

  • Página 46

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - A bout Th is Man ual Des cr ipt i o n a nd O pe r a t i o n Note s, Ca u tions a n d Warn ings Thr oug hout t hi s manua l , i mpor t a nt i nfo rm at i on i s hi ghl i gh te d by t he us e o f no t e s , ca ut i ons a nd wa rning s. NO TES gi v e a ddi t i o nal i nfo r m at i o n on a t o pi [...]

  • Página 47

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - A pplicatio n and U se o f S pecifi cation s Des cr ipt i o n a nd O pe r a t i o n Torque S pecif ica tions To r que s pe ci fi cat i on s a r e s ho wn i n t he t orque s pe cif i ca t i o ns c ha rt l o cat e d a t t he fro nt of t he rel e v a nt s e c t i o n. JagDocs.com[...]

  • Página 48

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - General Service I nform atio n Des cr ipt i o n a nd O pe r a t i o n Repa irs an d Repla cem en ts W he n s e r vi c e pa r t s a r e requi r ed, it i s e s s e nt ia l tha t onl y g e nui ne Ja g uar/ Dai mle r r ep l a ceme nt s a r e us e d. At t e nt i o n i s drawn t o t he fo l lo wi ng [...]

  • Página 49

    Re - e nt e r t he radi o recei ve r /cas s e t t e pl ayer /min i di s c pl a y e r and co mpact d i s c pl a y e r k e yc od e s a nd pr es e t ' f r e que ncie s , i f kno wn. Fol l o wi ng r e conne cti o n o f t he ba t te r y, t he e ngi ne s h oul d be al lo we d t o i dl e unt i l i t ha s reache d no r m al o p e r at i ng t e mpe r a[...]

  • Página 50

    I t is o f f unda ment a l i m po r t ance t ha t c e rta i n e s s e nti a l e qui pme nt e . g. t o r que wren c he s , mult i met e r s , e xhaus t ga s a nal yse r s, r o ll i ng roads e t c., are regul arly cal i br a t e d i n a ccor da nce wi t h t he m a nufa ct ur ers i ns t r u cti ons . U se of C ontr ol Mo du les Cont rol mod ul es m a [...]

  • Página 51

    I n t he i nt e re st o f cla r it y, s i ngl e l i ne s may repr e se nt mul t i pl e wi r es . Re fe r to the col o r code (1s t a l pha ) f ol lo we d by t he wi r e ref e rence (num eric/al pha/n umer ic) t o t r ace o r i g in a nd de s t i n at io n. e .g. B W 647B002. BW (bl a ck wi t h whi t e t r ace) 647 (wi r e r e fe rence ) B002 (s t a[...]

  • Página 52

    T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on Dat a O ut p ut Li ne DOL Ci r cui t th a t s e n ds certa i n i nf orm at i o n f r o m t he ECM to the i ns t ru me nt cl ust e r Deg r ee de g , ° Angle o r t e mpe r a ture Dep a r t ment o f Tr an s p or t a t i o n (US) DOT W h i ch is a f i br e o pt ic ring ne tw ork, can b e d[...]

  • Página 53

    T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on He a t e d O x ygen S e nso r HO2S El e ct rica ll y he at e d o xy ge n s e ns or w hi ch i ndu c e s f ue l i ng c orr e ct i ons He r t z (freq uency) Hz Fr e que ncy, o ne cycle pe r s e cond Hi gh Mount e d Sto pl amp HMS L Hi gh t e ns i o n HT Ho ur ho ur Hydr oca r b o n HC I dl[...]

  • Página 54

    T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on On -Boa rd Dia g nos t i c OB D A s ys t e m t ha t moni t o r s s o me o r a l l comput e r i npu t a nd o ut p ut cont r o l s i gna l s . S ig nal (s ) ou ts i de th e pre -det e rm ine d l i mi t s i mpl y a f a ul t i n t he s ys t e m o r a r el a t e d s ys te m Orig i na l Equi [...]

  • Página 55

    T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on Tr an s mi s s i o n O i l Te mpe r at ur e TO T I ndi cat e s t e mpe rat ur e o f t rans mis s i o n fl ui d Tr an s mi s s i o n Ran ge TR T he range i n whi ch t he t r ans mis s i o n i s op e r at i ng Tur bi ne Sh af t Sp e e d TS S I ndi cat e s r o t a t i ona l s p ee d of t r[...]

  • Página 56

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - H ealth and Safety Pre cautio n s Des cr ipt i o n a nd O pe r a t i o n P r o l onge d a nd repe a t ed c on t a ct wi t h mine ral o i l wi l l res ul t i n t he r e mov a l of na t ural o i ls f r o m t he s kin , l e adi ng t o dr ynes s , i rr i t a t io n a nd de r m a t i t i s . In a dd[...]

  • Página 57

    Hi ghl y fl ammabl e , combus t i bl e – o bs e rv e No Sm oking po l i cy . S kin co nt a ct may res ul t in f r os tb i te . I nst r ucti o ns gi ven b y t he manufa ct ur e r m us t be f o l l owe d. A voi d na ked l i ght s , we ar s u i t a b l e p r o te cti v e g lo ves and gogg l e s . I f r e frige r a nt come s in t o cont a ct wi t h t[...]

  • Página 58

    Do wa s h b e fo re br ea ks , bef ore e a t i ng, s mokin g, d rinking o r us i ng t o i l et fa ci l i t i e s w he n ha ndl i ng che mica l m a t e ria l s . Do ke e p wo r k a r ea s cl e a n, unclut t e r ed a nd f r e e o f s pi l l s . Do s t ore che mica l mat e ria l s acco r d i ng t o na t i o na l and l o cal regul at i o ns . Do ke e p[...]

  • Página 59

    S ee L ubr ica nt s a nd Gr ea se . Exh a ust Fume s The s e c ont a i n a s phyxia t i ng , harm f ul a nd t oxi c chemi ca l s a nd p a r t i cl e s s uch a s ca r bo n o xide s , ni t r oge n o x i d e s , a l dehyde s , l ea d and aromat i c hydr o carbons . Engi ne s s houl d b e r un onl y unde r co ndi t i o ns of ade qua t e e xhaus t e xt [...]

  • Página 60

    Mot or ga s o li ne may cont ai n a pp r e cia b l e qua nt i t i e s o f b e nz e ne , whi ch is t o xic u po n i n hal at i o n, a nd t he concen trat i o n of ga s o l i ne v a po r s mus t be ke p t v e r y lo w. Hi g h conce nt rat i o ns wi ll ca us e eye, no se a nd throa t i r rit a t i o n, na us ea , he a d ache , d epres s i on a nd symp[...]

  • Página 61

    The Fa ct or i e s A ct (1961). The As bes t os Re gul at i o ns (1969). Hi ghl y Fl a mm a b l e Li q ui ds a nd L iq ui f i e d P e t r o l e um Gas e s Re g ul a t i o ns (1972) . Cont rol o f P o l l ut i on A c t (1974). He a l t h a nd S a fe t y a t W o r k Act (1974). The Cl a s s i f i cat i o n, P a c kagi ng a nd La be l l in g o f Dange[...]

  • Página 62

    a voi de d. Re moval o f e xc e s s s o ld e r s houl d be underta ke n wi t h care, t o make s ure t hat f i ne l e ad d ust i s no t p r o d uced, wh ich ca n gi ve t o xic e ff e ct s i f in ha l e d. Re sp i r a t ory prote c t i o n may b e ne ce s s a r y . S ol de r sp i l l age and fi l i ng s s ho ul d be co ll e ct e d a nd r emove d prom[...]

  • Página 63

    S ee a l s o Fi r e , El e ct ric Shoc k, Ga s Cyli nde rs. W e l di ng pr oce s s e s i ncl ude Res i st a nce W e ld i ng (S pot W e l di ng), A r c W e l d in g and Gas W e l d i ng. Resista nce W el ding Thi s proces s may ca use parti cl e s o f mol t e n met a l t o b e emi t t e d a t a hi gh ve lo ci t y , a nd t he e yes a nd s k i n m us [...]

  • Página 64

    3. J ag ua r vehi cle s a nd r e pl a ce ment parts whi ch cont a i n a s be s t os a r e i de nt i fi ed by t hi s s y mbol . S ee A sb e s t o s i n t hi s s ub s e ct i o n. 3. 4. Componen t s o r as s e mbli e s d is pl a yi ng t hi s s ym bol gi ve wa r ni ng t ha t t he compone n t cont a i ns a co r r os ive s ubs t a nce. See Aci ds a nd Al[...]

  • Página 65

    Ensu r e t hat d ry s a nd is a va i l abl e t o s o ak up a ny f ue l s pi l l a ge . Empty fue l us i ng s ui t ab l e fi r e p r oo f e qui pment i nto an a ut ho r i ze d expl o s i on pr oo f c o nt a i ner. Do no t e m pt y fue l whi l e wo r ki ng i n a wo r ksh op o r a pi t . Ensu r e t hat wo rking a r e a i s we l l v e nt il a t e d. En[...]

  • Página 66

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - H o w To Us e T hi s Manua l Des cr ipt i o n a nd O pe r a t i o n C opyrigh t Sta t em en t Cop y r i ght . © Jagu a r Cars Lt d. 1999 Al l right s r es e r ved. No part of t hi s publ i ca t i on may be repr od uced, s t o red i n a r e t r i e val s yst e m or t r ans mit t e d i n a ny f [...]

  • Página 67

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Important Safety Instructio ns Des cr ipt i o n a nd O pe r a t i o n S af e t y N o t i ce App r opr i at e s e r vi ce met ho d s a nd co r r ect repai r pr oced ur es a re e s s e nt i a l fo r t he s a fe , r el i a bl e o pe r at i o n o f a l l mot o r vehi cl e s , a s wel l a s t he s a[...]

  • Página 68

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - R oa d /R oll e r Tes ting Des cr ipt i o n a nd O pe r a t i o n Roa d o r r o l l e r t e s t i ng may b e carr i e d out f o r vario us reas on s an d a proced ur e de t a i l i ng pre - t e s t checks, t h r o ug h e ng i ne s t arti ng a nd s t o pp i ng, p r e - drivi ng c he ck s , o n -[...]

  • Página 69

    Abnorm a l te mperat ur e o f an y movi ng comp one nt s or as s e mbl i e s , e .g. whe e l hubs , t r ans mis s i o n, a xl e e t c., whi ch mi ght i ndi ca t e overti ght ne s s o r l a ck o f l ub r i cat i o n. JagDocs.com[...]

  • Página 70

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Solvents, Sealants and Adh esives Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: A l wa ys ha ndl e a l l s ol ve nt s , s e a l e r s a nd a d he s i ves wi t h e xtre me ca r e . S ome co nt a i n che mical s o r g i ve of f f um e s whi ch ca n be d a nge rous to hea l th . Al wa ys f o [...]

  • Página 71

    P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Sta ndard Works ho p Practices Des cr ipt i o n a nd O pe r a t i o n Protecting th e V eh icl e Al wa ys i ns t a ll cove rs t o pr ot e ct t he fe nd e r s be f ore co mm enci ng wo rk i n th e e ng i ne co mpa r t ment . A l wa ys i ns t a l l t he i nt e rio r pr ot e ct i o n kit , we a r [...]

  • Página 72

    P ubl i s he d: 11-May-2 011 Identifi cation C odes - Ide ntif icatio n C o des Des cr ipt i o n a nd O pe r a t i o n V eh icl e Ide ntifi cation Num be r (VIN) The o ff i ci a l VI N i s s t a mped o n t he right han d s i de o f t he b o ot compart m e nt fl o o r. A n a ddi ti o nal q ui ck r e fe r e nce a nd a nt i f o r ge r y id e nt i fi c[...]

  • Página 73

    Item Par t N u m ber Desc ri pti on 1 — W orld manuf act ur er i de nt i fi e r 2 — Ma r k e t , a i r ba g s pe cif i ca t i on 3 — T r ans mis s i o n a nd s t e e ring co d e 4 — B o dy code 5 — E ngi ne e mis s i on sys te m 6 — Ch eck di gi t 7 — Mo del ye a r 8 — A s s e mbl y p l a nt , mode l l i ne 9 — P r o duct i on se [...]

  • Página 74

    VI N Po si t i o n 8 • NO T E: *1 EU . I ncl ude s t he f ol l o wi ng mar ket s ; Au s t ria , Be lg i um , Cy pru s , Cz e ch Rep , Den m a rk , Es t o ni a , Fi nla nd, France , Ger many, Gr e e ce, Ne t he rla nds , Hunga r y, It a l y, La t vi a , Li t huani a, L uxe mbour g, Mal t a, P o l and, P o r t uga l , Rep. o f I r el a nd , S lo ve[...]

  • Página 75

    VI N Po si t i o n 1 2 throug h 1 7 Seque nce Nu m ber C00001 - C99999 D0000 1 - D99999 E00001 - E 99999 J00001 - J9999 9 K00001 - K99999 S 000 01 - S9 9999 T00001 - T99999 V00001 - V99999 V eh icl e C ertif i cation La bel The vehi cl e ce r t i f i ca ti on l a b e l al s o cont a i ns t he 17 charact e r vehi cl e i den t i f i cat i o n number.[...]

  • Página 76

    It e m Pa rt Nu mb e r Descri pti o n 1 — Maximum perm i t t e d front a xle l o a di ng 2 — Dat e of ma nufa ct ur e 3 — Gr o s s ve hi cle w ei ght 4 — Maximum perm i t t e d r ea r a xle l o a di ng 5 — Ve hi cl e i de nt i f i ca t i on number 6 — Ty pe 7 — Int e r i or t rim code 8 — Pa i nt cod e Ve hi cl e I d e nt i f i ca t[...]

  • Página 77

    It e m Pa rt Nu mb e r Descri pti o n 1 — Maximum perm i t t e d front a xle l o a di ng 2 — Dat e of ma nufa ct ur e 3 — Gr o s s ve hi cle w ei ght 4 — Maximum perm i t t e d r ea r a xle l o a di ng 5 — Ve hi cl e i de nt i f i ca t i on number 6 — Pa i nt cod e 7 — Int e r i or t rim code 8 — Ty pe Automa tic Tran smission Num b[...]

  • Página 78

    P ubl i s he d: 11-May-2 011 Ja cking and L ifti ng - J ackin g Des cr ipt i o n a nd O pe r a t i o n Sa f et y Precau tion s CAU TIO N : Th e j ack prov i de d wi t h t he vehi cl e i s i nt ende d t o b e us e d i n a n e me r ge ncy f o r cha ngi ng a d e fl a t e d t i re . To a v oi d da mage t o t he v e hi c l e , ne ve r us e th e j a c k [...]

  • Página 79

    P ubl i s he d: 11-May-2 011 Ja cking and L ifti ng - Li ftin g Des cr ipt i o n a nd O pe r a t i o n Liftin g Poi nt s—Twi n-Post Hoist an d Floor Ja ck • CAU TI O N S : Do not a l lo w t he ho i s t a d a pt e r s t o co nt a ct t he s t e e r i ng l i nk ag e , s us pe ns i on a r m s , s t ab i l i z e r bar , rear s ub frame s t abi l i z[...]

  • Página 80

    V eh icl e R ecove ry • NO T E: P r i o r t o vehi cl e r e covery , ma k e su r e t hat t he vehi cl e ke ys a r e avai l a bl e a nd t he s e cur it y s y s t e m i s di s a r me d. Ve hi cl e recove r y met ho ds a r e : By f l a t -be d t r ans porte r. By f r ont s us pe nd ed to w. Tran s p orter or Trailer Re c ove ry W he n t he vehi cl e[...]

  • Página 81

    W he n t he vehi cl e i s b e i ng re c ove r e d b y f r ont s us pe nde d t ow : CAU TIO N : Th e dr i ves ha ft mus t be di s c on ne ct e d. The i gni t i on k e y must b e r emove d from t he i gni t i o n s wi t ch t o l o ck th e s t e e r ing. The front whe e l s mus t b e co r r ect l y po s it i o ne d i n t he l i f t i ng cr adl e and s[...]

  • Página 82

    P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - No ise, V ibration and Harsh ness (NV H) Des cr ipt i o n a nd O pe r a t i o n No i s e , vibr a t i o n a n d ha r s hne ss (NVH) i s be comi ng more i mporta nt a s vehi cl e s be come mor e s op hi s t i ca t e d a nd p a s s eng e r comf ort le vel s in cr e a s e . Thi s s e c t[...]

  • Página 83

    P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - No ise, V ibration and Harsh ness (NV H) Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. 3. If a n obvi o us cau se fo r an ob s e rv e d [...]

  • Página 84

    lo o s e d r i ve ha l f s ha f t j oi nt b oot cl a mps a not h e r compone nt c on t a ct i ng t he d r i ve ha l f s haf t wor n, da mag e d o r in cor r ect ly i ns t a ll ed whee l b e a r i ng, s u s pe ns io n or brake compone nt Vi brat i o n at hi g hway sp e e ds may b e ca us ed by t he f ol l o wi ng: ou t-o f -bal a nce f r o nt o r re[...]

  • Página 85

    * * * * * * * * * * * * * * * * * * * * * * * * 1 Road C ondit ions An e xperie nce d te chni cia n wi l l a l wa ys e s t a b l is h a rout e t ha t wi l l be u se d fo r a l l NV H di a gnos i s roa d t es t s . T he r o a d s e l e ct e d s ho ul d be r e a s o nab l y s moo th , l e ve l a nd f ree o f undula t i o ns (unl e s s a pa r t i cul [...]

  • Página 86

    1 1 1 1 1 1 1 1 Doe s t he vi brat i o n di s ap pe a r dur ing t he ne ut r a l coa s t t e s t ? Ye s CHECK and INSTAL L ne w e ng i ne /ge a r b o x/ t r an s fe r box mount s as nece s sa ry . RE PE AT Ro a d T e s t a s out li ned . No GO t o D1 . PINPOIN T TE ST B : TIP-I N MOA N T EST C ONDI T I ONS DET AI LS/RE SULT S/A CT IONS B1: C HEC K [...]

  • Página 87

    1 1 1 1 1 1 1 Are t he t i r e s O K? Ye s GO t o D2 . No INS P ECT t he whee l s . Fo r a ddi t i o nal i nfo r mat i o n, refe r to REFER t o : W h e e l s a nd Ti r es (204-04 W he e l s and Ti r e s , Di a gno s i s a nd T e s t i ng). D2: IN SPEC T WHEEL BEAR I NG S Ins p ect t he whe el be a r i n gs . Fo r a ddi t i o na l i nf o r m at i o [...]

  • Página 88

    P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - Exh aust S y stem N eutraliz ing Gene ral P r ocedures 1. Loos e n t he muff le r i nl e t pi p e a nd res o na t o r pip e t o e xha us t mani fo l d f as t e ne rs a t t he f l a nge s a nd t he muf fl e r i nl e t conne ct i on. 2. Pl a ce a s t a nd t o s up port t he muffl e r pa[...]

  • Página 89

    P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Gen eral S p ec if ic a t ions It e m Speci fi cati on C l e a r V i si on Cle a r vis i o n (neg a t i ve val ue i s co unt e rc l ockwis e ) 0° ± 3° R i de Hei ght Fr o nt 371 mm ± 15 mm Re a r 370 mm ± 15 mm Bal l Joi nt Ra di a l Pl a y Lo we r bal l jo i nt — m [...]

  • Página 90

    P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Wheel Alignmen t Angles Des cr ipt i o n a nd O pe r a t i o n To e is ad j us t a bl e o n the f r ont a nd rea r s us pe ns io n s ys t e m . The f r ont t oe i s a d j us t e d b y us e o f t he front t i e -r od. The r ea r t oe i s a dj us t e d by t he us e of ca m bo[...]

  • Página 91

    I te m Descri pti on 1 Re a r r ide he i ght m e a s u r e m e nt Whe el Tra ck It e m De sc ri pti on 1 Fr ont t r a ck 2 Re a r t r ack C ra bbing It e m De sc ri pti on 1 Fr ont t r a ck 2 Re a r t r ack cr abbi ng Cr a b bi ng i s t he condi t i on i n whi ch t he i nd epe nde nt r e a r s us pe ns i on (IRS) s y s t em i s n o t sq ua r e to t[...]

  • Página 92

    a s s mal l rot a t io na l os ci l l a t i o ns of t he s t ee r in g whe e l . Poo r Retu rn ability of the Ste e rin g P oor ret urnabi l i t y of t he s t e e r i ng i s use d t o de s cr ibe t he p oo r r et ur n o f t he s t e e r i ng whe e l t o ce nt e r a ft e r a t ur n or t h e s te e ring co r r ect i o n i s compl e t e d. Drift/Pull [...]

  • Página 93

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Suspensio n Sy stem Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer 's conce r n by carr ying o ut a roa d t es t o n a s mo [...]

  • Página 94

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P oo r Ret ur nab il i t y o f t he s te e r i ng. Ba l l jo i nt s. CHECK t he Ba l l Jo i nt (s ). Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o B al l J o i nt ins pe cti o n i n t his s e ct i on . S t e e r i ng compone nts . C HECK a n [...]

  • Página 95

    P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Front To e Adj ustment Gene ral P r ocedures • NO T E: T he checki ng a nd s ubs equ e nt a dj us tme nt o f t he front t o e s e t t ing s ho ul d be ca rr i ed o ut on a f l a t s ur fa ce a nd i n a ccor dance wi t h t he m a nufa ct ures i ns t ruc t i o ns f o r t he[...]

  • Página 96

    6. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Rot at e t he t ie -r o d s a n e q ual a mount i n e i t her a cl ockwis e o r a count e r cl o ckwis e d ire c t i o n to a dj us t t he t o e s e t t i ng. 7. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Ti ght e n t he t i e-rod e nd l ocknut s . Ti ght e n t o 40 Nm. 8. [...]

  • Página 97

    P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - R ear T oe Adjustment Gene ral P r ocedures • NO T E: T he checki ng a nd s ubs equ e nt a dj us tme nt o f t he r e a r to e se t t i ng s houl d be ca r rie d o ut o n a f l a t s ur fa ce a nd in a ccor da nce w it h th e m a nufa ct ures i ns t ruc t i o ns f o r t he[...]

  • Página 98

    7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t he r e a r l o we r a r m cam bo l t nut s . Ti ght e n t o 115 Nm. JagDocs.com[...]

  • Página 99

    P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Wheel B earing Inspecti on Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. NOT E: Make s ure t he whe e l rot a t e s freel y a nd t he brake pa ds are r e[...]

  • Página 100

    P ubl i s he d: 11-May-2 011 Front Su spensio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b- i n Lo we r arm front ret a i nin g b o lt A A A Lo we r arm r e a r r e t a i ni ng nut a nd bo l t A A A Lo we r arm ba l l j o i nt ret a i ni ng nut a nd bol t 83 61 - S t ab i l i z e r bar t o l i nk ba r r e t a in i ng nut s 48 35 -[...]

  • Página 101

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Suspensi on Des cr ipt i o n a nd O pe r a t i o n It e m Par t Nu m ber Descri pti o n 1 — Fr o nt sub f r ame m ount ing b us h 2 — S ta b il i z e r bar 3 — S ta b il i z e r li nk ba r 4 — S u s p e ns i o n s t rut a nt i s l i p f i n 5 — S u s p e ns i o n s t rut s pring 6 ?[...]

  • Página 102

    Item P a rt N um be r Desc ri pti on 1 — S pring a s s embl y 2 — Thru s t b e a r i ng 3 — S t r ut a nd s pr i ng t op mount 4 — S pring i s o l at o r 5 — Bump s t o p 6 — Dampe r pis t o n ga i t er 7 — Dampe r as s e mbl y JagDocs.com[...]

  • Página 103

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Suspensi on Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 4-00 Suspe ns i on S ys t e m - Ge neral Inf orm at i on JagDocs.com[...]

  • Página 104

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Lo w e r Arm Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep a r at o r, Ba l l Joi nt 204-192 (J D-219) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Pos it i o n t he f r ont whe e l s i n a s t r ai ght a he a d po s i t i o n a nd cent r al i z e t he[...]

  • Página 105

    6. NOT E: W he n t he t i e-rod e nd i s s e p a r at ed from t he whe e l hub as s e m bl y, th e ba l l j o i nt s e a l sho ul d be pr ot e ct ed t o pr e vent da mage . Us i ng t he s p e ci a l t o ol , d e t a ch t he t i e -r o d e nd . Vehi c le s with high i ntensity dis char ge hea dlam ps 7. D et a ch t he l i nk r od f r om t he hea dl [...]

  • Página 106

    10. Ins t a l l t he s p e cia l t o o l . 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 13. NO TE: L e ft -hand [...]

  • Página 107

    15. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, make s ur e t he s ubf r ame i s l o we r ed be fo re d e t a chi ng t he l owe r a rm ba l l j o i nt . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . Det ach t he l owe r arm f r om t he wh e el knuck l e. 1. Re move t he l [...]

  • Página 108

    Insta llat ion All v e h icle s 1. Ins t a l l the l owe r arm . Ins t al l a ne w l owe r arm r e a r r e t ai n ing b ol t . 2. Repo s i t i on t he l owe r arm . 3. NOT E: Ins t a l l a new r e t a i ni ng bol t . Lo o s e l y i ns t a l l the l owe r arm front ret a i nin g b o lt . 4. NOT E: Ins t a l l a new r e t a i ni ng nut . At t a ch t [...]

  • Página 109

    5. Usi ng t he s pe cia l t oo l rai s e t he f ront s u bframe . 6. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l [...]

  • Página 110

    10. Remove t he s pe ci a l t o o l . Vehi c le s with autom at ic tra ns m ission 11. At t ach t he s e l e ct o r l eve r cab l e . All v e h icle s 12. At t ach t he s t ee ring ge a r s uppl y pi p e . Vehi c le s with high i ntensity dis char ge hea dlam ps 13. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h ic[...]

  • Página 111

    14. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . At t a ch bo t h t he t ie -r o d end s . Ti ght e n t o 35 Nm. 15. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. 16. Ins t a l l t he f r ont whe e ls a nd t i r e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a[...]

  • Página 112

    20. CAUT I O N: T he fi nal t ig ht e ni ng of t he l o wer a rm r e a r r e t ai ni ng nut a nd b ol t, must b e carr i e d out wi th th e v e hi cl e o n i t s whe e l s . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he ve hi cl e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l a r. Ful l y t i gh[...]

  • Página 113

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Sho ck A bsorber a nd Spr ing Assem bly Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep a r at o r, Ba l l Joi nt 204-192 (J D-219) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 W he e l hub pul l er 205-491 Ada p t e r nuts 205-491- 01 For cing s cr e w 204-269 Knuck l e s p li t t er[...]

  • Página 114

    3. D et a ch t he brake ho s e r e t ai ni ng bracket . 4. D et a ch t he s t a bi l i z er l ink b a r. 5. D i s conne ct t he f r ont whe e l sp e e d s e nso r e l e ctrica l conne ct o r . 6. CAU TI O N : S ecur e t he br ake c a l i p e r a nd a nchor pl a t e a s s e m bl y t o one s id e . Re move t h e br a ke ca l ip e r and a nchor pl a t[...]

  • Página 115

    8. NOT E: W he n t he t i e-rod e nd i s s e p a r at ed from t he whe e l hub as s e m bl y, th e ba l l j o i nt s e a l sho ul d be pr ot e ct ed t o pr e vent da mage . Us i ng t he s p e ci a l t o ol , d e t a ch t he t i e -r o d e nd . Vehi c le s with high i ntensity dis char ge hea dlam ps 9. D et a ch t he l i nk r od f r om t he hea dl [...]

  • Página 116

    12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 13. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rea r mount ret a i ni ng b o lt s . 14. Us i ng t he s pe ci a l t o o l , l owe r the f r ont s ubf rame t o a max[...]

  • Página 117

    17. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, make s ur e t he s ubf r ame i s l o we r ed be fo re d e t a chi ng t he l owe r a rm ba l l j o i nt . Det ach t he whe e l knuck l e . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning nut a nd b o lt . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe [...]

  • Página 118

    1. NOT E: Make s ure o r i ent a t i on a r r ow o n t he s trut to p r ubber mount f a ces from fr on t t o r ea r of t he vehi cle . • NO T E: Make s ur e t he ret a i ni ng st ud mark e d wi t h a pa i nt s po t i s corr e ct l y or i e nt a te d. I nst a l l t he s t rut and sp ring a s s embl y. Ti ght e n t o 25 Nm. 2. Usi ng t he s pe cia [...]

  • Página 119

    6. Usi ng t he s pe cia l t oo l rai s e t he f ront s u bframe . 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 8. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l [...]

  • Página 120

    11. Remove t he s pe ci a l t o o l . Vehi c le s with high i ntensity dis char ge hea dlam ps 12. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h icle s 13. At t ach t he t i e -r od e nd . Ti ght e n t o 35 Nm. 14. At t ach t he b rak e ca l i per a nd a n chor pl a t e a s s e mbly. Ti ght e n t o 133 Nm. JagDocs[...]

  • Página 121

    15. Conne ct t he f r o nt whe e l s pe e d s e ns or e l e ct rica l c on ne ct or . 16. At t ach t he s t abi l i z e r li nk ba r. Ti ght e n t o 48 Nm. 17. At t ach t he b rak e ho s e ret a i ni ng br acket . Ti ght e n t o 48 Nm. 18. Ins t a l l t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd [...]

  • Página 122

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Stabilizer B a r Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he r oa d whe e ls a re i n t he s t r ai ght a he a d p o si t i o n. Ce nt ral i z e t he s t e e r i ng a n d l o ck it i n po s i t i o n. 2. Remove t he s t ee ring co l umn l o we r r e t a i nin g b [...]

  • Página 123

    4. Tig ht e n t o 26 Nm. JagDocs.com[...]

  • Página 124

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Stabilizer B a r Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 02 R em ova l All v e h icle s 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 2. D et a ch t he s t e e r i ng col u[...]

  • Página 125

    5. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Re move t h e whe e l a rc h l i ne r acces s pa ne l . 6. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s , R emoval [...]

  • Página 126

    10. W A RNING: Ro t at e t he s pe ci al t o o l he i ght a dj us t ment val v e s l o wl y. Fa il ure t o f ol lo w thi s i ns truc t i o n ma y r e s ul t i n p e r s o nal i njur y. Us i ng t he s p e ci a l t o ol , l ow er t h e rear o f t he f ront s ubf r a m e t o a m a ximum of 50 mm (1.97 i n c he s ). 11. NO TE: L e ft -hand s h own, r i[...]

  • Página 127

    2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . I nst a l l t he s t a bi l i z e r bar bus h ret a i ni ng br acket . Ti ght e n t he ret a i ni ng bol t s to 4 8 Nm. 3. Usi ng t he s pe cia l t oo l , r ai s e t he re ar of t he front s ubf r a me . 4. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l [...]

  • Página 128

    7. Tig ht e n t he f r ont s ubf r a m e r ei nf or ce ment bol t s . M8 t o 35 N m. M10 t o 70 Nm. 8. Remove t he s p e cia l to o l . Vehi c le s with diese l engine 9. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) -[...]

  • Página 129

    13. NO TE: I ns t a ll a new r e t a i ni ng bo l t . At t a ch t he s t e e r i ng col umn. Ins t al l a ne w s t ee r i ng co l umn l o we r r et a i ni ng bo l t. Ti ght e n t o 25 Nm. JagDocs.com[...]

  • Página 130

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Wheel Bea ring and Wheel Hub Re moval a n d I ns t a l l a t i on Speci al T ool (s) Fr o nt h ub carr i e r sup po r t 204-310 Hub fl a nge r e m o ver 204-116 -03 Be aring remover 204-262 Hub car r i e r s up po r t 204-309 Be aring s u ppo r t 204-313 Be aring gui de 204-312 Be aring i nst [...]

  • Página 131

    2. NOT E: W he n r emovi ng t he whe e l hu b f r o m t he whe e l k nuckle t he bea ring wi l l be d e s troyed and th e be a r i ng i nne r r i ng wi l l r e m a i n o n t he whe el hub . Us i ng s pe cia l t o o l s , remov e t he w he e l hub. 3. Usi ng a s ui t a bl e t o o l , r emove t he be a r i ng i nne r r i ng. 4. Usi ng s peci a l t oo[...]

  • Página 132

    3. Usi ng s peci a l t ool s , pr e s s b ea ring i n to whee l knuck le . 4. NOT E: Chan ge s pe ci al t o o l 204-312 t o 204-313. Al ig n t he be aring a nd w hee l knuck l e ove r s p eci a l t ool . 5. S l i de w hee l h ub o ver t he gui de a nd a l ig n t o t he b e aring. 6. Usi ng s peci a l t ool s i ns t a l l t he whee l hub . 7. Ins t [...]

  • Página 133

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Wheel K nuck le Re moval a n d I ns t a l l a t i on Speci al T ool (s) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t er nut s 205-4 91-01 For c i n g s cr ew 204-2 69 Knuck le s p l i t t e r 204-1 59 R em ova l 1. Loos e n t he whee l hub n ut. 2. Remove t he whe e l [...]

  • Página 134

    4. CAU TI O N : O nl y on e s i de o f t he s ubfra m e ne e ds t o be l o we r ed t o det a ch t he lo we r arm ba l l jo i nt . Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 5. Loos e n t he front s ub frame re ar mount re ta i ni ng bo l t . 6. Loos e n t he front s ub frame f r o nt mount r e t a i ni ng bo l [...]

  • Página 135

    9. Usi ng t he s pe cia l t oo l s, d e t ach t he ha l f s ha f t . 10. Remove t he whe e l k nuckle p i nc h bo l t . 11. Remove t he whe e l k nuckle . 1. Us i ng t h e s pe ci al t o ol , s p r e a d t he whe el knuck l e. 2. Re move t he whe e l knuc kle . Insta llat ion 1. Att a ch t he whe e l knuck le t o t he s t r ut a nd s pring a s s e [...]

  • Página 136

    2. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. At t a ch t he l o we r a r m b a l l jo i nt r et ai ni ng nut a nd bo l t . 4. Ti g ht e n t o 83 N m. 3. Tig ht e n t he f r ont s ubf r a m e front mount ret a i ni ng b ol t . Ti ght e n t o 142 Nm. 4. Loos e l y i nst a l l t he [...]

  • Página 137

    7. Att a ch t he brake cal i pe r and ancho r pl a t e as s e m bl y. 8. Att a ch t he s t ab i l i ze r ba r conne ct i ng l i nk. Ti ght e n t o 48 Nm. 9. Att a ch t he brake hos e re ta i ni ng br a ck et . Ti ght e n t o 48 Nm. 10. Ins t a l l t he ne w w hee l hub nut . 11. Ins t a l l t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m [...]

  • Página 138

    12. Ti g ht e n t he wh e e l hub nut . Ti ght e n t o 270 Nm. 13. Carr y out f r ont s ubfr a me a l i gnm e nt proced ur e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: U nde r b o dy Mis a li g nment Che ck (502-00 U ni -Bo dy, Subframe a nd Mount i ng S y s t e m, Ge neral Proced ur es ). JagDocs.com[...]

  • Página 139

    P ubl i s he d: 11-May-2 011 Front Su spensio n - Sho ck A bsorber a nd Spr ing Assem bly Dis a s s e mbl y a nd As s e mbl y Speci al T ool (s) S pring co i l compr e s s o r 204-112 S pring a d a pt e r s 204-167-0 1 S pring a d a pt e r s 204-112-0 3 D isa ssem bly 1. Remove t he s ho ck abs o r be r a nd s p r i ng a ss e mbly. For a ddi ti ona[...]

  • Página 140

    4. D i s a s s e mble t he sho ck a bs o rb e r and s pr i ng a s s e mbl y. 1. Re move t he t hru s t b e a r i ng nut . 2. Re move t he s pa ce r . 3. Re move t he t o p mount . 4. Re move t he t hru s t b e a r i ng. 5. Re move t he s pring s e a t . 6. Re move t he s pring . 7. Re move t he b ump s t o p. 8. Re move t he g ai te r . 9. Re move [...]

  • Página 141

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt l owe r a rm t o whe e l knuck le ret a i ni ng b o l t 124 91 - Fr o nt l owe r a rm t o s ub frame ret a i ni ng b ol t 124 91 - Re a r l o we r a r m t o whe e l knuc kl e r e t a ini ng bol t 124 91 - Re a r l o we r a r m t o[...]

  • Página 142

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Suspensio n Des cr ipt i o n a nd O pe r a t i o n I te m P art N um be r Desc ri pti on 1 — W he e l k nuck l e mount i ng br acket 2 — S ubfr a me mount b us hin g 3 — U ppe r arm 4 — S hock ab s orbe r 5 — S pr ing 6 — Fr ont l o we r a r m 7 — S t a bi l iz e r ba r l i nk 8 —[...]

  • Página 143

    is of a s te e l des i gn a nd ha s cam bo l t s a t the s ubframe mount i ng p o in t s t o a d jus t whe e l a l i g nment . is t he rea r l o we r su ppo r t f o r th e w hee l knu ckle . car r i e s t he r oa d s pr i ng. is us e d t o a dj us t t he r ea r whe e l al i gnme nt Bus hi ngs : a r e a moul de d co ns t r uct i o n wi t h al umini [...]

  • Página 144

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Suspensio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 204-00 S us pe ns i on Sy s t e m - Ge ne r a l I nfo r mat i o n . JagDocs.com[...]

  • Página 145

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Damper Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D et a ch t he da mpe r. 3. Remove t he da mpe r . Insta l[...]

  • Página 146

    3. Tig ht e n t o 25 Nm. 4. Tig ht e n t o 130 Nm. JagDocs.com[...]

  • Página 147

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Front Lo w e r Arm4-Door Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D et a ch t he f ront l o we r arm . 3. [...]

  • Página 148

    4. Tig ht e n t o 124 Nm. 5. Tig ht e n t o 124 Nm. JagDocs.com[...]

  • Página 149

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Front Lo w e r ArmWago n Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). Vehi c le s with 2.0L engi[...]

  • Página 150

    5. D et a ch t he f ront l o we r arm . 6. Remove t he f r ont l o we r arm . Insta llat ion All v e h icle s • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l e o n i t s whe e l s . 1. Ins t a l l the f r ont l o we r a rm . 2. Att a ch t he f r ont l o we r arm[...]

  • Página 151

    3. Loos e l y i nst a l l t he f ue l t a nk prot e ct i on br a ck et re ta ini ng bo l t . 4. Usi ng a s ui t a bl e t o r x ada p t o r , 10 mm combi na t i on sp a nne r and 3 /8 dr i ve t orque wr ench, i ns t a l l t he f ue l t a nk pr ot e ct i on br a cket r e t a i ni ng bo l t . 5. Usi ng t he t o rx a dap t o r , 10 mm combina t i o n s[...]

  • Página 152

    6. Usi ng a s ui t a bl e t o r x ada p t o r , 10 mm combi na t i on sp a nne r and 3 /8 dr i ve t orque wr ench, i ns t a l l t he f ue l t a nk pr ot e ct i on br a cket r e t a i ni ng bo l t . 7. Usi ng t he t o rx a dap t o r , 10 mm combina t i o n s pa nne r a nd 3/8 d r i ve t o r que wrench, t i ght e n t he fue l t an k prot e ct i o n b[...]

  • Página 153

    10. Ti g ht e n t o 115 N m. 11. Ti g ht e n t o 115 N m. JagDocs.com[...]

  • Página 154

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Lo we r Arm Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. Usi ng s uit ab l e t i e s t r a ps , se cur[...]

  • Página 155

    1. Ins t a l l the rear l o we r arm . 2. Att a ch t he rear l o we r arm . 3. Att a ch t he s t ab i l i ze r ba r l i nk . 4. Ins t a l l the rear whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 5. Tig ht e n t o 124 Nm. JagDo[...]

  • Página 156

    6. Tig ht e n t o 124 Nm. 7. Tig ht e n t o 35 Nm. 8. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]

  • Página 157

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Spring Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. Usi ng s uit ab l e t i e s t r a ps , se cur e t he s [...]

  • Página 158

    7. Remove t he s p r i ng. Re mov e t he i s ol a t o r. Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l e o n i t s whe e l s . 1. Ins t a l l the s p r i ng. Ins t al l t he i s ol a t o r. 2. Att a ch t he rear l o we r arm . 3. Att a ch t he a[...]

  • Página 159

    5. Tig ht e n t o 124 Nm. 6. Tig ht e n t o 124 Nm. 7. Tig ht e n t o 35 Nm. 8. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]

  • Página 160

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Stabiliz er Bar Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he s t a bi l i z er ba r l i nks . Rig ht -ha nd s hown , l e f t -ha nd s [...]

  • Página 161

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Stabiliz er Bar L ink Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he s t a bi l i z er ba r l i nk. 3. Remove t he s t abi l i ze r ba r[...]

  • Página 162

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Upper Arm Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. D et a ch t he uppe r a r m. 3. Remove t he uppe r a[...]

  • Página 163

    4. Tig ht e n t o 124 Nm. 5. Tig ht e n t o 124 Nm. 6. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]

  • Página 164

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel H ub Re moval a n d I ns t a l l a t i on Speci al T ool (s) Pul l e r , W h e el hub remover 205-49 1 For c i n g Sc r ew, W he e l hub r emove r 204-26 9 Adap t or Nut s , W he e l hub re mover 205-49 1-01 R em ova l All v e h icle s 1. Remove t he rear brak e di s c. For a ddi ti ona l i nf o[...]

  • Página 165

    4. Usi ng t he s pe cia l t oo l s, re move t he whee l hub. Vehi c le s with 2.0L engi n e 5. CAU TI O N : Fai l ure t o fo l l o w t hi s procedu r e may r es ul t i n da mag e t o th e ant i -l ock b r a ke s yst e m (ABS) compon e nt s . Di s conn ect t he a nt i -l ock brak e s ys t e m (ABS ) s e ns or e l ect r i cal conne ct o r. 6. Remove [...]

  • Página 166

    1. Ins t a l l the whe e l hub. Ti ght e n t o 63 Nm. Vehi c le s with 2.5L or 3.0L engine 2. Ins t a l l a ne w rea r hal f s haf t r e t a in in g nut . Ti ght e n t o 270 Nm. Vehi c le s with 2.0L engi n e 3. Ins t a l l the (AB S ) se ns o r . Ti ght e n t o 7 Nm. 4. Reconnect t he (ABS ) s e ns o r el e ct r ica l conne ct o r . All v e h icle[...]

  • Página 167

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l hub. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l H ub (204-02, Re mova l a nd I nst a l l at io n). 2. Remove t he a nt i-l o ck br ake s yst e m (ABS) whe e l s p e ed s ens o r wi ring ha r nes[...]

  • Página 168

    6. D et a ch t he da mpe r. 7. D et a ch t he uppe r a r m. 8. D et a ch t he f ront l o we r arm . 9. CAU TI O N : Make s ur e t h at exces s i ve s t r ai n i s not pl a ced o n t he lo we r a r m. Us i ng a s ui t a b l e t rans mis s io n j ack, s uppo r t the rear l o we r arm . 10. Det a ch t he whee l knu ckle mount i ng br acket . JagDocs.c[...]

  • Página 169

    11. Remove t he whe e l k nuckle . Det a ch t he r ea r l o we r ar m. 12. CAUT I O N: Ma k e s ure co r r ect po s i t i o n o f t he mount i ng b r ack e t i s not e d b e fo re r emoval . Re move t h e whe e l knuc kl e mount i ng br acket . Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m[...]

  • Página 170

    3. Att a ch t he whe e l knuck le mount i ng b rack e t. 4. Ins t a l l the f r ont l o we r a rm . 5. Att a ch t he upp e r arm . 6. Att a ch t he da mpe r . 7. Att a ch t he pa r ki ng b r ake ca bl e a nd condui t . JagDocs.com[...]

  • Página 171

    8. Att a ch t he pa r ki ng b r ake ca bl e a nd condui t . 9. Att a ch t he ABS whe e l s p ee d s e ns or wi ring ha r ne s s. 10. Ins t a l l a n ew AB S whe e l s pe e d s e ns o r wi r i ng ha r nes s r et ai ni ng s t r ap . 11. Ins t a l l t he whe e l hub. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l H ub (204-02, Re mov[...]

  • Página 172

    13. Ti g ht e n t o 124 N m. 14. Ti g ht e n t o 124 N m. 15. Ti g ht e n t o 115 N m. No t e : I f y ou a re re-us i ng t hi s f ixi ng o n a ve hi cl e bu i l t p r i o r t o VI N J29472, t he n t i gh te n t o 130 N m. If yo u a re r epl a ci ng a fi xi ng o n a ny v e hi cl e, t he n you mus t r e pl a ce b ot h nut and bol t a nd t i g ht e n [...]

  • Página 173

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e F ro nt B ush ing Re moval a n d I ns t a l l a t i on Speci al T ool (s) S upp o r t Cup , Re a r whe e l knuck le front b us h 204-30 0 Remove r , Rea r whe e l knuck l e f r o nt b us h 204-30 1 Ins t a l l e r , Re a r whe e l knuck l e f r ont b ush 204-30 2 R em ova l 1. Remove t [...]

  • Página 174

    P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e Rear Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) For cing S cr e w, Re a r W he e l Knuckle Re a r Bus h 204-246 S upport Cup , Rea r W h e e l Knuckle Rea r Bus h 204-296 Re mover , Re a r W he e l Knuckle Re a r Bus h 204-298 I nst a l l er, Re a r W he el Knuck l[...]

  • Página 175

    4. D et a ch t he r e a r l o we r a r m. 5. CAU TI O N : Ca r ef ul l y l o wer t he t r a ns mis s i o n j a c k. Us i ng t he s p e ci a l t o ol s , r emove t he whe e l knuck le rear bus hi ng. Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l [...]

  • Página 176

    3. Att a ch t he s t ab i l i ze r ba r l i nk . 4. Ins t a l l the rear whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 5. Tig ht e n t o 124 Nm. 6. Tig ht e n t o 35 Nm. 7. Ch eck t he wh e el a l i gnment and a dj us t as nec[...]

  • Página 177

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - T i re Pres s ur es Whe e l Si ze T i re Si z e T i re Manu f acturer R i m Eng i ne C om for t N orm al Front R e a r F ront Re a r 16" 205/55 R16 91 V Pi r e l li P 6000 6.5Jx 16 2.0L 2. 07 ba r (30 l b f/i n² ) 2.07 bar (30 l b f/i n² ) 2.41 bar (35 l bf /i n² ) 2.21 bar (32 l bf /i n²) 2[...]

  • Página 178

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Safety P recautio ns Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : Do not mix d i f fe re nt t ype s of t i r e s o n t he s a me ve hi cl e s uch a s radi a l , b i a s or bi a s bel t e d t i re s e xc ep t i n e mer ge nci e s (t e mpor a ry s p are us a ge ). Fai l ure t o fo l l o w t h[...]

  • Página 179

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel s and T ires Des cr ipt i o n a nd O pe r a t i o n It e m Par t N um be r Descri pti on 1 — L ocki ng wh ee l nut a nd wrench s o cket Locking W he e l Nuts Lo ck ing whee l nut s are f i t t e d t o a l l UK a nd Mexico ve hi cl e s wi th a l lo y whe e ls , a nd a r e ava i l a bl e a s a [...]

  • Página 180

    Item Part Nu mber D escri pt i on 1 - T i re va l ve a nd pr e s s ur e s e ns or 2 - T i re f it t i ng/r e mova l t o o l in i t i al s t art po s i t i o n 3 - H i gh t i r e a nd b e a d t e nsi on a r e a 4 - L o w t i re a nd b e ad te ns i o n a re a W he n re m ovi ng t h e t i r e , t he b e ad b r ea ker mu s t no t b e us e d wi t h in 9[...]

  • Página 181

    Tir e Pressur e Monit oring Syste m The TP MS i s a dr i ver as s i s t a nce s yst e m whi ch a s s i s t s t he dr i ver t o mai n ta i n th e t i re pres s ur es a t t he o p t i mum l e vel . The TPM S i s a s t a nda r d fi tme nt o n NA S vehi cl e s a nd a n o pt i o nal f i t ment i n o t her ma r ke t s . The T P MS s yst e m ha s t he f o[...]

  • Página 182

    The i ni t i at o r i s a p a ss i ve LF t rans mi t t e r . I t t rans mi t s s i gna l s whi ch are recei ve d b y t he t ire pr e s s ur e s e n s ors p r o mpt i ng t he m t o mo di fy th e i r m o de s t at us . The TP MS modul e e ne rg i z es ea ch i ni t i a to r i n t ur n us i ng LF drive r s . T he corr e s po ndi n g t ir e pr e s s ure[...]

  • Página 183

    I f a T P MS fa ul t wa r nin g me s s a ge is d et e cte d b y t he i ns t r um e nt cl us t e r a t i gni t i o n on , t he wa r ni ng i ndi ca t o r wi l l f l a s h fo r 72 s e conds a f t e r t he 3 s e cond bul b c he ck pe r i od a nd t he n remai n pe rm a nent l y i l l umina t e d. I f a t i r e pr es s ure wa r ni ng mes s a ge i s d e t[...]

  • Página 184

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel s and T ires Dia gn os i s a nd Te s t i ng G ene r al note s Fa c t o r y i ns t a l l e d t i r es a nd whe e l s are de s i gne d t o o pera te sa t i s fa ct or y whe n i nfl a t e d t o th e r ecommende d i nfl a t i on pr es s ures ; refe r t o t he S peci fi ca t i o ns s ub-s ect i on .[...]

  • Página 185

    * * * * * * * * * * * * * * * * * * * * Mechani cal Bul ge s (b li s t e r ) P ly s e pa r a t io n Embed ded o bj e ct s I m pa ct d a m a ge I nc o r r ect s pe e d rat i ng I nc o r r ect l o a d r at ing I nc o r r ect r ot at i on a l di rect i on 3. If a n obvi o us cau se fo r an ob s e rv e d o r r epo r t e d conce r n i s f o und, co r r [...]

  • Página 186

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Exces s ive l a t e ral o r radi a l runout of whe e l o r t i r e Che ck , r epa i r or i nst a l l a n e w a s nece s s a ry . Ref e r t o t he pr oce dure in t hi s s ect i on . W he e l mount i ng i s di ff i cul t In c orr e ct a ppl[...]

  • Página 187

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Lo w Pre ssu re Senso rV IN Range: J28 493- >V99999 Re moval a n d I ns t a l l a t i on R em ova l • NO T E: I t i s s t r ong l y r e com me nde d t ha t a ne w t i re l ow p r e s s ur e s e ns o r O-r i ng s e al , wa s he r , nut , va l ve cor e a nd ca p a re i ns t a l l e d e a ch [...]

  • Página 188

    2. CAU TI O N : Make s ur e s o l ve nt s or cl e a ni ng a ge nt s of a ny t ype a r e not use d t o cl e a n t he t ire l o w pr e s s ure s e ns o r. Fa i l ur e t o fo l l ow t his in s t ruc t i o n may r es ul t i n da mag e t o t he ti r e l ow pres s ur e s e ns o r . • NO T E: If t h e t i re l o w pr e s s ur e s e nso r i s r e pl a ce[...]

  • Página 189

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Fro nt AntennaVI N Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n [...]

  • Página 190

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Main AntennaVIN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n a n[...]

  • Página 191

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]

  • Página 192

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Mo duleV IN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a[...]

  • Página 193

    6. Repo s i t i on t he t i re p r es s ur e moni t o r i ng s yst e m modul e . Re mov e t he re ta i ni ng nut s . 7. Remove t he t i re pr e s s ur e moni t o ring s ys te m modul e . Dis conne ct t he e xt ernal ant e nna conne ct o r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]

  • Página 194

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Rear AntennaVIN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n a n[...]

  • Página 195

    P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel and T ire Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : Do no t us e hea t t o l o os e n a s e i ze d whe e l nut , e x ce s s i ve he at ma y caus e da ma ge t o t he whe el a nd t he whe e l be a r i ngs . Lo o s e n t he whe e l nut s . 2. Rai s e a nd s uppo r t the ve hi[...]

  • Página 196

    P ubl i s he d: 11-May-2 011 Driveline System - G eneral In fo rm ation - Driv eline System Des cr ipt i o n a nd O pe r a t i o n The dr i vel in e t r ans fe rs e ngi ne t orque t o t he drive whe e l s . O n vehi cl e s wit h 2.0L o r d i e s e l e ngi nes t he po we r is t rans mi t t e d t hr oug h t he t r a nsa xl e t o t he f r ont d r i ve[...]

  • Página 197

    P ubl i s he d: 11-May-2 011 Driveline System - G eneral In fo rm ation - Driv eline System Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on Ce r t a i n drive l i ne condi t i o ns a re a l s o co mm o n t o t h e e ng i ne , t rans a xle , t r a nsf e r cas e , whe el b e a r i ngs , whe e l s a nd t i res a nd o t he r pa r t s o [...]

  • Página 198

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 2 No i s e i s a t co ns t a nt t o ne ove r a na r r ow vehi cl e s p e ed r ange . Us ual l y he a r d o n l i g ht dr ivi ng a nd coa s ti ng condi ti o ns Re a r d r i v e di f f e r ent i a l . Trans f e r cas e . Trans a xle . For a ddi t[...]

  • Página 199

    P ubl i s he d: 11-May-2 011 Driveshaft - T o rque Sp eci f i cat ions Descri pti on Nm l b-ft l b-i n Dr ive s ha f t cent er be a r i ng r et a i ni ng bol t s 25 18 - Dr ive s ha f t front uni versa l j oi nt r e t ai n in g b ol t s 44 32 - Dr ive s ha f t r ea r uni ver s a l j o int r et a i ni ng b ol t s 44 32 - JagDocs.com[...]

  • Página 200

    P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt N um be r De sc ri pti on 1 — Li nk was he r 2 — Dr ive s ha f t uni versa l j o i nt ret a i ni ng bol t 3 — Dr ive s ha f t front col l a ps i bl e t ube 4 — Dr ive s ha f t cent e r be a ring 5 — Dr ive s ha f t uni versa l j o i n[...]

  • Página 201

    P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 205-00 Dr i ve l i ne S yst e m - Gene ral I nfo rm at i on . JagDocs.com[...]

  • Página 202

    P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Runo ut and B alanc ing Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o t he a pproved Ja guar di agno s t i c s yst e m. JagDocs.com[...]

  • Página 203

    P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re moval o f t he dr i v e s ha f t rear uni versa l j oi nt s hown, removal o f t he dr ive s ha f t front uni vers al j o i nt s i mil a r. 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]

  • Página 204

    7. CAU TI O N : Make s ur e t h e front a nd r e a r d r i ves ha ft s e cti o ns a re s uppo r t e d . Re move t h e dr i ves ha ft . Re mov e dr ive s haf t ce nt e r bea ring ret a i ni ng bo l t s. Insta llat ion 1. CAU TI O N : Make s ur e t h e front a nd r e a r d r i ves ha ft s e cti o ns a re s uppo r t e d . I nst a l l t he d r i v e s [...]

  • Página 205

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Gen eral S p ec if ic a t ions I te m Speci fi ca ti on Oi l t ype M2C1 92A synt he t i c Oi l cap a c i t y 1.2 l it e r s T o rque Sp eci f i cat ions Descri pti on Nm l b-f t l b- i n Dr ive s ha f t front uni versa l j oi nt r e t ai n in g b ol t s 40 3 0 - Dr ive s ha f t r ea r [...]

  • Página 206

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Re ar Drive A xle a nd Differential Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt Nu mber De sc ri pti on 1 — Vi br at i o n d a m pe r br acket 2 — Ax l e s ha ft o i l s e a l 3 — Ax l e ho us i ng 4 — Ax l e s ha ft o i l s e a l 5 — Dr i v e pi ni o n s e a l 6 — [...]

  • Página 207

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Re ar Drive A xle a nd Differential Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]

  • Página 208

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Ax le Shaf t Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Re mover , Axl e S ha f t O i l S e a l 308-208 I nst a l l er, O i l S e a l 204-264 R em ova l 1. Remove t he rear hal fs haf t . For a dd it i o na l i nfo rm at i on, ref e r t o Sect i on 205-05 Rea r Dr i ve Ha l f s[...]

  • Página 209

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - D rive Pinio n Flange I n-v e hi c l e Re pa i r Speci al T ool (s) To r que T o T ur n Ro t a r y T ool 205-518 W r e nch, Fl a ng e 205-053 Re mover , Fl a nge P la t e 204-295 Re mover , Fl a nge Bo s s 204-266 Re mover , Fl a nge S haf t 204-268A I nst a l l e r, O i l Sea l 204-26[...]

  • Página 210

    4. Remove t he vibrat i on d amper ret a i ni ng b o l t . 5. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e f r ont r e t a i ni ng bol t s . Re mov e t he vi br at i o n da m pe r br acket . 6. Remove t he a xle a s s e mbly r ea r r et ai ni ng bo l t . 7. CAU TI O N : Make s ur e CV j o in t s d o no t e xc e e d 18 de gr ee s[...]

  • Página 211

    10. Us i ng t he s pe ci a l t o o l , i ns t a l l a brea ker ba r a nd r e move a nd di sca r d t he dr i ve p i ni on f l a nge ret a i ni ng n ut . 11. NO TE: Mark t he pi ni o n f l a ng e i n r e l a t i on t o t he drive pi ni o n s t e m t o e ns ure corr e ct a l i gnment dur i ng i ns t al l a t i on. Us i ng t he s p e ci a l t o ol s , [...]

  • Página 212

    3. CAU TI O N : Do no t unde r any ci rc ums t a nce, l o o s e n t he p i ni on nut t o r e duce p r el o a d, if prel o a d i s excee de d i nst a l l a ne w col l a p s i b le s pa cer an d pi ni o n nut . Us i ng t he s p e ci a l t o ol , h ol d t he p i nio n f l a nge whi l e t i ght e ni ng t he d r i ve pi ni on r et a i ni ng nut . 4. CAU[...]

  • Página 213

    9. Tig ht e n t he a xle a s s e mbly f r on t ret a i ni ng bo l t s t o 90 N m. 10. Ti g ht e n t he a xl e a s s embl y rear r e t a i nin g b o lt t o 110 Nm a nd t he n s l o wl y ti gh te n t o 135 N m . 11. Ins t a l l t he vibrat i on d amper. Ti ght e n t o 48 Nm. 12. Ins t a l l t he drive sha f t . For a ddi ti ona l i nf o r m a t i o n[...]

  • Página 214

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - D rive Pinio n Seal I n-v e hi c l e Re pa i r Speci al T ool (s) To r que T o T ur n Ro t a r y T ool 205-518 W r e nch, Fl a ng e 205-053 Re mover , Fl a nge P la t e 204-295 Re mover , Fl a nge Bo s s 204-266 Re mover , Fl a nge S haf t 204-268A I nst a l l e r, O i l Sea l 204-264 [...]

  • Página 215

    4. Remove t he vibrat i on d amper ret a i ni ng b o l t . 5. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e f r ont r e t a i ni ng bol t s . Re mov e t he vi br at i o n da m pe r br acket . 6. Remove t he a xle a s s e mbly r ea r r et ai ni ng bo l t . 7. CAU TI O N : Make s ur e CV j o in t s d o no t e xc e e d 18 de gr ee s[...]

  • Página 216

    10. Us i ng t he s pe ci a l t o o l , i ns t a l l a brea ker ba r a nd r e move a nd di sca r d t he dr i ve p i ni on f l a nge ret a i ni ng n ut . 11. NO TE: Mark t he pi ni o n f l a ng e i n r e l a t i on t o t he drive pi ni o n s t e m t o e ns ure corr e ct a l i gnment dur i ng i ns t al l a t i on. Us i ng t he s p e ci a l t o ol s , [...]

  • Página 217

    3. CAU TI O N : Do no t unde r any ci rc ums t a nce, l o o s e n t he p i ni on nut t o r e duce p r el o a d, if prel o a d i s excee de d i nst a l l a ne w col l a p s i b le s pa cer an d pi ni o n nut . Us i ng t he s p e ci a l t o ol , h ol d t he p i nio n f l a nge whi l e t i ght e ni ng t he d r i ve pi ni on r et a i ni ng nut . 4. CAU[...]

  • Página 218

    9. Tig ht e n t he a xle a s s e mbly f r on t ret a i ni ng bo l t s t o 90 N m. 10. Ti g ht e n t he a xl e a s s embl y rear r e t a i nin g b o lt t o 110 Nm a nd t he n s l o wl y ti gh te n t o 135 N m . 11. Ins t a l l t he vibrat i on d amper. Ti ght e n t o 48 Nm. 12. Ins t a l l t he drive sha f t . For a ddi ti ona l i nf o r m a t i o n[...]

  • Página 219

    P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Ax le Ass embly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l e ft -hand rear hal f s haf t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Hal fs ha ft (205-05 Re a r Dr i v e Ha l f s ha f t s , Re moval a nd I ns t a l l a t i o n). 2. Loos e l y i[...]

  • Página 220

    6. Remove t he vibrat i on d amper. 7. Remove t he vibrat i on d amper bracket r et a i ni ng bo l t . 8. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e a s s embl y f r ont r et a i ni ng bo l t s . Re mov e t he vi br at i o n da m pe r br acket . 9. Remove and di s card t he axl e a s se mbl y r e a r r et a ini ng bol t a nd l[...]

  • Página 221

    Insta llat ion 1. NOT E: S uppo r t t he a xl e a s s embl y. • NO T E: W he n i nst a l l in g t he ha lf s ha ft ma k e s ure t he s pring cl i p i s ful l y e ngag e d i n t he di ff e r e nt i a l . I nst a l l t he a xl e a s s e mbl y. 1. I ns t a l l t he a x l e a s s e mbl y. 2. I ns t a l l t he hal fs h a ft i nt o t he a xl e as s e m[...]

  • Página 222

    6. Tig ht e n t o 150 Nm. 7. CAU TI O N : S lo wl y t i ght e n t he a x l e ret a i ni ng b ol t to f i nal t or que . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . Ti ght e n t o 150 Nm. I f you are refi t t ing a n ol d fi xing (be f o r e V IN J24258), t i g ht e n t o 135 N m. 8. Tig ht e n t[...]

  • Página 223

    11. At t ach t he d rives ha f t r e a r uni ver s al j o int . 1. I ns t a l l a ne w ga s ke t . 2. I ns t a l l ne w drive s ha ft r et a i ni ng bo l t l in k was he r s . 3. I ns t a l l ne w drive s ha ft r et a i ni ng bo l t s . 1. Tight en t o 4 0 Nm . 12. Carr y out t he unde r bod y m i s al i gnment ch e ck. For a ddi ti ona l i nf o r [...]

  • Página 224

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n W he e l hub nut 270 200 - Ti e r o d e n d ret a i ni ng nut 35 26 - Lo we r arm ba l l j o i nt ret a i ni ng nut 83 61 - Fr o nt s ubf rame r e i nfo r cement p l a t e r et a i ni ng bo l t 35 26 - Fr o nt s ubf rame r e a r m [...]

  • Página 225

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Drive Halfsh afts Des cr ipt i o n a nd O pe r a t i o n Front Drive Half sha f ts I te m P ar t N u m ber Descri pti on 1 — O ut e r cons t a nt ve l oci t y (CV) j o i nt 2 — CV jo i nt bo o t r e t a i ni ng cl ip 3 — CV jo i nt bo o t 4 — CV jo i nt bo o t r e t a i ni ng cl [...]

  • Página 226

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Drive Halfsh afts Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]

  • Página 227

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft LH Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j oi nt s pl i t te r 204-192 W he e l hub pu ll e r 205-491 Ada pt e r nut s 205-491- 01 For cing s cr e w 204-269 S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk [...]

  • Página 228

    2. Remove t he f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 3. Remove t he t i e r o d e nd ret a i ni ng nut . 4. Usi ng t he s pe cia l t oo l de t a ch t h e t i e rod e nd. 5. Remove t he s ub frame rei nfo rc e[...]

  • Página 229

    7. Loos e n t he s ubf r a me front mount ret a i ni ng b ol t. 8. Remove and di s card t he whee l hub n ut . 9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t he s pe ci a l t o o l s , d e t ach t he[...]

  • Página 230

    13. Us i ng t he s pe ci a l t o o l s , re m o v e t he hal fs ha ft . 14. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o pr ot ect t he b a r s ha ft . Re move t h e ha l fs ha ft s na p ring. Insta llat ion All v e h icle s 1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. CAU TI O N : Make s ur e t h e CV j o i nt s pl [...]

  • Página 231

    3. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l t he lo we r ar m ba l l j o i n t r e t a i ni ng bo l t . Ti ght e n t o 83 Nm. 4. Tig ht e n t he f r ont s ubf r a m e front mount ret a i ni ng b ol t . Ti ght e n t o 142 Nm. 5. Loos e l y i nst a l l t he s ubf r a [...]

  • Página 232

    8. Ins t a l l the t ie r od e nd. Ti ght e n t o 35 Nm. 9. Loos e l y i nst a l l a ne w whee l hub nut . 10. Ins t a l l t he f r ont r oa d w hee l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). Vehi c le wi th aut om a tic t ra nsmi[...]

  • Página 233

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft RH2. 0L NA V6 - A JV6 /2. 5L N A V 6 - A JV 6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j o i nt s pl i tt e r 204-192 W h ee l hub pul l e r 205-491 Ada p t e r nuts 205-491-0 1 For ci ng s crew 204-269 RH hal fs ha ft s pl i t t e r[...]

  • Página 234

    All v e h icle s 1. Loos e n t he whee l hub n ut. 2. Remove t he f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 3. Remove t he t i e r o d -end ret a i ni ng n ut . 4. Usi ng t he s pe cia l t oo l , de t a ch th e t[...]

  • Página 235

    6. Loos e n t he s ubf r a me r ea r m ou nt bol t . 7. Loos e n t he s ubf r a me front mount bo l t . 8. Remove and di s card t he whee l hub n ut . 9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t h[...]

  • Página 236

    Vehi c le s with 2.5L or 3.0L engine 11. Remove t he e xhaus t muff l e r i nl e t pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (309- 00 Exhaus t S y s t e m, Re moval a n d I ns t a l l a t i o n). 12. Remove t he ha l f s haf t s ea l . 13. R[...]

  • Página 237

    16. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o pr ot ect t he b a r s ha ft . Re move a nd di s ca r d t he ha l f s ha f t s nap r in g. Insta llat ion All v e h icle s 1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. Ins t a l l a ne w ha lf sha f t se a l . Vehi c le s with 2.0L engi n e 3. Ins t a l l the ha l f s [...]

  • Página 238

    4. Remove t he s p e cia l to o l . 1. Re move t he t rans f e r cas e Y brack e t ret a i ni ng bo l t. 2. Re move t he s pe cia l t oo l . 5. CAU TI O N : Make s ur e t h e CV j o i nt s pl i ne s a re l o ca t e d f ul l y . Do not use e x ce s s i v e fo rc e wh en e nga gi ng t he CV jo i nt i nt o t he l i nk s haf t . I nst a l l t he ha l f[...]

  • Página 239

    9. Tig ht e n t he s ubf r ame front mount r e t a i nin g b o lt . Ti ght e n t o 142 Nm. 10. Ins t a l l t he s ub frame r ei nfo r cemen t pl a t e r et a i ni ng bol t s . Ti ght e n t o 35 Nm. 11. Ti g ht e n t o 142 N m. 12. Ins t a l l t he t i e -r od e nd . Ti ght e n t o 35 Nm. 13. Loo s e l y i ns t a l l a ne w whee l hub nut . JagDocs.[...]

  • Página 240

    14. Ins t a l l t he f r ont r oa d w hee l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 15. Ti g ht e n t he wh e e l hub nut . Ti ght e n t o 270 Nm. 16. Check t he s ubframe al i gnmen t. For a ddi ti ona l i nf o r m a t i o n, r [...]

  • Página 241

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft RH2. 0L Duratorq-TDCi / 2.2L Durato rq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j oi nt s pl i t te r 204-192 W he e l hub pu ll e r 205-491 Ada pt e r nut s 205-491- 01 For cing s cr e w 204-269 R em ova l 1. Loos e n t he whee[...]

  • Página 242

    4. Usi ng t he s pe cia l t oo l , de t a ch th e t i e -r od end. 5. Remove t he s ub frame rei nfo rc emen t pl a t e ret a i ni ng bol t s . 6. Loos e n t he s ubf r a me r ea r m ou nt bol t . 7. Loos e n t he s ubf r a me front mount bo l t . 8. Remove and di s card t he whee l hub n ut . JagDocs.com[...]

  • Página 243

    9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t he s pe ci a l t o o l s , d e t ach t he h a lf sha f t. 11. Remove t he ha l f s haf t. 12. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o[...]

  • Página 244

    1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. Ins t a l l the ha l f s haf t . Ti ght e n t o 25 Nm. 3. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l t he lo we r ar m ba l l j o i n t r e t a i ni ng bo l t . Ti ght e n t o 83 Nm. 4. Tig ht e n t he s u[...]

  • Página 245

    6. Tig ht e n t o 142 Nm. 7. Ins t a l l the t ie -r o d e nd . Ti ght e n t o 35 Nm. 8. Loos e l y i nst a l l a ne w whee l hub nut . 9. Ins t a l l the f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 10. Ti g ht e n[...]

  • Página 246

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Inner C on stant Velo city (CV ) J o in t Bo o t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont ha l f s ha f t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o Ha l f s ha f t L H . For a ddi t i o na l i nfo rm at i o n, ref e r t o H a lf sha f t RH . 2. CA[...]

  • Página 247

    7. Remove t he i nne r CV jo i nt b oo t r e t a in ing cl i p. Re mov e a nd di s c a r d t he r et a i ni ng cli p. 8. Remove t he i nne r CV jo i nt b oo t . Insta llat ion 1. Ins t a l l the i nner CV j oi nt b o ot . 2. NOT E: Ins t a l l a new r e t a i ni ng cl ip . Us i ng a s ui t a b l e t o o l , ins t a l l t he i nne r CV j o i nt bo o[...]

  • Página 248

    3. CAU TI O N : Do no t da mage t he r o l l e r be a rings . I nst a l l t he t ripo d s t a r . 4. Ins t a l l the t r i p od s t a r circ l i p. 5. NOT E: Ins t a l l ne w grea s e . I nst a l l t he t ripo d s t a r hous ing . 6. NOT E: Make s ure e noug h a i r i s pres e n t in t he CV boo t . • NO T E: Ins t al l a ne w re t a i ni ng cl i[...]

  • Página 249

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Intermediate Sh aft Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he right -ha nd ha l fs ha ft . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Ha l fs ha ft RH i n t hi s s e cti o n. Vehi c le s with autom at ic tra ns m ission 2. D r ai n t he a ut om[...]

  • Página 250

    2. CAU TI O N : Be f o r e i ns t a l l i ng t he be a r i n g carr i e r r e t ai n in g b ol t s m a ke s ur e t ha t t he be a r i ng ca r r ie r i s l o cat e d i n t he s a me po s i t i o n t ha t i t wa s r e moved f r om, f ai l ur e t o f ol l ow th i s p r o ced ure wi l l r e s ul t i n d a mage to th e v e hi cl e . I nst a l l t he b r[...]

  • Página 251

    P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Outer C on stant V elo c ity (CV ) J o int B oo t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont ha l f s ha f t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o Ha l f s ha f t L H . For a ddi t i o na l i nfo rm at i o n, ref e r t o H a lf sha f t RH . 2. C[...]

  • Página 252

    1. Ins t a l l the o ut er CV jo i nt b oo t . 2. CAU TI O N : Do no t da mage t he bea ring ret a i ne r . • NO T E: T he o ut e r CV j o in t is r e t a i ne d t o t he s ha ft by a s pr ing cl i p. I nst a l l t he o ut e r CV j o i nt . 3. Att a ch t he o ut e r CV jo i nt bo o t . Ins t al l new gr ea s e . 4. NOT E: Make s ure e noug h a i [...]

  • Página 253

    P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Item S pe ci fi ca ti on Cons t a nt vel o c i t y (CV) gr e a s e Ol i s t amol y L N 584 LO Fi l l C apaci ti es Descri pti on Grams Gr ea s e f o r i nne r CV jo i nt boo t 90 Gr ea s e f o r i nne r CV jo i nt 90 Gr ea s e f o r o ut e r[...]

  • Página 254

    P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Driv e Hal fshafts Des cr ipt i o n a nd O pe r a t i o n Rea r Drive Half sh a fts I te m P ar t N u m ber Descri pti on 1 — O ut e r cons t a nt ve l oci t y (CV) j o i nt 2 — An t i -l o ck br ake s yst e m (ABS) r i ng 3 — O ut e r CV j o i nt boo t 4 — I nne r CV jo i nt bo o [...]

  • Página 255

    P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Driv e Hal fshafts Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]

  • Página 256

    P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Halfsh aft Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover , Axl e S ha f t O i l S e a l 308-208 I nst a l l er, O i l S e a l 204-264 R em ova l 1. Remove t he whe e l knuck le . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Knuck le (204- 02 Re a r S [...]

  • Página 257

    2. NOT E: W he n i ns t a l l i ng t he ha l fs haf t make s ur e t he s p r i ng cli p i s f ul l y e ngag e d i n t he di ff e r e nt i a l . I nst a l l t he ha l f s ha f t . 3. Ins t a l l the whe e l knuckle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Knuck le (204- 02 Re a r S us pe ns i o n, Re m o v al a nd I ns t a [...]

  • Página 258

    P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Ou ter Co nst ant Vel oci ty (CV ) J oi nt Bo ot Re moval a n d I ns t a l l a t i on R em ova l • NO T E: O ut er Cons t a nt Ve l o ci t y (C V) Jo i nt B oo t s hown, i nner Co nst a nt V e l o c i t y (CV) Jo in t Bo o t si mil a r . 1. Remove t he ha l f s ha f t . For a ddi ti ona l i n[...]

  • Página 259

    1. Ins t a l l the o ut er CV jo i nt b oo t . Ins t al l a ne w ret a i ni ng cl i p. Us i ng a s u it a b le t oo l , i ns t a ll the r et ai ni ng cli p. 2. Ins t a l l the ne w r e t a i n in g cl i p. Ins t al l a ne w ret a i ni ng cl i p. Us i ng a s u it a b le t oo l , i ns t a ll the r et ai ni ng cli p. 3. CAU TI O N : Make s ur e t h e [...]

  • Página 260

    P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d[...]

  • Página 261

    P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: B r ake fl ui d con ta i ns p ol ygl yc o l e t he rs a nd pol ygl yc ol s. Avoi d cont a ct wi t h t he e yes . W a s h hand s t hor ou ghl y a ft e r handl i ng. I f brak e fl ui d co nt a ct s t he e ye s , f l [...]

  • Página 262

    * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System Dia gn os i s a nd Te s t i ng P r i nci pl e s o f O pe r at i o ns The br ake s yst e m op e rat e s by t r ans fe rr i ng ef f ort a ppl i e d t o t he b r a ke p e da l , by t he dr i ver, t o t he brakes a t e a ch wh e e l . The br[...]

  • Página 263

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 1 1 1 The br ake s pul l o r dr i ft T i re p r e s s ur es /wea r . Ca li pe rs. Br ake p a ds . Br ake d i s cs . W he e l a l i gnme nt a dj us t me nt . W he e l b ea ring. S uspe ns i o n b us he s and ba l l jo i nt s . GO t o Pi npoi nt Te[...]

  • Página 264

    1 1 1 1 1 1 1 1 Is a vib r a t i o n p res e nt ? Ye s CHECK t he br ake cal i pe r mount i ng b ol t s and whee l hub nu ts and TI GHTEN a s ne ces s a r y. CHECK t h e ba l a nce of a l l r oa d whee l s a nd REP AIR a s ne ce s s a ry . CHECK t he b r a ke d i scs f o r exces s i ve we ar, r unout , t h i ckn e s s va r i a t i on or cr ack s . [...]

  • Página 265

    1 1 1 2 3 4 5 6 1 1 1 1 I s t he a l i gnment wi t hi n s peci f i ca t i o n? Ye s Ve hi cl e i s O K. No Adj us t t h e a l i gnment a s ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, r ef e r t o REFER t o : U nde rb od y Mi s al i gnme nt Che ck (502-00 Uni -Bod y , S ubframe a nd Mount in g Sy st e m, Ge ne r a l P r o ce dures ). .[...]

  • Página 266

    1 1 1 1 1 1 2 3 4 1 2 3 4 1 Check f o r e xt e r nal b r ake s yst e m l e a ks. For add i t i ona l i nf o r m a t i o n, r e f er t o Ma s t er Cyl i nd er i n t hi s s e ct i on. Ar e l e a k s fo un d? Ye s REPAI R a s ne ce ss a r y, ADD fl ui d a n d B LEED b r ake s yst e m. Fo r a ddi t i on a l i nf o r m at i o n, ref e r t o REFER t o : [...]

  • Página 267

    1 1 1 1 1 1 1 2 1 1 T EST C ONDI T IONS DET AI LS/RE S U LT S/ACT IONS H1 : T EST B R AKE LOC KUP Roa d t e s t t he vehi cl e a nd a ppl y t he br a ke pe d al l ig ht l y. Do t he br akes l o ck up? Yes GO t o H2 . No Vehi cl e i s O K. H2 : I NS PE C T B R AKE PADS Ins p e ct brake pa ds f o r cont a mina t i o n, co r r e c t i nst a l l a ti o[...]

  • Página 268

    2 3 4 5 6 1 1 2 3 4 5 1 Appl y t he br ake pe da l l i g ht l y t hr e e o r f o ur t i m e s . W a i t 15 s e con ds fo r t he v a cuum t o repl e ni s h. P ush do wn on th e bra k e ped a l unt i l it s t o ps movi ng downwa r d o r a n i ncr ea s e d res i s t a n c e t o t he brak e p e da l t ravel occur s . Ho ld t he b r ake p e da l i n t h[...]

  • Página 269

    The fo l lo wi ng condi t i on s a r e c o ns i de r e d norm al a nd a r e no t i ndi cat i o ns t ha t t he brak e ma s t e r c yl i nde r i s i n ne ed o f r e pa i r . Ne w b rak e s ys t e ms a r e d e s ig ne d t o pr od uce a p e da l e f fo rt t ha t i s not a s hard a s i n t he pa s t . Compl a i nt s o f l i g ht pe d a l e f f o r t s s[...]

  • Página 270

    P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake Dis c Runo ut C heck Gene ral P r ocedures C heck 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. Remove t he whe e l a nd t i r e [...]

  • Página 271

    P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System B leeding Gene ral P r ocedures W ARNI N G: B r ake Fl ui d cont ai ns po l ygl yc ol e t he r s a nd p o l yglycol s . Avoi d c ont a ct wi t h t he e ye s . W a s h ha nds tho r ou ghl y a f t e r han dl i ng. I f brak e fl ui d co nt a ct s t he e ye s , f l us [...]

  • Página 272

    br ake ci rcu i t s . 6. F i l l up t h e mas t e r cy li nde r r es e r voi r t o t he MAX mar k . 7. Ins t a l l the mas t e r cy li nde r r es e rv oi r cap. JagDocs.com[...]

  • Página 273

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up e r Do t 4[...]

  • Página 274

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Front Dis c B rake Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Descri pti on 1 — B r a k e hos e 2 — B r a k e cal ip e r r e t ai n in g b ol t s 3 — B r a k e pad s 4 — B r a k e cal ip e r a ncho r pl a t e 5 — B r a k e di s c 6 — W hee l hub 7 — W hee l knuc kle [...]

  • Página 275

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Front Dis c B rake Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 206-00 Br ake Sy s t e m - Gene r a l I nfo r mat i on . JagDocs.com[...]

  • Página 276

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake C al iper Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Sect i on 204-04 W hee l s a nd T ire s . 2. CAU TI O N : If brak e fl ui d i s[...]

  • Página 277

    1. CA UT I O NS: I f t he pi s t o ns a r e pus he d b a c k i nt o t he ho us i ng , br a ke f l ui d wi l l be fo rc e d o ut o f t he i nl e t po rt of t he b rak e ca l i p er. Make s ur e t ha t the br a k e di s c fa ce s a r e c l e a n be f o r e i ns t a l l a t i o n. • NO T E: Ins t al l n ew br a ke ca li pe r r e ta i ni ng bo l t s.[...]

  • Página 278

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake Di sc Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he brake pa ds , r ef e r t o t he p r oce dur e i n t hi s s e c t i o n : P a ds . 2. Remove and di s card t he br a ke cal i p e r a n c hor pl a t e r e t a in in g b ol t s . 3. D et a ch t he brake cal i pe r , brake cal i[...]

  • Página 279

    P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake Pads Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Sect i on 204-04 W hee l s a nd T ire s . 2. Pi vot t he brake cal i pe r upwa r ds . 1. Re move a nd di s car d t he br ake ca l i pe r l o wer r e[...]

  • Página 280

    3. Pi vot t he brake cal i pe r downwa rds . 4. Ins t a l l a ne w b r ake ca l i per l o we r r et a i ni ng bo l t . Ti ght e n t o 30 Nm. 5. Ins t a l l the whe e l . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o Sect io n 204-04 W he e l s a nd Ti r es . JagDocs.com[...]

  • Página 281

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - Lubr i cant s, Flu ids , sea l e rs and Ad hesi ves CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up e r Do t 4 ha s[...]

  • Página 282

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - R ear Disc Brak e Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu mb e r Descri pti on 1 — Pa r k in g brake cabl e 2 — Hub ca r rie r 3 — Br ake ho s e 4 — Br ake d i s c s hi el d 5 — Br ake ca l i per 6 — Br ake ca l i per a nchor pl a t e 7 — Br ake p a ds 8 — W hee l hu b 9 ?[...]

  • Página 283

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - R ear Disc Brak e Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 206-00 Br ake Sy s t e m - Gene r a l I nfo r mat i on . JagDocs.com[...]

  • Página 284

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Cali per Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 Brak e ca l i per pi st o n re t r act o r t oo l 206-080 Cr anks haf t pul l e y/dampe r r emover 303-588 R em ova l 1. Remove t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a[...]

  • Página 285

    4. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: T o pr e vent the l os s o f brak e fl ui d, a ppl y t he b r ake p e dal ho l d dow n t o o l a nd a dj us t to h ol d t he b r ake pe da l d own 40m m. Ins t a l l a bl [...]

  • Página 286

    3. NOT E: Ins t a l l ne w brake ho s e s e a l i ng wa s hers . At t a ch t he b r a ke h os e. Ti ght e n t o 38 Nm. 4. Remove t he brake pe da l hol d do wn t o o l . 5. Ble e d t he br ake s y s t e m. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke S ys te m Bl e e d i ng (206-00 Brak e Sy s t e m - Gene r a l Inf o r m at i o [...]

  • Página 287

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Disc Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he brake pa ds . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P a ds (206-04 Re a r Di s c Br ake , Re moval a n d I ns t a l l a t i o n). Vehi c le s with 2.5L or 3.0L engine 2. D et a ch t he A[...]

  • Página 288

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Disc S hield Re moval a n d I ns t a l l a t i on 1. Remove t he rear whe e l hub. Fo r add i t i o nal i nf or ma ti on, re fe r to S ect i o n 204-02 Rea r S usp e ns io n . JagDocs.com[...]

  • Página 289

    P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake P ads Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e ca l i per pi st o n re t r act o r t oo l 206-080 Cr anks haf t pul l e y/dampe r r emover 303-588 R em ova l 1. Remove t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (2[...]

  • Página 290

    5. Remove t he brake pa ds . Insta llat ion 1. CAU TI O N : If t he pi s t o n i s pus he d ba ck i nt o th e ho us i ng, b r a ke fl ui d wi l l be f o r ced ba ck i nt o t he f lui d r es e r voir. • NO T E: T he l e f t -ha nd brake cal ip e r pi s t o n r e t r a ct s co unt e r cl o ck wi s e a n d th e r igh t -ha nd ret ract s cl o ck wi s[...]

  • Página 291

    4. Att a ch t he pa r ki ng b r ake ca bl e ret a i ni ng cl i p. 5. Att a ch t he pa r ki ng b r ake ca bl e . 1. Re l e a s e t he t e ns i o n. 2. At t a ch t he p ark in g b rak e ca bl e . 6. Ins t a l l the whe e l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mo[...]

  • Página 292

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n P a r ki ng br ake cont r ol ret a i ni ng nut s 20 15 - JagDocs.com[...]

  • Página 293

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake Des cr ipt i o n a nd O pe r a t i o n It e m Pa r t Nu m be r D escri pti on 1 — Fr ont ca bl e 2 — Re a r cabl e 3 — Brake cal i pe rs The pa r king brake cont r ol s ys t e m i s cabl e -ope r a t e d a nd cont r ol l e d b y a n i nde pe nde nt ha nd-op e r at ed[...]

  • Página 294

    * * * * * * 1 1 1 1 1 P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m t o dupl i cat e t he co ndi t i on. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o[...]

  • Página 295

    1 1 Dis conne ct t he p a rk i ng br ake f r o nt cabl e f r o m t he rea r br ake cab l e a nd condui t a t t h e e q ual iz e r . Rot a t e t he w hee ls b y hand. Did t he rear whe e l s r ot a t e O K? Ye s INS TA LL a ne w front p a r k i ng b r a ke cabl e . For ad di t i on a l in fo rm at i on, refe r t o t he p r oced ure i n thi s s e ct [...]

  • Página 296

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C a bleVehic les W ith: Manuall y Adju sted Par kin g Brake Re moval a n d I ns t a l l a t i on Speci al T ool (s) P a r ki ng b r ake cab l e a dj us t e r s ocket . 206-087 R em ova l 1. Rel e as e t he pa r ki ng br ake . 2. Rai s e a nd s uppo r t the ve hi cle . For [...]

  • Página 297

    6. Remove t he rear pa rk i ng br ake ca b le ret a i ni ng cli p. 7. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 8. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 9. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 10. Remove t he rea r park i ng br ake ca bl e a nd co ndui t . Insta llat ion 1. [...]

  • Página 298

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C a bleVehic les W ith: Self-A dj us ting Par kin g Brake Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear r oa d whe e l a nd t i re. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i on 204-04 W he e l s an d T i res . 2. D et a ch t he r [...]

  • Página 299

    7. D et a ch t he pa rk in g b r ake ca bl e a nd co nd ui t . 8. D et a ch t he r e a r p ark ing b r ake cabl e . 9. Remove t he pa r ki ng b r ake rear ca bl e a n d co ndui t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 300

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C ontro lV ehicles With: Manuall y A dj usted Par kin g Brake Re moval a n d I ns t a l l a t i on Speci al T ool (s) P a r ki ng b r ake cab l e a dj us t e r s ocket . 206-087 R em ova l All v e h icle s 1. Remove t he ce nt e r cons o le . Fo r a ddi t i o nal i nfo r m[...]

  • Página 301

    7. NOT E: 2.5L o r 3.0L s ho wn, 2. 0L s imi l a r . Det ach t he rear pa rk i ng br ake cabl e s . Vehi c le s with 2.5L or 3.0L engine 8. Remove t he drive sha f t. Fo r a ddi t i ona l i nf o r m at i o n ref e r t o Sect i o n 205-01 Dr i ve s haf t . All v e h icle s 9. Remove t he pa r ki ng b r ake . Insta llat ion 1. To i ns t a l l , rever[...]

  • Página 302

    P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C ontro lV ehicles With: Self-Ad j us ting Par kin g Brake Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he ce nt e r cons o le . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o S ect i o n 501-12 Ins t r ument P a ne l a nd Cons o l e[...]

  • Página 303

    9. Remove t he e xhaus t re ar hea t s hi e l d. 10. Remove t he p a r k i ng b r a ke cont r ol ret a i ni ng nut s . 11. Lowe r t he vehi c l e . 12. Det a ch t he pa r k i ng br a ke cont rol . 1. De ta ch t he pa r king br ake c a bl e g r o mmet . 2. De ta ch t he pa r king br ake c ont r ol . 13. Remove t he p a r k i ng b r a ke cont r ol . [...]

  • Página 304

    1. To i ns t a l l , rever s e t he remov a l procee d ur e. Ti ght e n t o 20 Nm. JagDocs.com[...]

  • Página 305

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up [...]

  • Página 306

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Hy draulic B rake A ctua tio n Des cr ipt i o n a nd O pe r a t i o n I te m Pa r t Nu m be r De scr i pti on 1 — Br a ke mas t e r cyli nder 2 — Br a ke f l ui d r e s e rv oi r 3 — Br a ke bo o s t e r 4 — Rea r brake cal i pe r 5 — Br a ke t ube s 6 — Fr ont b r ake cal i pe[...]

  • Página 307

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Hy draulic B rake A ctua tio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 6-00 Br a ke S yst e m - Ge neral I nf orm at i on . JagDocs.com[...]

  • Página 308

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Fluid Reservoir Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Make s ur e t he f i l l[...]

  • Página 309

    5. NOT E: Re m o ve a nd d i sca r d t he O -r ing s e a l s f r om t he br ake mas t e r c yl i nde r . Re move t h e br a ke f l ui d r e s e r vo i r. 1. Re l e a s e o ne le g of t h e res e rv oi r from t he r et a i ni ng pi n. 2. Re move t he b r a ke f l uid res ervoir. Insta llat ion All v e h icle s 1. NOT E: Ins t a l l ne w O -r ing s e[...]

  • Página 310

    4. F i l l t he b r a ke f lu id r es e r voi r. 5. Ble e d t he br ake s y s t e m. For a ddi t i o na l i nf orm at i o n, r ef e r t o Sect i on 206-00 Br ake S y s t e m - Ge ne r al I nf o r mat i on . 6. Ins t a l l the brake f l ui d res e r voi r fi l l e r cap. JagDocs.com[...]

  • Página 311

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Master C y l inder Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Make s ur e t he f i [...]

  • Página 312

    5. D et a ch t he cl ut ch mas t er cyli nde r f ee d hos e . All v e h icle s 6. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. Re move t he coo l a nt e xpans i o n t a nk ret a i ni ng b ol t . 2. Tur n t he co o l a nt e xpans i o n t a nk count e r clo ckwis e . 3. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 7. D i s conne [...]

  • Página 313

    9. NOT E: Re m o ve a nd d i sca r d t he O -r ing s e a l at t he re ar of t he br a ke m a s t e r cy l i nde r . Re move t h e br a ke mas t er cyli nde r a nd res e rv o i r . 1. Re move t he b r a ke ma s t e r cyli nde r r et a i ni ng nut s . 2. Re move t he b r a ke ma s t e r cyli nde r a nd r es e r v o ir. Insta llat ion All v e h icle s[...]

  • Página 314

    4. Att a ch t he coo l a nt e x pa ns i o n t a nk. 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. Tur n t he co o l a nt e xpans i o n t a nk cl ockwi se . 3. I ns t a l l t he c oo l a nt e xpans i o n t a nk ret a i ni ng bol t . Vehi c le s with ma nual tra nsmission 5. Att a ch t he clu t ch m a s t e r cy l i nde r fe e d ho s [...]

  • Página 315

    8. F i l l t he b r a ke f lu id r es e r voi r. 9. Ble e d t he br ake s y s t e m. For a ddi t i o na l i nf orm at i o n, r ef e r t o Sect i on 206-00 Br ake S y s t e m - Ge ne r al I nf o r mat i on . 10. Ins t a l l t he brake f l ui d r es e r voir f i l le r cap. JagDocs.com[...]

  • Página 316

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Pedal and B racket Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with ma nual tra nsmission 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha nd s t ho roughl y a f t e r hand l i n[...]

  • Página 317

    4. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Ins t al l s ui t a bl e bl a nk i ng p lug s . • NO T E: Ri ght -ha n d d r i ve s ho wn, l e f t -ha nd d r i v e s i mil a r . Di s conn ect t he cl ut ch mas t e r c[...]

  • Página 318

    9. Remove t he s up port p a nel . Le ft-hand dr ive ve hi c le s 10. Po s i t i o n t he f r o nt whe e l s i n a s t r a ig ht a he a d po s i t i o n a nd ce nt r a l i z e t he s te e r i ng wh e e l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 11. Det a ch t he s t e e r ing c ol umn . Re mov e a nd di s c a r d t he s t e e r [...]

  • Página 319

    15. Repo s i t i o n t he a nt i -c o ll ap s e bracket . R ight-hand driv e v ehi c le s 16. Remove t he b rak e bo o s t e r pus h r o d r et a i ni ng nut . 17. Remove t he a ccel erat o r pe da l mount bracket . Le ft-hand dr ive ve hi c le s 18. Remove t he b rak e bo o s t e r pus h r o d r et a i ni ng cli p. 1. Re l e a s e t he b r ake b o[...]

  • Página 320

    19. Remove t he a ccel erat o r pe da l mount bracket . 20. Remove t he b rak e pe da l a nd br a ck et re ta i ni ng nut s . All v e h icle s 21. Remove t he b rak e pe da l a nd br a ck et re ta i ni ng nut s . 22. NO TE: Ri ght -hand d r i ve s ho wn, l e ft -hand drive s i mi l a r. Re move t h e br a ke pe d al a nd bracket . Dis conne ct t he[...]

  • Página 321

    1. NOT E: Ri g ht -hand drive s h own , l e ft -hand drive s i mil a r. I nst a l l t he b r ake pe dal a nd bracket . Conne ct t he e l e ct r i cal co nnect o r. 2. Ins t a l l the brake pe da l a nd b r ack e t ret a i ni ng n ut s . Ti ght e n t o 25 Nm. Le ft-hand dr ive ve hi c le s 3. Ins t a l l the brake pe da l a nd b r ack e t ret a i ni[...]

  • Página 322

    5. Ins t a l l the brake bo o s t e r pus h r od r et ai ni ng cli p. R ight-hand driv e v ehi c le s 6. Ins t a l l the a ccel e r at o r pe da l mount brack e t . Ti ght e n t o 25 Nm. 7. Ins t a l l the brake bo o s t e r pus h r od r et ai ni ng nut . Ti ght e n t o 3 Nm. All v e h icle s 8. Repo s i t i on t he a nt i -col l a ps e bracket . J[...]

  • Página 323

    9. Ins t a l l the a nt i -c ol l a ps e br acket cl e vis pi n ret a in ing cl i p. 1. I ns t a l l t he a nt i -col l a ps e b r acket cle vi s pi n. 2. I ns t a l l t he a nt i -col l a ps e b r acket cle vi s pi n r e t a i nin g cl i p. 10. At t ach t he wi r i ng harnes s . 11. Ins t a l l t he a cc e l e rat o r pe da l . For a ddi ti ona l [...]

  • Página 324

    15. Ins t a l l t he drive r si de i ns t rum e nt pan e l l o we r t r i m pa ne l . R ight-hand driv e v ehi c le s 16. Ins t a l l t he brake p e da l a nd br a ck e t ret a i ni ng nut s . Ti ght e n t o 25 Nm. Vehi c le s with ma nual tra nsmission 17. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e [...]

  • Página 325

    19. NO TE: Ve hicl e s wi t h 2.5L o r 3.0L eng i ne o nl y. At t a ch t he e ngi ne wi ring harnes s . Ti ght e n t o 10 Nm. 20. Bl e e d t he hydr aul ic clut ch s ys t em. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl ut ch S y s t e m Bl e e di ng - Ve hi c l e s W i t h: 6-S pee d Manual Tr ans axl e - MMT6 (308-00 Manua l Tr an s[...]

  • Página 326

    P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Pedal C ro ss-Shaft Re moval a n d I ns t a l l a t i on Speci al T ool (s) Dis conne ct t o ol , f ue l l i ne . 310-076 Dis conne ct t o ol , f ue l l i ne . 310-D 005 Dis conne ct t o ol , f ue l l i ne . 412-038 5 P o i nt S e c urit y T o r x Bi t . 418-535 R em ova l All v e h [...]

  • Página 327

    5. D et a ch t he wi ring ha r ne s s . 6. D et a ch t he DPF d i ff e r e nt ia l pr es s ur e s e ns o r r et a i ni ng br acket . Re mov e t he re ta i ni ng nut s . 7. D i s conne ct t he DPF di ff e r e nt i al pres s ur e s e ns o r e l e ct rical co nnect or. 8. NOT E: Not e t h e o r i e nt a t i o n o f t he DPF di ff e r e nt i a l pres s[...]

  • Página 328

    10. Dis c o nne ct t he up pe r fue l vap or ho s e from t he e vapo rat i ve e mi s s i o n cani s t e r pur ge va lve . 11. Det a ch t he oxyge n s ens or e l e ct rica l c o nne ct or s . 12. Dis c o nne ct t he e va porat o r s o l e no i d e l ect r i cal conne cto r. 13. Dis c o nne ct t he l ow er f ue l va po r h os e f r om t he e v ap o r[...]

  • Página 329

    14. Det a ch t he wi ring ha r nes s from t he r e t a i ni n g b r ack e t . 15. Remove t he e va porat i ve e mis s i o n ca ni s t e r pur ge v a l ve r e t ai ni ng br acke t . Vehi c le s with 2.0L engi n e 16. Remove t he i nt a ke mani f o l d. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01A Engi n e - [...]

  • Página 330

    19. Remove t he A /C refr i g e r ant l i ne r e t a i ni ng cl i p . 20. NO TE: I ns t a ll b l anking pl ugs to t he e xpo s e d po rts . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he A/C r e frige rant l i ne . Re mov e a nd di s c a r d t he O -r ing s e a l s . All e x cept ve hicles with die s el engine 21. NO TE: T he b ol t r e ma[...]

  • Página 331

    23. Dis c o nne ct t he e n gi ne wi r i ng ha r ne ss e l e ct rical co nnect or. 24. Det a ch t he eng i ne wi ring ha r nes s ret a i ni ng cl i p. 25. Det a ch t he eng i ne wi ring ha r nes s e l e ct rica l c on ne ct or . 26. NO TE: T he b ol t r e mai ns ca pt i ve in t he ECM e l e ct rical conne ct or. Di s conn ect t he ECM ha r nes s e [...]

  • Página 332

    All v e h icle s 28. Remove t he b rak e pe da l cr os s -s haf t s uppo r t bra c ket r e t a in ing bol t . 29. Rot a te t he b r a k e pe da l cr os s-s haf t cl o ck wi s e. 30. Remove t he b rak e pe da l a nd br a ck et . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P e da l a nd B r a cket (206-06 Hydr aul i c Br ake A ct [...]

  • Página 333

    33. Remove t he g l ove co mpa r t ment fi nis her t r im. 34. Remove t he g l ove co mpa r t ment . Re mov e t he g l o ve compa r t m e nt ret a i ni ng screws . 35. Remove t he b l owe r mot or t rim. 36. Remove t he ce nt ral j unct i o n bo x (CJB) ret a i ni ng n ut . 37. Det a ch t he CJB. JagDocs.com[...]

  • Página 334

    38. Repo s i t i o n t he br a ke pe d a l c ross -sh a f t s e cur i ng br acket . 1. Un do b ut do no t r e move t he br a ke pe d a l cross -s ha ft s e cur i ng brack e t r et a i ni ng nut . 2. Re pos i ti on t he br ake ped a l cr o s s -s ha f t s e cur in g b rack et . 39. Remove t he rig ht -ha nd f e nde r sp l a s h shi el d. For a ddi t[...]

  • Página 335

    43. Det a ch t he br a k e l i ne s . 44. Remove t he A /C refr i g e r ant l i ne. Re mov e t he re ta i ni ng cl i p. 45. Remove t he A /C refr i g e r ant l i ne. 46. NO TE: No t e t he po s i t i o n o f th e brake ped a l cr o s s-s haf t s pr i ng. Det ach t he brake p e da l cr os s -s ha f t s pring. JagDocs.com[...]

  • Página 336

    47. Det a ch t he br a k e pe da l cr os s -s ha ft l ef t -ha nd mount i ng br acket . 48. Det a ch t he br a k e pe da l cr os s -s ha ft g r ommet . 49. NO TE: Re move t he b r ake p e da l cr os s -s ha f t sp ring b us h. Re move t h e br a ke pe d al cross -s ha ft . Insta llat ion All v e h icle s 1. NOT E: Make s ure t ha t t he b r ake pe [...]

  • Página 337

    2. Att a ch t he brake pe da l cr os s -s haf t gr ommet . 3. Att a ch t he brake pe da l cr os s -s haf t le f t -hand m o unt i ng brack e t . 4. NOT E: Make s ure t he brake pe da l cr os s -s ha ft s pr i ng i s l ocat e d i n i t s or i gi nal po s i t i o n. At t a ch t he b r a ke p e da l cr os s -s ha ft s pring. 5. Ins t a l l the A/C r e[...]

  • Página 338

    7. Att a ch t he brake l i ne s . 8. NOT E: Re m o ve t he bl a nki ng p l ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 9. NOT E: Re m o ve t he bl a nki ng p l ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 10. Ins t a l l t he A/C ref r i ge r a nt l i ne s r e ta i n[...]

  • Página 339

    12. Repo s i t i o n t he br a ke pe d a l c ross -sh a f t s e cur i ng br acket . 1. Ti g ht e n t he brake pe da l cr os s-s haf t s e cur ing bracket r e t a i ni ng nut . 2. Re pos i ti on t he br ake ped a l cr o s s -s ha f t s e cur in g b rack et . 13. At t ach t he CJB . Ti ght e n t o 6 Nm. 14. Ins t a l l t he CJB ret a i ni ng nut . Ti[...]

  • Página 340

    17. Ins t a l l t he gl o ve compa r t ment f i ni s her t rim. 18. Ins t a l l t he gl o ve compa r t ment hi ng e ret a i ni ng s cr ew s. 19. Ins t a l l t he s o und i ns u lt at i o n. 20. Ins t a l l t he pe d a l bo x. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P e da l a nd B r a cket (206-06 Hydr aul i c Br ake A ct ua[...]

  • Página 341

    22. Ins t a l l t he brake p e da l cr os s -s haf t s uppo r t b rack e t r e t a i ni ng bol t . Ti ght e n t o 25 Nm. All e x cept ve hicles with die s el engine 23. Conne ct t he E CM el e ct r i cal co nnect or. Us i ng s pe c i a l t o o l 418-5 35, t ig ht e n t o 5 Nm. Vehi c le s with diese l engine 24. At t ach t he e ngi ne wi r i ng ha [...]

  • Página 342

    26. At t ach t he e ngi ne wi r i ng ha r ne ss e l e ct rical co nnect or. 27. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 28. Conne ct t he e ngi ne wi r i ng ha r ne s s e l e ct rica l co nnect o r . Ti ght e n t o 10 Nm. 29. NO TE: Re move t he b l a nking pl ugs f r om t he fue l p ump f uel s uppl y a nd r e t ur n l i [...]

  • Página 343

    30. NO TE: Re move t he b l a nking pl ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 31. Ins t a l l t he A/C ref r i ge r a nt l i ne r et a i ni ng cl i p . 32. NO TE: Re move t he b l a nking pl ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 33. Ins t a l l t he r e f[...]

  • Página 344

    35. Ins t a l l t he e vapo rat i ve e m i s s i on ca ni s t e r pur ge val v e r e t a i ni ng br acke t . Ins t al l t he re t a i ni ng nut s . Ti ght e n t o 5 Nm. 36. At t ach t he wi r i ng harnes s t o t he re ta i ni ng br a ck et . 37. Conne ct t he l o wer f ue l vapo r hos e to t he e va porat i v e e mis s i o n cani s t e r pur ge va [...]

  • Página 345

    39. At t ach t he o xygen s e ns o r el e ct r i cal co nnect o rs. 40. Conne ct t he up pe r fue l v ap o r hos e to t he e va porat i ve e mis s i o n cani s t e r pur ge va lve . All v e h icle s 41. Ins t a l l t he brake b oo s t e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke Bo o s t e r - RHD AW D/R HD FW D (206-07 P o [...]

  • Página 346

    44. At t ach t he DP F d i f f eren ti al p res s ur e s e ns or r et ai ni ng brack e t . Ins t al l t he re t a i ni ng nut s . Ti ght e n t o 5 Nm. 45. At t ach t he wi r i ng harnes s . 46. CAUT I O N: I ns t a l l t he re t a i ni ng cl i p t o t he o rigi na l po s i ti o n. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n[...]

  • Página 347

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Brak e b oo s t e r r et a i ni ng nut s 25 18 - Brak e ma s t e r cyli nd er r e t a i ni ng nut s 25 18 - Coo l a nt e x pa ns i o n t a nk r e t a i ni ng bo l t 3 - 27 S pe ed cont r o l m o dul e re ta i ni ng bo l t - V e [...]

  • Página 348

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo oster Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: B r ake fl ui d con ta i ns p ol ygl yc o l e t he rs a nd pol ygl yc ol s. Avoi d cont a ct wi t h e ye s . W a s h ha nds af t e r hand l i ng. I f br ake f l uid cont a ct s t he e yes , f l us h t he e y es f or 15 mi nut [...]

  • Página 349

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - P ower Brake S y stem Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 6-00 Br a ke S yst e m - Ge neral I nf orm at i on . JagDocs.com[...]

  • Página 350

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo osterLHD A WD/LHD FWD Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he brake boo s t e r pus h r od r e t ai ni ng cl i p . 1. Re l e a s e t he b r ake b oos t e r pus h rod ret a ini ng cl i p. 2. Re move t he b r a ke b o os t e r pus h rod ret a i [...]

  • Página 351

    5. Remove t he coo l a nt e xpa ns i o n t a nk r e t ai ni ng bo l t . 6. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. De ta ch t he co ol a nt expa ns i on t ank. 2. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . Vehi c le s with 2.0L engi n e 7. D et a ch t he cr uis e co nt rol ca b le . 8. D et a ch t he t hrot t l e ca b le[...]

  • Página 352

    9. D et a ch t he i d l e ai r cont r ol (IAC) val ve wi r i ng harnes s . 10. Det a ch t he t hr ot t l e ca bl e r e t a i ni n g b r ack e t . 11. Dis c o nne ct t he s pe e d cont r ol modul e e l e ct r i cal co nnect o r. 12. Remove t he s pe e d cont r ol modul e ret a i ni ng b o l t . 13. Repo s i t i o n t he s p ee d cont r o l mod ul e [...]

  • Página 353

    Vehi c le s with ma nual tra nsmission 14. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Fa i l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ins t al l b l a nk i ng pl [...]

  • Página 354

    18. Det a ch t he br a k e boo s t e r v a cuum hos e. 19. Det a ch t he br a k e boo s t e r. Re mov e t he b rak e boo s t e r r et a i ni ng nut s . 20. Remove t he b rak e bo o s t e r s uppo r t br acket . 21. Remove t he b rak e bo o s t e r. Insta llat ion All v e h icle s JagDocs.com[...]

  • Página 355

    1. NOT E: Make s ure t he brake bo os t e r pus h rod i s c orr e ct l y a l i gne d t o t he br ake p e dal . • NO T E: Do no t i ns t al l t he brake boo s t er r e ta i ni ng nut s a t t hi s s t a ge . I nst a l l t he b r ake bo o s t e r . 2. Ins t a l l the brake bo o s t e r s up port b r a cket . Loo s e l y i ns t a l l t h e br a ke bo[...]

  • Página 356

    6. NOT E: Ins t a l l a new br ake mas t er cyli nde r t o b r ake bo o s t e r O-r i ng s e a l . • NO T E: Make s ur e t he b r a ke b o o s t e r pus h r od i s cor r ect ly a l i gne d t o t he br ake mas t e r cyli nde r as s e mbl y. At t a ch t he b r a ke ma s t er cyli nde r a s s e mbl y t o t he b r ake b oos t e r . Ti ght e n t o 25 [...]

  • Página 357

    10. Ins t a l l t he s p e ed c on t r ol m od ul e ret a i ni ng bo l t . Ti ght e n t o 4 Nm. 11. Conne ct t he s pe e d cont r ol modul e el e ct r i cal co nnect o r. 12. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . 13. At t ach t he I A C va lve wi r i ng harne ss . 14. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t[...]

  • Página 358

    15. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 16. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. At t a ch t he coo l a nt e xpans i o n t a nk. 17. Ins t a l l t he coo l a nt e xpan s i o n t a nk r et ai ni ng bo l t . Ti ght e n t o 3 Nm. 18. NO TE: Re move t he [...]

  • Página 359

    19. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t ank. 20. Conne ct t he b rak e fl ui d l ow le vel wa r ni ng i ndi cat o r e le ctrica l conne ct o r . 21. Ins t a l l t he brake b oo s t e r pus h r od r e t a i nin g cl i p. 22. Check a nd t op up t he coo l i ng s yst [...]

  • Página 360

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo osterRHD AWD/ RH D FWD Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e pe da l ho l d do wn t o o l JDS 9013 R em ova l All v e h icle s 1. D i s conne ct t he brake f lui d l o w l e ve l wa r n in g i ndi cat o r e l e ctrica l conne ct or. 2. D et a ch t he brake f[...]

  • Página 361

    4. Remove t he coo l a nt e xpa ns i o n t a nk r e t ai ni ng bo l t . 5. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. De ta ch t he co ol a nt expa ns i on t ank. 2. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . Vehi c le s with 2.0L engi n e 6. D et a ch t he cr uis e co nt rol ca b le . 7. D et a ch t he t hrot t l e ca b le[...]

  • Página 362

    8. D et a ch t he i d l e ai r cont r ol (IAC) val ve wi r i ng harnes s . 9. D et a ch t he t hrot t l e ca b le ret a i ni ng br acket . 10. Dis c o nne ct t he s pe e d cont r ol modul e e l e ct r i cal co nnect o r. 11. Remove t he s pe e d cont r ol modul e ret a i ni ng b o l t . 12. Repo s i t i o n t he s p ee d cont r o l mod ul e . JagDo[...]

  • Página 363

    Vehi c le s with ma nual tra nsmission 13. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Fa i l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ins t al l b l a nk i ng pl [...]

  • Página 364

    17. Det a ch t he br a k e boo s t e r v a cuum hos e. 18. Det a ch t he br a k e boo s t e r. Re mov e t he b rak e boo s t e r r et a i ni ng nut s . 19. Remove t he b rak e bo o s t e r s uppo r t br acket . 20. Us i ng t he br a ke pe da l ho l d do wn t o o l, a ppl y t he b rak e p e da l unt i l t he br ake b o os t e r pus h r od pi n ca n [...]

  • Página 365

    22. Remove t he b rak e bo o s t e r pus h r o d pi n. 23. Remove t he b rak e bo o s t e r. Insta llat ion All v e h icle s 1. NOT E: Do not i ns ta l l t he br ake b o os t e r r e t a i ni ng nut s a t t hi s s t a ge . I nst a l l t he b r ake bo o s t e r . 2. Ins t a l l the brake bo o s t e r pus h r od pi n. JagDocs.com[...]

  • Página 366

    3. Ins t a l l the brake bo o s t e r pus h r od pi n re t a in i ng cl i p. 4. Remove t he brake pe da l hol d do wn t o o l . 5. Ins t a l l the brake bo o s t e r s up port b r a cket . Loo s e l y i ns t a l l t h e br a ke bo o s t e r s uppo r t brack et r et a i ni ng bo l t . 6. Att a ch t he brake bo os t e r. Ti ght e n t o 25 Nm. 7. Tig [...]

  • Página 367

    9. NOT E: Ins t a l l a new br ake mas t er cyli nde r t o b r ake bo o s t e r O-r i ng s e a l . • NO T E: Make s ur e t he b r a ke b o o s t e r pus h r od i s cor r ect ly a l i gne d t o t he br ake mas t e r cyli nde r as s e mbl y. At t a ch t he b r a ke ma s t er cyli nde r a s s e mbl y t o t he b r ake b oos t e r . Ti ght e n t o 25 [...]

  • Página 368

    13. Ins t a l l t he s p e ed c on t r ol m od ul e ret a i ni ng bo l t . Ti ght e n t o 4 Nm. 14. Conne ct t he s pe e d cont r ol modul e el e ct r i cal co nnect o r. 15. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . 16. At t ach t he I A C va lve wi r i ng harne ss . 17. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t[...]

  • Página 369

    18. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 19. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. At t a ch t he coo l a nt e xpans i o n t a nk. 20. Ins t a l l t he coo l a nt e xpan s i o n t a nk r et ai ni ng bo l t . Ti ght e n t o 3 Nm. 21. NO TE: Re move t he [...]

  • Página 370

    22. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t ank. 23. Conne ct t he b rak e fl ui d l ow le vel wa r ni ng i ndi cat o r e le ctrica l conne ct o r . 24. Check a nd t op up t he coo l i ng s yst e m as r eq ui r ed . Vehi c le s with ma nual tra nsmission 25. Bl e e d t[...]

  • Página 371

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Va cuum Pump2.0L N A V6 - AJ V 6 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he vacuum ho se . Re l e a s e t he re t a i ni ng cl i p. 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t he vacuum pump. Insta llat ion 1. To i ns t a l l , rever s e[...]

  • Página 372

    P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Va cuum Pump2.0L D uratorq- TDC i/2.2L Durato rq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover /Ins t al l , Co o l i ng Ho s e Cl a mp 303-397 R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. [...]

  • Página 373

    6. D i s conne ct t he brake vacuum hos e f rom t he b rak e v a cuum pum p. 7. Remove t he po we r s t e e r i ng ho s e s upp o r t bracket . 8. D et a ch t he cyli n der he a d t e m pe r a ture (CHT) s e ns o r el e c t rical co nne cto r a wa y f r om t he brak e vacuum pump. 9. Usi ng t he s pe cia l t oo l 303-397, d i s conne ct t he coo l [...]

  • Página 374

    11. Us i ng t he s pe ci a l t o o l 303-397, di s conne ct t he cool a nt hos e s . 12. Remove t he b rak e va cuum pu m p. Re mov e a nd di s c a r d t he gas ke t. Insta llat ion 1. CAU TI O N : Make s ur e t h e dr i ve coup l i ng i s al ig ne d wi th t he c a msha f t c o upl i ng. • NO T E: Ins t al l a ne w b rak e vacuum pum p ga s ke t [...]

  • Página 375

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui [...]

  • Página 376

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss ist Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Desc ri pti on 1 — Ins t r ument cl us t e r 2 - D ynamic s t a bi l i t y cont r o l 'O N/O FF' s wi t ch 3 - ABS /Tr act i on c o ntrol h y draul i c uni t 4 - [...]

  • Página 377

    e nabl e s t he sys t e m t o r e cog ni z e th e dr ive r 's i nt e nt i ons . The DS C s yst e m a l s o i nco r por at e s e me r gen c y b r ake a s si s t (EBA), whi c h mea s ures t he r a t e a t wh ich t he br a ke pr e s s ur e i ncr e as e s d ur i ng a br aki ng ma noe uvr e . I f t he s ys t e m d et e ct s a n e me r ge ncy br aki[...]

  • Página 378

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss istVIN R ange: C 00344->J12991 Dia gn os i s a nd Te s t i ng Principle of oper at ion The a nt i - l ock b r a k e s ys t e m (ABS ) modul at e s br ake pres s u r e on e ach w hee l i nd e pe nde nt l y t o mai nt a i n vehi cle s t a [...]

  • Página 379

    1. Vi s ua ll y i ns pe ct f or ob vio us s ig ns o f mecha ni cal o r e l e ct rical da mage . 1. Mechani cal El e ct ri cal Che ck th e t i re s i z e s , condi t i o n, a nd i nf l a t io n Brak e f l ui d l e ve l or l e a k a ge W he e l s pee d s e ns o r fi t me nt W he e l s pee d s e ns o r ai r gap W he e l s pee d s e ns o r to o t he d [...]

  • Página 380

    1 2 3 4 1 1 DT C D escri pti on P oss i bl e Source Act i on C1278 S t e e r i ng a ngl e s e ns or CAN me s s a ge no t pl a us i bl e S te e r in g a ng l e s e ns or no t cal i b r a t e d S te e r in g a ng l e s e ns or po we r s uppl y ci r c ui t ; o pe n circ uit , hi g h r es i s t a nce S te e r in g a ng l e s e ns or f a i l ur e For s [...]

  • Página 381

    1 2 1 1 1 2 3 4 1 1 1 2 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f o r norm a l ope rat i on. No GO t o A 4 . A4 : CHEC K T HE R IGH T -HAND FRO NT WSS PO WER CIRC UIT FOR HI GH R[...]

  • Página 382

    1 1 2 3 4 1 1 1 2 1 1 1 2 3 4 Mea s ur e t he res i s t a nce b et we e n LF01, p i n 01 (N ) and GROU ND. I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f o r norm a l ope rat i on. No I[...]

  • Página 383

    1 1 1 2 1 1 1 2 3 4 1 2 3 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C, t e s t t he s ys t e m fo r n or mal o perat i o n. No GO t o D2 . D2: C HECK T H E LEF T - HAN D REAR WSS SENSOR C I[...]

  • Página 384

    1 2 1 2 3 4 1 2 3 1 1 2 1 2 3 4 1 2 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s GO t o E4 . No For CAN circu i t t es t s, REFER t o : Communica t i ons Ne t wo r k - V IN Rang e : E96603->J28492 (418-00 Modul e Co mm u nica t i o ns Ne t wo rk , Di a gnos i s and Te s t in g). E4: CHEC K T HE ST E ER I N G AN GLE S ENSOR GR O UND C[...]

  • Página 385

    3 1 2 1 2 1 2 1 2 3 1 2 3 1 1 2 3 1 2 3 Mea s ur e t he r es i s t a nce be t we en JB89, p in 03 (GB) and JB 185, pi n 42 (GB) . Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i ng di a gr a m s , t e s t t he s yst e m f o r[...]

  • Página 386

    4 1 2 Mea s ur e t he vol t a ge bet we e n JB45/J B185, pi n 06 (R) and GRO UN D. I s e it he r vol t a ge l e s s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he AB S / DS C modul e a nd ba t t e r y. Th is ci rcu i t i ncl ude s t he b at t e r y j unct i o n bo x (fu s e 03) a nd ha r ne s s s pl i ce , JBS 27. Fo r addi t i o[...]

  • Página 387

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss istVIN R ange: J1 2992-> V99999 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he Ant i -Lock Co nt r o l - S ta b i l i t y As si s t sys t ems , ref e r t o t he r e l e vant De[...]

  • Página 388

    DT C D escri pti on P oss i bl e cause Ac ti on C007298 Brak e Te mpe r at ur e Too Hi g h Compo nent o r s yst e m over t e m pe r at ur e . T he HCU ha s de t e ct ed t ha t th e t e mpe r a t ur e i s t oo hi gh f or t he co r r e c t op erat i o n o f compone nt o r s ys t em Ove r he a t i ng o f at le a s t o ne hy draul i c br aki ng ci rcu [...]

  • Página 389

    DT C D escri pti on P oss i bl e cause Ac ti on to bat t e ry Modul e s up pl y vol t a ge gr ea t e r t ha n 16.8 vol t s Ove r v ol t a ge o f t he ba t t e r y cha r gin g s yst e m Ove r v ol t a ge m e a s ur e d b e t we e n m o dul e i gni t i o n a nd gr ound Ove r v ol t a ge m e a s ur e d b e t we e n m o dul e p ump s up pl y a nd mot o[...]

  • Página 390

    DT C D escri pti on P oss i bl e cause Ac ti on P oor W S S s i g na l at hi ghe r freque ncy . At a ppr oxi mat el y 50 kph (31 mph) W S S may no t c ompa re a n d s how a var i a nc e C1A7614 Va l v e Rel a y Ci r cuit Circ ui t s ho rt t o ground or o pen S ol e noi d s up pl y ci r cuit op en S ol e noi d s up pl y ci r cuit s hort t o g r ound[...]

  • Página 391

    DT C D escri pti on P oss i bl e cause Ac ti on op en ci r cuit W S S i nt e rn a l f a i l ure C1A9229 Re a r L e ft W hee l S pe e d S e nso r Ci r cuit S ig na l i nval i d. A fa i lu r e where t h e val ue of t he s i gnal i s no t pl a us i b l e g i ven th e ope r at ing condi t io ns Incor rect s i z e whe e l o r ti r e Ex ces s i ve a ir g[...]

  • Página 392

    DT C D escri pti on P oss i bl e cause Ac ti on cir cuit s ho r t t o ground W S S s upp l y f r ont right cir cuit s ho r t t o po we r W S S s upp l y f r ont right op en ci r cuit W S S i nt e rn a l f a i l ure C1A9429 Fr ont Ri ght W h ee l Spee d S en s or Ci r cuit S ig na l i nval i d. A fa i lu r e where t h e val ue of t he s i gnal i s n[...]

  • Página 393

    DT C D escri pti on P oss i bl e cause Ac ti on Gr o und l i ne t o yaw r a t e s e n so r op e n cir cuit Y a w rat e s e ns or s en di ng i nva l i d CA N m e s s a g e Y a w rat e s e ns or s en di ng i ni t i a l iz a t i on s t a t us fa ul t Y a w rat e s e ns or in t e r na l fa i l ur e C1A9900 P r e s s ur e S ens or Ci r cuit HCU i nte r [...]

  • Página 394

    DT C D escri pti on P oss i bl e cause Ac ti on C1B0271 Re t ur n P ump Ci r cuit Act ua t o r s tuck. Low o r di s cha r ged ba t t e r y Ve hi cl e cha r gi ng s yst e m f a i l ure P ump s uppl y li ne i s op en ci r cuit P ump s uppl y li ne s hort to pow er P ump m ot o r a ct uat i o n fa i lu r e P ump m ot o r r e l a y fa i lu r e HCU f a [...]

  • Página 395

    DT C D escri pti on P oss i bl e cause Ac ti on s t e e r i n g whe e l r o t a t i on s ens o r o pen cir cuit CAN H o pen cir cuit be t we e n yaw rat e s en s o r , s t e ering w hee l r o t a t i on s ens o r a nd m o dul e CAN L o p e n ci rcu i t be t we e n yaw rat e s en s o r , s t e ering w hee l r o t a t i on s ens o r a nd m o dul e S [...]

  • Página 396

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock Brake System (ABS) ModuleVI N Range : C 00001->J12991 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he a nt i-l o ck br a ke s yst e m (ABS) mod ul e e l e ct r ica l conne ct or. 2. D et a ch t he hydr aul ic cont rol u nit (HCU). 3. Remove t[...]

  • Página 397

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Front Whe el Speed Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. Fo r addi t i ona l i nf o r m at i o n, r e f er t o S ect i on 204-04 W he e l s an d T i res . 2. D i s conne ct t he f r ont whe e l sp e e d s e nso[...]

  • Página 398

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Hydraulic C on tro l U ni t (HC U)V IN Range: C 00001->J12991 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nn[...]

  • Página 399

    8. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he ef fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Di s conn ect t he hydr aul i c co nt rol uni t b r a ke t ube s . 9. Remove t he hydr a uli c cont r ol uni t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur[...]

  • Página 400

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Hydraulic C on tro l U ni t (HC U)V IN Range: J1 2992-> V99999 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e [...]

  • Página 401

    8. Remove t he HCU . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. 2. CAU TI O N : Make s ur e t h e br a ke t ubes are i ns t a l l e d to t he co r re c t port s. Fa i l ur e t o f o l l o w t hi s ins t r ucti on may res ul t i n da mag e t o t he vehi cl e . Ti ght e n t o 16 Nm. 3. Ble e d t he[...]

  • Página 402

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Rear Wheel Speed Senso r Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Di s a s s embl y a nd As s[...]

  • Página 403

    7. D i s conne ct t he ABS whe e l s p ee d s e ns or el e ct r i c a l co nnect o r. 8. Remove t he ABS whe e l s p ee d s e ns o r . Insta llat ion Vehi c le s with 2.5L or 3.0L engine 1. To i ns t a l l , rever s e t he remov a l proced ur e . 1. Ti g ht e n t o 22 N m. Vehi c le s with 2.0L or die sel engine 2. To i ns t a l l r evers e t he r [...]

  • Página 404

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Stability Assi st Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: S t a bi l i t y as s is t modul e is a n int e gral co mponen t o f t he A BS m o dul e a n d ca nnot b e s e pa r a t e d. Di s conn ect t he a nt i -l ock brak e s ys t e m (ABS ) modul e e l[...]

  • Página 405

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Steering Wheel Ro t ation Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he s t ee r in g whe e l r ot a ti on s ens o r e l e ct rica l co nnect o r . 2. Remove t he uppe r st e e r i ng col umn. For a ddi ti ona l i nf o r m a t i o n, r e f e r t[...]

  • Página 406

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Yaw Rate Sensor2 .0L Durato rq- TDCi /2. 0L NA V6 - A JV 6/2.5 L NA V 6 - AJV6/3. 0L NA V6 - AJ2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e trim p ane l . 2. D i s conne ct t he yaw rat e s e ns or e l e ct rical con nect or . 3. W ARNI[...]

  • Página 407

    P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Yaw Rate Sensor2 .2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns m ission 1. D et a ch t he J-gat e s ur r ound. Vehi c le s with ma nual tra nsmission 2. D et a ch t he ge a r s e l e ct o r s ur r o[...]

  • Página 408

    5. CAU TI O N : Make s ur e t h e ya w rat e s e ns or i s no t s ubj e c t e d t o a ny fo rm of i mpa ct a nd i s no t d r opp ed or damag e d. Fai l ure t o fo l l o w t hi s in s t ruc t i o n may r es ul t i n f ai l ure o f t he s e ns or. Det ach t he yaw rat e s e ns or . Re mov e t he re ta i ni ng nut s . 6. Remove t he yaw r a t e s e ns[...]

  • Página 409

    P ubl i she d: 20-Jul-2011 Steering System - G eneral Inf orm atio n - Ste eri ng L i nk age Sp ec if i cat io ns St ee r i ng Li nk age Free Pl ay Mea sur e men t (mm ) Me a surem e nt (i n) Fr e e pl a y (meas ur e d at t he s t ee r in g whe e l r i m) 0-6 0-0.24 Pow er Stee ri ng Pump Sp eci fic ati o ns I te m Speci fi cati on P owe r st e e r[...]

  • Página 410

    P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - Stee ring S y stem Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N u mber Des cri pti o n 1 — Flui d cool e r 2 — Lo w p r e s s ur e pi p e - f lui d coo l e r t o res e rv o i r 3 — Flui d res e r voir 4 — Po we r s t e e r i ng pump 5 — He a t s h ie ld 6 ?[...]

  • Página 411

    P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - Stee ring S y stem Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by drivi ng t he ve hi cle . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Mec hani cal I nsp[...]

  • Página 412

    Item Descri pti on 1 St e e r ing t rans ducer ground 2 I g ni t io n f e ed 3 St e e r ing t rans ducer f e ed 4 Ground 5 Spe e d s e ns o r s i gna l 6 Seria l i nt erfa ce Ste e ring Lin ka g e In spect ion an d Ba c kla sh (Fr eep la y) C he ck CAU TIO N : S t e e ring ge a r boo t s mus t b e ha nd l e d ca r e ful l y t o a voi d da mage . U [...]

  • Página 413

    It e m Speci a l T o ol Nu mb e r Desc ri pti on 1 21 1-011 Pres su r e Ga uge Ho s e 2 21 1-011-08 Pump Re t urn Ho s e 3 21 1-011-07 Pump Re t urn Ho s e Co nnect o r 4 211 -011- 03/ 2 Tes t Eq ui pment t o Hi g h P res s ur e Ho s e Ada pt or 5 211 -011- 03/ 1 Pump H ig h P res s ur e O ut l e t t o Hos e A da p t or 6 21 1-011-02 Pump Ad apt o [...]

  • Página 414

    C ondi ti on Possi bl e Sources Acti on Damag e d f l ui d cap . INS TA LL a ne w f l ui d c a p. Loo s e o r d a mage d hos e f i t t i ngs . TIGHT EN or IN S TALL a ne w ho s e a s ne ces s ary. Lea ka ge a t powe r s t e e ring pump . I NS TALL a ne w po we r st e e r i ng pump a s ne ce s s ary . For add i t i o na l i nf o r mat i o n, REFER t[...]

  • Página 415

    C on di ti on Po ss i bl e Sou rces Act i on Lo o s e o r worn rear s us pen s i o n. TIGHT EN l o o se , o r I NS TAL L n e w rea r su s p e ns i on compone nt s . Fo r a ddi t i ona l i nf o r m at i o n, REFER t o Sect i on 204-02 Rea r S us pen s i o n . Ve hi cl e t e nd s t o pul l t o o ne s i de whe n d r i ven o n a l eve l s ur f ace Inco[...]

  • Página 416

    C on di ti on Po ss i bl e Sou rces Act i on Damage d or w orn f r o nt s us pe ns i o n co mpone nt s . INS TA LL ne w f r ont s usp e ns i on co m po nent s a s nece s sa ry . Fo r a ddi t i o nal i nfo r mat i o n, REFER t o Sect i on 204-01 Front S us p e ns i on . Incor rect t o e a dj us t ment . ADJUS T a s nece s s a r y . For a ddi ti o na[...]

  • Página 417

    C on di ti on Po ss i bl e Sou rces Act i on Flu id l o ss a t t he po we r st e e r i ng p ump s haf t s e al . CHECK t he po we r s t e e r i ng pu m p f or s i gns of s t e ering f l ui d l o s s . INS TA LL a ne w powe r s t ee ring p ump as ne ce s s a ry . For a ddi t i o nal i nfo r m at i o n, REFER t o Sect io n 211-02 P owe r S te e r i n[...]

  • Página 418

    C on di ti on Poss i bl e S ources Ac ti on Acces s o r y dr ive bel t s quea l I nc o r r ect a cces so ry d r i ve be l t t e ns i o n or a cces s o r y drive b e l t gl a z e d. CHECK a cces so ry d r i v e be l t cond i t i on a nd IN S TAL L a ne w a cc e s s o r y drive b e l t a s ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, REF[...]

  • Página 419

    C ondi ti on Possi bl e Sources Acti on CHECK and TI GHTEN t he s te e r i ng col umn ret a i nin g bo l t s /nut s and pi nch bo l ts i f r e qui red. For a dd i t i o na l in f orm a t i o n, REFER t o Sect i on 211-04 S t ee r i ng Co l umn . Ex ces s i ve we a r i n s t ee ring co l umn a s s embl y. CHECK f o r st e e r i ng col umn f or we a [...]

  • Página 420

    Dee p, l o ng, prol o nged s o und l i ke a n a n imal , o r wi nds a nd o cea n wa ves . Rum b le Lo w, he a vy cont i nuo us s o und l i ke t ha t made by wa go ns o r th under. Sc r ap e Gr a t i ng no i s e l i ke one hard p la s t i c ru bbi ng pa rt r ubbi ng a ga i ns t a no t he r . Sq u eak Hi gh-pi t che d s ou nd l i k e r ubbi ng a cl e[...]

  • Página 421

    is a s t ruc t ur e-bo rne n oi s e t r ans mit te d t hrough t he i nt e r medi at e s ha ft a nd co l umn. Ra ck knock ca n a l s o be he a rd a s a "t hump" o r i mpact no is e t hat o ccur s wi t h t he vehi cl e s t a t i ona r y whe n t he s t e e r i ng whe e l i s rel e a se d f rom a l o ad e d po s it i o n a nd a l l owe d t o [...]

  • Página 422

    ba l l j o i nt s a r e worn, t he l o we r s t e e r i ng col umn j oi nt s a re wo r n o r t he ba ckl a s h o f t he s t e ering ge a r is e xces si v e . CAU TIO N : DO NO T a t t e m pt t o a dj us t th e s t e e r i ng gea r yoke. Fa i l ur e t o f ol l ow t hi s i ns t r ucti on wi l l r e s ul t i n t he st e e r in g ge a r wa r ra nty t o[...]

  • Página 423

    P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - P ower Steer ing S y stem Fillin g Gene ral P r ocedures 1. NOT E: W he n fi l l ing t he r e s e r vo i r, make s ur e t ha t t he fl ui d i s cl e an a nd not agi t a t ed p r i or t o us e . T he f l ui d s ho ul d b e p our e d sl o wl y i nt o t he r e s e r voi r t o mi [...]

  • Página 424

    P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - P ower Steer ing S y stem Flushi ng Gene ral P r ocedures • NO T E: I f hea vy s t e e ring o r cont a mina t io n wi t hi n t he powe r s t e e ring s ys t e m i s f o und , i t is ne ces s a r y t o carr y out t he s ys t e m fl us h pr oce dure a s d e t a i l e d b e l o[...]

  • Página 425

    6. NOT E: The s ui t a bl e f unnel s ho ul d ha ve t he a ca pa ci t y o f 4 l it r e s a nd O-ring s e a l • NO T E: T he s ui t a bl e f unne l must be t i g ht l y s e a l e d t o t he po we r s t e e r i ng fl ui d res e rv oi r t o avo id fl ui d l e akag e . I nst a l l a s ui t a bl e f unnel o nt o t he po we r s t e e ring f l ui d res [...]

  • Página 426

    10. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id s . Re move t h e s ui ta bl e fun ne l . 11. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id s . Re move t h e s ui ta bl e pi p e t o t he p o we r s t e e r ing r et ur n ho s e . 12. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id [...]

  • Página 427

    P ubl i s he d: 11-May-2 011 Pow er Steering - Gen eral S p ec if ic a t ions Item Speci f i cati on P owe r a ss i s t e d s te e r i ng f lu id Dexr on 2E T o rque Sp eci f i cat ions Desc ri pti on N m l b- ft l b- i n Ti e r o d e n d ret a i ni ng nut 35 26 - P owe r st e e r i ng p ump r et a in ing bol t s 2 5 18 - Exte ns i o n s ha ft l o [...]

  • Página 428

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N u mber Des cri pti o n 1 — Flui d cool e r 2 — Lo w p r e s s ur e pi p e - f lui d coo l e r t o res e rv o i r 3 — Flui d res e r voir 4 — Po we r s t e e r i ng pump s uct i o n hos e 5 — Po we r s t e e r i ng pump 6 ?[...]

  • Página 429

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 211-00 S t e e r i ng S y s t em - Gene r a l I nf o r mat i on . JagDocs.com[...]

  • Página 430

    P ubl i s he d: 11-May-2 011 Pow er Steering - Start U p Pr o cedure After P ower Ste ering Pump/Gear O verh aul Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t oS e cti o n 211-00 S t ee r in g Sy s t e m - Gene r a l I nf o r m at i o n . JagDocs.com[...]

  • Página 431

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering C o ntrol Va lve Actuato r2.5L N A V6 - AJV6/3. 0L NA V 6 - A J27 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. Remove t he e xhaus t f r o [...]

  • Página 432

    1. To i ns t a l l , rever s e t he remov a l proced ur e . 1. I ns t a l l a ne w f il t e r 2. CAU TI O N : Make s ur e bo l t s a r e t i ght e ne d e venl y . Ti ght e n t o 3 Nm. JagDocs.com[...]

  • Página 433

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid C oo ler2 .0L Durato rq- TDCi Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s h S hie l d (501-0 [...]

  • Página 434

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid C oo ler2 .2L Durato rq- TDCi (110kW / 150PS) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s h S hie l d (501-0 2 Fr o nt End B o dy P a nel s ,[...]

  • Página 435

    I n s ome ca s e s where t he fl ui d cl ea rly co nt a i ns pa rti c ul a t e ma t t e r , a nd t he s y s t e m cont i nues t o f unct i o n, fl us h t he s ys t e m wi t h f r e s h f l ui d a nd r e pl a ce the res e rv oi r , a s t he r e i s t he p o ss i bi l i t y t ha t t he res e rv oi r i nt e r na l fi lt e r may be d a mage d o r fa ul[...]

  • Página 436

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid Reserv o ir Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : If po we r s t e e r i ng f l ui d is s pi l t o n t he pai nt wo r k , t he e ff e ct e d a r e a mus t be i mm e di a t e l y wa s he d d own wi th cold wa t e r. Re move t h e po we r s t e ering f l ui[...]

  • Página 437

    P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Pump2.0L N A V6 - AJV6 / 2.5L N A V6 - AJV6/3. 0L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a cc e s s o r y drive b e l t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Acces s or y Dr ive Be lt - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0[...]

  • Página 438

    3. Tig ht e n t o 30 Nm. 4. NOT E: If t he s t e e r i ng ge ar, pump o r coo l e r are be ing rep l a ced f o r le a kage or noi s e r e la t e d i s s ue s a nd t he re i s no e vid ence of f l ui d c on t a mina t i o n, t he r e i s no ne e d t o repl a c e t he re se r voi r . I n s ome ca s e s where t he fl ui d cl ea rly co nt a i ns pa rti[...]

  • Página 439

    Name Gr ea s e P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Pump2.0L Durato rq- TDC i/2.2 L D urato rq - T DCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Mate ri a l s Speci fi cati on W S S -M 12 A4-A2 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f [...]

  • Página 440

    7. D et a ch t he po we r s t ee ring hi gh-pr e s s ure pi pe . 8. CAU TI O N : W he ne ver t h e po we r s t e ering pump fe e d ho s e i s di s conne c t e d t he p o we r s t e e r ing pump p or t a nd ho s e s houl d be pl ugg e d t o pr eve nt d i r t i ngres s . Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mag[...]

  • Página 441

    11. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Re move t h e po we r s t e ering pump s ecur i n g b r a cket . 12. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Det ach t he po we r s t e e r i ng pump f r om t he co o l a nt pump. 13. Remove t he p o we r s[...]

  • Página 442

    1. Coat t he p o we r s t e e r i ng pump dr i ve s pl i ne s wi t h gr ea s e . 2. Ins t a l l a ne w wa t er pump O -r ing s e a l. 3. Ins t a l l the po we r s t e e r i ng pump. 4. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he p owe r s t e ering pump t o th e co o la nt pump. JagDocs.co[...]

  • Página 443

    5. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p s e cur i ng b r acket . Ti ght e n t o 25 Nm. 6. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p r et a i ni ng bo l t s . Ti ght [...]

  • Página 444

    9. NOT E: Re m o ve t he pl ug s f r om t he po we r s t ee ring pump port a nd t he fe e d ho s e . • NO T E: Shown wi t h t he EGR co o l e r t o EGR va l ve t ube r e m ove d fo r cla rit y . Conn ect t he po we r st e e r ing fe e d ho s e. 10. At t ach t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . 11. At t ach t he p o we r s t e e[...]

  • Página 445

    14. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t i on). 15. Ins t a l l t he a ir de f le cto r . For a ddi ti ona l i [...]

  • Página 446

    P ubl i s he d: 11-May-2 011 Pow er Steering - Steering G ear2.0 L D uratorq- TDC i/2.2L Durato rq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 2. Remove and di s card t he ext e ns i on s haf t lo we r r e t a i ni ng b[...]

  • Página 447

    7. D et a ch t he s t e e r i ng ge a r coo l e r p ip e . 8. D et a ch t he r i ght -hand s i d e of t he s te e ring g e a r . 9. D et a ch t he l e f t -hand s i de o f t he s t ee ring g e a r . 10. Remove t he b ul k he a d pa ne l s e a l . 1. Re pos i ti on t he st e e r i ng ge a r. 2. Re move t he b ul k he a d pa nel s e a l . 11. Remove [...]

  • Página 448

    Insta llat ion 1. Ins t a l l the s t ee r i ng g e a r . 2. Repo s i t i on t he s t e e ring ge a r . 1. I ns t a l l t he bul k he a d pa ne l s e a l. 2. Re pos i ti on t he st e e r i ng ge a r. 3. Att a ch t he l e ft -hand s i d e o f t he s t e e r i ng ge a r . Ti ght e n t o 133 Nm. 4. Att a ch t he right -ha nd s id e o f t he s te e r i[...]

  • Página 449

    5. Att a ch t he s t ee r in g g e a r coo l er pi p e. 6. Att a ch t he s t ee r in g g e a r coo l er pi p e. 7. Ins t a l l new O -r ing s e a l s . 8. Att a ch t he s t ee r in g g e a r f l ui d l i ne s . Ti ght e n t o 10 Nm. 9. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.[...]

  • Página 450

    10. NO TE: Ri ght -hand s ho wn, Le f t ha nd s i m i l a r . Conn ect t ie -r o d e nd ba l l j oi nt s . 1. At t a ch bo t h t i e r o d s t o previou s l y not e d p o si t i o ns. 2. Ti g ht e n t he t i e r o d l o c ki ng nut . 11. NO TE: I ns t a ll a new b ol t . At t a ch t he l o we r s t e e ring co l umn. Ti ght e n t o 25 Nm. 12. Carr [...]

  • Página 451

    P ubl i s he d: 11-May-2 011 Pow er Steering - Steering G ear2.0 L N A V6 - AJV6 / 2.5L NA V6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key[...]

  • Página 452

    Vehi c le s with high i ntensity dis char ge hea dlam ps 6. D et a ch t he l i nk r od f r om t he hea dl a mp l e ve l in g s e ns o r . All v e h icle s 7. D et a ch t he po we r s t ee ring hi gh p r es su r e p ip e . Vehi c le s with autom at ic tra ns m ission 8. D et a ch t he s e l ect o r l e ver cab l e . All v e h icle s 9. Ins t a l l t[...]

  • Página 453

    10. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move[...]

  • Página 454

    14. Remove t he ret a i ni ng cl ip from t he po we r s t e e r ing hi g h a nd l o w pr es s ur e pi pe s . All v e h icle s 15. CAUT I O N: W h e neve r t he pow er s t e ering pi pe s are d i s co nnect ed, th e s t e e r ing gea r val ve bo d y po r t s a nd po we r st e e r in g pi p e s s houl d b e pl ugg ed to prevent d i r t i ngres s . Fa[...]

  • Página 455

    18. CAUT I O N: W h e neve r t he pow er s t e ering hi gh pr es s ur e pi p e i s di s conne c t e d, t he po we r s t e e ring pump po rt a nd pi pe s houl d be p l ugg e d t o pr eve nt d i r t i ngres s . Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage to the ve hi cle . Di s conn ect t he po we r s t e ering h[...]

  • Página 456

    22. NO TE: L e ft -hand drive ve hi cl e s s ho wn, r i ght -ha nd d rive vehi cl e s s i mi l a r . Re move t h e s t e e r i ng ge ar bul k he a d s e a l. 23. NO TE: L e ft -hand drive ve hi cl e s s ho wn, r i ght -ha nd d rive vehi cl e s s i mi l a r . Re move t h e s t e e r i ng ge ar. Rot a t e th e s t e e r i ng gea r. Re mov e t he s t [...]

  • Página 457

    3. NOT E: Le f t -hand drive vehi cl e s s hown , r i ght -hand d r i ve vehi cl e s s imi l a r. At t a ch t he r i g ht -hand s i de o f t he s t e e r i ng g e a r . Loo s e l y i ns t a l l t h e s te e r i ng ge a r r e ta i ni ng bo l t . 4. NOT E: Le f t -hand drive vehi cl e s s hown , r i ght -hand d r i ve vehi cl e s s imi l a r. At t a [...]

  • Página 458

    7. NOT E: Re m o ve t he bl a nki ng p l ug. I nst a l l a ne w O -r ing s e a l . 8. NOT E: Re m o ve t he bl a nki ng p l ug. Conn ect t he po we r st e e r ing hi gh pr e s s ur e pi pe to the po we r s t e e r in g pump. Ti ght e n t o 30 Nm 9. Ins t a l l the po we r s t e e r i ng hi gh pres s ur e pi pe br a cket r e t a i ni ng bo l t . Ti [...]

  • Página 459

    Le ft-hand dr ive ve hi c le s 12. Ins t a l l t he r e t a i ni ng cl i p t o t he po we r s t e e r i ng hi gh a nd l o w p res s ur e pi pe s . All v e h icle s 13. Us i ng t he s pe ci a l t o o l rai s e t he f r ont s u bframe. 14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r[...]

  • Página 460

    16. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 17. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 18. Remove t he s pe ci a l t o o l . Vehi c le s with autom at ic tra ns m ission 19. At t ach t he s e l e ct o[...]

  • Página 461

    20. At t ach t he p o we r s t e e r i ng hi gh pres s ur e pi pe . Vehi c le s with high i ntensity dis char ge hea dlam ps 21. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h icle s 22. Conne ct t he p o we r s t e e r i ng cont r o l va l ve a ct ua t or e l ect r i cal co nnect o r (if e qu ip pe d). 23. NO TE: [...]

  • Página 462

    24. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. All v e h icle s 25. Carr y out s t ee ring s ys t e m bl e e d p r o ce d ur e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P o we r S t e e r i ng S y s t e m Fil l i ng (211-00 Ste e ring S yst e m - Ge neral I nfo rm at i on, Ge ne r al P roced ur es ). 26. CA[...]

  • Página 463

    P ubl i s he d: 11-May-2 011 Steering L inkage - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Ti e -r od e nd ret a i ni ng nut 35 26 - Ti e -r od e nd l o c k nut 40 30 - W he e l nut s - Ve hi cle s wit h s t e e l whe e l s 80 59 - W he e l nut s - Ve hi cle s wit h a lumi ni um whee l s 103 76 - JagDocs.com[...]

  • Página 464

    P ubl i s he d: 11-May-2 011 Steering L inkage - Steering Li nka ge Des cr ipt i o n a nd O pe r a t i o n Item Pa r t Nu m be r D escri pti on 1 — S t e e r i ng g e a r 2 — Ti e-r od end boo t 3 — Ti e-r od 4 — Ti e-r od end 5 — W h ee l hub a s se mbl y 6 — Ti e-r od end r et ai ni ng nut 7 — Ti e-r od end l o ck nut The l e f t a [...]

  • Página 465

    P ubl i s he d: 11-May-2 011 Steering L inkage - Steering Li nka ge Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 211-00 S t e e r i ng S y s t em - Gene r a l I nf o r mat i on . JagDocs.com[...]

  • Página 466

    P ubl i s he d: 11-May-2 011 Steering L inkage - Steering G ear Bo ot Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t i e -r o d e n d. For a ddi t i o na l i nf orm at i o n, r ef e r t o p r oce dur e i n t hi s s e ct io n: Ti e Ro d En d 2. Remove t he s t ee ring ge a r bo ot . 1. Re move a nd di s car d t he s t e e r in g g [...]

  • Página 467

    P ubl i s he d: 11-May-2 011 Steering L inkage - Ti e Rod End Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep e r at or, B a ll Joi nt 204-192 (JD- 219) R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n re fe r t o Sect i o n 204-04 W hee l s a nd T ire s . 2. Loos e n t he t i e -r od e nd lo ck[...]

  • Página 468

    5. NOT E: Make a not e o f t h e numbe r of t ur n s re qui r ed t o remove t he ti e -r od e nd. Re move t h e t i e -r od e nd. Insta llat ion 1. NOT E: Make s ure t he t i e-rod e nd i s i ns t a l l ed o n t he t i e -r od by t he s a me a m o unt o f t ur ns u s e d t o r emove i t . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure.[...]

  • Página 469

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - T o rque Sp eci f i cat ions Desc ri pti on N m l b- ft l b- i n S t ee r in g whe e l r et a i ni ng bo l t 47 35 - S t ee r in g co l umn l o we r r e t a i ni ng bo l t 25 18 - S t ee r in g co l umn r e t a i ni ng bo l t s 24 18 - S t ee r in g co l umn f l e xi bl e coupl i ng re ta ini ng bo l[...]

  • Página 470

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Des cr ipt i o n a nd O pe r a t i o n Item Pa r t Nu m be r Desc ri pti on 1 — S te e r i ng col umn 2 — S te e r i ng wh e e l 3 — S te e r i ng wh e e l a ng l e s e ns or 4 — S te e r i ng col umn f l e xib le coupl i ng The s t e e r i ng co lu m n l o c k i s s e cur[...]

  • Página 471

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 21 1-00 Ste e ring S yst e m - Ge neral In fo rm at i on . JagDocs.com[...]

  • Página 472

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Ignitio n Switch L o ck Cylinder Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l pocke t . 2. Remove t he drive r s s i de i ns t rum ent pa ne l l o we r t r i m pa ne l . 3. Remove t he s t ee ring co l umn l o we r s hr [...]

  • Página 473

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he clo cksp ring. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl o ckspring (501-20B S uppl e me nt a l Re s t rai nt Sy s t e m, Re moval a nd I nst a l l at io n). Vehi c le s without Dr ive[...]

  • Página 474

    6. D i s conne ct t he s t ee r in g whe e l r ot a ti on s ens o r e l e ct rica l co nnect o r . 7. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 8. Remove t he s t ee ring co l umn. 1. Re move t he s t e e r i ng col umn ret a i ni ng bol ts . 2. Re move t he s t e e r i ng col umn. Insta llat ion 1. To i ns [...]

  • Página 475

    2. Tig ht e n i n t he s eque n c e s ho wn. Ti ght e n t o 24 Nm. 3. Ins t a l l a ne w b o l t . Ti ght e n t o 25 Nm. JagDocs.com[...]

  • Página 476

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn C ouplin g Re moval a n d I ns t a l l a t i on R em ova l 1. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 2. Remove t he s t ee ring co l umn coupl i ng. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t [...]

  • Página 477

    P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing W heel Re moval a n d I ns t a l l a t i on R em ova l 1. Pos it i o n t he f r ont whe e l s i n a s t r ai ght a he a d po s i t i o n a nd cent r al i z e s t e e ring whe e l. 2. Remove t he drive r ai r b a g mod ul e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Driver Ai r[...]

  • Página 478

    P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n S wit ches Des cr ipt i o n a nd O pe r a t i o n Ste e ring C olu mn Multif u nction Switch RH The s t e e r i ng co lu m n mul t i funct i on s wi t ch RH cont rol s t he f o l l o wi ng f unct i o ns whe n t h e i g ni t i on s w i t c h i s i n po s i t i o n I I: Fl[...]

  • Página 479

    P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n S wit ches Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal W i r i ng ha r ne s[...]

  • Página 480

    P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n Multi func tio n Switch LH Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l pocke t . 2. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l . 3. Remove t he s t ee ring c[...]

  • Página 481

    5. D et a ch t he s t e e r i ng col umn m ul t i funct i o n s wi t ch l e f t -ha nd. Re l e a s e t he re t a i ni ng t ang. 6. Remove t he s t ee ring co l umn mult i f unct i o n s wit ch l e f t-h a nd. Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 482

    P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n Multi func tio n Switch RH Re moval a n d I ns t a l l a t i on R em ova l 1. Lowe r t he s t e e r i ng col umn. 2. Remove t he s t ee ring co l umn uppe r s hr ou d. 3. D et a ch t he s t e e r i ng col umn m ul t i funct i o n s wi t ch rig ht -hand. Re l e a s e t he[...]

  • Página 483

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Gen eral sp eci fi cat ions 2.0 l it r e d i es el . I te m Speci fi cati on Cod e FMBA/FMB B Firing o rder 1- 3-4-2 Cyli nder bo r e di a met e r 86 mm S t r oke 86 mm Di s pl ace ment 1998 c c Compr es s i o n ra ti o 19:1 Engi ne we i ght 195 kg (e xcludi ng front end acce s[...]

  • Página 484

    C ranks haft D im ensi o ns 2.0 l i tr e and 2 .2 li t re d i es el . Desc ri pti on m m Mai n be a ring j o ur nal – di a met e r 69·950 - 69·970 Mai n be a ring j o ur nal – e nd fl oa t 0·090 - 0·305 Bi g-e nd b e aring j o ur nal – di a met e r 52·980 - 53·000 Mai n be a ring j o ur nal s 1 t o 4 – di amet e r 64·950 - 64·970 C [...]

  • Página 485

    I te m Sp eci f i cati on Va l ve he a d di a met e r e x ha us t (m m) 3 0.15 - 29.85 I nt a ke val ve f ace a ngl e deg r e e 45.75° Exhaus t va l ve f ace a n gl e d egree 45.25° Va l ve s t e m di amet e r i nt a ke (m m) 5.492 - 5.477 Va l ve s t e m di amet e r e x hau s t (mm ) 5.479 - 5.464 Va l ve s p r i ng f r ee l engt h (mm ) 4 4. 2 [...]

  • Página 486

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Engin e Des cr ipt i o n a nd O pe r a t i o n 2.0 L, 2 .5 L an d 3. 0L Engine s The 2.0L, 2.5L a nd 3. 0L e ngi ne s c o ns i s ts of : A s i x cyl in de r 60 de gree 'V' conf i gur a t i o n l i q ui d coo l e d a l umini um cyli nde r bl o ck wi t h d r y cas t i r[...]

  • Página 487

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Engin e Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on S ince di a gno s i s a nd t es t in g a ct ua l l y be g in s wh e n [...]

  • Página 488

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * Exces s ive cr anks ha ft e n d p la y. I NS TALL a new e ngi ne. Exces s ive conne ct i ng rod b e a r ing oi l cl e arance. I NS T AL L a new e ngi ne. P i s t o n/cy li nde r wor n. I NS TALL a ne w e ngi ne. P i s t o n ring da mag e d. I NS T AL L a new e ngi ne. Conn e cti ng r od be nt [...]

  • Página 489

    a nd r e pe a t the compr es s io n m e a s urement . I f t he r e adi ng gr e a t l y i mpr o ve s t he n t he pi s t o n r i ngs a r e da mag e d. I f t he r e adi ng s ta ys t he s ame t hen t he ca us e i s e i t he r d a mage d val v e se a t s o r val ve s t e m s e a l s . I f t he mea s u r e m e nt s fo r t wo cyli nd e r s next t o e a ch[...]

  • Página 490

    5. I f t he o i l cons umpt i on rate i s un a cc ept abl e go t o S tep 6 . 6. Check t he p o si t i ve cr a n kc as e ve nt i la t i o n (PCV ) s ys t e m. Make s ur e th e s ys t e m i s no t p l ugg e d. 6. 7. Check fo r pl ugge d oi l d r ai n-ba ck hol e s i n t he cy l i nde r hea d and c yli nder bl ock. 7. 8. If t he co ndi t i on s t i l [...]

  • Página 491

    i ndi cat e d. The r e a di ng a t i dl e co ul d be rel a t ive l y s t ea d y. 10. LATE VALVE TI MING: A s t e a dy b ut l o w r ea d in g co ul d be cau s ed by l a t e va l ve t imi ng. 10. 11. IGNIT IO N TIMIN G RETA RDING: Re t a r d e d i gni t i o n ti mi ng wi l l produce a s t e a dy but so mewh a t l o w r ea d i ng. 11. 12. INS UFFI CI [...]

  • Página 492

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Bearin g I nspectio n Gene ral P r ocedures 1. Ins pect b e a r i ngs f o r th e fo l l o wing d e fe ct s . 1. Cr at e r i ng - fa t i gue f a i l ure 2. S po t pol i s hi ng - i ncorr e ct s e a t i ng. 3. I mbedde d d i r t e ngi ne o i l . 4. S cr a t chi ng - di r t y e ng[...]

  • Página 493

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Bea ring J ournal Cl earance Gene ral P r ocedures 1. NOT E: Make s ure t ha t t he f ol l o wi ng s t a ge s a r e f o l l owe d exact l y . The ta p pe t s or f o ll owe rs mus t be remov e d t o car ry o ut t hi s me a s ur e ment . • NO T E: Make s ur e t ha t [...]

  • Página 494

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Bea ring J ournal Diam eter Gene ral P r ocedures 1. D et e r mine t he di a met e r of t he cams haf t jo urn al s . Us i ng a mi cr o met e r mea s ure t he di a met e r a t 90 de gr ee s i nt e r val s to det e r mine i f t he j o ur nal s a re o ut -o f -r o und [...]

  • Página 495

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft E nd Play Gene ral P r ocedures 1. NOT E: Make s ure t ha t t he cams ha f t i s t o s pe ci fi cat io n. Us i ng t he s p e ci a l t o ol , me a s ur e t he e nd pl ay. S li de t he ca ms ha ft i n b o th di r ect i o ns . Re a d a nd not e t he maxi m um a nd mini [...]

  • Página 496

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft L obe L ift Gene ral P r ocedures 1. M e as ur e t he di a met e r (1) and di a met e r (2) wi t h a ve rn i e r cal i p e r . T he di f fe r e nce i n me a s ur e ment s i s t he l obe l i f t . JagDocs.com[...]

  • Página 497

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Surfac e Inspecti on Gene ral P r ocedures 1. Ins pect ca ms haf t l o b e s f or pi t t i ng or da mag e i n t he a c t i ve a rea . Mi nor pi t t i ng i s a c ce pt a bl e out s i de t h e a ct i ve area . JagDocs.com[...]

  • Página 498

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C onn ecting Rod C leani ng Gene ral P r ocedures 1. CAU TI O N : Do no t us e a ca us t i c cle a ni ng s o l ut io n or da mag e t o c on ne ct ing r od s m a y occur . Mark a nd s ep a r at e t he p a r t s a nd cle a n wi th so l vent . Cl e a n t he oi l pa s sa g e s . Ja[...]

  • Página 499

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C onn ecting Rod L arge End B ore Gene ral P r ocedures 1. M e as ur e t he be a ring bo r e i n t wo di r ect i ons . The di f f e rence i s t he conne ct i ng r od bore o ut -of -r ound. Verif y t he o ut -o f -r o und i s wi t hi n s p e cif i c a t i o n. 2. M e as ur e t h[...]

  • Página 500

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft E n d P lay Gene ral P r ocedures 1. Usi ng t he Di a l Indi cat or Gauge wi t h Br ack e t s , me as ure t he e nd pl a y . Mea s ure t he e nd pl a y by l i ft i ng t he crank s haf t us i ng a l e ver. If t he val ue i s o ut o f t he s pe ci fi cat io n, in s t [...]

  • Página 501

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft Main B earing Jo u rnal C lea rance Gene ral P r ocedures 1. The mai n be a ring m a chi ne co de s a r e d is pl a ye d o n t he cr anksha ft (1) a nd t he cyli nde r bl o ck (2) 2. NOT E: Mai n be aring numbe r 1 r e l at e s t o t he f ront of t he e ngi ne . Re [...]

  • Página 502

    3. NOT E: Mai n be aring numbe r 1 r e l at e s t o t he f ront of t he e ngi ne . Re a d t he i d ent i f i ca t i on number s on t he cyli nder bl o ck (2 ). The fi r s t t wo number s r e pres e nt th e code f o r m a i n be a ring number 1. The s e cond pa i r o f number s r e pres e nt s th e code f o r m a i n be a ring number 2. The t hi r d[...]

  • Página 503

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft Main B earing Jo u rnal Di ameter Gene ral P r ocedures Ge nera l Equi pm ent Mi c rom e t e r 1. M e as ur e t he di a met e r of t he mai n be a ring j ournal s a nd t he b i g-end be a r i ng j ou r na l s . Re pea t t he mea s ur emen t wit h t he mi cr omet e r[...]

  • Página 504

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Blo ck Disto rtio n Gene ral P r ocedures 1. Usi ng a St r ai ght Ed ge a nd a Fe e l e r Gaug e, mea s ur e t he cyli nde r bl o ck/ cylind e r he ad di s t o rti o n. Mea s ure t he mat i n g f a ce di s t or t i o n. If t he val ue i s no t t o s pe cif i ca t i [...]

  • Página 505

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Bore O u t- o f- Round Gene ral P r ocedures 1. NOT E: The mai n be a r i ng cap s or l o we r cr ankc a se must be i n pl a ce and ti g ht e ne d t o t he s pe ci f i e d t o r q ue ; ho we ver , t he b e a r ing she ll s s h oul d no t be i ns t al le d. Mea s ur [...]

  • Página 506

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Head Disto r tio n Gene ral P r ocedures 1. M e as ur e t he cyli n der bl ock/ cyli nde r he a d di s t orti o n. Us i ng t he s pe ci a l t o ol , m e a s ur e t he m a t i ng f ace di s t o r t i o n. If t he val ue i s no t t o s pe cif i ca t i on r ewo r k t h[...]

  • Página 507

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Exh aust Manifo ld C leaning a nd Inspectio n Gene ral P r ocedures 1. Ins pect t he cy l i nde r hea d jo i ni ng fl ange s o f t he e xhaus t mani f ol d f or e vid e nce of e xha ust g a s l e aks . 2. Ins pect t he e xh a us t ma nif ol d f o r c rac ks , da ma ged gas ke t[...]

  • Página 508

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Flyw h eel In spectio n Gene ral P r ocedures 1. CA UT I O NS: Do no t rework t he f l ywhee l i f i t is di s t o rte d. Do no t cle a n t he d ual mas s f l ywhee l wit h a ny kind o f f l ui d . Cl e a n th e fl ywhe e l wi t h a dry cl ot h o nly. Do no t cle a n t he g a p[...]

  • Página 509

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Diam eter Gene ral P r ocedures Ge nera l Equi pm ent Mi c rom e t e r 1. NOT E: Mark t he pi s t o n t o mak e s ure t he pi s t o n i s i ns t a ll ed corr e ct l y. Us i ng a Micromet e r me a s ur e t he pi s t on d i a met e r. JagDocs.com[...]

  • Página 510

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ins pection Gene ral P r ocedures 1. CAU TI O N : Do no t us e a ny a ggres s i ve cl ea ni ng fl ui d or a wi r e b r us h to c l e a n t he pi s t o n. Ca r ry out a vis ua l i ns p ect i on. Cle a n t he p i s t o n s ki r t , pi n bu s h, r i ng grooves a nd crown a[...]

  • Página 511

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Pin Dia meter Gene ral P r ocedures 1. NOT E: The pi st o n a nd p is t o n pi n ar e a ma tche d p a i r . Do not mix up t he c ompo ne nt s . Mea s ur e t he pi s t o n pi n d i a me t e r. Mea s ure t he di a met e r i n t wo di rect i o ns . If t he val ue s a r e n[...]

  • Página 512

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Pin to B ore D iam eter Gene ral P r ocedures 1. NOT E: The pi st o n a nd p is t o n pi n fo r m a ma t ched pai r . Do not mi x up th e compone nt s . Mea s ur e t he di a met e r of t he pi st o n p i n bore. Mea s ure t he di a met e r i n t wo di rect i o ns . If t[...]

  • Página 513

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ring En d Ga p Gene ral P r ocedures 1. CAU TI O N : Do no t mi x u p t he pi s t o n r i ngs . Ins t al l t he pi st o n ring s in t he s a me p o s i t i on a nd l o cat i o n. Us i ng t he Fe e l e r Gauge , mea s ur e t he p i s t o n ring ga p . The val ue s g i ve[...]

  • Página 514

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ring- to-G roo ve Clea rance Gene ral P r ocedures 1. NOT E: The pi st o n ring mus t prot r ude f r om t he pi s t o n gr oo ve. T o det e r mine t he pi s t on r i ng cle a r a n c e , i nse r t t he Fe e le r Ga uge r i ght to t h e back o f t he gr oo ve , beh ind t[...]

  • Página 515

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Seat Inspectio n Gene ral P r ocedures Ge nera l Equi pm ent Va l ve s e a t wi dt h s cal e 1. M e as ur e t he wi d t h o f t he val ve s e a t . Mea s ure t he v a l ve s ea t wi dt h usi ng t he Va l v e s e a t wi dt h s ca le . If t he val ue i s no t t o s pe cif[...]

  • Página 516

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Spring Free Length Gene ral P r ocedures 1. Usi ng a ve r ni er ga ug e , mea s ure t he fre e l e ng t h o f e a ch val ve s pr i ng. Ve r i fy t he l e ngt h i s wi t hin s p e ci fi cat io n. JagDocs.com[...]

  • Página 517

    P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Stem Di ameter Gene ral P r ocedures 1. Usi ng a mi cr omet er me as u r e t he di a me t e r of t he v a l ve s t e ms . If t he m e a s u r e m e nt s a r e no t t o s p eci fi ca t i o n, ins t a l l a new val ve . JagDocs.com[...]

  • Página 518

    P ubl i s he d: 02-J un-2011 E ngine System - G eneral I nform atio n - Leaka ge Test U si ng Smo ke Test E quipm ent Gene ral P r ocedures CAU TIO N : Th e co mpr e s s e d a i r li ne s uppl y pr e s s ur e must b e b e t wee n 3.5 a nd 12 ba r (50 a nd 175 ps i ) fo r t h e s moke t e s t e q ui pment t o funct i on corr e ct l y. Do no t e xc e[...]

  • Página 519

    6. NOT E: In s o me c a s e s i t may be ne ces s a ry t o r emove t he a i r c l e a ne r (s ) to a ll o w a cces s t o t he a i r cl e an e r out l e t pi p e s. • NO T E: In s ome cas e s i t wi l l be ne ce s s a ry t o cap one o f t he a i r c l e ane r out l e t pi pes . U s e t he b la n king ca ps s upp li e d i n t he ki t t o cap t h e [...]

  • Página 520

    Publ i s he d: 23-S ep -2011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Descri pti o n Speci fi cati on Engi ne oi l 2. 0L ga s o l i ne , S AE 5W -30 (NAS ) API S L a nd I LS AC GF –3 Engi ne oi l 2. 0L ga s o l i ne , S AE 5W -30 (ROW ) AP I SJ / EC a nd ACEA A1[...]

  • Página 521

    Descri pti o n N m l b-ft l b- i n W i r i ng ha r ne s s t o val ve cover r et a i ni ng nut s 6 - 53 Thr ot t l e ca bl e ret a i ni ng b r ack e t bo l t s 9 - 80 A = ref e r t o th e proced ur e fo r corr e ct t orque s e que nce - - - JagDocs.com[...]

  • Página 522

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Des cr ipt i o n a nd O pe r a t i o n 2.0 Li t re 2.5 and 3.0 Li t re JagDocs.com[...]

  • Página 523

    The 2.0, 2.5 a nd 3.0 l i t r e 24 val ve V6 e n gi ne s ha ve fo ur o ver he ad c a msha f t s a n d a re dr i v e n by t wo t i ming cha in s . A l l t hree e ngi ne s in cor po r at e e l e ct roni c e ng i ne mana ge ment wi t h d i s t r i but o r l e s s i gni t i on s ys t e m , s e que nt i a l e l e ct roni c fue l inj ect i on. Al l t hr [...]

  • Página 524

    The r ot a r y o i l pump d e v e l op s t he o i l pres s ur e: The o il p ump i s l o ca t e d at t he f r on t of t he cr anks ha ft . The o il p ump i s d r i ven by t he cr a nk s ha ft . A f u ll f lo w oi l f il t e r i s e xt e r nal l y mount ed o n t he oi l fi l t e r hous i ng. I f t he f i l t e r e l e ment s ho ul d be come b l ocked[...]

  • Página 525

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 303-00 Engine S ys t em - Gen e r al I nf or mat i o n . JagDocs.com[...]

  • Página 526

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C learanc e A djustment Gene ral P r ocedures 1. Remove t he ca m s haf t s . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o Ca ms ha f t 2. Use com pres s e d a i r to remove t he s hi ms t ha t r e qui r e r e pl a ci ng. Bl o w com [...]

  • Página 527

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C learanc e C heck Gene ral P r ocedures 1. Remove t he l e ft ha nd val ve co ver. For ad di t i o na l i nfo rm at i on, refe r t o Va l ve Co ver — LH 2. Remove t he right ha nd val ve cover . Fo r a ddi t i o nal i nfo r mat i on, ref[...]

  • Página 528

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C amsh afts LH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t i mi ng chai ns. For a dd it i o nal i nfo r mat i on, ref e r t o Ti mi ng Dr ive Co mpone nt s . 2. Remove t he ca m s haf t be a r in g cap s e venl y. 3. Remove t he ca m s h[...]

  • Página 529

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Fro nt Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Cr a nk s ha f t Front S e a l Remo ver 303-700 Cr a nk s ha f t Front S e a l Ins t a l l e r 303-542 Cr a nk s ha f t Dampe r Ins t a l l e r 303-102 R em ova l 1. Remove t he [...]

  • Página 530

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Pu lley I n-v e hi c l e Re pa i r Speci al T ool (s) W r e nch s t r ap-uni vers al 303-D 055 Cr a n ks haf t Da mper Remove r 303-D 121 Thr us t P ad 303-D 121- 01 Cr a n ks haf t Da mper Ins t a l l e r Dr a w Bol t 303-102 Cr a n ks[...]

  • Página 531

    3. D i s conne ct t he cr a n ks haf t p o si t i on s e ns o r (CKP) e l e ct r ica l conne ct o r . 4. Remove t he CKP s e ns or. 5. D et a ch t he a cces s o r y d r i ve be lt . 1. Us i ng t h e s pe ci al t o ol , r ot a t e t he b e l t te ns i o ne r c o unt e r cl ockwis e . 2. De ta ch t he a cces s ory dr i vebe l t . 6. Usi ng t he s pe [...]

  • Página 532

    8. Usi ng t he s pe cia l t oo l s, re move t he cr anksh a ft vib rat i on dampe r. Insta llat ion 1. NOT E: Coa t t he cr a nks ha ft da mpe r keyway wit h s i l i cone gas ke t s e a l ant W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n. Us i ng t he s p e ci a l t o ol , i ns t a l l t he cr anksh a ft vib rat i o[...]

  • Página 533

    4. Ins t a l l the CKP . Ti ght e n t o 10 Nm. 5. Connect t he CKP el e ct r i cal co nnect o r. 6. Ins t a l l the s p l a s h s hi e ld . 7. Ins t a l l the whe e l a nd t i r e. Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S e cti o n 204-04 W hee l s a nd T ire s . JagDocs.com[...]

  • Página 534

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Re ar Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Cr anks haf t Re a r S ea l Re m over 303-566 Cr anks haf t Re a r S ea l I ns t a l l e r 303-178 Cr anks haf t Re a r S ea l I ns t a l l e r Ada pt e r Bo l t s 303-384 Cr anks[...]

  • Página 535

    3. NOT E: Al t e r nat e bo l t t i ght e ni ng t o corr e ct l y s e a t t he cr anks haf t r e a r oi l s ea l unt i l i t i s fl us h wi t h t he cyl in de r bl o ck . Us i ng t he s p e ci a l t o ol , i ns t a l l t he cr anksh a ft rear oi l s e a l . Vehi c le s With Manual Tra nsmi ss io n 4. Ins t a l l the f l ywhe e l . Fo r ad di t i o [...]

  • Página 536

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C ylinder Head LH I n-v e hi c l e Re pa i r R em ova l Vehi c le s with 2.5L or 3.0L engine 1. D i s conne ct t he e ngi ne co ol a nt t e mperat ur e (ECT) a nd f uel t e mperat ure s e ns o r (F TS) el e ct r ica l conne ct o r s . 2. D i s conn[...]

  • Página 537

    5. D et a ch t he f ue l chargin g wi ring harnes s . 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . 6. W ARNING: Fue l m a y s t i l l be pres e nt i n t he f ue l i nj e ct i on s uppl y m a ni f ol d, e xt r eme c a re mus t be t a k en as t his coul d c a us e pe r s o na l i nj ury . Det ach t he f uel i nj e ct i on su ppl y mani fo l d, l o we[...]

  • Página 538

    10. Remove t he co o l a nt bypas s t ube. Re mov e a nd di s c a r d t he cool ant b ypa ss t ub e O -r i ng s e a l s . 11. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he e x ha us t m a ni f ol d g a s ket . 12. Remove t he l ef t -han d cams ha f t s . Fo r ad di t i on a l in f orm at io n, r e f er t o Ca m s ha f t . 13.[...]

  • Página 539

    5. Ins t a l l the co ol a nt by pa s s t ube . Ins t al l t he n e w coo la nt bypas s t ub e O -r i ng s ea l s. Ti ght e n t o 10 Nm. 6. Ins t a l l the wa t e r pump out l et p i pe. Ins t al l t he n e w wa t e r pump ou t l e t pi pe O -r i ng s e al s . Ti ght e n t o 10 Nm. 7. Ins t a l l the o i l l e v el i ndi c a t o r t ube . Ins t al [...]

  • Página 540

    10. At t ach t he f uel cha r ging wi ring ha r nes s . 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . Vehi c le s with 2.0L engi n e 11. Conne ct t he co o l a nt t e mpe rat ur e (ECT) e l e ct r i cal c onn e cto r . Vehi c le s with 2.5L or 3.0L engine 12. At t ach t he f uel s e nso r vacuum l i ne . 13. Conne ct t he e l e ct r i cal conne ct o[...]

  • Página 541

    14. Conne ct t he e ngi ne co o l a nt t e mpe rat ur e (ECT) a nd f uel t e mperat ure s e ns o r (F TS) el e ct r ica l conne ct o r s . JagDocs.com[...]

  • Página 542

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Front C o ver I n-v e hi c l e Re pa i r R em ova l CAU TIO N : I t i s ne ce s s a r y t o r e move t h e e ngi ne i n o r de r t o r e move t he e ngi ne f r on t c o ve r . All v e h icle s 1. Usi ng a s ui t a bl e co nt a i ne r dr ai [...]

  • Página 543

    6. D i s conne ct t he t hr o t t l e po s i t i o n s e ns o r e l e ct r i cal c onn e cto r . 7. D et a ch t he cr uis e co nt rol ca b le . 8. D et a ch t he t hrot t l e ca b le . 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. De ta ch t he t hr ot t le cabl e . 9. D et a ch t he t hrot t l e ca b le ret [...]

  • Página 544

    11. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 12. Det a ch t he wi ring ha r nes s. Vehi c le s with 2.5L or 3.0L engine 13. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 14. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 15. Det a ch t he wi ring ha r nes s. JagDocs.com[...]

  • Página 545

    16. Det a ch t he vacuum hos e. All v e h icle s 17. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt a k e mani fo l d s uppo rt b r a cket . 18. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt a k e mani fo l d s uppo rt b r a cket . 19. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt [...]

  • Página 546

    20. Dis c o nne ct t he l ef t -han d i g nit i o n coi l e l e ct r i c a l co nnect o rs. 21. Remove t he l ef t -han d i g nit i o n coi l s . 22. Dis c o nne ct t he va r i a bl e ca m s ha f t t i m i ng (VCT) s o l e no i d e l ect r i cal conne ct or. 23. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Di s conn ect t he cams ha f t [...]

  • Página 547

    Vehi c le s with 2.0L engi n e 26. Det a ch t he hea t ed pos i t i ve cr an k cas e vent i l a ti on val v e cool ant h os e s . All v e h icle s 27. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he co ol a nt h os e . 28. Remove t he l ef t -han d va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 29. Dis c o [...]

  • Página 548

    30. Remove t he rig ht -ha nd i g ni t i o n coi l s . 31. Det a ch t he wi ring ha r nes s. 32. Dis c o nne ct a nd repos i t i on the v a r i a bl e ca ms ha ft t i mi ng (VCT) s ol e no i d e l e ct r i cal conne c t o r . 33. Remove t he e n gi ne co ver r e ta i ni ng br a cket . 34. Repo s i t i o n t he right -hand wi ring ha r nes s f or ac[...]

  • Página 549

    35. Remove t he rig ht -ha nd val ve cover . Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 36. Det a ch t he acce s s o r y driveb e l t . 1. Us i ng t h e s pe ci al t o ol , r ot a t e t he b e l t te ns i o ne r c o unt e r- cl ockwis e . 2. De ta ch t he a cces s ory dr i vebe l t . 37. Remove t he a cces s o r y drive be l t t e n[...]

  • Página 550

    40. Dis c o nne ct t he g e ne r at o r po s i t i ve ca bl e e l e ct r i cal conne cto r. 41. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 42. Remove t he g e ne r at o r. 43. Us i ng t he s pe ci a l t o o l , r e move t he cr anksha ft vi br a t i o n da mper r et a i ni ng b ol t . Re mov e a nd di s c a r d t he cr a n k [...]

  • Página 551

    45. Remove t he CKP . 46. Ins t a l l t he s p e cia l t o o l . 47. Us i ng t he s pe ci a l t o o l s , re m o v e t he cr anks ha ft vib rat i o n dampe r. 48. Remove t he a i r cond i t i o ni ng co m pr es s or . 49. Remove t he p o we r s t e e r i ng pump. JagDocs.com[...]

  • Página 552

    50. Remove t he o i l pa n . Re mov e a nd di s c a r d t he o il pa n g a ske t . 51. Remove t he i dl e r pul l e y. 52. Remove t he i dl e r pul l e y. 53. Remove t he e n gi ne f r o nt co ver. Re mov e a nd di s c a r d t he e ngi ne front cove r g as ke t s . Insta llat ion All v e h icle s JagDocs.com[...]

  • Página 553

    1. Ins t a l l the ne w f ront t imi ng co v e r gas ket s . 2. NOT E: Prio r t o a p pl yin g s e a l e r cle a n t he f ront t imi ng co ver t o e ng ine bl o ck a nd cyli nd e r he a d s e a l i ng s urface s wi t h met a l s ur face cle a ne r . • NO T E: Ap pl y a 6 mm di a met er do t o f s i l icone se al a nt W S E-M4G 32 3-A6 o r e qui v[...]

  • Página 554

    5. Ins t a l l the i dl e r p ul l e y. Ti ght e n t o 25 Nm. 6. NOT E: Appl y a 10 mm dia me t e r dot of s i l i co ne s e al a nt W S E-M 4G323- A6 or eq ui val ent mee t i ng Ja gua r s pe ci fi cat io n t o t h e e ng i ne f r on t cover t o th e c yl i nde r bl o ck mat i ng j o i nt s . • NO T E: L oos e l y i ns t a l l t he o i l p a n t[...]

  • Página 555

    10. Us i ng t he s pe ci a l t o o l , t i ght e n t he c r a nk s ha f t vibra ti on d ampe r r et a i ni ng b ol t . Ins t al l a ne w cr anks haf t vib r a t i o n ret a i ni ng bo l t . Compl e t e t he ti ght e ni ng s e que nce. S ta g e 1: T o r que t o 120 N m . S ta g e 2: L o o se n t he b ol t (mi ni mum 1 t ur n) . S ta g e 3: T o r que[...]

  • Página 556

    15. Conne ct t he g e ne r a t or po s i t i ve ca bl e . Ti ght e n t o 12 Nm. 16. At t ach t he g e ne r a to r po s i t i ve ca bl e prot e ct i ve cove r . 17. At t ach t he a cces s or y drive be l t . 18. Ins t a l l t he a cc e s s o r y drive b e l t t e nsi o ner. Ti ght e n t o 47 Nm. 19. At t ach t he a cces s or y drive be l t . 1. Us i[...]

  • Página 557

    20. NO TE: Ap pl y a 5 mm di amet e r b e ad o f s i li cone ga s k et s e a l a nt W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n on t he ha l f r o und g a s ket s a nd a ppl y a n 8 m m di a met e r be a d o f s i l i cone gas ke t s ea l ant o n th e t wo pl ace s whe r e t he cyl i n der he a d a nd f r ont t i [...]

  • Página 558

    Vehi c le s with 2.0L engi n e 25. Ins t a l l t he he a t e d po s it i ve crank ca s e ve nt i l a t i o n val ve cool a nt ho s e s . All v e h icle s 26. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he (CMP) s e mso r s . Ti ght e n t o 7 Nm. 27. NO TE: Ri ght -hand s ho wn, l e ft ha nd s i m i l ar. Conn ect t he cams[...]

  • Página 559

    29. Ins t a l l t he l e f t -hand ig ni t io n c oi l s . Ti ght e n t o 6 Nm. 30. Conne ct t he l e f t -ha nd i g ni ti on coi l s e l ect r i cal conne cto rs. 31. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. • NO T E: T he i nt a k e mani fo l d ret a i ni ng bo l t s num be red 1, 2 a nd 3 a re lo ng e r t ha n t he r e t a i ni ng bo [...]

  • Página 560

    34. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Ti ght e n t o 6 Nm. Vehi c le s with 2.5L or 3.0L engine 35. Conne ct t he va cuum h os e . 36. At t ach t he wi r i ng harnes s . Ti ght e n t o 10 Nm. 37. Conne ct t he e l e ct r i cal conne ct o rs. 38. Conne ct t he e l e ct r i cal conne ct o rs. Vehi c le s with 2.0L engi n e JagDocs.com[...]

  • Página 561

    39. At t ach t he wi r i ng harnes s . 40. Conne ct t he e l e ct r i cal conne ct o rs. 41. Ins t a l l t he coo l a nt hos e s . 42. At t ach t he t hr ot t l e cabl e br acket . Ti ght e n t o 9 Nm. 43. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. At t a ch t he t hrot [...]

  • Página 562

    44. At t ach t he cr ui s e cont r ol cab l e . 45. Conne ct t he t hr ot t l e po s i t i o n s e ns o r e l e ct r i cal c onn e cto r . 46. Conne ct t he i dl e a ct ua t or co ntrol val v e e l e ct rical co nnect or . 47. At t ach t he p o s i t i ve cr a n k cas e veni l a t i on ho se . Vehi c le s with 2.5L or 3.0L engine JagDocs.com[...]

  • Página 563

    48. At t ach t he p o s i t i ve cr a n k cas e vent i l at i o n hos e . All v e h icle s 49. Ins t a l l t he a ut omat i c or manua l t rans mis s io n. For a dd it i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 307-01A Aut omat i c Tr an s mi s s i o n/T r a nsa xl e S e ct i on 307-01B Aut o mat ic Tr an s mi s s i o n/T r a nsa xl e [...]

  • Página 564

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Front Mount I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-0 2 R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o . For a ddi ti ona l i nf o r[...]

  • Página 565

    4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. D et a ch t he coo l a nt pi p e . 7. Remove t he e ngi ne s up port b r acket . JagDocs.com[...]

  • Página 566

    8. Remove t he e ngi ne mount . 9. Remove t he hydr o mount . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 83 Nm. 2. Tig ht e n t o 80 Nm. JagDocs.com[...]

  • Página 567

    3. Tig ht e n t o 80 Nm. 4. Tig ht e n f ixi ngs t o 40 N m o r 48 Nm a s o ut l ine d b e l o w. • NO T E: I f r e usi ng e xis t i ng f i xi ngs , o n vehi cl es bui l t prio r to V IN J24252, t ig ht e n t o 48 Nm. I f ne w fi x i ng s a r e us e d o n a ny vehi cl e t i ght e n t o 40 N m . 5. Tig ht e n t o 9 Nm. 6. F i l l a nd bl e e d t h[...]

  • Página 568

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ex haust Manifo ld LH I n-v e hi c l e Re pa i r R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o S e c t i o n 303-03A Engi ne Co o l i ng S ect i o n 303-03B Engi ne Co o li ng . 2. Remove t [...]

  • Página 569

    8. D et a ch t he coo l a nt ho s e. 9. Rai s e t he vehi cl e. 10. Remove t he co o l a nt hos e . 11. Dis c o nne ct t he he a te d o xygen s ens or (HO2S) el e ct r ica l conne ct o r . 12. Remove t he e xhaus t mani f o l d he a t s hie ld r et ai ni ng bo l t . 13. Lowe r t he vehi c l e . JagDocs.com[...]

  • Página 570

    14. Remove t he e xhaus t mani f o l d he a t s hie ld . 15. Det a ch t he cat al yti c conver t e r . Dis car d t he ret a i ni ng nut s . Re mov e a nd di s c a r d t he r et a i ni ng s t uds . 16. Us i ng a s uit a bl e t o ol remove t he HO 2S . 17. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he e x ha us t m a ni f ol d g[...]

  • Página 571

    1. Ins t a l l the e xha us t mani fo l d. Ins t al l t he n e w e xhaus t m a ni fo l d g a ske t . Compl e t e t he ti ght e ni ng s e que nce. Ti ght e n t o 20 Nm. 2. Ins t a l l the H02S. Ti ght e n t o 40 Nm. 3. NOT E: Make s ure t ha t t he r e t a ini ng nut s a r e ti ght e ned twi ce i n th e s eq ue nce sho wn. At t a ch t he cat a l yt [...]

  • Página 572

    7. Connect t he he a t e d oxygen s e nso r (HO 2S ) e l ect r i cal co nne cto r. 8. Ins t a l l the co ol a nt hos e . 9. Lowe r t he vehi cl e . 10. At t ach t he co o l a nt hos e . 11. Ins t a l l t he coo l a nt p ip e ret a ini ng br a ck et . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 573

    12. At t ach t he co o l a nt pi p e . 13. At t ach t he co o l a nt hos e . 14. Ins t a l l t he a ir f i l te r ret a i ni ng br acket . 15. At t ach t he g e ne r a to r wi r i ng ha r ne s s . 16. Ins t a l l t he a ir f i l te r i nt a ke pi pe . JagDocs.com[...]

  • Página 574

    17. Ins t a l l t he coo l i ng fa n mot o r a nd s hroud. For a ddi ti o nal i nfo r mat i o n, r ef e r t o S ect i o n 303-03A Engi ne Coo l i ng S e ct i on 303-03B Engi ne Coo l i ng . 18. Fi ll a n d b l e e d t he co ol i ng s ys t e m. Fo r a d di t i ona l i nfo r mat i o n, refe r to S ect i o n 303-03 A Engi ne Co ol i ng Sect i on 303-0[...]

  • Página 575

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Flexplate I n-v e hi c l e Re pa i r R em ova l 1. Remove t he a ut omat i c t rans mi s s i o n. Fo r a d di t i o nal i nfo r mat i o n, refe r t o S ect i on 307-01A Aut omat i c Tr a nsmi s s i o n/Trans a xle Sect i o n 307-01B Aut o mat ic Tr[...]

  • Página 576

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ex haust Manifo ld RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t hree wa y cat al yti c conver t e r (TW C). For add i t i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 309-00 Exhaus t Sy s t e m . 2. D i s conne ct t he he a t [...]

  • Página 577

    2. Tig ht e n t o 40 Nm. 3. Ins t a l l the t hr ee wa y cat al yti c conve r t e r (TW C). Fo r add it i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 309-00 Exhaus t Sy s t e m . JagDocs.com[...]

  • Página 578

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Flyw he el I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch d i s c a n d p r e s s ur e pl at e . For ad di t i ona l inf o rm a t i o n, r ef e r t o S ect i o n 308-01 Cl ut ch . 2. NOT E: Pre v en t t h e fl ywhee l f r om r ot at i[...]

  • Página 579

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Intake Man ifo ld I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he e ngi ne cover (if e q uip pe d ). 2. Remove t he a i r fi l t e r out l e t pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Ou[...]

  • Página 580

    6. D et a ch t he cr uis e co nt rol ca b le . 7. D et a ch t he t hrot t l e ca b le . 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. De ta ch t he t hr ot t le cabl e . 8. D et a ch t he t hrot t l e ca b le ret a i ni ng br acket . 9. D i s conne ct t he t hr o t t l e bo dy e l e ct r i cal conne ct or. 10[...]

  • Página 581

    11. Dis c o nne ct t he e l e ct r ica l conne ct o r s . Vehi c le s with 2.5L or 3.0L engine 12. Dis c o nne ct t he t hr ot t l e bo dy el e c t r i cal co nne ct ors . 13. Dis c o nne ct t he e l e ct r ica l conne ct o r s . All v e h icle s 14. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he vacuum ho se s . 1. P r es s t he r [...]

  • Página 582

    15. Det a ch t he coo l a nt ho se from t he ret a i ni ng cl i ps . Vehi c le s with 2.5L or 3.0L engine 16. Dis c o nne ct t he va cuum ho s e . All v e h icle s 17. Det a ch t he i nj e cto r ha r nes s e l e ct rica l c on ne ct or from t he i nta ke m a ni f o l d s upp o r t bracket . 18. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re m[...]

  • Página 583

    19. NO TE: 2. 0L s hown , 2.5L a nd 3.0L s i mil a r. Det ach t he e ngi ne wi r i ng ha r ne ss br a ck et . 20. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he i nt a ke m a ni f o l d s upp ort br a cket . Vehi c le s with 2.0L engi n e 21. W ARNIN GS : Ne ver r e move t he coo l a nt e xpans i on ta nk pr es s ur e ca p unde r an[...]

  • Página 584

    23. NO TE: Re move a nd di s ca r d the O -ring s e a l . Det ach t he t hr o t t l e b ody. Re mov e t he re ta i ni ng bo l t s. All v e h icle s 24. Remove t he i nt a ke mani f o l d. Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. Insta llat ion All v e h icle s 1. NOT E: Ins t a l l ne w i nt a ke mani fo l d gas ket s . [...]

  • Página 585

    3. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . • NO T E: Do no t ful l y t i g ht en t he r e ta i ni ng bo l t s . I nst a l l t he i nt a k e mani fo l d s uppo rt b r ack e t . 4. NOT E: The i nt a ke mani fo l d r et ai ni ng bo l t s i n p o si t i o n 1, 4 a nd 5 a re lo ng e r t ha n t he r e t a i ni ng bo l t s i n po s i t i o n 2[...]

  • Página 586

    Vehi c le s with 2.5L or 3.0L engine 8. NOT E: Ins t a l l a new O -r i ng s e a l . At t a ch t he t hrot t le bod y. Ins t al l t he re t a i ni ng b ol t s . 9. Connect t he vacuum ho se . All v e h icle s 10. At t ach t he wi r i ng harnes s . Ti ght e n t o 10 Nm. 11. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. At t a ch t he vacuum hos [...]

  • Página 587

    12. NO TE: Re move t he co ol a nt hos e ca p s. At t a ch t he i nt a k e mani fo l d cool a nt hos e s . 13. At t ach t he co o l a nt hos e t o t he ret ai ni ng cl ip s . 14. Conne ct t he e l e ct r i cal conne ct o rs. Vehi c le s with 2.5L or 3.0L engine 15. Conne ct t he e l e ct r i cal conne ct o rs. JagDocs.com[...]

  • Página 588

    16. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect ors . Vehi c le s with 2.0L engi n e 17. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect or. 18. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect or. 19. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . JagDocs.com[...]

  • Página 589

    20. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. At t a ch t he t hrot t l e ca b le . 21. At t ach t he cr ui s e cont r ol cab l e . 22. At t ach t he p o s i t i ve cr a n k cas e vent i l at i o n hos e . 23. Fi ll t he cool i ng s ys t e m up t o th e MAX mar k on th [...]

  • Página 590

    25. Ins t a l l t he po s i t i ve cr ankc a s e ve nt i l a t i o n ho s e. All v e h icle s 26. Ins t a l l t he a ir f i l te r o ut l e t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12A I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L NA V6 - AJV6/2.5L N A V6 - AJV6/3.0L N A[...]

  • Página 591

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Lo w e r Intak e Manifo ld I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he i nt a ke man if ol d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01A Engi n e - 2.0L N A V 6 - A JV6/2.5L NA [...]

  • Página 592

    6. Remove t he e ngi ne cover ret a i nin g b r a cket (i f equi p pe d). 7. D i s conne ct t he f uel i nj e ct or ha r nes s e l e ct rica l conne ct or . 8. W ARNING: Fue l m a y s t i l l be pres e nt i n t he f ue l i nj e ct i on s uppl y m a ni f ol d. • NO T E: Re move a nd di s card t he l o we r int a k e mani f ol d O -r i ng s e al s [...]

  • Página 593

    2. Connect t he f ue l i nj e ct o r ha r ne s s e l e ct rica l conne ct o r . 3. Ins t a l l the e ng ine co ver ret a i ni ng br acket (i f e qui pp e d). Vehi c le s with 2.0L engi n e 4. Connect t he e ngi ne co ol a nt t empe rat ure (ECT) e l e ct rica l c o nne ct or . At t a c h t he ha r nes s . Vehi c le s with 2.5L or 3.0L engine 5. Con[...]

  • Página 594

    6. Connect t he e ngi ne co ol a nt t empe rat ure (ECT) a nd f uel t e mpe r at ure s e ns o r e le ctrica l conne ct o r s . 7. Connect t he s p r i ng lo ck co upl i ng. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Spr i ng L ock Co upl i ngs (310-00 Fue l S yst e m - Ge neral I nf o rm a t i o n, Ge ne r a l P roc e dur e s ). 8. Ins[...]

  • Página 595

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il Co o ler I n-v e hi c l e Re pa i r R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o S e c t i o n 303-03A Engi ne Co o l i ng S ect i o n 303-03B Engi ne Co o li ng . 2. D r ai n t he e n[...]

  • Página 596

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P an I n-v e hi c l e Re pa i r Speci al T ool (s) Acces s o r y Bel t De t e ns i o ner 303-703 R em ova l All v e h icle s 1. D r ai n t he e ngi ne oi l . Vehi c le s with 2.5L or 3.0L engine 2. Remove t he t r a ns f e r cas e . Fo r a ddi[...]

  • Página 597

    6. Remove t he s ump t o t r ans m i s s i on se cur i ng bol t . 7. S l a cken b ut no t r emove t he u ppe r cat a l y s t ret a i ni ng b r acket s u pport s e cur ing b ol t . 8. Repo s i t i on t he ca t a l ys t ret a i ni ng br acket s upport. All v e h icle s 9. D et a ch t he a cces s o r y d r i ve be lt . 1. Us i ng t h e s pe ci al t o [...]

  • Página 598

    10. NO TE: Do not remove t he A /C compr es s o r uppe r r et a i ni ng bol t s . Re po s i t i o n t he a i r condi t i oni ng (A/C) compr es s o r . 1. Re move t he A /C compr es s o r lo we r ret a i ni ng bo l ts . 2. Lo os e n t he A/C co mpr e s s o r upp e r r e t ai ning b ol t s . 11. Remove t he a cces s cover. Vehi c le s with 2.0L engi [...]

  • Página 599

    14. Remove t he o i l pa n . Re mov e a nd di s c a r d t he gas ke t. Cle a n a nd i nsp e ct t he o i l pa n a nd t he cyli nd e r b l ock s e al in g s ur fa ce s us ing met a l s urface cle a ner or e qui va le nt mee t i ng Jagua r s pe ci f i ca ti o n W SE-M 5B392- A. Insta llat ion All v e h icle s 1. NOT E: Appl y a 10 mm dia me t e r dot [...]

  • Página 600

    4. Tig ht e n t o 10 Nm. 5. Tig ht e n t o 25 Nm. Vehi c le s with 2.0L engi n e 6. Tig ht e n t o 25 Nm. 7. Tig ht e n t o 45 Nm. JagDocs.com[...]

  • Página 601

    8. Tig ht e n t o 25 Nm, 9. Tig ht e n t o 55 Nm. 10. Ti g ht e n t o 55 N m. Vehi c le s with 2.5L or 3.0L engine 11. Ins t a l l t he t r a ns f e r cas e . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Sect i on 308-07 Trans f er Cas e . All v e h icle s 12. NO TE: U s e o i l W S E- M2C908- A or eq uiva l e nt mee t i ng Ja gua r s pe [...]

  • Página 602

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P ressure Sender I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-02 Ja cking a nd L i f t i ng . 2. Remove and di s card t he oi l fi l t e[...]

  • Página 603

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P um p I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t i mi ng chai ns. For a dd it i o nal i nfo r mat i on, ref e r t o Ti mi ng Dr ive Co mpone nt s . 2. Remove and di s card t he eng i ne o i l fi l t e r . 3. Remove t he oi l p ump[...]

  • Página 604

    2. Ins t a l l the o i l pump t ube . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 10 Nm. 3. Tig ht e n t o 5 Nm + 45°. 4. Ins t a l l a ne w e ngi ne o i l f i l t e r. 5. Ins t a l l the t imi ng chai ns . Fo r add i t i o nal i nf or ma ti on, re fe r to T i m i n g Dr ive Co mpone nt s . JagDocs.com[...]

  • Página 605

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ti mi ng Drive C om ponents I n-v e hi c l e Re pa i r R em ova l 1. Remove t he e ngi ne f r ont co v e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Co ver (303-01A Engi ne - 2. 0L NA V6 - AJV6/2.5L NA V 6 - A JV6/3.0[...]

  • Página 606

    7. NOT E: Ke e p t he t imi ng chai n t ens i o ne r r a t che t rel e a s e d. Re po s i t i o n t he t i ming chai n t e ns i o ne r pl unger. 8. Ret a i n t he t imi ng chai n t e ns i one r plun ge r . 9. Remove t he right -ha nd t i mi ng chai n t e ns i o ne r . 10. Remove t he rig ht -ha nd t i ming c ha i n o ut e r g ui de . 11. Remove t h[...]

  • Página 607

    12. CAUT I O N: I ns p e ct a nd repl a ce the O -r ing s e a l i f ne ces s a r y. Re move t h e r i ght -ha nd t i mi ng cha i n i nner gui de . 13. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. Rot at e t he cr anksha f t c l o ckwis e unt il t he cr anksha [...]

  • Página 608

    17. Remove t he l ef t -han d t i mi ng cha i n t e ns i o ne r . 18. Remove t he l ef t -han d t i mi ng cha i n i nne r g ui de . 19. Remove t he l ef t -han d t i mi ng cha i n. 20. CAUT I O N: I ns p e ct a nd repl a ce the O -r ing s e a l i f ne ces s a r y. Re move t h e l e f t -han d t i ming cha i n out e r gui de . 21. CAUT I O N: Ma k e[...]

  • Página 609

    22. Remove t he cr anks haf t s pr ocket . Insta llat ion 1. NOT E: Make s ure t he cr anks ha ft s pr ocket t i ming marks a r e f a cing out wa r ds . I nst a l l t he cr an k s ha ft s procket . 2. CAU TI O N : Make s ur e t h e cr anksh a ft k e yway i s a t t he 9 O 'c l ock pos i t i on b ef o r e the ca msha ft po s it i o ns a r e al i[...]

  • Página 610

    4. Rot a t e t he right -hand i nt a k e c a msha f t c l ockwi s e unt i l t he cams ha ft s p r o cket a l i gnment ma r k i s a t t he 5 O' c l o ck pos i t i o n a nd rot a t e t he r i ght -ha nd e xhaus t c a m s ha f t s p r ocket c l o ck wi s e unt il t he camsha f t s p r o cket a l i gnment ma r k i s a t t he 12 O'cl ock po s [...]

  • Página 611

    9. CAU TI O N : Do no t manual l y a dj us t t he t i mi ng chai n t ens i one r . I nst a l l t he l e f t-ha nd t i ming cha in t e ns i o ne r . Ti ght e n t o 25 Nm. 10. CAUT I O N: Do no t manu al l y a d j us t t he t i mi ng cha i n t ens i o ne r . Make s ur e t he l e ft -han d t i mi ng cha i n a l i g nment marks ha ve r ema i ne d cor r[...]

  • Página 612

    14. CAUTI O N S : Make s ur e t he cr anks ha f t keyway i s a t t he 3 O 'c l ock p os i t io n, the a li g nment mark o n t he r i ght -han d i nt a ke ca msh af t s pr ock e t i s a t the 5 O'clo ck po s i t i o n a nd t he a l ig nment mark o n t he r i ght -ha nd e xhaus t c a msha f t sp roc ket is a t t he 12 O 'cl ock po s i [...]

  • Página 613

    19. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. • NO T E: Ro t a t e t he cr a nk s ha ft u s i ng ha nd t oo l s o nl y Rot at e t he cr anksha f t t wo c ompl et e t ur ns cl o ckwis e t o make s ur e t he val ve s a nd p i s t ons do n ot cl as h. 20. CA[...]

  • Página 614

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C o v er LH I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he i g ni t i o n coi l s . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o S ect i o n 303-07A Engi ne I g ni t io n S ect i o n 303-07B Gl o w P l ug S[...]

  • Página 615

    6. D et a ch t he po s i t i ve cr a nk cas e ve nt i l a t i o n ho se . 7. D et a ch t he he a t e d po si t i v e cr ankc a s e ve nt il a t i on val ve coo l ant p i pe s . All v e h icle s 8. D i s conne ct t he var i a bl e ca ms haf t t i ming (VCT) s o l e no i d e l ect r i cal conne ct or. 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . 9. D[...]

  • Página 616

    10. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 1. 2.5 and 3.0L sh o wn, 2.0L s i m i l a r. Insta llat ion 1. NOT E: Appl y a 5 mm di ame t e r be ad o f si l i c one ga s k e t s e a la n t W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n on t he ha l f r o und g a s ket s, a[...]

  • Página 617

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C o v er RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he i g ni t i o n coi l s . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o Sect i on 303-07A Engi ne I g ni t io n S ect i o n 303-07B Gl o w P l ug S ys t e m . 2. D et[...]

  • Página 618

    [...]

  • Página 619

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Manual Transm i ssi on - MT7 5/ 6-Spe ed Manual T ransaxl e - MM T6 Re moval Speci al T ool (s) P owe r t rai n A s s embl y Ja ck HTJ1200-2 5 P oi nt S ecur i t y Torx Bit 418-535 Ba l l j o i nt s pl i tt e r 204-1[...]

  • Página 620

    Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 P i ni o n oi l s e a l r e m o ver 308-208 Li nk s ha f t l i mi t i ng t o ol 307-446 Engi ne l i f t i ng kit 303-707 R em ova l All v e h icle s 1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he f r ont hub[...]

  • Página 621

    For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Co ndi t io ni ng (A/C) S ys t e m Re cover y, Eva cuat i on a nd Cha r ging (412- 00 Cl imat e Co nt r o l S ys t em - Gene r a l I nf o r m at i o n, Ge neral Proced ur e s ). 6. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l[...]

  • Página 622

    12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 13. NO TE: Suppor t t h e br a ke ca l ip e r as s e mbl y us ing t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d s e cur e t he br a ke cal i p e r a s s e mbl y. 14. NO TE: L e ft -hand s h own, r i g ht -[...]

  • Página 623

    17. Remove t he co o l i ng f a n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). Vehi c le s with 2.5L or 3.0L engine 18. Remove t he d rives ha ft . For[...]

  • Página 624

    25. Det a ch t he coo l a nt ho se . 26. Det a ch t he coo l a nt ho se . 27. Det a ch t he coo l a nt ho se s . Vehi c le s with 2.0L engi n e 28. Det a ch t he cr uis e co nt r ol ca bl e . JagDocs.com[...]

  • Página 625

    29. Det a ch t he acce l e r at o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . 30. Det a ch t he acce l e r at o r cab l e r et ai ni ng bracket . 31. Det a ch t he coo l a nt ho se s . All v e h icle s 32. Det a ch t he ba t t e ry cab l e s. JagDo[...]

  • Página 626

    33. NO TE: U pp e r s el e ct or cabl e s hown, l ow er s e l e ct o r cab l e s i mil ar. Det ach t he s e le cto r cabl e s. 1. P r es s t he but t o n. 2. De ta ch t he s e l e ct or cabl e s . 34. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 35. CAUT I O N: I f brake fl ui d i s s pi lt [...]

  • Página 627

    38. Us i ng s pe ci a l t ool 418-535, di s conne ct th e e ng i ne co nt rol modul e (ECM) e l e c t r i cal co nne ct or. 39. Dis c o nne ct t he g round cab l e . 40. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: U s e a s ui t a bl e b l a nking pl ug t o s e a l t h e ho s e . Det ach t he po we r s t e e r i ng[...]

  • Página 628

    43. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 44. Rai se th e v e hi cl e . 45. Ins t a l l t he s p e cia l t o o l . 46. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 47. NO TE: Ri ght -hand [...]

  • Página 629

    48. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 49. Remove t he e n gi ne s upp ort br a cket . 50. Remove t he t r ans a x l e mount br a ck et s e cur ing nut . 51. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hi gh-pr e s s ure pi pe s u pport b r acket . 52. NO TE: L e f[...]

  • Página 630

    53. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 54. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r ame. 55. W A RNING: Ro t at e t he s pe ci al t o o l he i ght a dj us t ment val v e s l o wl y. Fa il ure t o f ol lo w thi s i ns truc t i [...]

  • Página 631

    58. Ins t a l l t he s p e cia l t o o l . 59. Remove t he l ef t -han d e xhaus t mani f o l d he a t s hi e l d. 60. Ins t a l l t he s p e cia l t o o l . 61. Remove t he up pe r exha us t he a t s hie ld . JagDocs.com[...]

  • Página 632

    62. Remove t he ce nt e r e xhaus t he at s hi e l d ret a i ni ng bol t s . 63. Remove t he ce nt e r e xhaus t he at s hi e l d . 64. Ins t a l l t he s p e cia l t o o l . 65. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front wh ee l hub ret a i ni ng nut s . JagDocs.com[...]

  • Página 633

    66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Us i ng t he s p e ci a l t o ol s , de ta ch t he hal fs ha ft s . 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e t i e rod e nd r et a i ni ng nut s. 68. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he s p e ci a l t o ol , d e t a ch t he [...]

  • Página 634

    71. Us i ng t he s pe ci a l t o o l s , re m o v e t he l e ft -han d ha l f s haf t . 72. Remove a nd di s car d t he hal fs ha ft s na p r i ng. 73. Remove t he p o we r s t e e r i ng hi gh-pres s ur e pi p e ret a i ni ng bol t . 74. Dis c o nne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Re mov e a nd di s c a r d t he O -r ing[...]

  • Página 635

    75. Ins t a l l t he s p e cia l t o o l . 76. Remove t he e n gi ne rol l r e s t r i ct o r r e t ai ni ng bo l t . 77. Remove t he e n gi ne rol l r e s t r i ct o r . JagDocs.com[...]

  • Página 636

    78. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , re mov e t he e ng i ne and t rans a xle f r om t he s ub frame. Vehi c le s with 2.0L engi n e 79. Remove t he ha l f s ha[...]

  • Página 637

    81. Remove t he t r ans fe r ca se Y b r acket . 82. Remove t he ha l f s haf t s ea l . 83. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol s , r em[...]

  • Página 638

    86. Dis c o nne ct t he rig ht -ha nd h ea t e d oxy ge n s e n s or (HO 2S ) e l e ct rical conne ct or. 87. Remove t he rig ht -ha nd cat a l yti c co nver t e r r et a i ni ng b o l t s . 88. Remove t he rig ht -ha nd cat a l yti c co nver t e r . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 89. Remove a nd di s car d t he c a t a l yt[...]

  • Página 639

    91. Us i ng t he s pe ci a l t o o l , det a ch t he t r a ns fe r ca s e l i nk sha f t. 92. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol , p a r[...]

  • Página 640

    95. Remove t he t r ans fe r ca se . 96. Remove a nd di s car d t he t r ans f er cas e O -r i ng s e a l . 97. Remove a nd di s car d t he li nk s ha ft s na p ring. 98. Remove t he l i nk s ha f t l imi t i ng to o l . 1. Re move t he r e t a i ni ng bo l t . 2. Re move t he l i nk s ha f t l i mi t i ng t o ol . 99. Remove t he l i nk s ha f t .[...]

  • Página 641

    [...]

  • Página 642

    104 . Re move t he t r a ns axl e r et a i ni ng bol t s . 105 . Re move t he t r a ns axl e r et a i ni ng bol t s . 106 . Re move t he t r a ns axl e. JagDocs.com[...]

  • Página 643

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Autom atic T ransa xle - JATC O / 6-Sp eed Autom atic T r ansaxl e - AWF 21 Re moval Speci al T ool (s) P owe r t rai n A s s embl y Ja ck HTJ1200-2 5 P oi nt S ecur i t y Torx Bit 418-535 Ba l l j o i nt s pl i tt e[...]

  • Página 644

    Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 P i ni o n oi l s e a l r e m o ver 308-208 Li nk s ha f t l i mi t i ng t o ol 307-446 Engi ne l i f t i ng kit 303-707 R em ova l All v e h icle s 1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he f r ont hub[...]

  • Página 645

    For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Co ndi t io ni ng (A/C) S ys t e m Re cover y, Eva cuat i on a nd Cha r ging (412- 00 Cl imat e Co nt r o l S ys t em - Gene r a l I nf o r m at i o n, Ge neral Proced ur e s ). 6. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l[...]

  • Página 646

    12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 13. NO TE: Suppor t t h e br a ke ca l ip e r as s e mbl y us ing t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d s e cur e t he br a ke cal i p e r a s s e mbl y. 14. NO TE: L e ft -hand s h own, r i g ht -[...]

  • Página 647

    17. Remove t he co o l i ng f a n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). Vehi c le s with 2.5L or 3.0L engine 18. Remove t he d rives ha ft . For[...]

  • Página 648

    24. NO TE: Secur e t he s e le cto r cabl e us i ng t i e s t r aps Di s conn ect t he s el e ct or cabl e. 25. Dis c o nne ct t he a ut o mat i c t rans a xle e l e ct r i cal co nne cto rs. 26. Lowe r t he vehi c l e . 27. Remove t he a i r cl ea n e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A[...]

  • Página 649

    30. Det a ch t he coo l a nt ho se . 31. Det a ch t he coo l a nt ho se s . Vehi c le s with 2.0L engi n e 32. Det a ch t he cr uis e co nt r ol ca bl e . 33. Det a ch t he acce l e r at o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . JagDocs.com[...]

  • Página 650

    34. Det a ch t he acce l e r at o r cab l e r et ai ni ng bracket . 35. Det a ch t he coo l a nt ho se s . All v e h icle s 36. Det a ch t he ba t t e ry cab l e s. 37. Dis c o nne ct t he e n gi ne h a r ne s s e l e ct rica l conne ct o r . JagDocs.com[...]

  • Página 651

    38. Us i ng s pe ci a l t ool 418-535 di s conne ct t he e ngi ne cont r ol modul e ( ECM) e l e ct r i cal conne c t o r . 39. Dis c o nne ct t he g round cab l e . 40. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: U s e a s ui t a bl e b l a nking pl ug t o s e a l t h e ho s e . Det ach t he po we r s t e e r i ng[...]

  • Página 652

    43. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 44. Rai se th e v e hi cl e . 45. Ins t a l l t he s p e cia l t o o l . 46. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 47. NO TE: Ri ght -hand [...]

  • Página 653

    48. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 49. Remove t he e n gi ne s upp ort br a cket . 50. Det a ch t he s upp or t ba r . 51. Remove t he s uppo rt ba r . 52. Remove t he s pa cer. JagDocs.com[...]

  • Página 654

    53. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 54. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 55. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r a[...]

  • Página 655

    58. Remove t he t r ans a x l e mount . 59. Ins t a l l t he s p e cia l t o o l . 60. Remove t he l ef t -han d e xhaus t mani f o l d he a t s hi e l d. 61. Ins t a l l t he s p e cia l t o o l . JagDocs.com[...]

  • Página 656

    62. Remove t he up pe r exha us t he a t s hie ld . 63. Remove t he ce nt e r e xhaus t he at s hi e l d ret a i ni ng bol t s . 64. Remove t he ce nt e r e xhaus t he at s hi e l d . 65. Ins t a l l t he s p e cia l t o o l . JagDocs.com[...]

  • Página 657

    66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front wh ee l hub ret a i ni ng nut s . 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Us i ng t he s p e ci a l t o ol s , de ta ch t he hal fs ha ft s . 68. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e t i e rod e nd r et a i ni ng nut [...]

  • Página 658

    71. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he whe e l knuck l e s . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e s . 72. Us i ng t he s pe ci a l t o o l s , re m o v e t he l e ft -han d ha l f s haf t . 73. Remove a nd di[...]

  • Página 659

    76. Ins t a l l t he s p e cia l t o o l . 77. Remove t he e n gi ne rol l r e s t r i ct o r r e t ai ni ng bo l t . 78. Remove t he e n gi ne rol l r e s t r i ct o r . JagDocs.com[...]

  • Página 660

    79. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , re mov e t he e ng i ne and t rans a xle f r om t he s ub frame. Vehi c le s with 2.0L engi n e 80. Remove t he ha l f s ha[...]

  • Página 661

    82. Remove t he t r ans fe r ca se Y b r acket . 83. Remove t he ha l f s haf t s ea l . 84. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol s , r em[...]

  • Página 662

    87. Dis c o nne ct t he rig ht -ha nd h ea t e d oxy ge n s e n s or (HO 2S ) e l e ct rical conne ct or. 88. Remove t he rig ht -ha nd cat a l yti c co nver t e r r et a i ni ng b o l t s . 89. Remove t he rig ht -ha nd cat a l yti c co nver t e r . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 90. Remove a nd di s car d t he c a t a l yt[...]

  • Página 663

    92. Us i ng t he s pe ci a l t o o l , det a ch t he t r a ns fe r ca s e l i nk sha f t. 93. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol , p a r[...]

  • Página 664

    96. Remove t he t r ans fe r ca se . 97. Remove a nd di s car d t he t r ans f er cas e O -r i ng s e a l . 98. Remove a nd di s car d t he li nk s ha ft s na p ring. 99. Remove t he l i nk s ha f t l imi t i ng to o l . 1. Re move t he r e t a i ni ng bo l t . 2. Re move t he l i nk s ha f t l i mi t i ng t o ol . 100 . Re move t he l in k s haf t[...]

  • Página 665

    101 . Us i ng t he sp e ci a l t oo l , re move a nd d i s card t he l i nk s h af t o i l s e a l. All v e h icle s 102 . Re move t he s ta rte r mot o r . 103 . Re move t he dus t cove r . 104 . Re move t he a cces s co ver. JagDocs.com[...]

  • Página 666

    105 . NO TE: Ro t at e t h e t o r q ue co nver t e r t o gai n a cces s t o t h e r e m a i n ing r e t a i ni ng bo l t s . Re move t h e t o rqu e conve r t e r r et ai ni ng bo l t s . 106 . Re move t he t r a ns axl e r et a i ni ng bol t s . 107 . Re move t he t r a ns axl e r et a i ni ng bol t s . 108 . Re move t he t r a ns axl e r et a i [...]

  • Página 667

    110 . W ARNIN G: Do no t l et t he t o r que converte r dr op out o f t he tra nsa xl e . Fa i l ur e t o f ol lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. Re move t h e t rans a xle . JagDocs.com[...]

  • Página 668

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Dis a s s e mbl y Speci al T ool (s) W r e nch s t r ap-uni vers al 303-D 055 Cr a n ks haf t P ul l e y Re move r 303-D 121 Cr a n ks haf t P ul l e y I ns t a ll e r 303-102 Tr us t P a d 303-D 121- 01 Cr a n ks haf t p ul le y i ns t a l[...]

  • Página 669

    3. D i s conne ct t he po s it i ve cr ankcas e ve nt i l a t i o n (P CV) hos e . 4. D i s conne ct t he e l ect r i cal conne ct o rs. 5. D i s conne ct t he f uel p res s ur e r eg ul a t or va cu um ho s e . 6. Remove t he f uel p res s ur e r eg ul a t or bracket . 7. D et a ch t he i nt a ke mani fo l d front r e t a i ni ng bracket . JagDocs[...]

  • Página 670

    8. D et a ch t he e ngi ne wiring ha r ne s s f r om t he i nt a ke mani fo l d r e a r r et a i ni ng b r ack e t . 9. D et a ch t he i nt a ke mani fo l d r ea r r et a i ni ng brack e t . 10. NO TE: T he e va porat i ve e mis s i o n ca ni s t er pur ge v al ve t rans f e r pi pe i s a tt a ched t o t he i nd uct i on m a ni f ol d b y a qui ck [...]

  • Página 671

    13. Remove t he e n gi ne b reat he r hos e . 14. Remove t he e va porat i ve e mis s i o n p ur ge v a l ve hos e . 15. Dis c o nne ct t he o i l co o le r cool a nt ho s e s . 16. Remove t he co o l a nt hos e . 17. Remove t he co o l a nt hos e . JagDocs.com[...]

  • Página 672

    18. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 19. Det a ch t he eng i ne harnes s . 20. Det a ch e ngi ne ha r nes s . 21. Remove t he rea r k no c k s e ns o r . 1. De ta ch t he knock s e ns or wi r i ng ha r nes s . 2. Re move t he r e a r knock s e ns o r. 22. Dis c o nne ct t he rig ht -ha nd cams ha f t pos i t i o n s e ns or . J[...]

  • Página 673

    23. Det a ch t he eng i ne harnes s ret a i ni ng br a cket . 24. Det a ch t he eng i ne harnes s . 25. Dis c o nne ct t he rig ht -ha nd i g ni t i o n coi l s . 26. Det a ch t he eng i ne harnes s . 27. Dis c o nne ct t he l ef t -han d cams ha f t p os i t i on s e ns or . JagDocs.com[...]

  • Página 674

    28. Dis c o nne ct t he l ef t -han d i g nit i o n coi l s . 29. Dis c o nne ct t he e n gi ne wi r i ng ha r ne ss e l e ct rical co nnect ors. 30. Remove t he e n gi ne wi r i ng ha r ne ss . 31. Remove t he i gni t i o n coi l s . 32. Remove t he l ow er i nt a ke mani f ol d and in je ct o r s uppl y m a nif ol d . JagDocs.com[...]

  • Página 675

    33. Remove a nd di s car d t he lo we r int ake ma ni f ol d ga s ke t s . 34. Remove t he l ef t -han d knock s e ns o r. 35. Remove t he a cces s o r y drive be l t . 1. Us e a 3/8 i nch drive ba r t o r e l e a s e t h e a cces s ory dr ive be l t t e nsi o ner. 2. Re move t he a cces s ory d r i v e be l t . 36. Remove t he rig ht -ha nd i d l [...]

  • Página 676

    38. Remove t he p o we r s t e e r i ng pump. 39. Remove t he a i r cond i t i o ni ng (A/C) compr es s o r . 40. Remove t he A /C co mpr e s s or mount i ng bracket . 41. Remove t he o i l l e v e l i ndi cat or t ube . 1. Re move a nd di s car d t he O -r i ng s ea l . 42. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . Re move t h e e x[...]

  • Página 677

    43. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . Re move t h e e xhaus t mani f ol ds . 44. Remove t he f l ywhe el . P r e vent t he e ng ine f r om r o t a t i ng. 45. Remove t he e n gi ne re ar ba cking pl a t e . 46. Remove t he o i l f i l t e r hous i ng a s s e mbl y. Re mov e a nd di s c a r d t he O -r ing s e a l . 47. Remove[...]

  • Página 678

    48. Remove t he co o l a nt cr os s o ve r t ub e . Re mov e a nd di s c a r d t he O -r ing s e a l s . 49. Remove t he wa t e r pum p a nd coo l an t ho s e a s s e mbl y. 1. De ta ch t he ho s e . 2. Re move t he wa t e r pump a nd coo l a nt h os e as s e mbly. 50. Remove t he a cces s o r y drive be l t t e ns i one r. 51. Ins t a l l t he s p[...]

  • Página 679

    53. Us i ng t he s pe ci a l t o o l , r e move t he cr anksha ft vi br a t i o n da mper. 54. Remove t he l ef t -han d i d l e r pu l l e y. 55. Remove t he o i l pa n . Re mov e a nd di s c a r d t he o il pa n g a ske t . Cle a n a nd i nsp e ct t he o i l pa n a nd cyli nder bl o ck s e a l i ng s urface s usi ng Met a l s ur fa ce cle ane r o[...]

  • Página 680

    58. Remove t he cr anks haf t p os i t i on (CKP) s e ns o r puls e whe e l . 59. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. I nst a l l t he cr an k s ha ft p ul le y r et a ini ng bol t a nd wa s he r. 60. CAUT I O N: Do no t r ot a t e t he cr anks haf t [...]

  • Página 681

    63. Remove t he rig ht -ha nd t i ming c ha i n o ut e r g ui de . 64. Remove t he rig ht -ha nd t i ming c ha i n. 65. Remove t he rig ht -ha nd t i ming c ha i n i nne r gui de . 66. Remove t he cr anks haf t o ut e r s proc ket . 67. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi [...]

  • Página 682

    68. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. Rot at e t he cr anksha f t c l o ckwis e unt il t he cr anksha f t ke yway i s at t he 11 O' c l o ck pos i t i o n, t he a l i gnment mark o n t he l e f t -han d i nt a ke ca ms haf t s p r o cket i s a [...]

  • Página 683

    73. Remove t he l ef t -han d t i mi ng cha i n o ut e r g ui de . 74. Remove t he cr anks haf t i nne r s prock e t. 75. Remove t he RH exha ust cams ha ft b e a r i ng cap b ol ts eve nl y. Re mov e t he e xha us t ca msh a ft be a r i ng caps . 76. Remove t he RH exha ust cams ha ft . 77. Remove t he RH in le t ca m s ha f t be a r i ng cap bo l[...]

  • Página 684

    78. Remove t he RH in le t ca m s ha f t . 79. Remove t he L H e xhaus t ca msh a ft be ar i ng cap bol t s e ve nl y. Re mov e t he e xha us t ca msh a ft be a r i ng caps . 80. Remove t he L H e xhaus t ca msh a ft . 81. Remove t he L H i nl e t ca ms haf t b ea ring ca p b o lt s e ve nl y. Re mov e t he i nl e t ca ms haf t b ea ring ca ps . 82[...]

  • Página 685

    83. NO TE: Re move t he b o l t s i n t he i ndi cat e d s e q uence . Re move t h e RH cyli nder he a d. Dis car d t he ga s ke t . 84. NO TE: Re move t he b o l t s i n t he i ndi cat e d s e q uence . Re move t h e L H cyli nd e r he ad. Dis car d t he ga s ke t . 85. Remove t he e n gi ne co o l a nt hous i ng. Dis car d t he 'O' ring[...]

  • Página 686

    88. Remove t he o i l pump. Re mov e a nd di s c a r d t he O -r ing s e a l . Ins p e ct t he o i l pump fo r da mage a nd we a r . 89. CAUT I O N: P i s t o ns , conne c t i ng r ods a nd conne ct i ng r od be a r i ng s s houl d be number e d t o m a ke s ur e t he y a re r e a s s embl e d i n t he sa me pos i t i on. • NO T E: Mar k t he po [...]

  • Página 687

    94. NO TE: Mark t he pos i t i on o f the upp e r a nd l o we r cr a nks ha ft ma i n bea ring a nd t he cr anks ha f t t hru s t be a r i ng fo r r e as s e mbl y. Re move t h e l o we r cr a nksh a f t be a rings . 1. Re move t he l o we r cr a nks ha ft t hr us t mai n b e aring. 2. Re move t he l o we r cr a nks ha ft ma i n b e a r i ngs . 95.[...]

  • Página 688

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C ylinder Head Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s Speci al T ool (s) Va l ve S p r i ng Co mpr es s o r 303-252 D isa ssem bly 1. CAU TI O N : If t he cyli nde r he ad v al v e compone n ts are t o be reus e d, m a r k pos[...]

  • Página 689

    Gene r a l I nf o r m at i o n . 6. Remove t he pi pe pl ugs a nd a l i gnm e nt do we l s a s nece s s ary t o cl e an t he cyli nde r he ad s . A ssemb ly 1. W ARNING: Eye p rot e cti o n i s requi r ed during us e o f compr e s s e d a ir. Fai lu r e t o fo l l o w t he s e i nst ru ct i o ns may res ul t in pe rso na l i nj ur y. CAUTI O N : Th[...]

  • Página 690

    6. Ins t a l l the bucket t a ppe t a nd s hi m a s s e mbl i e s . JagDocs.com[...]

  • Página 691

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Pisto n Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s D isa ssem bly 1. NOT E: Mark t he pi s t o ns t o t he o r i gi na l conne ct i ng rods t o make s ur e c orr e ct i ns t a l la t i o n i n t he sa me cy l i nd e r s f r om wh [...]

  • Página 692

    6. W ARNING: T he re ta ini ng r i ngs ha ve a t e nde nc y t o s pr i ng o ut dur ing r emova l . Co v e r t he e nd o f th e pi n bo r e wit h a ha nd o r a rag whe n r e m o ving th e ret a i ni ng r i ng. Eye p r o te cti on s houl d b e wo r n. Fa i l ur e t o fo l lo w t he s e ins t ruc t i o ns m a y r e s ult in pers ona l i nj ur y. Re mo[...]

  • Página 693

    5. Ins t a l l the s e cond oi l cont r o l r i ng. 6. Ins t a l l the o i l cont rol s pa ce r r ing. 7. Ins t a l l the f i rst oi l cont r ol r i ng. 8. Ins t a l l the s e cond compr es s i o n r ing. The t o p of t h e s e cond co mpr e s s io n ring h a s a "0" m arked on i t . P os i t i on t hi s s i de o f t he r i ng t o wa rds [...]

  • Página 694

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine As se mbl y Speci al T ool (s) W r e nch Strap-Uni ve r s a l 303-D 055 Cr anks haf t Re a r S ea l I ns t a l l e r 303-178 Cr anks haf t Re a r S ea l I ns t a l l e r Ada pt e r Bo l t s 303-384 P is t o n Ri ng Compres s o r 303-372 Cyl[...]

  • Página 695

    4. Ins t a l l the upp e r cr anks ha ft mai n b e a r ing s . Lubricat e t he b e a r i ngs and t hru s t wa s he r . 5. CAU TI O N : Avoi d d a mage t o an y c r a nk s ha f t j o ur nal bea ring s ur fa ce s . I nst a l l t he cr an k s ha ft . 6. NOT E: Pus h t he cr a nks ha ft r ea r wa rd prio r t o i nst a l l a ti on o f uppe r thrust bea [...]

  • Página 696

    9. CAU TI O N : Bo l t s 1 t hr o ug h 16 a r e t i g ht e n-t o -y i e l d a nd mus t be r e pl a ce d. • NO T E: T ig ht e n t he bo l t s i n t he i ndi ca t e d s e que nce i n f our s t ag e s . Compl e t e t he t i ght e ning s e que nc e . S ta g e 1: B o lt s 1-8, 25 Nm S ta g e 2: B o lt s 9-16, 40 Nm S ta g e 3: B o lt s 1-16, 90° S ta[...]

  • Página 697

    11. NO TE: Al t e rn a t e bo l t t ig ht eni ng to c orr e ct l y s e at the cr anks ha f t r ea r oi l s e al unt i l i t i s f l us h wi t h t he cyli nd e r b l o ck . Us i ng t he s p e ci a l t o ol s , i ns t al l t he cr anks haf t r ea r oi l s e a l . 12. CAUT I O N: U s e a ppropria t e pr ot e ct i o n t o pre v e nt da mag e t o t he c[...]

  • Página 698

    17. CAUT I O N: O i l p a n ba ff l e nut s a r e t i ght e ned t o yie ld a nd mus t no t be r e us e d. • NO T E: T ig ht e n t he bo l t s i n t he i ndi ca t e d s e que nce i n t wo s ta g e s . I nst a l l t he o i l pa n ba f f l e . S ta g e 1: 5 Nm S ta g e 2: 45° 18. NO TE: Eng in e i nv e rte d f o r cl a r i t y. I nst a l l t he o i[...]

  • Página 699

    22. Ins t a l l a n ew cy l i nd e r h ea d ga s ket (LH s ho wn - RH s i mil a r ). 1. Make s ur e t he cyli nde r he ad dow el s a r e corr e ct l y lo ca t e d . 2. I ns t a l l a ne w cyli nde r he a d g a s ket . 23. NO TE: I ns t a ll t he bo l t s i n th e i ndi cat e d s e quence . I nst a l l t he L H cyl in de r he ad. Ti ght e n t o 30 N[...]

  • Página 700

    27. Ins t a l l t he LH e xhau st ca ms ha ft . 28. CAUT I O N: Do no t i ns t a l l the cyli nde r hea d cams ha f t j o ur n a l th r ust cap s unt i l the ca msh af t j ournal ca ps a r e in s t a l l e d or dama ge t o t he th r ust cap s may occur . • NO T E: L ubr ica t e t he ca msha f t s a n d t he c a msha f t be a r i ng cap s wi t h o[...]

  • Página 701

    32. Ins t a l l t he RH exha us t c a msha f t be a r i n g cap bol t s eve nl y. Ins t al l t he e xhaus t ca ms ha ft be a r i ng caps . 33. Rot a te t he righ t -ha nd i nt a ke cams ha ft cl ockwis e unt i l t he cams ha ft s p r o cket a l i gnment ma r k i s a t t he 5 O' c l o ck pos i t i o n a nd rot a t e t he r i ght -ha nd e xhaus [...]

  • Página 702

    37. Ins t a l l t he l e f t -hand t i mi ng chai n i nne r gui de . 38. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers o n t he vi ce j aws to pr ot ect t he t i mi ng cha in te ns i o ne r . S ecur e t he l e f t -ha nd ti ming c ha i n t e ns i one r in t he vi ce j a ws . 39. CAUT I O N: Dur ing t i m i ng cha i n t e ns i o ner compres[...]

  • Página 703

    42. Ins t a l l t he l e f t -hand t i mi ng chai n t e ns i on e r . Ti ght e n t o 25 Nm. 43. Rel e as e t he t e ns i on i n t he l e ft -hand t imi ng chai n t ens i o ne r . Re mov e t he re ta i ni ng t ool . 44. Mak e s ure t he l e ft -hand t i ming cha i n a l i gnme nt mar ks ha ve remai ne d cor r ect ly p os i t io ne d t o t he cams ha[...]

  • Página 704

    48. Ins t a l l t he cr a nks haf t o ut e r s proc ket . 49. Ins t a l l t he r i ght -ha nd t i m in g chai n i nne r gui de . Ti ght e n t he ret a i ni ng bol t s in t he s e que nce s ho wn i n t wo s t a ge s . S ta g e 1: T i ght en bol t 1 t o 25 N m. S ta g e 2: T i ght en bol t s 2 t o 25 Nm. 50. CAUTI O N S : Make s ur e t he cr anks ha [...]

  • Página 705

    53. CAUT I O N: Dur ing t i m i ng cha i n t e ns i o ner compres s i o n, d o no t r e l e a s e t he rat chet s t e m unt i l t he t i ming cha in t e ns io ne r pi s t on i s f ul ly bot t ome d i n i t s bo r e o r da m a ge t o t he r at chet s t e m wi l l r e s ul t . Us i ng a s ui t a b l e t o o l , hol d t he r i ght -hand t imi ng chai [...]

  • Página 706

    58. CAUT I O N: Ma k e s ure t he r i ght -ha nd t i mi ng cha i n a l i gnment m a r k s ha ve remai ne d corr e ct l y po s i t io ne d t o t he c a m s ha f t s p r ocket and c r a nk s ha f t s p r ocket al i g nment mark s . Make s ur e al l th e t i m i ng cha i n a l i g nment mar ks a re i n th e pos i t i o ns s ho wn. 59. CAUT I O N: Do n[...]

  • Página 707

    63. Carr y out a v a l ve cl e aran c e check. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Va l ve Cl e a r a nce Check i n t hi s s e ct i o n. 64. Ins t a l l ne w front t i mi ng co ver ga s ket s . 65. NO TE: P rio r t o a p pl ying s e a l e r cl e a n t he front cover t o e ngi ne b l ock a nd cyl i nde r hea d s e a li ng s ur f a[...]

  • Página 708

    68. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he val ve covers. Compl e t e t he ti ght e ni ng s e que nce. Ti ght e n t o 10 Nm. 69. Ins t a l l t he l e f t -hand id l er pul l e y. Ti ght e n t o 25 Nm. 70. Us i ng t he s pe ci a l t o o l s , i ns t a ll t he cr anksha f t pul l e y. Coa t t h e cr anks ha f t pul l[...]

  • Página 709

    73. Ins t a l l t he wa t e r pum p a nd cool ant ho s e a s s e mbl y . 1. At t a ch t he hos e . 2. I ns t a l l t he wa t e r pum p a n d co o l a nt hos e as s e mbl y. Ti ght e n t o 25 Nm. 74. NO TE: I ns t a ll n e w coo la n t cr o s s ove r O-r i ng s e a l s . I nst a l l t he coo l ant cross o v e r t ube . Ti ght e n t o 10 Nm, 75. Ins [...]

  • Página 710

    78. Ins t a l l t he e ngi ne rear ba cking pl a t e . 79. Ins t a l l t he f l ywhee l . P r e vent t he e ng ine f r om r o t a t i ng. Ti ght e n t o 80 Nm. 80. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . I nst a l l t he e xhaus t mani f ol ds . Ti ght e n t o 25 Nm. 81. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . I ns[...]

  • Página 711

    83. Ins t a l l t he A/C co mpr e s s or mount i ng b rack e t. Ti ght e n t o 25 Nm. 84. Ins t a l l t he a ir co ndi t io ni ng (A/C) co m pr es s or . Ti ght e n t o 25 Nm. 85. Ins t a l l t he po we r s t e e r i ng pu m p. Ti ght e n t o 25 Nm. 86. Ins t a l l t he ge ne r a t or. Ti ght e n t o 48 Nm. 87. Ins t a l l t he r i ght -ha nd i dl [...]

  • Página 712

    88. Ins t a l l t he a cc e s s o r y drive b e l t . 1. Us e a 3/8 i nch drive ba r t o r e l e a s e t h e a cces s ory dr ive be l t t e nsi o ner. 2. I ns t a l l t he a c ce ss o ry d r i v e be l t . 89. Ins t a l l t he l e f t -hand knock s e ns or. Ti ght e n t o 25 Nm. 90. Ins t a l l ne w l owe r int a ke mani f ol d ga s ke t s . 91. In[...]

  • Página 713

    93. Ins t a l l t he e ngi ne wi r i n g ha r ne s s . Ti ght e n t o 10 Nm. 94. Conne ct t he e ngi ne wi r i ng ha r ne s s e l e ct rica l co nnect o r s . 95. Conne ct t he l e f t -ha nd i g ni ti on coi l s . 96. Conne ct t he l e f t -ha nd ca ms haf t pos i t i on s ens or . 97. At t ach t he e ngi ne h a r n e s s . JagDocs.com[...]

  • Página 714

    98. Conne ct t he rig ht -ha nd ig ni t io n c oi l s . 99. At t ach t he e ngi ne h a r n e s s . 100 . At t ach t h e e ng i ne ha r ne s s ret a i ni ng br a c ket . 101 . Di s conne c t t h e right -ha nd cams ha ft p o s i t i on s e ns or. 102 . In s t a l l t he rea r kno c k s e ns o r . 1. At t a ch t he knock s e ns o r wi r ing harnes s [...]

  • Página 715

    103 . At t ach e ngi ne ha rn es s . 104 . At t ach t h e e ng i ne ha r ne s s . 105 . Conne c t t he e l e ct r ica l conne ct o r s . 106 . In s t a l l t he co ol a nt hos e . 107 . In s t a l l t he co ol a nt hos e . JagDocs.com[...]

  • Página 716

    108 . Conne c t t he o i l coo l e r coo l a nt ho s e s . 109 . In s t a l l t he e va porat i ve emi s s i o n p ur ge v a l ve ho s e . 110 . In s t a l l t he e n gi ne b reat her ho s e . 111 . In s t a l l ne w i nt a ke mani fo l d gas ke ts . 112 . NO TE: The i nta ke m a ni f o l d ret a i ni ng bo l t s in pos i t i on 1,2,3 a nd a r e lo[...]

  • Página 717

    113 . Conne c t t he e va porat i v e e mis s i o n ca ni s t e r pur g e val v e t rans f er pi pe. 114 . At t ach t h e i nt a ke mani f o l d r e ar r e t a i ni ng b r a cket . Ti ght e n t o 10 Nm. 115 . At t ach t h e e ng i ne wi r i ng harnes s from t he in t a ke man if ol d rear r et a i ni ng b r ack e t . 116 . At t ach t h e i nt a ke [...]

  • Página 718

    118 . Ti ght e n t o 7 Nm. 119 . Conne c t t he f ue l pres s ur e r e gul a t o r vacuum ho s e . 120 . Conne c t t he e l e ct r ica l conne ct o r s . 121 . Conne c t t he po s i t i ve cr an kc as e ve nt i la t i o n (P CV) ho s e . 122 . Conne c t t he t hr ot t l e po s i ti o n s ens o r . JagDocs.com[...]

  • Página 719

    123 . Conne c t t he t hr ot t l e mot or e l ect r i cal co nnect o r. JagDocs.com[...]

  • Página 720

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Manual Transm i ssi on - MT7 5/ 6-Spe ed Manual T ransaxl e - MM T6 I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i nst a l l er 205-115 Li nk s ha ft l imi t i ng t oo l 307-446 Engi ne l i f [...]

  • Página 721

    3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 47 Nm. 4. Ins t a l l the a cces s co ver. Ti ght e n t o 10 Nm. 5. Ins t a l l the dus t cover . Ti ght e n t o 10 Nm. 6. Ins t a l l the s t art er mot o r . Ti ght e n t o 35 Nm. Vehi c le s with 2.5L or 3.0L engine JagDocs.com[...]

  • Página 722

    7. NOT E: Us i ng a s ui t a bl e s ur f a ce cl ea ne r , W S E- M5B392 -A o r e qui val e n t, m e e t i ng t he Jagua r s pe ci f i cat i on . Cl e a n t he s e a l f a ce o n t he t r a nsf e r cas e bef o r e i ns ta l l i ng t he ne w l i nk s ha ft o i l se a l. Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w l i nk s ha ft o i l se a[...]

  • Página 723

    12. NO TE: Do not t ig ht e n t he engi ne r o l l res t ricto r br acket t o p re ta i ni ng bol t s a t t hi s s t a ge a t t hi s s t a ge . I nst a l l t he e n gi ne r o l l r e s t rict o r br acket . Ins t al l t he e ngi ne r o ll re st r i ct o r br acket t o p ret a i ni ng bol t s . 13. NO TE: Do not t ig ht e n t he engi ne r o l l res [...]

  • Página 724

    17. NO TE: Do not t ig ht e n t he c a t a l yt i c conver t e r r et ai ni ng bo l t s a t t hi s s t a ge . I nst a l l t he cat a l yt i c co nverte r moun t br acket . 18. Ins t a l l t he cat a l yti c converte r mount br acke t r e t ai ni ng bo l t . Ti ght e n t o 25 Nm. 19. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a[...]

  • Página 725

    22. CAUT I O N: N e v e r us e j oi nti ng compound f o r war d o f the ca t a l yt i c c on ver t e r . Fa i l ur e t o f ol l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage t o th e c ompo ne nt . • NO T E: Make s ur e t he ret a i ni ng nut s a r e t i ght e ne d tw i ce in t he s e que nc e s hown. I nst a l l t he r i g ht -hand c[...]

  • Página 726

    27. Ins t a l l a n ew ha l f s ha f t s e a l . 28. CAUT I O N: Do no t us e e x ces s i ve f o rc e when e ngag ing t he hal fs h a ft t o t he l i nk s ha f t . Fa i l ur e t o f o l l ow t hi s i ns t r u cti o n may res ul t i n dama ge t o t he co mpon ent . • NO T E: Make s ur e t he ha l f s ha f t i s f u ll y l o cat e d t o t he li nk [...]

  • Página 727

    31. Ins t a l l t he ha l f s ha f t a nd i nt erm ed ia t e s haf t a s s e mbl y. Ti ght e n t o 20 Nm. All v e h icle s 32. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , [...]

  • Página 728

    35. Remove t he s pe ci a l t o o l . 36. Conne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 30 Nm. 37. Ins t a l l t he po we r s t e e r i ng hi gh-pres s ur e pi pe ret a i ni ng b ol t. Ti ght e n t o 25 Nm. 38. Ins t a l l a n ew ha l f s ha f t s na p ring. JagDocs.com[...]

  • Página 729

    39. Ins t a l l t he l e f t -hand ha l f s ha ft . 40. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Make s ur e t he ha l f s ha f t i s a l i gne d t o t he f r ont whe e l hub. At t a ch t he whe e l knuc kl es . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle s . 3. I ns t a l l t he lo we r ar m[...]

  • Página 730

    44. Remove t he s pe ci a l t o o l . 45. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d. Ti ght e n t o 10 Nm. 46. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d ret a ini ng bol t s . Ti ght e n t o 10 Nm. 47. Ins t a l l t he uppe r exhau st he a t s hi e l d . Ti ght e n t o 6 Nm. JagDocs.com[...]

  • Página 731

    48. Remove t he s pe ci a l t o o l . 49. Ins t a l l t he l e f t -hand e xh a us t m a ni f o l d he a t s hi e l d . Ti ght e n t o 10 Nm. 50. Remove t he s pe ci a l t o o l . 51. Ins t a l l t he t r a ns a xl e mount . Ti ght e n t o 80 Nm. JagDocs.com[...]

  • Página 732

    52. Ins t a l l t he coo l a nt s ys t em t o p ho se . Ins t al l a ne w ga s k e t . Ti ght e n t o 9 Nm. 53. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I nst a l l t he e n gi ne a n d t r ans a xl e a s s e mbl y. Ra is e t[...]

  • Página 733

    57. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 58. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame ret a i ni ng b ol t. Ti ght e n t o 142 Nm. 59. NO TE: L e ft -hand s h own, r i g ht -hand s i mil [...]

  • Página 734

    62. Ti g ht e n t he e ngi ne s uppo rt b r a cket ret a i ni ng bol t s . Ti ght e n t o 40 Nm. • NO T E: I f fi x i ngs can be r e -use d o n ve hi cl e s bui l t pr i o r to VIN J24254, t he n t he ol d t or que must b e us e d (48 Nm). If ne w f i xing s a re us ed on a ny ve hi cle us e t he ne w t or que . 63. Remove t he s pe ci a l t o o [...]

  • Página 735

    68. NO TE: Re move t he b l a nking pl ug from t he ho se . At t a ch t he p owe r s t e ering ho s e . 69. Conne ct t he g round ca bl e . Ti ght e n t o 10 Nm. 70. Conne ct t he e ngi ne co nt rol modul e (ECM ) el e ct r i cal co nnect o r. Us i ng s pe c i a l t o o l 418-5 35, t ig ht e n t o 5 Nm. 71. Conne ct t he e l e ct r i cal conne ct o[...]

  • Página 736

    73. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi pe sup po r t b rack e t. 74. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Re move t he ti e s t raps . • NO T[...]

  • Página 737

    Vehi c le s with 2.0L engi n e 78. At t ach t he co o l a nt hos e s . 79. At t ach t he a ccel erat o r cab l e ret a i ni ng br acket . Ti ght e n t o 9 Nm. 80. At t ach t he a ccel erat o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. At t a ch t he a ccel e r a t or cabl e . 81. At t ac[...]

  • Página 738

    82. At t ach t he co o l a nt hos e s . 83. At t ach t he co o l a nt hos e . 84. At t ach t he co o l a nt hos e . 85. Ins t a l l t he a ir f i l te r i nt a ke pi pe . 86. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and Fil t e r i ng [...]

  • Página 739

    88. At t ach t he co o l a nt hos e . 89. NO TE: Re move t he t i e s t r ap s . • NO T E: Re move t he bl a nk i ng p lu gs from t he t ube a nd t he A/C c ompres s o r. At t a ch t he A /C compr es s o r s uppl y a nd r et ur n t ube s . Ins t al l new O-r i ng s e a l s . Ti ght e n t o 25 Nm. 90. Ins t a l l t he f r ont muff l e r. For a ddi[...]

  • Página 740

    95. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he A BS whe e l s pe e d s e ns o r. 96. NO TE: Re move t he t i e s t r ap s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Det ach a nd rep os i t i on t he brake cal i pe r a ss e mbly. 97. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he[...]

  • Página 741

    100 . NO TE: Ri ght -hand s h own, le ft -hand s i mil ar. Re move t h e r e a r ve hi cle t ie down s t rap. 101 . NO TE: Ri ght -hand s h own, le ft -hand s i mil ar. Re move t h e front vehi cl e t i e d o wn s t r a p. 102 . In s t a l l t he f r o nt whe el s a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd [...]

  • Página 742

    109 . NO TE: Le f t -ha nd s ho wn, r i ght -hand s i mi l ar. Ti ght e n t he f r ont hub ret a i nin g nu ts . Ti ght e n t o 290 Nm. 110 . Carr y o ut t he u nderbody mis a l i gnment che ck . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: U nde r b o dy Mis a li g nment Che ck (502-00 U ni -Bo dy, Subframe a nd Mount i ng S y s t e m, [...]

  • Página 743

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Autom atic T ransa xle - JATC O / 6-Sp eed Autom atic T r ansaxl e - AWF 21 I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i nst a l l er 205-115 Li nk s ha ft l imi t i ng t oo l 307-446 Engi n[...]

  • Página 744

    4. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 5. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 6. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 7. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 8. NOT E: Rot a t e t [...]

  • Página 745

    9. Ins t a l l the a cces s co ver. Ti ght e n t o 10 Nm. 10. Ins t a l l t he dus t c o ver . Ti ght e n t o 10 Nm. 11. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. Vehi c le s with 2.5L or 3.0L engine 12. NO TE: U s i ng a s ui t abl e s ur face cl e a ne r , W SE -M 5B392-A or e qui va l e nt , m e e t i ng t he Jagua r s pe ci f [...]

  • Página 746

    14. Ins t a l l a n ew l i nk s ha f t s n ap r i ng. 15. Ins t a l l a n ew t r ans fe r cas e O -r i ng s e a l . 16. NO TE: Eng a ge the l i nk s ha f t int o t he t r ans a xle . I nst a l l t he t rans f e r cas e . Ti ght e n t o 90 Nm. 17. NO TE: Do not t ig ht e n t he engi ne r o l l res t ricto r br acket t o p re ta i ni ng bol t s a t t[...]

  • Página 747

    19. Ins t a l l t he e ngi ne roll r e s t r i cto r br acket s i de re t a i ni ng bo l t s . Ti ght e n t o 35 Nm. 20. Ti g ht e n t he e ngi ne r ol l r e s t rict or bracket r et a i ni ng nut s. Ti ght e n t o 35 Nm. 21. Ti g ht e n t he e ngi ne r ol l r e s t rict or bracket t o p r e t ai ni ng bo l t s . Ti ght e n t o 55 Nm. 22. NO TE: Do[...]

  • Página 748

    24. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t s. Ti ght e n t o 55 Nm. 25. Ins t a l l a n ew ca t a l yt i c co nv e rte r s e a l i ng r i ng . 26. Ins t a l l ne w c a t al yt i c conver t e r r e t a i ni ng s t uds . Ti ght e n t o 9 Nm. 27. CAUT I O N: N e v e r us e j oi nti ng compound f o r war d o f[...]

  • Página 749

    29. Conne ct t he rig ht -ha nd cat a l ys t m on it o r s e ns o r e l e ct r i cal co nnect o r. 30. Ins t a l l t he r i ght -ha nd cat a lyt i c conver t e r r e t a i ni ng bo l t s . Ti ght e n t o 25 Nm. 31. Ins t a l l a n ew ha l f s ha f t s na p ring. 32. Ins t a l l a n ew ha l f s ha f t s e a l . 33. CAUT I O N: Do no t us e e x ces s[...]

  • Página 750

    34. Ins t a l l t he t r a ns f e r cas e Y br acket . Ti ght e n t o 55 Nm. 35. Ins t a l l t he t r a ns f e r cas e Y br acket r et a i ni ng bo l t s . Ti ght e n t o 25 Nm. Vehi c le s with 2.0L engi n e 36. Ins t a l l t he ha l f s ha f t a nd i nt erm ed ia t e s haf t a s s e mbl y. Ti ght e n t o 20 Nm. All v e h icle s JagDocs.com[...]

  • Página 751

    37. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , i ns t a l l t he e ngi ne a nd t rans a xle to t he s ubframe . 38. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti [...]

  • Página 752

    40. Remove t he s pe ci a l t o o l . 41. Conne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 30 Nm. 42. Ins t a l l t he po we r s t e e r i ng hi gh-pres s ur e pi pe ret a i ni ng b ol t. Ti ght e n t o 25 Nm. 43. Ins t a l l a n ew ha l f s ha f t s na p ring. JagDocs.com[...]

  • Página 753

    44. Ins t a l l t he l e f t -hand ha l f s ha ft . 45. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Make s ur e t he ha l f s ha f t i s a l i gne d t o t he f r ont whe e l hub. At t a ch t he whe e l knuc kl es . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle s . 3. I ns t a l l t he lo we r ar m[...]

  • Página 754

    49. Remove t he s pe ci a l t o o l . 50. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d. Ti ght e n t o 10 Nm. 51. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d ret a ini ng bol t s . Ti ght e n t o 10 Nm. 52. Ins t a l l t he uppe r exhau st he a t s hi e l d . Ti ght e n t o 6 Nm. JagDocs.com[...]

  • Página 755

    53. Remove t he s pe ci a l t o o l . 54. Ins t a l l t he l e f t -hand e xh a us t m a ni f o l d he a t s hi e l d . Ti ght e n t o 10 Nm. 55. Remove t he s pe ci a l t o o l . 56. Ins t a l l t he t r a ns a xl e mount . Ti ght e n t o 80 Nm. JagDocs.com[...]

  • Página 756

    57. Ins t a l l t he coo l a nt s ys t em t o p ho se . Ins t al l a ne w ga s k e t . Ti ght e n t o 9 Nm. 58. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I nst a l l t he e n gi ne a n d t r ans a xl e a s s e mbl y. Ra is e t[...]

  • Página 757

    62. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 63. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame ret a i ni ng b ol t. Ti ght e n t o 142 Nm. 64. NO TE: L e ft -hand s h own, r i g ht -hand s i mil [...]

  • Página 758

    67. Ti g ht e n t o t he s uppo r t ba r ret a i ni ng bol t s . Ti ght e n t o 25 Nm. 68. Ins t a l l t he e ngi ne s up port b r acket . Ti ght e n t o 80 Nm. 69. Ti g ht e n t he s uppo rt ba r ret a i ni ng bo l t s . Ti ght e n t o 25 Nm. 70. Remove t he s pe ci a l t o o l . 71. Lowe r t he vehi c l e . 72. NO TE: Ri ght -hand s ho wn, l e ft[...]

  • Página 759

    73. At t ach t he co o l a nt pi p e . Ti ght e n t o 9 Nm. 74. Conne ct t he s pr i ng l o ck coupl in g. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Spr i ng L ock Co upl i ngs (310-00 Fue l S yst e m - Ge neral I nf o rm a t i o n, Ge ne r a l P roc e dur e s ). 75. NO TE: Re move t he b l a nking pl ug from t he ho se . At t a ch t [...]

  • Página 760

    78. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 79. At t ach t he b a t t e r y cab le s . Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 80. At t ach t he co o l a nt hos e s . 81. At t ach t he a ccel erat o r cab l e ret a i ni ng br acket . Ti ght e n t o 9 Nm. JagDocs.com[...]

  • Página 761

    82. At t ach t he a ccel erat o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. At t a ch t he a ccel e r a t or cabl e . 83. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 84. At t ach t he co o l a nt hos e s . 85. At t ach t he co o l a nt hos e . JagDocs.com[...]

  • Página 762

    86. At t ach t he co o l a nt hos e . 87. Ins t a l l t he a ir f i l te r i nt a ke pi pe . 88. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and Fil t e r i ng - 2.0L N A V6 - A JV6/2.5L NA V6 - AJV6/3.0L N A V6 - AJ27, Remova l a nd I ns[...]

  • Página 763

    94. Ins t a l l t he coo l i ng fa n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). 95. NO TE: Re move t he t i e s t r ap s . • NO T E: L ef t -hand s[...]

  • Página 764

    99. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he b r a ke p i pe . 100 . NO TE: Le f t -ha nd s ho wn, r i ght -hand s i mi l ar. • NO T E: Ins t al l n ew br a ke ca li pe r anchor pl at e ret a i ni ng bo l t s. At t a ch t he b r a ke ca l i pe r a s se mbl y. Ti ght e n t o 133 Nm. 101 . NO TE: Ri ght -hand s h own, [...]

  • Página 765

    104 . In s t a l l t he f r o nt whe el s a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 105 . In s t a l l t he b a t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Moun[...]

  • Página 766

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Oil C apa ci ty Descri pti on Li ters I nit i a l f i l l i ncl udi ng oi l fi lt er 6·7 S er vice f il l i ncl udi ng o i l f i l te r 6·0 S er vice f il l wi t hout o i l fi l te r 5·8 Lubr i cant s, Seal er s a nd Ad hesi ve s I te [...]

  • Página 767

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Des cr ipt i o n a nd O pe r a t i o n Gene ral Vi e w Item Pa r t Nu m be r De scri pt i on 1 - Int a k e mani f ol d 2 - Fuel i nj e ct i on su ppl y ma ni fo l d 3 - Fuel i nj e ct o r 4 - Va l ve co ver 5 - T ur bochar ge r 6 - Br a k[...]

  • Página 768

    14 - O i l pres s ur e s wi t ch 15 - Fuel i nj e ct i on pum p 16 - O i l l evel ind i ca t or a nd t ub e 17 - Exhaus t gas r eci rc ula t i on (EGR) val ve Engin e Ide nt ifica tion C ode Engi ne code a nd e ngi ne s eria l numbe r The e ngi ne co de (4-di gi t ) a nd t he e ngi ne se ria l nu m be r (consi s t ing of t wo l e t t e r s f o r th[...]

  • Página 769

    Item Pa rt Nu m ber De scr i pti on 1 - Cyli nder he a d 2 - Cyli nder he a d bo l t s 3 - I nt a ke val ve s 4 - Cyli nder he a d ga s ke t 5 - Exh a us t va l ve s 6 - Exh a us t cams ha f t 7 - I nt a ke camsha f t 8 - Ca m s ha f t ca r r ie r 9 - Ca m s ha f t ca r r ie r bea ring bracket s (5 of f ) 10 - S e a li ng s urface 11 - Ro c ker s h[...]

  • Página 770

    I te m Pa rt Nu m ber Desc ri pti on 1 - Rock er s haf t , e xha us t roc ker a r m 2 - Rock er s haf t , i nt a ke rock er arm 3 - S t ud o n r ock e r ar m The val ve s a r e op e r at e d by l i ght we i ght a l umin iu m r ocker arm s , whi ch a r e mount e d o n t wo rocker s haf t s . T he rock e r a r m s a r e o f d if fe rent le ngt hs t o[...]

  • Página 771

    3 - Engi ne f r o nt co ver gas ke t Fr o nt Co ver The t imi ng cover i s of s t e el co nst r uct i o n a nd i s fi tt e d us i ng s e a l i ng compo und. Prio r t o f i t t i ng, t he m a t ing f a ces o n t he t i m i ng ca s e and cover m us t b e cl e a ne d t ho roughly. A sp e ci a l t o ol is us e d t o a l ig n t he cove r t o t he e ngi [...]

  • Página 772

    I te m Pa rt N um be r De s cri pti on 1 - Oi l s pray noz z l e 2 - Ta b The pi s t on a ls o i nco r por a t e s a n o i l ga l l e r y f o r c oo l i ng pur po s e s . T hi s is s uppl ie d b y oi l s pray no z z l e s whi ch a r e l ocat e d i n e ngi ne b l ock o i l ga l l e ry . O pt i mum pi s t o n co ol ing i s e ns ured, w hi c h i s ne [...]

  • Página 773

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - C ranksha ft Front Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Re l e a s e t ool , b el t t ens io ne r 303-676 W r e nch s t rap-unive r s a l 303-D 055 Re mover /Ins t a l l e r , Front O il Seal 303-679 (21- 238) R em ova l 1. Remove t[...]

  • Página 774

    5. Usi ng t he s pe cia l t oo l , r emove t he cr a nk s ha ft f r ont o i l s e a l. Dis car d t he o il s e a l . Insta llat ion 1. NOT E: Ins t a l l a new cr a nks ha ft front oi l s e a l . • NO T E: A ne w cr anks ha ft f r on t oi l s e al i s s uppl i e d wi th a n a l i gnm e nt s l e e ve t ha t wi l l b e pu she d o ut d ur i ng i ns [...]

  • Página 775

    4. Ins t a l l the right -ha nd whe e l a rc h l i ne r acces s pa ne l . 5. Ins t a l l the f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). JagDocs.com[...]

  • Página 776

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - C ranksha ft Rear Seal I n-v e hi c l e Re pa i r R em ova l 1. Remove t he f l ywhe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl ywhe e l (303-01B Eng in e - 2. 0L Dur a t o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150PS ) - P[...]

  • Página 777

    4. Tig ht e n t he cr a n ksha f t r e a r o i l s e al ca r r ie r r et a i nin g bo l t s . Ti ght e n t he b ol t s i n t he s e q ue nce s ho wn. Ti ght e n t o 10 Nm. 5. Remove t he cr a nks haf t r e a r o i l s e a l al i g nment s l e e v e . 6. Ins t a l l the f l ywhe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl ywhe e[...]

  • Página 778

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Front C o v er I n-v e hi c l e Re pa i r Speci al T ool (s) Al ig ne r , Fr o nt Co ve r 303-682 (21- 241) R em ova l 1. Remove t he e ngi ne f r ont mount . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Mo unt [...]

  • Página 779

    6. D et a ch t he ge ne r a t o r pos i t i ve cabl e . 7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a [...]

  • Página 780

    11. Det a ch t he acce s s o r y drive be l t . 12. Remove t he a cces s o r y drive be l t t e ns i one r. 13. Remove t he e n gi ne f r o nt co ver l owe r r e t a i ni ng nut s a nd bo l t s . 14. Lowe r t he vehi c l e . 15. NO TE: Eng in e s ho wn removed f o r cl a r i t y. • NO T E: T he i dl er pul l e y can not be r e m o ved unt i l t h[...]

  • Página 781

    16. NO TE: Eng in e s ho wn removed f o r cl a r i t y. Re move t h e front e ngi ne m ou nt br a c ket a nd i dl e r pul l e y. 17. NO TE: Eng in e s ho wn removed f o r cl a r i t y. Re move t h e e ngi ne f r on t c o ver uppe r r et a i ni ng bol t s . 18. CAUT I O N: A v oi d da mag e t o t he engi ne front co ver mat i ng f a ce on t he e ngi[...]

  • Página 782

    2. CA UT I O NS: A ne w e ngi ne f r ont c o ver must be i ns t a l le d. Fai l ur e to f o ll o w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. I ns t a ll t he e ngi ne front cove r wi t hi n f i ve mi nut e s o f a ppl yi ng t he s ea l er. Fa i lu r e t o fo l l o w t hi s ins t ruc t i o n may r es ul t i n da mage [...]

  • Página 783

    7. Tig ht e n t he e ngi ne f r ont cove r l o we r r et a i ni ng nut s a nd bo l t s . Ti ght e n t he e n gi ne f r o nt co ver nuts and bol t s t o 3 Nm. Ti ght e n t he e n gi ne f r o nt co ver nuts and bol t s in t he f ol l o wi ng s eq ue nce: Ti ght e n t he 2 bo l ts i ndi cat e d t o 11 Nm. Ti ght e n t he rema ini ng nut s a nd bo l t [...]

  • Página 784

    10. NO TE: Eng in e s ho wn removed f o r cl a r i t y. I nst a l l t he i d l e r pu ll e y r e t a i ni ng nut . Ti ght e n t o 43 Nm. 11. Ins t a l l t he a cc e s s o r y drive b e l t t e nsi o ner. 12. At t ach t he a cces s or y drive be l t . 13. At t ach t he a cces s or y drive be l t t e ns i one r as s e mbl y. Ti ght e n t o 47 Nm. 14.[...]

  • Página 785

    15. Ins t a l l t he ge ne r a t or upp e r r e t a i ni ng b ol t . Ti ght e n t o 47 Nm. 16. Ti g ht e n t o 47 N m. 17. Conne ct t he g e ne r a t or e l ect r i cal co nne cto r. 18. At t ach t he g e ne r a to r po s i t i ve ca bl e . Ti ght e n t o 8 Nm. 19. Ins t a l l t he cr a nks haf t front s e a l . For a ddi ti ona l i nf o r m a t i [...]

  • Página 786

    20. Ins t a l l t he r e t a i ni ng nut s . 1. I ns t a l l t he r e t a i ni ng bracket . 2. I ns t a l l t he r e t a i ni ng nut s . 21. At t ach t he e ngi ne wi r i ng ha r ne ss . 22. At t ach t he e ngi ne wi r i ng ha r ne ss . 23. Ins t a l l t he e ngi ne f r ont mount . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr[...]

  • Página 787

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Front Mou nt I n-v e hi c l e Re pa i r Speci al T ool (s) Engi ne s up po r t b r acke t 303-021 Engi ne l i f t i ng e ye 303-1067 R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r ca[...]

  • Página 788

    4. D et a ch t he wi ring ha r ne s s f r om t he e ng i ne co ve r mount i ng bracket . 5. D et a ch t he e l e c t r i cal co nne ct or f r om t he e ngi ne c ove r mount i ng b r a cket . 6. Remove t he e ngi ne cover mount ing bra c ket . 7. Ins t a l l the s p e ci a l t o ol . Ti ght e n t o 23 Nm. 8. Usi ng t he s pe cia l t oo l , s uppo r [...]

  • Página 789

    Vehi c le s bu ilt up to VI N: E4 386 8 9. D i s conne ct t he f uel p ump f ue l s upp l y an d r e t ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f[...]

  • Página 790

    13. S e cur e t he p o we r s t e e r i ng fl ui d r e s e rv oi r to one s id e . 14. Remove t he e n gi ne mount da mpe r . 15. NO TE: Mark t he pos i t i on o f the e ng ine mo unt b e fo re remo v al . Re move t h e e ngi ne mount a nd b r a cket a s s e mbl y. 16. Remove t he e n gi ne mount . Vehi c le s bu ilt from VIN :E4 38 69 JagDocs.com[...]

  • Página 791

    17. Dis c o nne ct t he f uel pump fue l sup pl y and r e t urn l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l pu m p f uel s uppl y a nd ret ur n l [...]

  • Página 792

    22. Remove t he e n gi ne mount . Insta llat ion Vehi c le s bu ilt from VIN :E4 38 69 1. NOT E: Cl e an t he front e ngi ne mount mat in g f a c e s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 80 Nm. 2. Tig ht e n t o 80 Nm. 3. Tig ht e n t o 10 Nm. Vehi c le s bu ilt up to VI N: E4 386 8 JagDocs.com[...]

  • Página 793

    4. NOT E: Cl e an t he front e ngi ne mount mat in g f a c e s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 80 Nm. 5. Tig ht e n t o 80 Nm. 6. Tig ht e n t o 10 Nm. All v e h icle s 7. Tig ht e n t o 23 Nm. JagDocs.com[...]

  • Página 794

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Flexplate I n-v e hi c l e Re pa i r R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e [...]

  • Página 795

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Flyw h eel I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch d i s c a n d p r e s s ur e pl at e . For ad di t i ona l inf o rm a t i o n, r ef e r t o : Cl ut ch Dis c a nd P res s u r e P l a t e (308- 01 Cl ut ch, Re mov a l a nd I[...]

  • Página 796

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Intake Manifo ld I n-v e hi c l e Re pa i r R em ova l 1. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L [...]

  • Página 797

    6. Remove t he i nt a ke man if ol d . Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. Insta llat ion 1. NOT E: Ins t a l l ne w i nt a ke mani fo l d gas ket s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 15 Nm. 2. NOT E: Ins t a l l a new EGR val ve ga s ket . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 798

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Oi l Pan I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def l e ct o r - 2.2L Di e s el /2.0L Di es e l (501-0 2 Fr ont End Bod y Pa n e l s[...]

  • Página 799

    Insta llat ion All v e h icle s 1. CAU TI O N : Avoi d d a mage t o the oi l pan mat i ng f ace o f t he cy l i nd e r bl o ck . Fa i l ur e t o f o l l ow th i s i ns t r uct i on may ca us e d a mage t o t he ve hi cle . Cl e a n t he cyl i nde r bl o ck m a t i ng f a ces . 2. CA UT I O NS: A ne w o i l pa n must be i ns t al l e d. Fai l ure t [...]

  • Página 800

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - T imin g C hain I n-v e hi c l e Re pa i r Speci al T ool (s) Ti mi ng To o l , Cr anks ha f t 303-698 (2 1-251 ) R em ova l 1. Remove t he e ngi ne f r ont co v e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Co ver [...]

  • Página 801

    7. Usi ng s uit ab l e 6 mm ba r , l o ck t he t i mi ng d rive s p r o cket s . 8. D et e ns i o n a nd lo ck t he t i mi ng cha i n t e ns io ne r . 1. Re t ract t he p a wl . 2. P us h t he l o ck i n. 3. I ns e rt a p in . 9. NOT E: Engi ne r e moved fo r cla rit y . Re move t h e t i ming chai n t e ns i o ne r a nd gui de s . JagDocs.com[...]

  • Página 802

    10. Remove t he t i mi ng cha i n. Insta llat ion 1. CAU TI O N : Make s ur e t h e col or e d l i nks a l i g n t o t he ti ming mark s. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . I nst a l l t he t i mi ng cha in. JagDocs.com[...]

  • Página 803

    2. CAU TI O N : Make s ur e t h e t i m i ng chai n te ns i o ne r i s f ul l y r e t r a cte d bef o r e i ns ta l l a t i on. Fa i l u r e t o f o l l ow t hi s i ns t r uct i on m a y r es ult i n da mag e to the ve hi cle . • NO T E: Engi ne r emove d f o r cl a r it y. I nst a l l t he t i mi ng cha in t e ns i o ne r a nd gui de s . Ti ght [...]

  • Página 804

    5. Tig ht e n t o 33 Nm. 6. Remove t he s ui t a bl e 6 mm ba r. 7. Remove t he s p e cia l to o l from t h e cr anks ha f t pos i t io n ( CKP ) s e ns o r hol e . 8. NOT E: O nl y t ur n t he e ngi ne i n t he norm a l di rect i o n o f rot a t i o n. Us i ng a s ui t a b l e s c r e wdr ive r, t ur n t he en gi ne cl o ck wis e t wo r e vol ut i[...]

  • Página 805

    9. Ch eck t he cams ha f t ti ming by i ns e rti ng a s ui t a bl e 6 mm b ar t hr oug h t he ho le s i n t he cams ha ft and fue l i nj e ct i on pump s pr ocket s . 10. Check t he t i ming by ins e r t i ng t he s peci a l t o ol i n t he CKP s e ns o r hol e . 11. Remove t he s pe ci a l t o o l and th e s ui t a b l e 6 mm bar. 12. Ins t a l l [...]

  • Página 806

    Name Hi g h p r es s ur e f ue l s u ppl y l i ne uni o n l ubrica nt TBD P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - V alve C over I n-v e hi c l e Re pa i r Speci al T ool (s) Al i gner, Fuel I nj e cto r 303-711 (2 1-258 ) Ge nera l Equi pm ent P ne umat i c vacuum gun Mate ri a l s Spe[...]

  • Página 807

    2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he e ng i ne o i l f i l l e r cap t o pr e vent f o r ei gn mat e ria l e nt e r i ng t he val v e c ove r . Re move t h e e ngi ne cove r. 4. CAU TI O N : P r ot ect t he fu e l i nj e ct o r e l e c t r i cal co nne ct ors wi t h li nt -free mat e ria l t o p r e vent c ont a mi na t i [...]

  • Página 808

    7. NOT E: O ne pi pe s h own o t he r pip e s a re s i mi l a r . Re move a nd di s ca r d t he hig h-pr e s s ure f uel s uppl y li ne . 8. Usi ng t he p neumat i c va cuum g un , va cuum forei g n mat e r i a l from t h e fu e l i nj e ct o r a nd t he f ue l i nj e ct i o n s uppl y mani f o l d. 9. Ins t a l l bl a nk i ng cap s t o t he o pe n[...]

  • Página 809

    13. Dis c o nne ct t he mas s a i r fl o w (MA F) s e ns or e l ect r i cal conne ct o r. 14. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 15. Det a ch t he cy li nde r he a d t e mperat ure (CH T) s e n s or e l e c t r i cal conne ct or. 16. Dis c o nne ct t he CHT s e ns or el e ct r i cal co nnect o r. 17. Dis c o nne ct t he p o s i [...]

  • Página 810

    18. Det a ch t he s t ar t e r moto r a nd i nj e ct o r wiring ha rn e s s . Re pos i t i o n a nd t i e t he wiring ha r ne s s a s i de . 19. NO TE: Ri ght -hand s ho wn l ef t -hand s i m i l a r. Det ach t he mas s a i r fl o w (MA F) s e ns or wi r i n g ha r ne s s . Re pos i t i o n a nd t i e t he wiring ha r ne s s a s i de . 20. Remove t[...]

  • Página 811

    23. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e mixt ur e s a r e a l wa ys pr e s e nt and may i g ni[...]

  • Página 812

    3. NOT E: Do not t i ght e n t he r et ai ni ng bo l t s a t t h is s t age . I nst a l l t he f ue l r ai l br a c ket s . 4. NOT E: Do not t i ght e n t he r et ai ni ng bo l t s a t t h is s t age . I nst a l l t he f ue l i nj e c t i o n s upp l y mani f o l d r e t ai ni ng bo l t s . 5. Loos e n t he fue l inj ect i on s u ppl y mani f o l d[...]

  • Página 813

    8. Connect t he po s it i ve cr ankcas e ve nti l a t i o n (P CV) hos e t o t h e va l ve cover. 9. Connect t he CHT se ns o r e l e c t r i cal co nne ct or. 10. At t ach t he (CH T) s e ns o r e l e c t r i cal co nne ct or. 11. At t ach t he s t arte r mot o r wi ring ha rn es s . 12. Conne ct t he MAF s e ns o r el e ct r i cal co nnect o r. J[...]

  • Página 814

    13. NO TE: O ne f ue l i nj e ct or s ho wn o t he r fue l i nje ct o rs a r e s i mil a r . I nst a l l a ne w v a l ve cove r f ue l i nj e c t o r se al . 14. Lubr i cat e t he hi g h-pr e ss ure f ue l s uppl y l i ne u nio n t hr e a ds wi t h cl e a n l ubrica nt . 15. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t[...]

  • Página 815

    19. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a i ni ng bo l t s. Ti ght e n t o 23 Nm. 20. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a [...]

  • Página 816

    24. Conne ct t he f uel i nje ct o r e le ctrica l conne ct o r s . 25. Conne ct t he f uel ret urn l i ne s to t he f ue l i nj e ct o rs. 26. Ins t a l l t he e ngi ne cover. 27. Ins t a l l t he oi l f il l e r cap . 28. Ins t a l l t he oi l l e vel i ndi cat o r . JagDocs.com[...]

  • Página 817

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.0L Duratorq-TDCi Re moval Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t or nut s 205-4 91-01 For c i n g s cr ew 204[...]

  • Página 818

    Engine li f t i ng e ye 303-1 067 5 P o i nt S e cur i t y T or x Bi t 418-5 35 R em ova l 1. D et a ch t he l o we r s t e e r i ng col um n s ha ft . 2. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). [...]

  • Página 819

    7. D i s conne ct t he radi a t o r l owe r coo l a nt hos e . 8. CAU TI O N : To pr eve nt t he veh icl e beco ming uns t ab l e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn s t r a ps . Fai l ur e t o f ol l o w t hi s i nst r ucti o n may res ul t i n da ma ge t o th e v e[...]

  • Página 820

    14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake ca l i pe r a nd brake cal i pe r a nchor p l a t e a s s e mbl y. 15. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 16. CAUT I O N: Su ppo r t t he brake ca l i per a s s e mbly us i ng t i e s t raps . Fai l ure t o fo l l o w t hi [...]

  • Página 821

    19. CAUT I O N: Secur e the AB S wh ee l s pe ed s e ns or us i n g t i e s t r aps . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d a t t a ch t he ABS whe e l s p e ed s e ns o r . 20. NO TE: Re move a nd di s ca [...]

  • Página 822

    24. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 1. P r es s t he r et a i ni ng c l i p . 2. De ta ch t he s e l e ct or cabl e s . 25. Remove t he f ront bumpe r s pl i t te r vai n. 26. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front bumpe r s pl i tt e r v a i[...]

  • Página 823

    29. Dis c o nne ct t he b rak e va cuum pum p va cuum hos e . 30. Dis c o nne ct t he e xhaus t ga s recircu l a t i o n (E.G.R) va lve modul e vacuum ho s e. 31. Dis c o nne ct t he e xpa ns i o n t a nk ve nt hos e . 32. Det a ch t he coo l i ng s y s t e m hos e . 33. Dis c o nne ct t he e xpa ns i o n t a nk o ut l e t hos e . JagDocs.com[...]

  • Página 824

    34. NO TE: T he ret a i ni ng bo l t remai ns ca pt i ve i n t he e l e ct r ica l conne c t o r . Di s conn ect t he e ngi ne ha r ne s s e le ctrica l co nnect o r . 35. Dis c o nne ct t he g l ow pl ug ha r nes s e l e ct rical c onn e cto r . 36. Dis c o nne ct t he b a t t e r y cabl e s . 37. Det a ch t he wi ring ha r nes s from t he ba t t [...]

  • Página 825

    39. CAUT I O N: I f f l ui d i s s p il t o n t he pa i nt wo rk , t he a f f e ct e d a rea m us t b e i mmedi a t e l y wa s he d do wn wit h col d wa t e r . Fa i l ure t o f ol lo w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. • NO T E: Dr ai n t he f l ui d i nt o a s ui t a bl e cont ai ne r . • NO T E: Ca p t[...]

  • Página 826

    44. Det a ch t he powe r a s si s te d s t e ering ho s e . 45. NO TE: Ca p t he e xpos e d po rts . Di s conn ect t he po we r as s i s t e d s t e e r i ng hos e . 46. NO TE: Ca p t he e xpos e d po rts . Di s conn ect t he E.G. R va lve va cuum p i pe . 47. Loo s e n t he ai r condi t i o ni ng compr e ss o r l i ne r e t a in ing bol t . 48. NO[...]

  • Página 827

    49. Dis c o nne ct t he f uel l ine s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l pu m p f uel s uppl y a nd f ue l ret ur n li ne mal e and fe mal e c o n[...]

  • Página 828

    53. NO TE: Bo l t r emai ns cap ti ve i n t he e ngi ne cont r ol m od ul e (ECM) e l e ct r i cal conne ct o r . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he ECM ha r n e s s e l e ctrica l conne ct o r . 54. Det a ch t he eng i ne wi ring ha r nes s ret a i ni ng cl i p. 55. Det a ch t he eng i ne wi ring ha r nes s e a r t h l ea d . [...]

  • Página 829

    59. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 60. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 61. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi n[...]

  • Página 830

    63. NO TE: Di s card t he r e t ai ni ng nut s . Re move t h e e ngi ne f r on t mount r et a i ni ng nut s . 64. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 65. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf[...]

  • Página 831

    68. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . P la ce t he e ng i ne , s us pe ns i on a nd t ransmi s s i o n a s s e mbl y t o a s ui t a bl e work i ng a r ea . 69. Det a ch t he eng i[...]

  • Página 832

    73. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move a nd di s ca r d t he whe e l hub nut s . 74. CAUT I O N: W h e n t he ti e -r od e nd i s se pa r at e d from t he whe e l hub a ss e mbly, t he b a l l jo i nt s e a l s houl d b e pr o t e c t e d t o pr e ve nt damag e . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r[...]

  • Página 833

    78. Us i ng t he s pe ci a l t o o l s , re m o v e t he drive ha l f s ha f t . 79. Remove a nd di s car d t he dr ive ha l f s haf t s nap r i ng. 80. Remove t he d rive ha l f s ha f t . 81. NO TE: Di s card t he O -r ing s e a l s . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he po we r s t e ering l i ne s . 82. Det a ch t he w[...]

  • Página 834

    83. Remove t he e n gi ne rol l r e s t r i ct o r . 84. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . Us i ng a s ui t a b l e hydr aul i c l i f t , remove t he engi ne a nd t rans mi s si [...]

  • Página 835

    88. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 89. Remove t he va cuum r e gul a t o r s o l e no i d val ve. 1. Dis con nect t he e l e c t rical co nnect ors . 2. De ta ch t he va c uum hos e s . 3. Re move t he vacuum r e gul a t o r s o le noi d va lve . 90. Det a ch t he s t ar t e r moto r wi r i ng harne ss . [...]

  • Página 836

    92. Dis c o nne ct t he s t arte r mot o r wi ring ha rn es s e l e ct r i ca l conne cto r . 93. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 1. Dis con nect t he s t a r t e r mot o r e l e ct r i cal conne cto r. 2. Dis con nect t he s t a r t e r mot o r s o l e no i d e l e c t r i cal co nnect o r. 94. Remove t he s t arte r mot o r[...]

  • Página 837

    96. Remove t he t r ans mis s i o n up pe r r e t a i ni ng bo l t s . 97. Remove t he t r ans mis s i o n right -hand ret a i ni ng bol t s . 98. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt [...]

  • Página 838

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.2L Duratorq-TDCi (1 10kW/150P S) - Pu ma Re moval Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t or nut s 205-4 91-01[...]

  • Página 839

    1. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 2. Remove t he s t ee ring co l umn coupl i ng. 3. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 4. Recover t he a [...]

  • Página 840

    8. D et a ch t he e l e c t r i c bo o st e r hea t e r el e c t r i cal co nnect or fr om t he s ub frame r e t a i ni ng t a ng. 9. D et a ch t he coo l a nt ho s es from t he r e t a i ni ng cl ip s . 10. Det a ch t he coo l a nt ho se . Dis conne ct t he co o l a nt ho s e . Vehi c le s with f uel fire d boo ster he ate r 11. Dis c o nne ct t h[...]

  • Página 841

    12. Det a ch t he coo l a nt ho se . 13. Dis c o nne ct t he co o l a nt hos e . All v e h icle s 14. Dis c o nne ct t he radi a to r l owe r co o la n t hos e . 15. CAUT I O N: T o p r eve nt t he vehi cl e be co ming uns t abl e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn [...]

  • Página 842

    16. CAUT I O N: T o p r eve nt t he vehi cl e be co ming uns t abl e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn s t r a ps . Fai l ur e t o f ol l o w t hi s i nst r ucti o n may res ul t i n da ma ge t o th e v e hi cl e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s [...]

  • Página 843

    22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 23. CAUT I O N: Su ppo r t t he brake ca l i per a s s e mbly us i ng t i e s t raps . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n [...]

  • Página 844

    27. NO TE: Re move a nd di s ca r d the O -ring s e a l . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he s uct io n a cc umul a to r pi pe . 28. Dis c o nne ct t he a i r t e m pe r at ur e s e ns or e l ect r i cal co nnect o r. 29. Dis c o nne ct t he hi g h i nt e ns it y di s charge (H.I .D) s e ns or drop a r m . 30. Det a ch t[...]

  • Página 845

    32. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: Ca p t he e xpos e d po r t s . • NO T E: U s e care wh e n rep os i t i oni ng p ow er as s i s t e d s t e e r i ng hos e . Di s conn ect t he po we r as s i s t e d s t e e r i ng hos e . Re mov e t he p o we r as si s te d s t ee ring ho s e ret a i ni ng cl i p[...]

  • Página 846

    37. Det a ch t he coo l i ng s y s t e m hos e . 38. Dis c o nne ct t he e xpa ns i o n t a nk o ut l e t hos e . 39. NO TE: T he ret a i ni ng bo l t remai ns ca pt i ve i n t he e l e ct r ica l conne c t o r . Di s conn ect t he e ngi ne ha r ne s s e le ctrica l co nnect o r . 40. Dis c o nne ct t he g l ow pl ug ha r nes s e l e ct rical c onn[...]

  • Página 847

    42. Det a ch t he wi ring ha r nes s from t he ba t t e r y t ray mount . 43. CAUT I O N: I f f l ui d i s s p il t o n t he pa i nt wo rk , t he a f f e ct e d a rea m us t b e i mmedi a t e l y wa s he d do wn wit h col d wa t e r . Fa i l ure t o f ol lo w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. • NO T E: Dr a[...]

  • Página 848

    47. Loo s e n t he ai r condi t i o ni ng (A/C) compr e ss o r li ne ret a i ni ng bol t . 48. NO TE: Re move a nd di s ca r d the O -ring s e a l s . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he A/C compr es s or l i ne s. 49. Dis c o nne ct t he f uel l ine s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l[...]

  • Página 849

    52. Det a ch t he eng i ne wi ring ha r nes s e l e ct rica l c on ne ct or . 53. NO TE: Bo l t r emai ns cap ti ve i n t he e ngi ne cont r ol m od ul e (ECM) e l e ct r i cal conne ct o r . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he ECM ha r n e s s e l e ctrica l conne ct o r . 54. Det a ch t he eng i ne wi ring ha r nes s ret a i n[...]

  • Página 850

    57. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 58. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 59. Rai se th e v e hi cl e . 60. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t h[...]

  • Página 851

    62. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 63. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 64. Remove t he e n gi ne re ar mount re ta i ni ng nut . 65. NO TE: Di s card t he r e t ai ni ng nut s . Re mo[...]

  • Página 852

    66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 68. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r a[...]

  • Página 853

    71. Remove t he e n gi ne , s us pe ns i o n a nd t r a nsmi s s i o n a s s e mbl y. Rot a t e th e s pe ci a l t o o l he i ght a d ju s t ment va l ve co unt e r cl o ck wi s e . 72. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may[...]

  • Página 854

    76. Ins t a l l t he e ngi ne rear l i f t i ng e ye. 77. Remove a nd di s car d t he r i g ht -hand whe e l hub nut . 78. CAUT I O N: W h e n t he ti e -r od e nd i s se pa r at e d from t he whe e l hub a ss e mbly, t he b a l l jo i nt s e a l s houl d b e pr o t e c t e d t o pr e ve nt damag e . Re move a nd di s ca r d t he r i ght -ha nd t i[...]

  • Página 855

    81. Remove t he rig ht -ha nd wh e el knuck l e a nd s t rut. 1. Re move a nd di s car d t he l owe r a rm ba l l j o i nt r e t a i ni ng nut a nd bo l t. 2. Re pos i ti on t he l owe r a r m s . 3. Re move t he whe e l knuc kle a nd s t ru t . 82. Remove t he rig ht -ha nd d r i v e hal fs ha ft . 83. Remove a nd di s car d t he dr ive ha l f s h[...]

  • Página 856

    [...]

  • Página 857

    91. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 92. Dis c o nne ct t he e mi s s i on c ont r ol s o l e noi d e l e ct r ica l conne ct o r . 93. Dis c o nne ct t he e mi s s i on c ont r ol s o l e noi d ho s e. 94. Remove t he e mi s s i on c ont r ol s o l e noi d a s s e mbl y. 95. Det a ch t he s t ar t e r moto[...]

  • Página 858

    96. Remove t he s t arte r mot o r wi ring ha rn es s ret a i ni ng b r ack e t . 97. Dis c o nne ct t he s t arte r mot o r wi ring ha rn es s e l e ct r i ca l conne cto r . 98. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 1. Dis con nect t he s t a r t e r mot o r e l e ct r i cal conne cto r. 2. Dis con nect t he s t a r t e r mot o r[...]

  • Página 859

    101 . Re move t he t r a ns mis s i o n up pe r r et ai ni ng bo l t s . 102 . Re move t he t r a ns mis s i o n rig ht -ha nd r e t a i ni ng bol t s . 103 . CAU T IO N: Do no t s upp or t t he e ng i ne a nd t r ans a x l e a s s e mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the c[...]

  • Página 860

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Dis a s s e mbl y Speci al T ool (s) Engine st a nd 303-0 11 Uni vers al Fl ange Ho l di ng W r e nch 205-0 53 Adap t er fo r 205-05 3-02 205-0 53-02 Ti ming Too l , Cr anksh a ft 303-6 98 Remove r , Fue l Inj e c t or 303-7 11 Remove r /[...]

  • Página 861

    2. D et a ch t he gl ow pl ug wi r i ng ha r ne s s . Re mov e t he g l o w pl ug wiring ha r ne s s s e cur ing nut . 3. D et a ch t he wi ring ha r ne s s f r om t he i nt a ke mani f o l d. JagDocs.com[...]

  • Página 862

    4. D et a ch t he wi ring ha r ne s s f r om t he a i r cond it i o ni ng (AC) compr e s s o r. 5. D i s conne ct t he AC compr e s s o r e le ctrica l conne ct o r . 6. D et a ch t he wi ring ha r ne s s f r om t he ret a i ni ng s t ud . 7. D et a ch t he mas s a i r f l o w (MAF) se ns o r wiring ha r ne s s . 8. D et a ch t he ge ne r a t o r w[...]

  • Página 863

    9. Remove t he wi r i ng ha r ne s s . 10. Det a ch t he acce s s o r y drive be l t . 1. Re pos i ti on t he acce s s o r y dr ive be l t t e ns io ne r . 2. De ta ch t he a cces s ory dr i ve be lt . 11. Remove t he a cces s o r y drive be l t . 1. Re move t he a cces s ory d r i v e be l t t e n s i o ne r . 2. Re move t he a cces s ory d r i v [...]

  • Página 864

    14. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 15. Remove t he g e ne r at o r. Re mov e t he w i r i ng ha r nes s s uppor t br acket f r om t he ge n e r at or uppe r r et a i ni ng bol t . 16. Remove t he a cces s o r y drive be l t t e ns i one r br acket . Vehi c le s with 2.2L die sel engine 17. Remove t he cha r ge a i[...]

  • Página 865

    18. Remove t he t ur bo o ut le t pi pe ret a i ni ng b o lt . 19. Remove t he t ur bo o ut le t pi pe a nd cha r g e a i r coo l e r i nt a ke p i pe a s s e mbl y. All v e h icle s 20. Remove t he t ur bo c ha rg e r he a t s hi e l d. 21. Remove t he ca t a l y t i c co nverte r r e t a i ni ng b ol t s . Re mov e t he ca t al yti c conve r t e [...]

  • Página 866

    22. Remove t he ca t a l y t i c co nverte r. Re mov e a nd di s c a r d t he r et a i ni ng nut s . 23. Remove t he ca t a l y t i c co nverte r r e t a i ni ng b r a cket . 24. Remove t he ha l f s haf t r e t a i ni ng bracket . 25. Remove t he e xhaus t ga s recircu l a t i o n (EGR) coo l e r coo l ant ho s e . 26. Us i ng t he s pe ci a l t o[...]

  • Página 867

    27. Dis c o nne ct t he t ur bo c ha rg e r va cuum ho s e . 28. Remove t he a i r f i l t e r o ut l e t tu be re t a i ni ng cl i p. 29. Remove t he a i r f i l t e r o ut l e t tu be . 30. Remove t he p o we r a s s i s t e d s t e e ring hi gh -pr es s ure p ip e . Dis car d t he O -r i ng s ea l . 31. Dis c o nne ct t he co o l a nt hos e . Ja[...]

  • Página 868

    32. Remove t he co o l a nt hos e . 33. Remove t he co o l a nt hos e . 34. Remove t he s t arte r mot o r t o ge ne rat o r wi ring ha rn e s s . 35. Remove t he i nt a ke mani f o l d. Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. 36. Remove t he g l ow pl ug wi r e r et ai ni ng nut s . JagDocs.com[...]

  • Página 869

    37. Remove t he g l ow pl ug wi r i ng ha r ne s s . 38. Remove t he g l ow pl ugs . 39. Remove t he o i l l e v e l i ndi cat or and t ube . 40. Remove t he b rak e va cuum pu m p re ta i ni ng bo l t s . Re mov e t he p o we r s t e e ring pump be l t cove r . 41. Remove t he p o we r s t e e r i ng pump be lt . Rot a t e th e powe r s t e e ring[...]

  • Página 870

    42. Remove t he p o we r a s s i s t e d s t e e ring pu m p b rack e t r e t a i ni ng bo l t s . 43. Dis c o nne ct t he co o l a nt hos e f r om t he wa t e r pump. 44. Remove t he wa t e r pum p a nd pow er a s s i s t e d s t e e r i ng pump a s se mbl y . Re mov e a nd di s c a r d t he gas ke t. 45. Dis c o nne ct t he o i l pre ss ur e sw i[...]

  • Página 871

    47. Dis c o nne ct t he kno ck se n s o r (KS ) e l e ct rica l c o nne ct or . 48. Det a ch t he wi ring ha r nes s. 49. NO TE: P rot e ct t he f ue l met e ring val ve a nd f ue l t e mper a t ur e s e ns o r e l e ct r i cal conne ct o r s wi t h l i nt f r e e cl o t h t o pre v e nt cont a mina t i o n f r o m t he c l e a nin g f l ui d . Di [...]

  • Página 872

    51. Remove t he f l ywhe el . Re mov e a nd di s c a r d t he r et a i ni ng bo l t s . 52. Remove t he i dl e r pul l e y. 53. Remove t he e n gi ne f r o nt mount br acket . 54. Dis c o nne ct t he o i l s uppl y t ube from t he t ur b o c ha rg e r. Re mov e a nd di s c a r d t he s e a l i ng wa s he r s . 55. Det a ch t he oi l su ppl y t ube [...]

  • Página 873

    56. Remove t he o i l s uppl y t ube . 57. Dis c o nne ct t he o i l ret urn t ube from t he t urbocha r ge r . Re mov e a nd di s c a r d t he gas ke t. 58. Remove t he o i l ret urn t ube. Re mov e a nd di s c a r d t he O -r ing s e a l . 59. Remove t he EGR co o l e r m ount b r acket ret a i ni ng b o l t . 60. Remove t he EGR co o l e r m oun[...]

  • Página 874

    61. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he r et a i ni ng bo l t s a nd nut s . 62. Det a ch t he cy li nde r he a d t e mperat ure (CH T) s e n s or e l e c t r i cal conne ct or. 63. Dis c o nne ct t he CHT s e ns or el e ct r i cal co nnect o r. 64. Dis c o nne ct t he ca ms haf t p o si t i on (CMP) s e ns or el e c[...]

  • Página 875

    • NO T E: Inj e ct or numb e r 4 s ho wn, i nj e ct or numbers 1, 2 a n d 3 s i mil a r . Lo o s e n t he hi gh-pr e s s ure f uel s uppl y l i ne f r om t he f ue l i nj e ct o r a nd f uel i nj e ct i o n s uppl y mani fo l d. 66. CAUT I O N: Ma k e s ure t hat t he hi gh-pr e s s ure f uel s uppl y li ne r e m a i ns in con ta ct wi t h b o t [...]

  • Página 876

    73. CAUT I O N: Ma k e s ure t hat t he f uel i nj e cto r do es not mo v e when lo o s eni ng th e fue l inj e ct or l o ck ing col l a r . Fa i l ur e t o f o l l o w t hi s ins t r ucti on wil l r e s ul t i n d ama ge t o t he f u e l i nje ct o r an d t he fue l i nj e cto r se a li ng wa she r . • NO T E: Inj e ct or numb e r 4 s ho wn, i n[...]

  • Página 877

    m a ni f ol d unt i l b ot h uni o ns ha ve be e n de ta che d a nd cl e ane d . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n f o r ei gn m a t t e r i ngres s t o t he f uel in j ect i o n s yst e m. Us i ng t he pne u m a t i c vacuum gun, va cuum f o rei gn m a t eria l f r om t he hi gh-pr e s s ure f uel s uppl y li ne [...]

  • Página 878

    86. Remove t he f u el i nje ct i on s upp l y mani f o l d ret a i ni ng bol t s . 87. Loo s e n t he fue l i nj e ct io n s up pl y mani f o l d s up po r t br a cket s . 88. Remove t he s o und pr oo f p add i ng. 89. Remove t he f u el i nje ct i on s upp l y mani f o l d . 90. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve c[...]

  • Página 879

    91. Us i ng t he s pe ci a l t o o l s , re m o v e t he cr anks ha ft da mpe r . 92. Remove a nd di s car d t he engi ne front co ver. Re mov e t he e n gi ne f ront co ver ret a i ni ng n ut s a nd b ol t s . 93. Tur n t he cr an k s ha ft t o 50 de g r e e s be f ore t o p d e ad c e nt e r (BTDC) a nd i ns e r t the s pe ci a l t o ol 30 3-698,[...]

  • Página 880

    94. Us i ng s ui t a b l e 6 mm ba r , l o ck th e t i ming d r i ve s pr ocket s. 95. Loo s e n t he c a msha f t s p r ocket r e t ai ni ng bo l t s . 96. Loo s e n t he fue l i nj e ct io n pump s p r ocket r e t ai ni ng bo l t s . 97. Us i ng a s uit a bl e t o ol , ret a in t he t i mi ng chai n t e ns i o ne r pi s t on. 1. Re t ract t he p [...]

  • Página 881

    98. Remove t he t i mi ng cha i n t e nsi one r a nd gui de s . 99. Remove t he t i mi ng cha i n. 100 . Re move t he hi gh-pres sure fue l pump ret a i ni ng b o lt s . JagDocs.com[...]

  • Página 882

    101 . Re move t he t imi ng chai n o i l f e e d p i pe . 102 . Re move t he hi gh-pres sure fue l pump. 1. Re move t he r e t a i ni ng bo l t s . 2. Re move t he hi g h-pr es s ur e f ue l pump. 103 . Re move t he KS . 104 . Re move t he rock e r sha f ts . Re mov e a nd di s c a r d t he r et a i ni ng bo l t s . JagDocs.com[...]

  • Página 883

    105 . CAU T IO N: Remove t he ca mshaf t ca r rie r bol ts i n t he s e quence s hown. Re move t h e cams ha f t carr i er. 106 . Re move t he ca msha f t s . Re mov e a nd di s c a r d t he i nt a ke c a m s ha f t rear oi l s e a l . JagDocs.com[...]

  • Página 884

    107 . CAU T IO N: Remove t he cyli nder he a d bo l t s in t he s e que nce s hown. Re move t h e cy l i nd e r he a d. Re mov e a nd di s c a r d t he cy l i nde r hea d ga s ket a nd t he bo l t s . 108 . Re move t he CKP s e ns o r. 109 . Re move t he CKP s e ns o r br acket . JagDocs.com[...]

  • Página 885

    110 . NO TE: Do not d i sca r d t he cranks haf t rea r o i l s e a l c a rr i e r . Re move t h e cr anks ha ft rea r oi l s ea l ca r r i e r . 111 . Re move a nd d i sca r d t he o i l pa n. Re mov e t he o i l pan r et ai ni ng nut s a nd b ol t s . 112 . Re move t he o i l pump pi ck up t ub e. Re mov e a nd di s c a r d t he O -r ing s e a l [...]

  • Página 886

    114 . CAU T IO N: Remove t he l a dde r f r a m e b ol t s i n t he s equ e nce s hown. Re move t h e l a dd e r f rame. Re mov e a nd di s c a r d t he l a dde r frame g a s ket . 115 . NO TE: O ne pi s t o n o i l coo l e r j et s ho wn, o t he r pi s t on oi l coo l er j e t s s i mi l a r . Re move t h e pi s t o n oi l c o ol er j e t s . 116 [...]

  • Página 887

    118 . CAU T IO N: Kee p t he cr a n ks haf t mai n b ea ring ca ps i n orde r f or in s t a l l a t i o n. Re move t h e cr anks ha ft ma i n b e a r i ng caps . 119 . Re move t he cr anksha f t . JagDocs.com[...]

  • Página 888

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine As se mbl y Speci al T ool (s) P is t o n r i ng compr es s or 303-372 Uni ve r s a l Fl a nge Ho l di ng W rench 205-053 Ada p t e r f or 205-053 205-053- 02 Be dp l a t e a l i gnmen t pl a t e 303-1095 Re mover /Ins t a l l e r Cr a nk[...]

  • Página 889

    Re mover /Ins t a l l e r , Co o l i ng Ho s e Cla m p 303-397 Engi ne s t and 303-011 A ssemb ly All v e h icle s • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e mixt ur e s a r e a l wa ys pr e s e nt and[...]

  • Página 890

    4. CA UT I O NS: As se mbl e ca ps wit h a r rows po i nt i ng f o r war d. Ca ps a r e i de nt i fi ed from fr on t t o r ea r, F, 2, 3, 4, R. Cr anks ha f t mai n b ea ring cap b ol t s mus t on ly b e us e d f o ur t i mes . Ti g ht en t he bo l ts i n t hr e e s t a ge s i n t he s eq ue nce s ho wn. • NO T E: L ubr ica t e t he crank s haf t[...]

  • Página 891

    9. Ins t a l l the pi s t o n o il co o l e r je t s . 10. CAUT I O N: Do no t t rim o r da mage pr o t r udi ng f o am p a ds . • NO T E: Ins t al l n ew l a dd e r f rame g a s ket s . • NO T E: Do no t ful l y t i g ht en t he la d der f r ame r et ai ni ng n ut s a nd b ol t s a t th i s s t a ge . I nst a l l t he l a d de r frame. 11. CAU[...]

  • Página 892

    12. Ins t a l l t he ol d cr anksha f t rea r s e a l an d carr i e r . 13. CAUT I O N: T he la dde r f r ame a nd t he cy l i nd er bl ock mu s t be a li g ne d s o t ha t t he rea r c l e arance doe s not e xc ee d 0. 01 m m o v e rla p t o 0. 2 m m gap . Us i ng a s ui t a b l e s trai g ht e dge , a l i gn t he l a dd er f r ame t o t he cyli n[...]

  • Página 893

    15. Remove t he o l d c r a nk s ha f t rea r s e a l a n d carr i e r . Re mov e a nd di s c a r d t he cr a n k s ha ft re a r oi l s e a l . 16. NO TE: I ns t a ll a new cr anks ha ft rea r oi l s ea l car rie r a nd cr anks ha ft rea r oi l s e al ca r r ie r ret a i ni ng bol ts . • NO T E: A ne w cr anks ha ft rea r o i l s e a l c a r r i [...]

  • Página 894

    19. Us i ng a s uit a bl e di a l i ndi cat o r ga uge t a k e a ref e r ence m e a s urement f r om t he f r ont f a ce of t he cr a nksha f t s procket . 1. P o si t i on t he d ia l gauge ho l di ng fi xture o n t he cyl in de r bl o c k. 2. P o si t i on t he d ia l ind i ca to r ga ug e pl un ger on t he cranksha f t s p r ocket a nd s e t t h[...]

  • Página 895

    26. CAUTI O N S : A ne w o i l pa n must be i ns t al l e d I ns t a ll t he o il pa n wi t hi n f ive minut e s of a pp lyi ng t he s e a l e r. App l y a 3 mm be a d of s ea l er W SE- M 4G323- A4 t o t he o i l pa n. 27. NO TE: Do not f ul l y ti g ht e n t he o i l p a n ret a i ni ng bol t s a t thi s s t a ge . I nst a l l t he o i l pa n . 2[...]

  • Página 896

    30. NO TE: T i ght e n t he r e t a i ni ng bo l t s i n t he s equ e nce s ho wn. I nst a l l t he cl ut ch d i s c and pr e s s ure pl a t e. Ti ght e n t o 29 Nm. 31. NO TE: Do not f ul l y ti g ht e n t he cr a nksha f t po s i t i o n s e ns or br acket r e t a i ni ng bo l t s a t t his s t age . I nst a l l t he cr an k s ha ft p o s i t i o[...]

  • Página 897

    35. Mar k t he p o si t i o n o n t he fl ywh e e l pr i mar y mas s . 36. NO TE: Ro t a t e t he cr a nks haf t count erclo ck wi s e . Rot at e t he cr anksha f t unt i l t h e pi s t on numb e r one a chi e ves z e ro o n t h e di a l i ndi cat or gau ge . Mar k t he p o s i t i o n o n t he f l ywhee l primary mas s . 37. Repe a t th e pr e vio[...]

  • Página 898

    41. NO TE: Mark t he c a l cul at e d a mount o n t he fl y whe e l pr i ma r y mas s by m e a s uring f r o m TDC co unt e r clo ckwis e . Mul t i pl y t he cir cumference by 0.1388. 1. Fi rst mar k. 2. S e c o nd mark. 3. De te r mine d TDC. 4. De te r mine d 50 deg rees be f o r e t o p de a d cen t e r ( BT DC). 42. NO TE: Ro t a t e t he cr a [...]

  • Página 899

    46. NO TE: T he l a r ge s t me a su r eme nt d e t e r m i nes t he choi ce of t he cyl in der hea d gas ket . Us i ng a s ui t a b l e t o o l , m e as ur e t he pi s t o n prot ru s i on. 47. Det e r mi ne t h e cy l i nd e r he a d ga s ket t hi cknes s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Speci fi cat i ons (3 03-01B Engi [...]

  • Página 900

    50. Appl y a 2.5 mm di a met er be a d o f s e al e r W SE- M 4G323- A4 t o t he m a t ing f a ce of t he cyli nder he a d. 51. Remove t he ca ms haf t s . Re mov e a nd di s c a r d t he i nt a ke c a m s ha f t rear oi l s e a l . JagDocs.com[...]

  • Página 901

    52. NO TE: T i ght e n t he bol t s i n t h e s e que nce s hown i n t wo s t a ge s . I nst a l l t he cams ha f t carr i er. S ta g e 1: T i ght en bol t s 1 t hrough 22 t o 23 Nm. S ta g e 2: T i ght en bol t s 23 t hrough 25 t o 10 Nm. 53. Us i ng s pe ci a l t ool 308-417, i ns t a l l a ne w ca msha f t r ea r s e a l. 54. NO TE: Do not f ul [...]

  • Página 902

    55. NO TE: I ns t a ll n e w r ock e r s ha ft ret a i ni ng bol t s . • NO T E: L ubr ica t e t he roc ker s h af t s wit h cle a n e ng in e o i l. • NO T E: T he o i l s uppl y ho l e s i n t he r o ck er s ha f t s mus t p oi nt do wn. • NO T E: T ig ht e n t he bo l t s i n t wo s t a g e s . I nst a l l t he r ocker s ha ft s . S ta g e[...]

  • Página 903

    59. Ins t a l l t he hi gh-pr e s s ure f uel p ump r e t a i nin g b o lt s . Ti ght e n t o 22 Nm. 60. CAUTI O N S : Do no t t ig ht e n t he hi gh-pr e s s ure f uel s uppl y l i ne uni o n a t t h is s t a ge . Mai nt a i n p r e s s ur e o n t he hi gh-pr e s s ur e f ue l s upp ly l i ne t o ke e p t he ol i ve i n co nt a ct wi t h t he f ue[...]

  • Página 904

    64. CAUT I O N: Ma k e s ure t he col o r ed l i nks a l i gn t o the t i ming marks. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . I nst a l l t he t i mi ng cha in. 65. CAUT I O N: Ma k e s ure t he ti mi ng c ha i n t e ns i on e r i s f ul l y r et r act e d bef o r e i ns ta l l a t i on. Fa [...]

  • Página 905

    66. Unl o ck t he t i mi ng chai n t e ns i one r . 67. Ti g ht e n t o 33 N m. 68. Ti g ht e n t o 33 N m. 69. Remove t he l ocking pi ns from t h e t i ming d r i ve s pr ocket s. JagDocs.com[...]

  • Página 906

    70. Remove t he s pe ci a l t o o l 303-69 8. 71. Rot a te t he cranksha f t t wo r evo l ut i o ns . 72. Us i ng s pe ci a l t ool 303-698, check t h e t i ming b y in s e r t i ng t he s pe ci al t o ol i n t he CKP s e ns or ho l e . 73. Check t he cams ha ft t i ming b y i ns e rti ng a s ui t a b l e 6 mm bar t h r o ug h t he ho l e s i n t h[...]

  • Página 907

    75. Remove t he s pe ci a l t o o l . 76. Ins t a l l t he CKP s e ns or. 77. CAUT I O N: I ns t a l l t he e ngi ne f r o nt co ver wi t hi n f i ve mi nut e s o f a ppl yi ng t he s e a l e r. • NO T E: Ins t al l a ne w e ngi ne f r o nt co ver. App l y a 3 mm dia me t e r bea d of s e a l e r W S E-M4G 3 23-A4 t o t he engi ne f r ont cove r.[...]

  • Página 908

    79. Ins t a l l t he f r ont cove r r et a i ni ng nut s a nd bo l t s . Ti ght e n t he b ol t s t o 14 Nm. Ti ght e n t he nut s t o 10 N m. 80. Remove s pe ci a l t o o l. 81. NO TE: I ns t a ll a new cr anks ha ft f r o nt o il s e a l . • NO T E: A ne w cr anks ha ft f r on t oi l s e al i s s uppl i e d wi th a n a l i gnm e nt s l e e ve t[...]

  • Página 909

    82. NO TE: Ne w c rank s ha f t pul l e y bo l t s m us t b e i ns t al l e d. Us i ng t he s p e ci a l t o ol s 205-053 a nd 205-0 53-02, i ns t a l l t he cr a nks ha ft da mpe r . S ta g e 1: 45 Nm. S ta g e 2: 120 de g r ee s . 83. NO TE: I ns t a ll a new val ve cover ga s ket . I nst a l l t he val ve cover. Ti ght e n t o 10 Nm. 84. NO TE: [...]

  • Página 910

    87. At t ach t he s t arte r mot o r a nd i nj ect or w ir i n g ha r ne s s . 88. Ins t a l l t he s o und pr oo f pad di ng. 89. NO TE: Do not f ul l y ti g ht e n t he f uel i nje c t i o n s up pl y ma ni fo l d s uppo r t br acket bo l t s a t t his s t age . I nst a l l t he f ue l i nj e c t i o n s upp l y mani f o l d s upp o r t b rack e [...]

  • Página 911

    bl ue co l o r ed col l a r i s f i t t ed a t t he f ue l i nj e ct i o n s uppl y mani f ol d e nd of t he hi gh p res s ur e fue l sup pl y l ine . • NO T E: T o a i d i d e nt i f i ca t i o n o f t he hi g h pr e s s ur e f ue l s up pl y l i ne s , t he uni on a t t he f ue l pump e nd i s e t ched wi t h t he wo r d P ump . P os i t io n t[...]

  • Página 912

    99. NO TE: Hi gh-pr es s u r e f ue l s up pl y l i ne s s ho wn r e moved f o r c l a r i t y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld s uppo r t br acke t s . Ti ght e n t o 14 Nm. 100 . NO TE: Hi gh-pr e s s ur e f uel s uppl y l i ne s s h own r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif [...]

  • Página 913

    104 . CAU T IO N: Make s ure t he t o o l us ed t o t i ght e n t he hi g h-pr es s ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h-pr e s s ur e[...]

  • Página 914

    109 . CAU T IO N: Make s ure t he t o o l us ed t o t i ght e n t he hi g h pres s ur e fue l s uppl y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h pr e s s ur e f ue [...]

  • Página 915

    114 . Conne c t t he ca ms haf t po s i t i o n (CMP) s e ns or el e ct r i cal co nnect o r. 115 . Conne c t t he cyli nd e r he ad t e mpe rat ur e (C HT) s e nso r e l e ct r i cal conne ct or. 116 . At t ach t h e CHT s e ns or e l ect r i c a l conne ct o r . 117 . In s t a l l t he e xhaus t mani f o l d. Ti ght e n t o 40 Nm. 118 . In s t a [...]

  • Página 916

    119 . In s t a l l t he EGR co o l e r mount b r ack e t ret a i ni ng bo l t . Ti ght e n t o 10 Nm. 120 . NO TE: I nst a l l a ne w O -r ing se al . I nst a l l t he o i l ret ur n t ube . Ti ght e n t o 10 Nm. 121 . NO TE: I nst a l l a ne w gas ke t . Conn ect t he o i l ret ur n tu be t o t he t ur bo char ge r. Ti ght e n t o 10 Nm. 122 . In [...]

  • Página 917

    124 . NO TE: I nst a l l ne w s e a l i ng wa s he rs. Conn ect t he o i l s u ppl y t ube t o t he t ur bocha rger . Ti ght e n t o 14 Nm. 125 . In s t a l l t he e n gi ne f r o nt mount br acket . Ti ght e n t o 80 Nm. 126 . In s t a l l t he i dl e r pul l e y. Ti ght e n t o 43 Nm. 127 . NO TE: I nst a l l ne w O -r i ng s e a l s . I nst a l [...]

  • Página 918

    129 . NO TE: I nst a l l a ne w wa t e r pump ga s ket . I nst a l l t he wa t e r pump a nd po we r a s s i s t e d s t e e ring p ump as s e mbly. Ti ght e n t o 22 Nm. 130 . Conne c t t he co o la nt hos e t o t h e wa t er pump. 131 . In s t a l l t he p owe r a ss i s t e d s te e r i ng pump bracket r et a i ni ng bo l t s . Ti ght e n t o 22[...]

  • Página 919

    134 . In s t a l l t he o i l l e v e l i ndi cat or a nd t ube . 135 . In s t a l l t he g lo w pl ugs . Ti ght e n t o 13 Nm. 136 . In s t a l l t he g lo w pl ug wi r e . Ti ght e n t o 2 Nm. 137 . NO TE: I nst a l l ne w ma ni fo l d g a ske t s . I nst a l l t he i nt a k e mani fo l d. Ti ght e n t o 15 Nm. 138 . In s t a l l t he s t a rte r[...]

  • Página 920

    139 . In s t a l l t he co ol a nt hos e s . 140 . In s t a l l t he a i r f i l t e r o ut l e t tub e . 141 . NO TE: I nst a l l a ne w a i r fi l t e r o ut l e t t ub e r e t a i ni ng cl ip . I nst a l l t he a i r f i lt e r o ut l e t t ube . 142 . Conne c t t he t ur bocharger vacuum hos e . 143 . Conne c t t he co o la nt hos e s . JagDocs[...]

  • Página 921

    144 . Conne c t t he co o la nt hos e . 145 . NO TE: I nst a l l a ne w pow e r a s s i s te d s t e e r i ng hi gh-pres s ur e O -r ing s ea l . I nst a l l t he p o wer as s i s t ed s t e e r i ng hi gh pres s ur e pi pe. 146 . Us i ng t he sp e ci a l t oo l , i ns t a l l t he wa t e r pump hos e s . 147 . In s t a l l t he EGR co o l e r coo [...]

  • Página 922

    149 . In s t a l l t he ca t a l yt i c co nverte r brack e t. Ti ght e n t o 46 Nm. 150 . NO TE: I nst a l l ne w ret a i nin g nut s . I nst a l l t he cat a l yt i c co nverte r . Ti ght e n t o 46 Nm. 151 . In s t a l l t he ca t a l yt i c co nverte r r e t a in i ng bol t s . Ins t al l t he ca t al yti c conve r t e r s e cur i ng br a ck et[...]

  • Página 923

    153 . NO TE: Do not t i gh t e n t he r e t a i ni ng cl i p. Al ig n t he turbo o ut l et pi p e a nd charge a i r coo l e r i nt ake pi p e a s se mbl y . 154 . In s t a l l t he t ur bo o ut l e t pi pe ret a i ni ng b ol t . 155 . In s t a l l t he charge a i r coo l e r in t a ke p i pe r et a i ni ng b ol t s . 156 . Ti ght e n t he r et a i [...]

  • Página 924

    157 . In s t a l l t he a cces s ory drive be l t t e ns i one r br a cke t . Ti ght e n t o 25 Nm. 158 . NO TE: I nst a l l t he wi ring harnes s s upport b r acket t o t he g e ne r at o r uppe r r et a i ni ng bol t . I nst a l l t he g e nerat o r . Ti ght e n t o 47 Nm. 159 . Conne c t t he ge ne r at o r el ect r i cal conne ct o r. 160 . At [...]

  • Página 925

    162 . In s t a l l t he a cces s ory drive be l t t e ns i one r. 1. I ns t a l l t he a c ce ss o ry d r i v e be l t . 2. I ns t a l l t he a c ce ss o ry d r i v e be l t te ns i o ne r . 163 . At t ach t h e a cces s ory dr ive be l t . 1. Re pos i ti on t he acce s s o r y dr ive be l t t e ns io ne r . 2. At t a ch t he a cces s o r y dr i v [...]

  • Página 926

    167 . At t ach t h e wi r i ng harnes s to t h e ret a i ni ng s t ud . 168 . Conne c t t he AC c ompres s o r e l e ct rical conne ct o r . 169 . At t ach t h e wi r i ng harnes s to t h e AC c ompres s o r . 170 . At t ach t h e gl o w p l ug wi r i ng harne ss . Ti ght e n t o 5 Nm. 171 . At t ach t h e wi r i ng harnes s to t h e i nt a ke mani[...]

  • Página 927

    172 . Re move t he e ng in e f r om th e eng i ne s t a nd. JagDocs.com[...]

  • Página 928

    P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.0L Duratorq-TDCi I nst a l l a t io n Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Po we rtrai n a s s emb l y j a ck HTJ120 0-02 Engine li f t i ng e ye 303-1 067 5 P o i nt S e cur i t y T [...]

  • Página 929

    3. Ins t a l l the t r a n s mis s i o n uppe r r et a i ni ng bo l ts . Ti ght e n t o 40 Nm. 4. Connect t he crank s haf t s e ns o r e le ctrica l conne ct o r . 5. Ins t a l l the s t art er mot o r . Ti ght e n t o 25 Nm. 6. Att a ch t he s t art er mot o r wiring ha rn e s s . 1. Ti g ht e n t o 12 N m. 2. Ti g ht e n t o 6 N m. JagDocs.com[...]

  • Página 930

    7. Connect t he s t a r t er mo to r wi ring harnes s e l ect r i cal co nnect o r. 8. Ins t a l l the s t art er mot o r wi ring ha rnes s re ta i ni ng br a ck et . Ti ght e n t o 20 Nm. 9. Att a ch t he s t art er mot o r wiring ha rn e s s . 10. Ins t a l l t he vacuum r e gul a t or s ol eno i d val ve. 1. Co nnect t he e le ct rica l co nnect[...]

  • Página 931

    11. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 12. Ins t a l l t he cha r g e a i r coo l e r pi pe . Ti ght e n t o 4 Nm. 13. At t ach t he re v e r se l a m p s wi t ch wi r i ng ha r ne s s r e t a i ni ng cl i p . 14. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g nut . Ti ght e n t o 23 Nm. 15.[...]

  • Página 932

    16. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti ght e n t o 80 Nm. 17. At t ach t he wi r i ng harnes s . 18. NO TE: U n-Ca p th e expo s ed p ort s. • NO T E: Ins t al l n ew O -r i ng s e a l s . Conn ect t he t he p owe r s t ee ring l ine s . Ti ght e n t o 10 Nm. 19. Ins t a l l a n ew dr i ve ha lf s ha f t s n a p ring . 20. CAUT[...]

  • Página 933

    21. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he whe e l knuc kl e. 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l a ne w l o we r a r m bal l j oi nt re t a i ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l a[...]

  • Página 934

    26. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 27. At t ach t he e le ct r ica l conne ct o r . 28. At t ach t he e ngi ne h a r n e s s . 29. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I ns[...]

  • Página 935

    31. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e t ai ni ng bol t s . 32. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront sub f r ame rei nf orcement pl at e . Loo s e l y i ns t a l l t h e front s ub f r ame r e ar r et ai ni ng bo l t s . 33. NO TE: L[...]

  • Página 936

    36. NO TE: I ns t a ll n e w r et a i ni ng nut s . I nst a l l t he e n gi ne f ront mount r et a i ni ng nut s . Ti ght e n t o 80 Nm. 37. NO TE: I ns t a ll a new r e t a i ni ng nut . I nst a l l t he e n gi ne r e a r m ount r e t a i ni ng nut . Ti ght e n t o 133 Nm. 38. Remove t he s pe ci a l t o o l . 39. Lowe r t he vehi c l e . 40. At t[...]

  • Página 937

    42. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 43. CAUT I O N: Ma k e s ure t hat t he e l e ct r i cal conne cto r l oca t e s c orr e ctl y i n t he ECM. Do not f o r ce o r o ver t i g ht e n t he e le ct r ica l conne ct o r . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e co mponen [...]

  • Página 938

    47. Conne ct t he f uel l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Re mov e t he b l a nki ng pl ug s. 48. NO TE: I ns t a ll n e w O -r ing s e a ls . • NO T E: U n-cap t he e xpos e d p o[...]

  • Página 939

    51. NO TE: U n-cap t he e xpo s e d po rts . I nst a l l t he p o wer as s i s t ed s t e e r i ng hos e . 52. At t ach t he p o we r a s s i s t e d s t e e r in g ho s e. 53. Conne ct t he p o we r a s s i s t e d s t e e r in g ho s e. 54. Ins t a l l t he e xhaus t mani f o l d t o EGR v a l ve t ub e . For a ddi ti ona l i nf o r m a t i o n, [...]

  • Página 940

    56. Conne ct t he radi a t or upp er coo l a nt ho s e . 57. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: U n-cap t he e xpos e d p o r t s . • NO T E: Re move t he ti e s t rap. At t a ch t he cl ut ch s l a ve cyli n[...]

  • Página 941

    61. Conne ct t he g l ow pl ug ha rn es s e l e ct r i ca l conne ct o r . 62. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 63. At t ach t he t he e xpans io n t a n k out l et ho s e . 64. Conne ct t he e xpans i on t a nk o ut l e t hos e . 65. Conne ct t he e xhaus t ga s reci r cula t i o n (EGR) val v[...]

  • Página 942

    66. Conne ct t he b rak e v a cuum pump vacuum hos e. 67. Rai se th e v e hi cl e . 68. NO TE: U n-cap t he e xpo s e d po rts . Conn ect t he po we r as s i s t ed s t e e r i ng ho s e . 69. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront bumper s pl i t t e r v ai n f i nis he r t r i m s . 70. Ins t a l l t he f [...]

  • Página 943

    71. NO TE: Re move t he s e l e ct o r cab l e s t i e s t rap s. At t a ch t he s el e ct or cabl es . 72. At t ach t he s e l e ct o r cabl e s . 73. Conne ct t he hi gh i nt ens it y di s cha r ge (HID) s e ns or drop a r m. 74. Conne ct t he a i r te m pe r a t ur e s e ns or e l e ct r i cal conne ct o r . 75. NO TE: I ns t a ll a new O -r ing[...]

  • Página 944

    76. NO TE: Re move t he a nti -l o ck braki ng s y s t e m (ABS) whe e l s p e ed s ens o r ti e s t rap s. • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . • NO T E: Re move t he ti e s t rap. Det ach a nd rep os i t i on t he ABS whee l s p e ed s e ns o r . 77. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he AB[...]

  • Página 945

    81. NO TE: I ns t a ll n e w br a k e cal i p e r a nchor pl a t e r e t a i nin g b o lt s . At t a ch t he b r a ke ca l i pe r a nd br a ke cal i pe r anchor pl at e a s s e mbl y. Ti ght e n t o 133 Nm. 82. Ins t a l l t he f r ont br a ke pa d s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P a ds (206-03 Fr ont Dis c Brak e[...]

  • Página 946

    87. Conne ct t he he a t e r hos es to the he a t e r cor e . 88. Ins t a l l t he e xhaus t f l e xibl e pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Fl e xib le P i pe - 2. 0L Dur a t o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150PS ) - P uma (309-00 Exhaus t Sy st e m, Re moval a nd I ns ta l l a t i on). 89. Ins t a l[...]

  • Página 947

    [...]

  • Página 948

    3. Ins t a l l the t r a n s mis s i o n uppe r r et a i ni ng bo l ts . Ti ght e n t o 40 Nm. 4. Connect t he crank s haf t po si t i o n (CKP) s e ns o r e l e ct r i cal conne ct o r. 5. Ins t a l l the s t art er mot o r . Ti ght e n t o 25 Nm. 6. Att a ch t he s t art er mot o r wiring ha rn e s s . 1. Ti g ht e n t o 12 N m. 2. Ti g ht e n t [...]

  • Página 949

    7. Connect t he s t a r t er mo to r wi ring harnes s e l ect r i cal co nnect o r. 8. Ins t a l l the s t art er mot o r wi ring ha rnes s re ta i ni ng br a ck et . Ti ght e n t o 20 Nm. 9. Att a ch t he s t art er mot o r wiring ha rn e s s . 10. Ins t a l l t he e mi ss i on cont r o l s o l e noi d a s s embl y. Ti ght e n t o 23 Nm. 11. Conne[...]

  • Página 950

    12. Conne ct t he e m i s s i o n cont r o l s o l e no i d e l ect r i cal conne cto r. 13. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 14. Ins t a l l t he cha r g e a i r coo l e r pi pe . Ti ght e n t o 4 Nm. 15. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g b o lt . Ti ght e n t o 10 Nm. 16. In[...]

  • Página 951

    17. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . Us i ng a s ui t a b l e hydr aul i c l i f t , l o we r t he e ngi ne a nd t r a ns mi s s i o n from t he s ubfr a m e . 18. At t ach t he [...]

  • Página 952

    23. NO TE: U n-Ca p th e expo s ed p ort s. • NO T E: Ins t al l n ew O -r i ng s e a l s . Conn ect t he t he p owe r s t ee ring l ine s . Ti ght e n t o 10 Nm. 24. Ins t a l l a n ew dr i ve ha lf s ha f t s n a p ring . 25. CAUTI O N S : Make s ur e t he CV j o i nt s pl i ne s are l oca t ed f ul l y. Do no t us e e x ce s s i ve fo rc e whe[...]

  • Página 953

    28. Ins t a l l a n ew right -ha nd t i e r od -e nd r et ai ni ng nut . Ti ght e n t o 35 Nm. 29. Loo s e l y i ns t a l l a ne w whee l righ t-h and hub nut . 30. Remove t he e n gi ne re ar l i f t i ng e ye. 31. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 32. At t ach t he e le ct r ica l conne ct o r . JagDo[...]

  • Página 954

    33. At t ach t he e ngi ne h a r n e s s . 34. Rai se th e eng i ne , s usp e ns io n a nd t r a ns mis s i o n a s s e mbly t o a s ui t a bl e he i ght . 35. NO TE: Re move t he t i e s t r ap s . Re po s i t i o n t he a i r condi t i oni ng (A/C) pi pe t o t he e ngi ne , s us p e ns i on a nd t r a ns mis s i o n a s s e mbly. 36. W A RNING: R[...]

  • Página 955

    38. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e t ai ni ng bol t s . 39. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront sub f r ame rei nf orcement pl at e . Loo s e l y i ns t a l l t h e front s ub f r ame r e ar r et ai ni ng bo l t s . 40. NO TE: L[...]

  • Página 956

    43. NO TE: I ns t a ll n e w r et a i ni ng nut s . I nst a l l t he e n gi ne f ront mount r et a i ni ng nut s . Ti ght e n t o 80 Nm. 44. NO TE: I ns t a ll a new r e t a i ni ng nut . I nst a l l t he e n gi ne r e a r m ount r e t a i ni ng nut . Ti ght e n t o 133 Nm. 45. Remove t he s pe ci a l t o o l . 46. Lowe r t he vehi c l e . 47. At t[...]

  • Página 957

    49. At t ach t he s e l e ct o r cabl e s . 50. At t ach t he e ngi ne wi r i ng ha r ne ss e arth le a d. Ti ght e n t o 10 Nm. 51. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 52. CAUT I O N: Ma k e s ure t hat t he e l e ct r i cal conne cto r l oca t e s c orr e ctl y i n t he ECM. Do not f o r ce o r o ver t i g ht e n t h[...]

  • Página 958

    54. Ins t a l l t he e ngi ne wi r i n g ha r ne s s t rim p a nel . 55. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 56. Conne ct t he f uel l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o[...]

  • Página 959

    59. Conne ct t he p o we r a s s i s t e d s t e e r in g ho s e. 60. Conne ct t he cha r ge a i r cool e r ho s e . Ti ght e n t o 4 Nm. 61. Conne ct t he radi a t or upp er coo l a nt ho s e . 62. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co l[...]

  • Página 960

    64. Conne ct t he b a t te r y cabl e s . 65. Conne ct t he g l ow pl ug ha rn es s e l e ct r i ca l conne ct o r . 66. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 67. At t ach t he t he e xpans io n t a n k out l et ho s e . 68. Conne ct t he e xpans i on t a nk o ut l e t hos e . JagDocs.com[...]

  • Página 961

    69. Conne ct t he e xhaus t ga s reci r cula t i o n (EGR) val ve mo dul e va cuum ho s e. 70. Conne ct t he b rak e v a cuum pump vacuum hos e. 71. Rai se th e v e hi cl e . 72. NO TE: U n-cap t he e xpo s e d po rts . • NO T E: U s e care wh e n rep os i t i oni ng p ow er as s i s t e d s t e e r i ng hos e . Conn ect t he po we r as s i s t e[...]

  • Página 962

    74. At t ach t he cha r ge a ir coo l e r o utl e t ho s e t o t h e charge a i r coo l e r . 75. Conne ct t he hi gh i nt ens it y di s cha r ge (HID) s e ns or drop a r m. 76. Conne ct t he a i r te m pe r a t ur e s e ns or e l e ct r i cal conne ct o r . 77. NO TE: I ns t a ll a new O -r ing s e a l . • NO T E: U n-cap t he e xpos e d p o r t[...]

  • Página 963

    79. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he AB S whe e l s pe e d s e ns o r. 80. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he A BS whe e l s pe e d s e ns o r. 81. NO TE: Re move t he b r ake ca l i per a s s embl y t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r[...]

  • Página 964

    84. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Ins t al l n ew br a ke ca li pe r anchor pl at e ret a i ni ng bo l t s. At t a ch t he b r a ke ca l i pe r a nd br a ke cal i pe r anchor pl at e a s s e mbl y. Ti ght e n t o 133 Nm. 85. Ins t a l l t he f r ont br a ke pa d s. For a ddi ti ona l i nf o r m a t i o n, r e f[...]

  • Página 965

    89. Conne ct t he co o l a nt hos e . 90. At t ach t he co o l a nt hos e . 91. Conne ct t he f uel f i red bo os t e r hea t e r e l e c t r i cal co nne cto r t o t he s ub frame r e t a i ni ng t a ng. Vehi c le s without ele ctri c boo s te r h ea ter 92. At t ach t he co o l a nt hos e . Conne ct t he coo l a nt ho s e . JagDocs.com[...]

  • Página 966

    93. At t ach t he co o l a nt hos e s t o t h e r e t a i ni ng cl ip s . 94. At t ach t he e le ct r ic bo o s t e r he a t e r el e ct r ica l conne ct o r t o t he sub f r ame r et a i ni ng t a ng . Vehi c le s without auxil ia r y h ea ting 95. Conne ct t he he a t e r hos es to the he a t e r cor e . All v e h icle s 96. Ins t a l l t he e xh[...]

  • Página 967

    102 . In s t a l l t he s t e e ring col umn coupl i ng. 103 . At t ach t h e l owe r s t ee ring co lumn s ha f t . Ins t al l a ne w ret a i ni ng b o l t . Ti ght e n t o 25 Nm. 104 . Bl e ed the powe r s t e e r in g s yst e m. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P o we r S t e e r i ng S y s t e m Fil l i ng (211-00 Ste e r[...]

  • Página 968

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Fl ui d s and Lubr i cant s Desc ri pti on Speci fi cati on Ja guar P r e m i u m Co o l i ng Sy st e m Fl ui d ES E-M97B44- A P r e mium Cool i ng S yst e m Fl us h EGR-M 14P7-A O-R ing L ubr i cant ES E-M9 9B176- A C o o l i ng Sy st em[...]

  • Página 969

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - En gine C oo li ng Des cr ipt i o n a nd O pe r a t i o n C ooli ng M odule Com ponen t s I te m Pa rt Nu mber Descri pt i on 1 — Co o l i ng fa n mot o r cont r ol modul e 2 — Co o l i ng fa n s hr oud 3 — Co o l i ng fa n, R/H 4 ?[...]

  • Página 970

    It e m Pa r t Nu m be r Desc ri pti on 1 — Uppe r cool a nt hos e 2 — W a te r pump 3 — Cool ant e xpa ns i on t a nk 4 — Cool ant p res s ur e cap 5 — Therm os t a t 6 — Engi ne oi l coo l er 7 — Engi ne bl o c k h ea t e r (col d cl i mat e mark et ve hi cl e s o nl y) 8 — Engi ne bl o c k d r ai n pl ug • W ARNINGS : Ne ve r r [...]

  • Página 971

    To a voi d the po s si bi l i t y of pe rsona l inj ur y, do n ot ope rat e t he e ngi ne wi th t he ho o d o p e n un ti l t he f a n b l a de s ha ve b e en e x ami ned fo r cr a cks and s e p a r at i on . Fai lu r e t o fo l l o w t hi s i ns t ru ct i o n may r es ul t i n pe rso nal i nj ury . Re move f us e 37 from t he e ngi ne co m pa r t [...]

  • Página 972

    Coo l a nt e x pa ns i o n d ur i ng wa r m- up. Ai r s e pa r a t i o n dur i ng o perat i on. S yst e m pres s ur i z at i o n by t he co ol a nt p r es s ure ca p. The cool a nt e xpa nsi o n t a nk i s de s i gne d t o have a ppr oxi mat e l y 0.5 t o 1 l it e r o f ai r w he n col d t o a l l ow f or coo l a nt e xpans i o n. Engin e Oil C oo [...]

  • Página 973

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 2 3 1 1 2 P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - En gine C oo li ng Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. If a n obvi o us cau se fo r an ob s e rv e d o r r epo [...]

  • Página 974

    3 4 5 6 7 1 2 3 1 1 1 1 1 1 1 2 Conn e ct t he co ol ing f a n co nt r o l mod ul e e l e ct rical co nnect or JB187 (t o VI N E71957) an d c onn e cto r JB190 (from VIN 71958) and t ur n t he ig ni t io n s wi t ch t o t he RU N po s it i o n. The coo l i ng f a ns wi ll run a t maximum s pe e d . Al lo w t h e co o li ng fa ns t o r un fo r 5 mi [...]

  • Página 975

    1 1 1 1 1 2 1 2 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he cir cuit b e t we e n t h e e ng i ne co mpar t me nt fus e b o x and t he cool i ng f a n mot or co nt r o l m o dul e . CLEAR t he DTC. T ES T t he sys t e m f or norm al op e rat i o n. No GO t o A 12 . . A1 2: CHEC K T HE CO O LIN G FA N M O T O R C ONT R O L MO DU[...]

  • Página 976

    1 2 3 1 1 1 1 1 1 2 Ar e the drive s pl i nes O K? Ye s I nst a l l a n e w wat e r p ump. For a dd i t i o na l i nf orm a t i o n, r e fe r t o REFER t o : W a t e r P ump (303-03A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V6 - A JV6/3.0L NA V6 - AJ27, Re moval a n d I ns t a l l a t i on). . TEST t he s ys t e m f or norm al op e rat i o n[...]

  • Página 977

    1 1 2 1 1 2 3 1 2 . TEST t he s ys t e m f or norm al op e rat i o n. PINPOIN T TE ST D : THE ENG INE B LOCK HEATER DOES NOT OPERATE T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS D1: C HECK CO NT I N U I T Y OF T HE BLOCK HEAT E R POW ER SUPP LY C ABL E AN D T HE BLO CK H EAT ER Mea s ur e t he res i s t a nce b et we e n t he l i v e s uppl y [...]

  • Página 978

    W ARNI N G: N eve r r emove t he coo l a nt e x pa ns i o n t a nk cap unde r a ny ci r cum s t a nce s whi l e t he e ngi ne i s o pe r at i ng . Fa i l ure t o fo l l o w t he s e i nst r ucti o ns m a y r es ult i n da mag e t o t he coo l i ng s yst e m or e ngi ne and/or pe rso na l inj ur y. To a v oi d ha v i n g s cal di ng hot c oo l ant o[...]

  • Página 979

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System B ackflu shi ng Gene ral P r ocedures • CAU TI O N S : Th e he a t e r co r e mus t be ba ckfl us he d s e para te l y from t h e e ng i ne co o l i ng s ys t e m t o p r e vent t he e ng i ne co o l i ng s ys t em p a[...]

  • Página 980

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System Draini ng, Filling and Bl e eding Gene ral P r ocedures • W ARNINGS : Ne ve r r e m ove t he coo l a nt pres s ur e cap unde r a ny ci r cums t a nce s whi l e t he e ngi ne is o pe r at i ng. Fa il ure t o fo l l ow t[...]

  • Página 981

    4. CAU TI O N : Do no t o v e r t i ght en t he drai n p l ug. Fa i l ur e t o f o l lo w thi s in s t ruc t i o n may caus e da mag e t o t he vehi cl e . I nst a l l t he d r ai n pl ug whe n a l l coo l a nt h a s d r ai ne d . Ti ght e n t o 1 Nm. Re mov e t he d rai n t r ay. 5. Ins t a l l the unde r t r ay. For a ddi t i o na l i nfo rm at i[...]

  • Página 982

    13. Loo s e l y i ns t a l l a p i pe cl a mp t o t he he at e r r et ur n ho s e . 14. S T ART a nd RU N t he e ngi ne at 2000 r pm . 15. W i t h t he e ng i ne a t 2000 r p m, f ul l y cl a mp t he he a t e r out l e t hos e a n d t he n ful l y cl a m p t he he a t e r i nl e t hos e . 16. Cont i nu e t o ru n th e e ng i ne fo r a f ur t he r t[...]

  • Página 983

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System Flus hing Gene ral P r ocedures • NO T E: T o remov e r us t , s l udge a nd ot he r f o r e i gn mat e ria l f r o m t he co o l i ng s ys t e m, u s e P re m iu m Co ol ing Sy s t e m f l us h, me e t ing Ja g uar s [...]

  • Página 984

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Bl o ck Heater Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. D i s conne[...]

  • Página 985

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ant E xpansio n T ank Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Cl a mp t he ho s e t o mini miz e coo l a nt l o s s . Det ach t he co ol a nt e x pa ns i o n t a nk out l e t ho s e f rom t he co o l a nt e xpans [...]

  • Página 986

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Ch eck a nd t o p up t he coo l i ng s yst e m. JagDocs.com[...]

  • Página 987

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a dd it i o nal i nfo r mat i on, ref e r t o : Ai r Cl e a ne r (303- 12A I nt a ke Ai r Di s t ribu ti o n a nd Fi l t e ring [...]

  • Página 988

    6. D et a ch t he coo l i ng f a n modul e wi r i ng harnes s from t he coo l i ng f a n s hr oud . 7. Remove t he coo l i ng fa n mod ul e . Insta llat ion 1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 3 Nm. JagDocs.com[...]

  • Página 989

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng fa n mot o r a nd s hr oud. Fo r a ddi t i o nal i nfo r mat i o n, r ef e r t o Coo l i ng Fa n Mot or and S hroud . 2. D i s conne ct t he[...]

  • Página 990

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo to r and Shro ud Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s [...]

  • Página 991

    8. Repo s i t i on t he co ol a nt hos e f r om t he e ngi ne o i l coo l e r t o t he t he rm o s t a t ho us i ng a nd s e cur e i t t o t he f r on t cr o s s m e mber us i n g a s ui t a bl e ret a i ni ng s t rap. 9. Remove t he radi a t o r s uppo r t bea m. Al l ow t he coo l i ng modu le t o be parti a l ly l o we r e d and s upp or t e d b[...]

  • Página 992

    Insta llat ion 1. CA UT I O NS: Make s ur e t ha t the r adi a t or i s no t d ama ged when in s t a l l in g t he c oo l i ng f an mot o r and s hr oud. Fai l ure t o fo l l ow t his i ns t r uct io n may r e s u lt in damag e t o t he ve hi cl e . Make s ur e t ha t the r et a i ni ng l ugs o f t he r adi at o r a r e not d a mage d whe n i ns t [...]

  • Página 993

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Module Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and [...]

  • Página 994

    7. Lowe r t he vehi cl e . Vehi c le s bu ilt up to VI N: E7 195 6 8. D et a ch t he r a di a t or v e nt ho s e from t h e radi a t o r . 9. D et a ch t he uppe r cool a nt ho s e f r o m t he r adi a t or. 10. Dis c o nne ct t he co o l i ng f a n mot o r c on t r ol mod ul e e l ect r i cal co nnect o rs. Vehi c le s bu ilt from VIN :E7 19 57 11[...]

  • Página 995

    12. Det a ch t he uppe r cool ant ho s e f r o m t he radi a t o r. 13. Dis c o nne ct t he co o l i ng f a n mot o r c on t r ol mod ul e e l ect r i cal co nnect o r. All v e h icle s 14. Rai se th e v e hi cl e . 15. Remove t he a i r s p li t t e r g r i l le . 16. Remove t he f ront t owi ng e ye t r ims . Vehi c le s With Au tom a tic Transm [...]

  • Página 996

    17. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Det ach t he po we r a ss i st e d s te e ring o i l co o l e r i nl et a nd ret urn pi pe s . Al l ow t he powe r a s s i s t e d s t e e r ing fl ui d t o dr ai n i nt o a s ui t a bl e c on t a i ne r . Us i ng s ui t a bl e bl a nking p l ugs , bl a nk t he e xpos e d po [...]

  • Página 997

    21. Lowe r t he coo l i ng modul e and the A/C conde ns e r t o a po s i t i o n whe r e t he a i r condi t i o ni ng pi pe i s f orwa r d of t he f r ont b umper . 22. Remove t he l ef t -han d s i de A/C co nde ns e r r e t ai ni ng bo l t f r om t he r adi a t o r . Vehi c le s With Au tom a tic Transm ission 23. NO TE: L e ft -hand s i de s how[...]

  • Página 998

    25. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Det ach t he co ol i ng modul e f r om t he A/C co nde ns e r . 26. CAUT I O N: Ma k e s ure t hat t he r a di a t o r and t he A /C conde n se r a r e not damag e d d ur i ng t he r e m o val o f the co ol i ng modul e . Fai l ur e t o fo l l o w th i s i ns t r uct io n m a[...]

  • Página 999

    3. NOT E: Le f t -hand s i de s hown, rig ht -ha nd s i de s i mi l a r. I nst a l l t he a ut o mat i c t r ans m i s s i on o i l c oo l e r t o t he r ad i a t o r . All Ve hicles 4. Ins t a l l the l e ft -hand s i d e A /C co ndens e r r e t a i ni ng bo l t . Ti ght e n t o 7 Nm. 5. Ins t a l l the right -ha nd s id e A /C co nde ns e r r et [...]

  • Página 1000

    9. Ins t a l l the radi a t o r s uppo rt be a m. Ti ght e n t o 25 Nm. Vehi c le s With Au tom a tic Transm ission 10. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Conn ect t he po we r as s i s t ed s t e e r i ng o i l cool e r i nl e t a nd ret ur n p i pe s . Re mov e t he b l a nki ng pl ug s. Vehi c le s With Manual [...]

  • Página 1001

    13. Remove t he ret a i ni ng s t rap from t h e e ng i ne o i l co o le r cool a nt ho s e . 14. Ins t a l l t he f r ont t owi ng e ye t r ims . 15. Ins t a l l t he a ir s p l i t t e r gr i l l e . Re mov e t he p rote cti ve t a pe f r om t he front b umper. 16. Lowe r t he vehi c l e . 17. Remove t he ret a i ni ng s t raps from t he A/C cond[...]

  • Página 1002

    18. Conne ct t he co o l i ng f a n mot o r c o nt r o l m o dul e e l e ct r i cal co nnect o r. 19. Conne ct t he up pe r coo la n t ho s e on to t h e radi a t o r. 20. Conne ct t he radi a t or ve nt hos e o nt o t he r ad i a t o r . Vehi c le s bu ilt up to VI N: E7 195 6 21. Conne ct t he co o l i ng f a n mot o r c o nt r o l m o dul e e l [...]

  • Página 1003

    22. Conne ct t he up pe r coo la n t ho s e on to t h e radi a t o r. 23. Conne ct t he radi a t or ve nt hos e o nt o t he r ad i a t o r . All v e h icle s 24. Ins t a l l t he a ir cl e a ne r i nt a ke duct . 25. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r[...]

  • Página 1004

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Radiator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng m o dul e . For a ddi t i o na l i nfo rm at i o n, ref e r t o Coo l i ng Modul e . 2. CAU TI O N : Make s ur e t h at th e ret a i ni ng l ugs o f t he r[...]

  • Página 1005

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - T hermo stat Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t em Dr ai[...]

  • Página 1006

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Water Pump Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. Lowe r t he veh[...]

  • Página 1007

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Water Pump Ho usi ng Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. Lowe [...]

  • Página 1008

    9. Remove t he wa t e r pump ho us i ng. Re mov e a nd di s c a r d t he gas ke t. 10. Remove t he wa t e r pum p from t he wa t er pump hou s i ng. Re mov e a nd di s c a r d t he gas ke t from t he wa t e r pum p. Insta llat ion 1. NOT E: Ins t a l l a new ga s ket . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 N[...]

  • Página 1009

    3. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 9 Nm. 4. NOT E: Ins t a l l ne w O -r ing s e a l s t o t h e wa t er pump c oo l a nt o ut l e t p ip e . • NO T E: P r i or t o i ns t a ll at i o n of t he wa t e r pump o ut l e t p i pe, l ubricat e t he O-ring s e a l o f th e w at e r p ump o ut l e t pi pe a t t he j o in t wi t h th e[...]

  • Página 1010

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Fl ui d s and Lubr i cant s Desc ri pti on Speci fi cati on Ja guar P r e m i u m Co o l i ng Sy st e m Fl ui d ES E-M97B44- A P r e mium Cool i ng S yst e m Fl us h EGR-M 14P7-A O-R ing L ubr i cant ES E-M9 9B176- A C o o l i ng Sy st e[...]

  • Página 1011

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - E ngine Co o ling Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : Ne ve r r e m ove t he coo l a nt pres s ur e cap unde r a ny ci r cums t a nce s whi l e t he e ngi ne is o pe r at i ng. Fa il ure t o fo l l ow t his i ns t r uc[...]

  • Página 1012

    Item Pa r t Nu m be r De sc ri pti o n 1 - Cool i ng modul e 2 - Cool i ng f a n mot o r and s hroud 3 - Cool i ng f a n 4 - Radi a t o r upper i s ol a t or mount i ng 5 - Radi a t o r s i de s e a l 6 - Radi a t o r lo we r i s o l at o r mount i ng 7 - Radi a t o r lo we r s e a l 8 - Radi a t o r s uppo rt bea m 9 - Radi a t o r lo we r i s o l[...]

  • Página 1013

    The t herm os t a t i s l o cat e d i n t he t he r mos t a t hous i ng whi ch i s bol t e d t o t h e cyli nd e r he ad a nd a l l o ws r api d e ng i ne warm -up b y r es t r i ct i ng cool a nt f lo w t hrough t he radi a t o r be l ow 88°C (190°F). The the r mos t a t a l s o a s s i s t s i n kee pi ng t he e ngi ne o pe rat i ng t e mpe rat[...]

  • Página 1014

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng System D raining, Filling and Bl e eding Gene ral P r ocedures 1. W ARNING: W hen r e l e a s i ng t he co o l ing s ys t e m p r e s s ur e, cove r t he e x pa ns io n t a nk cap wi t h a t hi ck cl ot h to p r eve nt t he po[...]

  • Página 1015

    8. Remove t he a i r cl ea ne r mount br acket . 9. Loos e n t he coo li ng s yst e m ai r b le e d s cr ew. 10. Fi ll t he cool ant e xpans i on t a nk unt i l coo l a nt e merges from t he cool i ng s yst e m ai r bl e e d s cr e w. 11. Ti g ht e n t he coo l i ng s ys t e m a ir bl e e d s cr e w. Ti ght e n t o 10 Nm. 12. CAUT I O N: T he e ngi[...]

  • Página 1016

    14. At t ach t he wi r i ng harnes s . 15. Ins t a l l t he a ir cl e a ne r a ss e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t i on). 16. S t a r [...]

  • Página 1017

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng System D raining and V acuum F illi ng Gene ral P r ocedures W ARNI N G: To a voi d ha vi ng s cal di ng ho t coo l a nt o r s te a m bl o wi ng out o f t he coo l i ng s ys t e m, us e e xt reme ca r e when r emovin g t he co[...]

  • Página 1018

    7. Ins t a l l the co ol i ng s ys t e m va c uum r ef il l a d a pt o r t o t he e x pa ns io n t a nk. 8. Ins t a l l the vacuum fi l l e r ga uge t o t h e coo l ing s yst e m vacuum r ef i l l a da pt o r . 9. Ins t a l l the ve nt uri t ube a s s e mbl y t o t he vacuum f i l l e r ga uge . 10. NO TE: Make s ur e th a t bo t h val v es are i n[...]

  • Página 1019

    11. O pen th e a i r s upp l y val v e . 12. NO TE: Make s ur e th e coo la nt s uppl y ho s e i s po s it i o ne d i nt o a c on t a i ne r of f i f t y pe r cent mi xture o f Jag ua r P r e mi um Coo l i ng Sy s t e m Fl ui d or eq ui val ent , mee t i ng Jagua r s pe ci f i cat i o n W SS M97B44- D a nd f i f t y percent wa t e r . Make s ur e n[...]

  • Página 1020

    15. Al l o w o ne minut e t o ch e ck t he vacuum i s he l d. Dis conne ct t he a i r s up pl y. 16. NO TE: Cl o se th e co o l a nt s uppl y val ve whe n t he coo l a nt e xpans i o n t a nk MAX mark i s r e a ch e d or co ol a nt m ove ment has ce a s e d. Op e n t he co ol a nt sup pl y val ve and al l ow t he co o l a nt t o be dr awn int o t h[...]

  • Página 1021

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng Fa n Mo to r and Sh roud Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng m o dul e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Modul e (303-0 3B Engi ne Coo l i ng - 2.0L Dur[...]

  • Página 1022

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng Module Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover /in st a l l e r , co ol in g ho s e cl a mp. 303-397 R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t [...]

  • Página 1023

    I nst a l l at io n) / Cha r ge Ai r Coo l e r - 2.2L Dur a t o r q-TDCi (110k W /150PS ) - P uma (303- 12B I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L Dur a t orq-TDCi/2.2L Dur a t o r q-TDCi (110k W /150PS ) - P uma, Re m ova l and Ins t a l l a t i o n). 9. D i s conne ct t he radi a t o r l owe r coo l a nt hos e . 10. NO TE: [...]

  • Página 1024

    1. W ARNING: U s ing an a s s i s t a nt , i ns t a l l t he cool i ng modul e . Fa i l ure to fo l l o w t hi s i nst r uct i o n may res ul t i n pe rs ona l i nj ur y. CAUTI O N : Make s ur e t ha t the radi a t o r and t he a ir con di t i o ni ng c on de ns e r are no t da mage d during t he i ns t a l la t i o n o f t he coo l i ng modu le . [...]

  • Página 1025

    6. Connect t he e l ect r i cal co nnect o r. 7. Connect t he radi a t o r uppe r cool a nt ho s e . 8. Connect t he radi a t o r vent hos e . 9. Ins t a l l the ba t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 10. Ca[...]

  • Página 1026

    P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Radiator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng fa n mot o r a nd s hr oud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 B E ngi ne Coo l i ng - [...]

  • Página 1027

    Name Gr ea s e P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Water Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Mate ri a l s Speci fi cati on W S S -M 12 A4-A2 R em ova l Vehi c le s with 2.2L d[...]

  • Página 1028

    5. NOT E: S hown wi t h t he exha ust g a s reci r cul a t i o n (EGR) coo l e r t o EGR val ve t ube removed f o r cl a rit y. Re move t h e po we r s t e ering pump r e t a i ni ng bo l t s . 6. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. Re move t h e po we r s t e ering pump s ecur i n g b r a cket .[...]

  • Página 1029

    9. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. Det ach t he wi r i ng harnes s . 10. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Det ach t he wa t e r pump. Det a ch t he wi ring ha rn es s f r om t he wat e r pump l owe r r et a i ni ng bol t s . 11. Remove [...]

  • Página 1030

    13. Remove t he e n gi ne o i l t e mpe r a t ur e co nt rol t he r mos t a t . Re mov e a nd di s c a r d t he O -r ing s e a l . Insta llat ion All v e h icle s 1. NOT E: Ins t a l l a new e ngi ne o il t e mpe r at ure cont rol t he r mos t a t O -ring s ea l . I nst a l l t he e n gi ne o i l t e mperat ure co nt r ol t herm os t a t . 2. Ins t[...]

  • Página 1031

    4. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he wa t e r pump. Ti ght e n t he wa t e r pum p r et a i ni ng bo l t s t o 24 Nm. At t a c h t he w i r i ng ha r ne s s t o t he wa t e r pump l owe r ret a i ni ng bo l t s. 5. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube rem[...]

  • Página 1032

    8. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he p owe r s t e ering pump t o th e w at e r p ump. 9. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p s e cur i ng b r acket . Ti ght e n t o 25 Nm. 10. NO TE: [...]

  • Página 1033

    12. At t ach t he p o we r s t e e r i ng pump be lt . Rot a t e th e powe r s t e e ring p ump be l t t e ns i one r c l o ckwis e . 13. At t ach t he p o we r s t e e r i ng fl ui d pi pe. 14. Carr y out t he co ol i ng s ys t e m fi l l ing a nd bl e e di ng procedur e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t[...]

  • Página 1034

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n Lo we r in ta ke mani f o ld r et a i ni ng bo l t s 10 - 89 Fue l i nje cti o n s uppl y man if ol d ret a i ni ng bol t s 10 - 89 Fue l pre ss ur e s en s o r[...]

  • Página 1035

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols Des cr ipt i o n a nd O pe r a t i o n I te m P ar t Nu m ber Desc ri pti on 1 — Fuel chargin g wi r i ng harnes s 2 — Fuel i nj e c t o r 3 — Fuel pr e s s ur e s e nso r 4 — Thr ot t[...]

  • Página 1036

    CAU TIO N : Th e us e o f s uppl ement a r y oi l or fu e l add i t i ve s i s no t a ppr oved unl es s s pe c i fi e d by Jag ua r Ca r s i n t h e fo rm of a s e rvice comm unica t i on o r di r ect i ve. A f u e l pre ss ur e rel ie f val ve i s fi t t ed to the f ue l r a i l a t t he front of t he ca ms haf t cove r. Thi s val ve a l l ows t h[...]

  • Página 1037

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.0L NA V6 - AJV6 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani[...]

  • Página 1038

    Publ i s he d: 24-No v-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.5L NA V6 - AJV6 / 3.0L NA V 6 - AJ2 7, VIN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis u[...]

  • Página 1039

    DT C C ondi ti o n P oss i bl e Ca uses Ac ti o n P 0112, P 0113 Conce rn wi t h IAT s e ns o r Engi ne fa ul t y l e a di ng t o overhea t i ng Int ake a ir t e mperat ure (IAT ) s ens or fa ul t Ha r nes s fa ul t ECM fa il ure REFER t o: A cce le r a t i o n Co nt rol (310- 02 Accel e r a t i o n Co nt r ol , Di a gnos is a nd Te s t i ng) / El [...]

  • Página 1040

    1 2 3 1 2 1 2 3 1 2 DT C C ondi ti o n P oss i bl e Ca uses Ac ti o n P 1338 Conce r n wi t h fue l pump c o m mands (fue l p ump not a cti vat e d whe n r e que s t e d by ECM) ECM t o f ue l pump co nt rol m o dul e co nt rol and /or fe e d ba ck ci r cui t s ; o pe n cir cuit , s hort ci rc ui t , hi g h r e s i s t a nce Fuel pump co nt rol mod[...]

  • Página 1041

    3 1 1 1 2 3 4 1 2 1 2 1 1 2 Mea s ure t he r es i s t a nce b e t we en the rel e va nt i nje cto r ha r nes s e l e ct rical c onn e cto r (IJ1 t o 6) pi n 1 and EN16 pi ns a s fo l lo ws - Inj e ct o r 1 pi n 1 (NW ) a nd ECM pi n 115. Inj e ct o r Cyl 3 pi n 1 (N) a nd ECM pi n 114. Inj e ct o r Cyl 5 pi n 1 (NR) a nd ECM pi n 113. Inj e ct o r [...]

  • Página 1042

    1 1 1 2 3 1 2 1 2 1 2 1 2 3 1 2 REFER t o: Fue l P ul s e Dampe r - 2.5L NA V 6 - A JV6/3.0L NA V6 - AJ27 (303- 04A Fue l Charging a nd Co ntrol s - 2. 0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L NA V6 - AJ27, Re moval a nd I ns t al l a t i o n). CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . B6: C HEC K T HE FUEL R AI L PR E S[...]

  • Página 1043

    1 2 1 2 1 2 3 1 1 2 1 2 3 4 1 2 I s t he r es i s t a nce l e s s t ha n 5 o hms? Ye s GO t o C7 . No REP AIR t he ci r cuit b e t we e n FT3 pi n 1 (W B) a nd I P 10 p i n 8 (W B ). Fo r a ddi t i o na l i nf o r mat io n, r e f e r t o wi ring di a g r ams. CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . C 7: C HEC K T HE F[...]

  • Página 1044

    1 2 3 1 2 3 1 2 3 1 1 2 3 1 i nf o r ma t i o n, ref e r t o wi ring di a g rams. CLEA R t he DT C. TES T t he s ys t e m fo r nor mal o p e r a t i o n. PINPOIN T TE ST E : FU EL PUM P FEED BA CK C IRC UI TS. P133 8 T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS E1: CHEC K SI GNA L PO W ER CIRC UIT T O FUEL PUMP MODULE Di s conn ect f uel p ump[...]

  • Página 1045

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.5L NA V6 - AJV6 / 3.0L NA V 6 - AJ2 7, VIN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis [...]

  • Página 1046

    DT C C on di ti on Possi bl e C a u ses Acti o n P 0116, P 0117, P 0118, P 0125 Conce r n wi t h e ng i ne c oo l a nt t e mpe r at ure Engine c oo l a nt t e mperat ure s e ns o r Harnes s fa ul t ECM f a i lur e REFER t o : E le ctroni c Eng i ne Co nt rol s - 2.5L NA V6 - AJV6/3.0L N A V6 - A J 27, VI N Ra nge : J28493->V99999 (303-1 4A El e [...]

  • Página 1047

    1 2 3 1 2 1 2 3 1 2 3 1 1 DT C C on di ti on Possi bl e C a u ses Acti o n ope n circu i t , s ho r t ci r cuit , hi gh r e s i s ta n ce Thr ot t l e mo t o r f a i l ur e Thr ot t l e b o dy f a i l ure P 1656 Conce r n wit h TP se n s o r a m pl i f i e r c i r cuit ECM REF ER t o : El e ct roni c Eng i ne Co nt rol s - 2.5L NA V6 - AJV6/3.0L N [...]

  • Página 1048

    1 2 3 4 1 2 1 2 1 1 2 1 1 1 Be fo re repl aci ng a ECM, cont a ct De a l e r t e c hni ca l s uppo r t . PINPOIN T TE ST B : F UEL PU L S E DAM PER SENSOR. P01 90 , P01 9 2, P01 9 3 T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS B1: C HEC K T HE FUEL PU LSE DAM PE R SENS OR SUPPLY VOLT AGE Tur n t he i gni t i o n s wi t ch t o th e O FF po s i [...]

  • Página 1049

    2 3 1 2 1 2 1 2 1 2 3 1 2 1 2 1 2 Tur n t he i gn it i o n s wi t ch t o t he O N po s i t i o n. Mea s ur e t he res i s t a nce b et we e n e l e ctrica l conne c t o r FT2 pi n 3 (B) a nd GROU ND. I s t he r es i s t ance l e s s t ha n 5 o hms? Ye s GO t o C2 . No REP AIR t he cir cuit b e t we e n e l e ctr i cal co nne cto r FT2 pi n 3 (B ) a[...]

  • Página 1050

    1 2 3 1 2 3 1 2 3 1 1 2 3 1 1 2 1 2 3 4 PINPOIN T TE ST D : FU EL P U MP CONTROL MODU LE. P062 7, P0 62 8, P062 9 T EST C ONDI T I ONS DET AI LS/RE SULT S/A CT IONS D1: C HECK S IGN AL P O WER C I RC UIT T O FUEL PUMP MODULE Dis conne ct fue l p ump modul e e l e ct rica l co nnect o r CA105. Tur n t he i gni t i o n s wi t ch t o th e O N p o si t[...]

  • Página 1051

    1 2 1 2 3 1 I s t he v ol t a ge grea t e r tha n 10 vo lt s ? Ye s GO t o E5 . No I NS TALL a ne w fue l p ump modul e . REFER t o: Fue l P ump Modul e - 2. 5L N A V 6 - A JV6/ 3.0L NA V 6 - AJ27 (310-01 Fue l T a nk a nd Li ne s , Re moval a nd I nst a l l at io n). CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . E5: CHEC K[...]

  • Página 1052

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging Wiri ng Harness Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he i nt a ke man if ol d . Fo r ad di t i on a l in f orm at i on, r e f er t o Sect i on 303-[...]

  • Página 1053

    7. NOT E: Fue l may s t i l l be pres e nt i n t he fue l i nj e ct i on s uppl y mani f o l d. Det ach t he f uel i nj e ct i on su ppl y mani fo l d a nd l o we r i nt a ke ma nif ol d a nd pl a ce t o o ne s i de . Re mov e a nd di s c a r d t he l owe r in t a ke man if ol d O -r i ng s e a l s . 8. Remove t he f uel i nj e ct i on s uppl y man[...]

  • Página 1054

    12. Dis c o nne ct t he e l e ct r ica l conne ct o r . 13. Remove t he f u el cha r ging wi ring ha r nes s. Insta llat ion Vehi c le s with 2.0L engi n e 1. To i ns t a l l , rever s e t he remov a l proced ur e . Vehi c le s with 2.5L or 3.0L engine 2. NOT E: Ins t a l l ne w f ue l i nje ct or O -r i ng s e a l s . • NO T E: Ins t al l n ew l[...]

  • Página 1055

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Injecti on S upp ly Manif ol d Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n[...]

  • Página 1056

    7. Remove t he f uel rai l ret a i ni ng bol t s . 8. D i s conne ct t he f uel rai l f r o m t he i nj e ct o r s. 9. Remove t he f uel i nj e ct i on r a i l . 1. Ro t a t e t he fu e l i nj e ct i o n rai l t hr ough 180°. 2. Re move t he f ue l i nj e ct i o n rai l . Vehi c le s with 2.5L or 3.0L engine 10. Remove t he f u el pres s ur e s e [...]

  • Página 1057

    2. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 3. Tig ht e n t o 10 Nm. 4. Tig ht e n t o 6 Nm. JagDocs.com[...]

  • Página 1058

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Injecto rs Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he f uel cha r gi ng wi ring ha r ne s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Fue l Ch ar[...]

  • Página 1059

    6. Remove and di s card t he O -r ing s e a ls . 7. Insta llat ion 1. NOT E: Ins t a l l ne w f ue l i nje ct or O -r i ng s e a l s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Lubricat e t he f u el i nje ct o r O-r i ng s ea l s wit h cl e a n e ngi ne o i l . JagDocs.com[...]

  • Página 1060

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Pulse D amper2.5L NA V6 - AJV 6/ 3.0L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t hrot t l e b o dy. Fo r a ddi t i o na l i nf o r m at i o n, r ef e r to Throt t l e Bo dy . 2. D[...]

  • Página 1061

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - Throttl e Bo dy Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s CAU TIO N : Do no t a t te m pt t o cl e a n t he t hr o tt l e bo dy. T he b or e a nd t he t hr ot t l e pl a t e ha s a s p eci al coa ti n[...]

  • Página 1062

    5. D i s conne ct t he e l ect r i cal conne ct o r. Vehi c le s with 2.5L or 3.0L engine 6. D i s conne ct t he e l ect r i cal conne ct o r. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. Remove t he t hrot t l e b o dy. Vehi c le s with 2.0L engi n e JagDocs.com[...]

  • Página 1063

    9. Remove t he t hrot t l e b o dy. All v e h icle s 10. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move a nd di s ca r d t he O-r i n g s e al . Insta llat ion All v e h icle s CAU TIO N : Do no t a t te m pt t o cl e a n t he t hr o tt l e bo dy. T he b or e a nd t he t hr ot t l e pl a t e ha s a s p eci al coa ti ng a ppl ie d d ur i [...]

  • Página 1064

    3. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1065

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n Hi gh-pr e s sure f uel s uppl y l i ne s 40 30 - Hi gh-pr e s sure f uel s uppl y l i ne s up port b r ack e t ret a i ni ng nu t 8 - 71 Fue l i nje cto rs[...]

  • Página 1066

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel C harging and Co ntrols Des cr ipt i o n a nd O pe r a t i o n Hi gh Pre ss ure Fue l I nj e cti on Co mpone nt s I te m Pa rt N um b e r Desc ri pti on 1 - Fue l i nj ect io n s up pl y mani f o l d s up po r t b r[...]

  • Página 1067

    It e m Pa rt N um be r Descri pti on 1 - Fue l pum p r et a i ni ng bo l t 2 - Fue l pum p gas ke t 3 - Fue l pum p fue l r e t ur n l in e 4 - Fue l pum p fue l s uppl y l i ne 5 - Fue l pum p 6 - Fue l pum p s hie ld 7 - Fue l r e tu r n l i ne ve nt ur i 8 - Fue l pum p s pr ock e t ret a i ni ng bo l t 9 - Fue l pum p s pr ock e t Fu el Inj ect[...]

  • Página 1068

    The fue l i nj e ct io n s up pl y mani fo l d i s a r e s e r vo i r fo r the pres s ur i ze d f ue l t ha t i s p r o d uced by t he f ue l pump. I t a l s o i ncor po r at e s a p res s ur e s e ns o r s o t hat t he ECM can moni t o r/ ad jus t t he p r es su r e o f th e fue l to be i nj ect ed i n t o t he cyl in der. The fue l i nj e cti o n[...]

  • Página 1069

    P ubl i she d: 12-Jul-2011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel C harging and Co ntrols Dia gn os i s a nd Te s t i ng Principle of oper at ion Thi s s e cti on cove r s t he f uel s ys t e m from t he f ue l f i l t e r t o t he fu e l i nje ct ors , and incl ud es t he f ue l r [...]

  • Página 1070

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Cr anks haf t po si t i o n (CKP) s e ns or f a ul t Cyli nder he a d t e m perat ure (CHT) s e ns o r f aul t Fue l pu m p f a ul t Lo w co mpr e s s io n Va l ve t r a i n f aul t Bl o cked cat a l ys t Engi ne cont rol mod ul e (ECM) f a ul t Di ff i cul t t o s t a rt Di[...]

  • Página 1071

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Dual -mas s fl ywh e e l f aul t I dl e s pe e d hi g h o r lo w Accel erat o r pe da l po s i t i o n (AP P ) s e ns or f aul t I nt a ke a i r t e mper a t ur e (IAT ) s e nso r f aul t Check f o r DTCs i nd i cat i ng a n A P P o r IA T se ns o r f a ul t . Re cti f y a s[...]

  • Página 1072

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Cyli nder he a d t e m perat ure (CHT) s e ns o r f aul t Ca m s ha f t po s it i o n (CMP) s e ns o r fa ul t Cr anks haf t po si t i o n (CKP) s e ns or f a ul t I nt a ke a i r t e mper a t ur e (IAT ) s e nso r f aul t Mani f o l d a bs o l ut e pr es s ur e (MAP) s e ns[...]

  • Página 1073

    Name Cl e a ni ng Fl ui d P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n C o m ponent C leanin g Gene ral P r ocedures Ge nera l Equi pm ent P ne umat i c vacuum gun Mate ri a l s Speci fi cati on W -M5B411 -A • W ARNINGS : Do not s moke o r car r[...]

  • Página 1074

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Adap t e r f or 303-681- 01 303-681 -01 Re mov e r /Ins t a l l e r , Cr a n ks haf t O i l Sea l 303-679 Locking T o ol , Fue l Inj e ct i o[...]

  • Página 1075

    1. Remove t he e xhaus t g a s reci r cul a t i o n (EGR) coo l e r t o EGR va l ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Gas Re ci r cula t io n (EGR) Coo l e r t o EGR Va l ve T ube (303-08 Engin e Emi s s i on Cont r ol - 2. 0L Di es e l /2.2L Di e s e l , Remova l a nd I ns t a l l a t i o n). 2. D et a ch t he[...]

  • Página 1076

    6. Remove t he i nt a ke man if ol d . Dis car d t he i nt a ke m a ni f ol d g a s ket s . 7. D i s conne ct t he f uel me t e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r e l e ct r i cal conne c t o r s . 8. D et a ch t he wi ring ha r ne s s . 9. D et a ch t he hi g h-pr e s s ur e f ue l s up pl y l ine s u ppo r t br acke t . 10. Cl[...]

  • Página 1077

    11. CAUTI O N S : Make s ur e t he t o ol us e d t o l o o s e n t he hi g h pres s ur e fue l s upp l y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where t here i s mos t m a t e ria l . Fa i l u r e t o f o l l ow t hi s i ns t r uct i o n may res ul t i n d a mage t o t he uni on . Mai nt a i n p r e s s ur e o n t he hi[...]

  • Página 1078

    18. Dis c o nne ct t he f uel i nje ct i on pump f ue l s uppl y a nd r et ur n l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l i nj e ct i o n pump f[...]

  • Página 1079

    23. Det a ch t he fue l sup pl y and fue l r e t urn l i ne s uppo rt br acket . 24. Remove t he p o we r s t e e r i ng fl ui d re se r voi r r e t a ini ng nut s . 25. Det a ch t he powe r s te e ring f lui d r es e r voi r . 26. S e cur e t he p o we r s t e e r i ng fl ui d r e s e rv oi r to one s id e . 27. Dis c o nne ct t he hydr a ul i c c[...]

  • Página 1080

    28. Remove t he e n gi ne mount da mpe r . Vehi c le s bu ilt from VIN :E4 38 69 29. Dis c o nne ct t he f uel i nje ct i on pump f ue l s uppl y a nd r et ur n l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o c[...]

  • Página 1081

    32. Remove t he f u el s u ppl y a nd ret ur n l i ne s uppo r t brack e t r et a i ni ng nut . 33. Det a ch t he fue l sup pl y and r e turn l in e s. 34. Dis c o nne ct t he HCU e l e c t r i cal co nne ct or. 35. Det a ch t he powe r s te e ring p i pe t o e ngi ne wiring ha r ne s s ret a i ni ng cli p . 36. Remove t he p o we r s t e e r i ng [...]

  • Página 1082

    37. Det a ch t he powe r s te e ring f lui d r es e r voi r . All v e h icle s 38. Us i ng t he s pe ci a l t o o l , r e move t he fue l inj ect i on pump s prock e t a cces s cover. 39. NO TE: T urn t he engi ne in t he no r mal di r e cti on o f r o t at i o n onl y . Tur n t he e n gi ne unt i l t he fue l i nj e cti o n pump sp roc ket ti mi n[...]

  • Página 1083

    42. NO TE: Fo r a d di t i on al i nfo r mat i o n, s e e s te p 41. • NO T E: T he s peci a l t o ol l ocking pi n ho l e s a re o f f s e t . Dur i ng i ns t a l l a t io n o f th e s pe ci a l t o o l , che ck t ha t t he o ff se t p i n ho l e i s l o cat e d a t t he t o p. I nst a l l t he s pe cia l t o ol . 43. NO TE: Fo r a d di t i on a[...]

  • Página 1084

    47. NO TE: Fo r a d di t i on al i nfo r mat i o n, s e e s te p 41. • NO T E: Acces s t he f ue l i nj e ct i o n p ump r e t a i nin g b ol t s t hr ough t he ho l es pr ovid e d i n t he s pe cia l t o o l (To ol n o. 303-11 51 and t o o l no. 303-083A) a nd th e fue l inj e ct i on pump s pr ocket . The f uel i nj e ct i on pum p r e t a i ni[...]

  • Página 1085

    51. Dis c o nne ct t he kno ck se n s o r (KS ) e l e ct rica l c o nne ct or . 52. Det a ch t he eng i ne wi ring ha r nes s . 53. Remove t he f u el i nje ct i on p ump s uppo rt brack et . 54. Remove t he f u el i nje ct i on p ump s uppo rt brack et t o e ngi ne cyl i nde r bl o ck r et a ini ng bol t s . 55. NO TE: W hen r e moving t he f u el[...]

  • Página 1086

    56. Remove t he f u el i nje ct i on p ump s hi e l d from t he fue l i nj e ct io n pump. 57. Det a ch t he fue l r e t ur n l i ne ve nt uri f r o m t he fu e l i nj ect i o n p ump. Dis car d t he f uel ret u r n l i ne v e nt ur i O -r i ng s e a l . 58. Remove t he f u el i nje ct i on p ump fue l s uppl y l i ne a n d f ue l ret ur n li ne a [...]

  • Página 1087

    1. NOT E: Ins t a l l ne w f ue l i nje ct i o n p ump s up pl y l ine O -r i ng s e a l s . I nst a l l t he f ue l i nj e c t i o n p ump fue l s upp l y l i ne and f ue l r et ur n l i ne a s s embl y t o t he f ue l i nj e ct i o n p ump. Ti ght e n 20 Nm. 2. NOT E: Ins t a l l a new O -r i ng s e a l t o t he fu e l r et ur n l i ne ve nt ur i[...]

  • Página 1088

    6. NOT E: Ins t a l l t he f ue l i nje ct i o n pump r e t a ini ng b ol t s e ve nl y i n o r d e r t o pul l t he f ue l i nj e ct i o n pump s q ua r el y i nt o pos i t i on. Lo o s e l y i ns t a l l the f ue l i nj e ct i on pump s uppo r t br acket t o e ng i ne cyli nde r bl o ck r e t a in i ng b ol t s . 7. NOT E: Do not ful l y t ig ht [...]

  • Página 1089

    11. Conne ct t he f uel i nje ct o r t o f ue l i nj e c t i o n pump fue l r e t u r n l ine . At t a c h t he f ue l i nje cto r t o f uel i nje c t i o n pump r e t ur n l i ne ret a i ni ng c l i p (i f e qui ppe d). Re mov e t he b l a nki ng pl ug s f rom t he f uel i nje ct o r t o fue l i nj e c t i o n pump f uel ret ur n l i ne mal e an d[...]

  • Página 1090

    16. Ins t a l l t he f uel i nj e cti on p ump s p r ock e t ret a i ni ng b ol ts . Ti ght e n t o 32 Nm. 17. Remove t he s pe ci a l t o o l s . 18. NO TE: I ns t a ll t he f uel i nj e ct i on pum p r et a i ni ng bo l t s e venl y i n o r de r t o pul l t he f ue l i nj e ct i o n pump s q ua r el y i nt o pos i t i on. • NO T E: U s e a t o [...]

  • Página 1091

    21. Us i ng t he s pe ci a l t o o l , i ns t a l l t he f uel i nje ct i o n pump s pr ocket a cces s cover. Vehi c le s bu ilt from VIN :E4 38 69 22. At t ach t he p o we r s t e e r i ng fl ui d r e s e rv oi r . 23. Ins t a l l t he po we r s t e e r i ng fl ui d res e rv oi r r et a i ni ng n ut s . 24. At t ach t he p o we r s t e e r i ng pi[...]

  • Página 1092

    25. Conne ct t he H CU e le c t rical co nnect or. 26. At t ach t he f uel s uppl y a nd ret ur n li ne s . Ti ght e n t o 23 Nm. 27. Ins t a l l t he f uel s upp ly a nd ret ur n l i ne s sup po r t b rack e t r et ai ni ng n ut . Ti ght e n t o 8 Nm. 28. At t ach t he wi r i ng harnes s r et ai ni ng cli p. 29. Ins t a l l t he f uel s upp ly a n[...]

  • Página 1093

    30. Conne ct t he f uel i nje ct i on p ump f uel s uppl y a nd ret ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Vehi c le s bu ilt up to VI N: E4 386 8 31. Ins t a l l t he e ngi ne mount[...]

  • Página 1094

    34. At t ach t he p o we r s t e e r i ng fl ui d r e s e rv oi r . 35. Ins t a l l t he po we r s t e e r i ng fl ui d res e rv oi r r et a i ni ng n ut s . 36. At t ach t he f uel s uppl y a nd f uel re t urn l i ne s uppo r t br a ck et . 37. At t ach t he wi r i ng harnes s r et ai ni ng cli p. 38. At t ach t he wi r i ng harnes s r et ai ni ng[...]

  • Página 1095

    39. At t ach t he p o we r s t e e r i ng fl ui d ho s e t o t he fue l r e t ur n l i ne . 40. Ti g ht e n t he f ue l s uppl y a nd r e t ur n l i ne s s up port b r acket ret a i ni ng n ut. Ti ght e n t o 8 Nm. 41. Conne ct t he f uel i nje ct i on p ump f uel s uppl y a nd ret ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]

  • Página 1096

    44. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t he hi gh-pr es s ur e fue l s up pl y l ine as t hi s may d a mage t he e nds of t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue l inj e ct i on s ys te m . • NO T E: P o s i t i o n t he hi gh p r es s ur e f ue l s up pl y l in e a s ne a r t [...]

  • Página 1097

    50. At t ach t he wi r i ng harnes s . 51. Conne ct t he f uel met e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r el e ct rica l conne ct ors. 52. NO TE: I ns t a ll n e w i nt a ke mani fo l d g as ke t s . I nst a l l t he i nt a k e mani fo l d. Ti ght e n t o 15 Nm. 53. At t ach t he wi r i ng harnes s ont o t he i nt a k e mani f ol [...]

  • Página 1098

    55. Ins t a l l t he a ir cl e a ne r moun t br acket . 56. At t ach t he wi r i ng harnes s . 57. Ins t a l l t he EGR coo l e r t o E GR val ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Gas Re ci r cula t io n (EGR) Coo l e r t o EGR Va l ve T ube (303-08 Engin e Emi s s i on Cont r ol - 2. 0L Di es e l /2.2L Di e s [...]

  • Página 1099

    Name Hi g h p r es s ur e f ue l s u ppl y l i ne uni o n l ubrica nt TBD P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n Su pply Manifo ld Re moval a n d I ns t a l l a t i on Speci al T ool (s) Al i gner, Fuel I nj e cto r 303-711 (2 1-258 ) Ge ner[...]

  • Página 1100

    3. D et a ch t he wi ring ha r ne s s . 4. D et a ch t he hi g h p r e s s ur e f ue l s upp ly l i ne s upp ort br a cket . 5. Cle a n t he fue l p ump, hi gh p r es s ure f ue l s up pl y l in e a nd s ur roundi ng a r e a s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fuel In je ct i o n Co mpone nt Cl e a ni ng (303-04 B Fue l Cha [...]

  • Página 1101

    9. CAU TI O N : Make s ur e t h at th e hi gh pr e s s ure f uel s uppl y l i ne r e m a i ns in con ta ct wi t h b o t h t he f ue l pump a nd t he f ue l i nj e ct i o n s upp l y m a ni f ol d unt i l b ot h uni o ns ha ve be e n de ta che d a nd cl e ane d . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n f o r ei gn m a t [...]

  • Página 1102

    17. Remove a nd di s car d t he hi gh p r es s ure f ue l s up pl y l in e . 18. Repe a t s t e p s 14 a nd , 15 t o r emove t he 3 remai ni ng hi gh p r es s ur e f ue l s up pl y l i ne s. 19. Us i ng t he pne umat i c vacuum gun , vacuum f orei gn mat e r i a l f r om t he f uel i nj e cto r a nd t he fue l in je ct i o n s uppl y mani f o l d. [...]

  • Página 1103

    Th is proc e dur e i nvol ve s fue l h a ndl i ng. B e p r ep a r e d f o r fue l s pi l l a ge a t al l t i me s a nd a l wa ys ob s e r ve f uel ha nd li ng pr e caut i ons . Fa i l ur e t o fo l l o w t he s e ins t ruc t i o ns may r e s ul t i n pers o nal i njur y. • CAU TI O N S : Make s ur e the wo rk sho p a rea i n which t he vehi cl e [...]

  • Página 1104

    4. Lubr icat e t he ne w hi gh pr e s s ure f uel s uppl y l i ne uni on t hr ea d s wi t h cle a n l ubr ica nt . 5. CAU TI O N : Do no t a l l ow t he uni o ns t o hi t t he o l i ve e nd s of t he hi gh p res s ur e fue l sup pl y l ine as t hi s may d a mage t he e nds o f t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue [...]

  • Página 1105

    10. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t he hi gh p res s ur e fue l sup pl y l ine as t hi s may d a mage t he e nds o f t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue l inj e ct i on s ys te m . • NO T E: T he yel l ow c o l ored co l l a r i s fi t t e d a t t he fue l i nj e cto r[...]

  • Página 1106

    15. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a i ni ng bo l t . Ti ght e n t o 23 Nm. 16. NO TE: T wo fue l i nj e ct or s ho wn, o t he r f ue l i nj e ct o r s s i mi l ar. Di s conn ect t he fu e l r et ur n li ne s f r o m the fue l inj e[...]

  • Página 1107

    20. CAUT I O N: Ma k e s ure t he to o l us ed to ti ght e n t he hi g h pres s ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h pr e s s ur e f u[...]

  • Página 1108

    25. At t ach t he hi g h pr e s s ure fue l s uppl y li ne s uppo rt brack e t . Ti ght e n t o 8 Nm. 26. CAUTI O N S : Make s ur e t he t o ol us e d t o t i ght e n t h e hi gh pr es s ure f ue l s uppl y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where t here i s mos t m a t e ria l . Fa i l u r e t o f o l l ow t hi s [...]

  • Página 1109

    30. Ins t a l l t he i nt a ke man if ol d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01B Engi ne - 2.0L Dur at o rq -TDCi /2.2L Dur at o r q-TDCi (110kW /150PS ) - Puma, I n-v e hi cle Re pa i r) . 31. Ins t a l l t he e ngi ne cover. 32. Ins t a l l t he oi l f il l e r cap . 33. Ins t a l l t he oi l l e[...]

  • Página 1110

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tor Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ock e t , Fue l Inj e ct o r Remove r /Ins t a l l er 303-677 Al i gner, Fuel I nj e cto r 303-711 Ge nera l Equi pm ent P ne umat i c vacuum gun [...]

  • Página 1111

    2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i l l e ve l i ndi ca t o r t o pr e ven t fo r ei gn m a t e ria l e nt e ring t he val ve cover. Re move t h e e ngi ne cove r. 4. CAU TI O N : P r ot ect t he fu e l i nj e ct o r e l e c t r i cal co nne ct ors wi t h li nt -free mat e ria l t o p r e ven[...]

  • Página 1112

    7. Remove and di s card t he hi gh-pr es s ur e f ue l s up pl y l i ne . 8. Usi ng t he p neumat i c va cuum gun, vacuum f orei gn mat e r i a l f r om t he f ue l i nj e ct o r a nd t he f ue l i nj e ct i o n s uppl y mani f o l d. 9. Ins t a l l bl a nk i ng cap s t o t he o pe n th r e ade d p orts o n t he f ue l i nj e ct o r and t he fue l [...]

  • Página 1113

    13. CAUT I O N: Ma k e s ure t hat t he f uel i nj e cto r do es not mo v e when lo o s eni ng th e fue l inj e ct or l o ck ing col l a r . Fa i l ur e t o f o l l o w t hi s ins t r ucti on wil l r e s ul t i n d ama ge t o t he f u e l i nje ct o r an d t he fue l i nj e cto r se a li ng wa she r . Us i ng t he s p e ci a l t o ol , re mov e t h[...]

  • Página 1114

    2. NOT E: Do not t i ght e n t he fue l in j ect or l o ck i ng col la r a t t hi s s t a ge . Us i ng t he s p e ci a l t o ol , i ns t a l l t he fue l in j ect or. 3. D i s conne ct t he f uel i nj e ct or e l e ct rica l c on ne ct or . 4. Usi ng t he s pe cia l t oo l s, t i gh t e n t he f ue l i nj e cto r l o cking col l a r . Ti ght e n t [...]

  • Página 1115

    7. NOT E: Hi g h-pr e s s u r e f ue l s up pl y l i ne s s ho wn removed f o r c l a r i t y. Lo o s e n t he f uel i nje cti on s uppl y ma nif ol d ret a i ni ng bol t s . 8. NOT E: Hi g h-pr e s s u r e f ue l s up pl y l i ne s s ho wn removed f o r c l a r i t y. Lo o s e n t he f uel i nje cti on s uppl y ma nif ol d s upport br acket s . 9.[...]

  • Página 1116

    13. CAUT I O N: Ma i nt a i n pr e s s ur e on t he hi gh-pr es s ure f uel s uppl y l i ne to k ee p t he ol i ves in co nta ct wi t h t he f uel i nj e ct o r s and t he f ue l i nje cti o n s uppl y mani f ol d co ne s whi l e ins t a l l ing t he u nio ns . • NO T E: Ins t al l t he hi gh-pr es s ur e f ue l s up pl y l in e s t o t he fue l [...]

  • Página 1117

    uni on a t t he f ue l i nje ct o r . Ti ght e n t o 40 Nm. 18. Remove t he s pe ci a l t o o l . 19. CAUT I O N: Ma k e s ure t he to o l us ed to ti ght e n t he hi g h-pr e ss ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns[...]

  • Página 1118

    22. NO TE: Re move t he o i l f i l l e r cap and oi l le vel i nd i cat o r . I nst a l l t he e n gi ne cove r. 23. Ins t a l l t he oi l f il l e r cap . 24. Ins t a l l t he oi l l e vel i ndi cat o r . 25. Us i ng t he Jag ua r ap prov e d di agno s t i c s yst em, conf i g ur e t he ne w f ue l i nj e ct o r t o t he e ngi ne c o nt r ol m od[...]

  • Página 1119

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel Metering Valve Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed co[...]

  • Página 1120

    4. D i s conne ct t he f uel me t e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r e l e ct r i cal conne c t o r s . 5. CAU TI O N : Al wa ys car ry o ut t he cl e a ni ng proces s b e fo re carr yi ng out any repai r s t o t he f uel i nj e cti on s yst em compone nt s. Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t [...]

  • Página 1121

    4. CAU TI O N : The fu e l met ering val ve r et a i ni ng bo l t s m us t be ti g ht e ne d i n t he f ol l owi ng s t a ge s . Fai l ur e t o fo l l o w t hi s i ns t r ucti o n may r e s ul t i n d a mage to the fue l me t e ring va l ve . Ti ght e n t he f ue l met e ring val ve re ta i ni ng bo l t s i n t wo s t a g es . S ta g e 1: 2.5 Nm S [...]

  • Página 1122

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel Return L ine Venturi Re moval a n d I ns t a l l a t i on Ge nera l Equi pm ent P ne umat i c vacuum gun R em ova l 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype [...]

  • Página 1123

    4. NOT E: Prot e ct t he fue l met e r in g va l ve e l ect r i cal conne ct o r wi t h l i nt -fr ee m a t e ria l t o pr e vent cont a mi na t i on from t h e cl e a ni ng f l ui d. Di s conn ect t he fu e l met ering v al v e el e ct r i cal co nnect or. 5. Cle a n t he fue l p ump, fue l r e t ur n l ine s an d s ur r oundi ng a r e a. For a dd[...]

  • Página 1124

    9. Remove t he f uel p ump s hi el d uppe r r e ta i ni ng bo l t s . 10. Us i ng t he pne umat i c vacuum gun, vacuum f orei gn mat e r i a l f r o m t he f uel p ump, f ue l ret ur n l ine v e nt ur i a nd t he fue l p ump fue l ret u r n l ine s . 11. Remove t he f u el pump s hi el d. 12. Remove t he f u el ret urn l i ne vent ur i . Ins t al l[...]

  • Página 1125

    2. Tig ht e n t o 8 Nm. 3. Tig ht e n t o 33 Nm. JagDocs.com[...]

  • Página 1126

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - T o rque Sp eci f i cat ions Descri pti on Nm l b - f t l b-i n Oi l s upp l y t ub e uni o n ret a i ni n g b o lt 14 10 - Oi l r e t urn t ube t o t urb ocha r ge r r e t ai ni ng bo l t s 10 - 89 Oi l r e t urn t ube t o cy li nde r bl ock ret a i ni ng bo l t 10 - 89 E[...]

  • Página 1127

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Des cr ipt i o n a nd O pe r a t i o n Va r i abl e vane t urbochar ge r - Ve hi cl e s bu il t up t o VIN :E25781 I te m Pa r t Nu m be r Descri pti on 1 - Exhaus t m a ni f o l d g a s ket /hea t s hi e l d 2 - T ur bocharger/ exha us t mani fo l d 3 - O i [...]

  • Página 1128

    It e m Part N u mber Desc ri pti on 1 - Co mpr es s o r c a s i ng 2 - Va r i a b l e va ne a d jus t ment ring 3 - Ro t ary e l e ct r o ni c a ctu a t or 4 - Va r i a b l e va ne 5 - Exhaus t t ur bi ne 6 - Tu r b i ne cas in g 7 - Exhaus t ma nif o ld 8 - O i l sup pl y l ine 9 - O i l dr ai n l i ne The t ur b o c ha r ge r and e xhaus t m a ni[...]

  • Página 1129

    Item Pa r t Nu m ber De sc ri pti o n 1 - V ane a dj us t ment s o l e noi d va l ve 2 - A t mos ph e r ic pr e s s ure 3 - V acuum 4 - A dj us t i ng r i ng 5 - V ane s 6 - V ane s 7 - T ur bi ne 8 - T ur bi ne 9 - V acuum di a phragm uni t 10 - E C M At l o w e ngi ne s pee d s t he ECM a ct ua t es the van e a d jus t me nt s ol en oi d val ve t[...]

  • Página 1130

    Item Pa r t Nu m ber De sc ri pti o n 1 - V ane a dj us t ment s o l e noi d va l ve 2 - A t mos ph e r ic pr e s s ure 3 - V acuum 4 - A dj us t i ng r i ng 5 - V ane s 6 - V ane s 7 - T ur bi ne 8 - T ur bi ne 9 - V acuum di a phragm uni t 10 - E C M As t he e ngi ne s pee d i ncr ea s e s t he i nt a ke cr os s s e ct i o n i n f r o nt o f t he[...]

  • Página 1131

    P ubl i she d: 26-Jul-2011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he ope rat i on o f the t ur bocharger: REFER t o : T ur bo charger (303- 04C Fue l Charging a nd Co nt rol s - Turbocha r ge r , Des cr ipt i o n a nd O pe r at i o n). Insp ection a nd Ve ri[...]

  • Página 1132

    DT C Descri pti on . Thi s DTC may be caus e d b y: . Low bat t ery v o lt a ge . Che ck t he cond it i o n o f t he ba t t e r y. Che ck t he wi r i ng and t he a p pr op r i a te fus e . Hi g h ba t t e r y vol t a g e . Che ck t he bat t e ry charging s ys t e m. P 138D Tur bocha r ge r /Superch arger Boo s t Co nt r o l A Te mperat ur e T oo Hi[...]

  • Página 1133

    Po i nt H ea l th Che ck : 6. C heck for l o os e or brok en turb i ne a nd com pre ss or hous i ng f asteners. I f m oun t i ng fl ange s are dam age d, re pl a ce or ti ghten ( t orque to m a nufa c ture r' s speci fi ca ti on): Le gend - 1. Bo o s t pr e ss ure a ct ua t o r - 2. Act ua t or arm - 3. L ow f l o w adj us t i ng s cr e w - 4.[...]

  • Página 1134

    Po i nt H ea l th Che ck : 8. C heck Vac uu m suppl y s ys te m : Le gend - 1. At mos phe r i c pi pe f r om a i r cle a n e r - 2. Va cuum from brak e boo s t er - 3. Va cuum t o VGT a ctua t o r - 4. T ur bo cha r g e r s o l e noi d va l ve - 5. Va cuum r es e r voi r W ARNI N G: K e ep hands a wa y f r om r o d and mechani s m . Fi nge r i nj u[...]

  • Página 1135

    T urbocharge r T r oubl e sh ooti ng Gui de 1. Le ge n d - 1. Di r t y a i r duct - 2. Ai r Cl e ane r - 3. MAF s e ns or - 4. EGR va lve - 5. T ur bocharger compr es s o r i nt ake a i r p i pe - 6. T ur bocharger - 7. P o s t c ha r ge ai r cool er pi pe - 8. P r e c ha rg e a i r cool e r pi p e - 9. MAP s e ns or - 10. Cha r ge a i r coo l e r [...]

  • Página 1136

    T urbocharge r T r oubl e sh ooti ng Gui de T urboch ar ge r Boos t Ci rc ui t – Check f or: 6. P re Charge Ai r Co ol e r Pi pes: - 1. Spli t hos e - 2. Ba d l y l o cat e d ho se - 3. Ba d l y l o cat e d cla mp - 4. I ncorr e ct cl a mp t o r que - 5. O i l sa t ur a ti o n o f ho s e - 6. Che ck fo r bl o ck ag e – R e mov e pi pe s t o che[...]

  • Página 1137

    P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he ca ta l yt ic convert er. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ca t a l y t i c Conve r t e r - 2.0L Dur a t o r q- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S[...]

  • Página 1138

    6. Remove t he oi l s upp l y t ub e. All v e h icle s 7. D et a ch t he oi l r e t ur n t ube from t he t ur b o charger . Dis car d t he ga s ke t . 8. Remove t he oi l re tu r n t ube . Dis car d t he O -r i ng s ea l . 9. D et a ch t he e xhaus t ga s r e ci r cul a t i o n (EGR) coo l e r fr om t he exha us t m a ni f o l d. Dis car d t he ga [...]

  • Página 1139

    10. Det a ch t he coo l a nt pi pe f r om t he EGR cool e r . 11. Remove t he EGR co o l e r m ount b r acket ret a i ni ng b o l t . 12. Remove t he EGR co o l e r m ount b r acket . 13. Remove t he e xhaus t mani f o l d r e t a i nin g b ol t s a nd nut s . Dis car d t he bo l t s a nd nut s . 14. Lowe r t he vehi c l e . 15. Remove t he co wl v[...]

  • Página 1140

    16. Dis c o nne ct t he va cuum ho s e . 17. Det a ch t he pos i t ive crankcas e vent i la t i o n ho s e f r o m t he v al ve cove r . Dis car d t he po s i t i ve cr ankcas e ve nt i l a t i o n ho s e r e t ai ni ng cl i p . 18. Det a ch t he ai r cl e a ne r out l e t pi pe f r om t he t ur bocharge r . Dis car d t he a i r cle a ne r o ut le [...]

  • Página 1141

    20. Det a ch t he pos i t ive crankcas e vent i la t i o n ho s e f r o m t he v al ve cove r . Dis car d t he po s i t i ve cr ankcas e ve nt i l a t i o n ho s e r e t ai ni ng cl i p . 21. Det a ch t he ai r cl e a ne r out l e t pi pe f r om t he t ur bocharge r . Dis car d t he a i r cle a ne r o ut le t pi pe r e t ai ni ng cl i p . All v e h[...]

  • Página 1142

    24. Det a ch t he t ur bocha r ge r from t he cy l i nde r hea d . 25. Remove a nd di s car d t he exha ust ma ni f o l d ga s ke t . 26. Remove t he t ur bo c ha rg e r . Re mov e a nd di s c a r d t he t urbochar ge r r e t a ini ng s t u ds . Vehi c le s bu ilt from VIN :E4 38 69 27. Det a ch t he t ur bocha r ge r from t he cy l i nde r hea d .[...]

  • Página 1143

    28. Remove a nd di s car d t he exha ust ma ni f o l d ga s ke t . 29. Remove t he t ur bo c ha rg e r . Re mov e a nd di s c a r d t he t urbochar ge r r e t a ini ng s t u ds . Insta llat ion Vehi c le s bu ilt from VIN :E4 38 69 1. NOT E: Ins t a l l ne w t urbocha r ger r et ai ni ng s t uds . I nst a l l t he t urbocha r ger . 2. NOT E: Ins t [...]

  • Página 1144

    3. Att a ch t he t u r b o charger t o t he cyli nd e r he a d. Vehi c le s bu ilt up to VI N: E4 386 8 4. NOT E: Ins t a l l ne w t urbocha r ger r et ai ni ng s t uds . I nst a l l t he t urbocha r ger . 5. NOT E: Ins t a l l a new ga s ket . I nst a l l t he e xhaus t mani f ol d ga s k et . 6. Att a ch t he t u r b o charger t o t he cyli nd e [...]

  • Página 1145

    7. NOT E: Ins t a l l ne w e xhaus t mani fo l d r e t a i ni ng nut s a nd bo l t s • NO T E: Ve hicl e s ho wn rai s e d fo r cla rit y. Lo o s e l y i ns t a l l the e xha us t mani fo l d r e t a i ni ng nut s a nd bol t s . 8. Ins t a l l the e xha us t mani fo l d ga s ke t r e t ai ni ng s t uds . Ti ght e n t o 10 Nm. 9. Att a ch t he cha[...]

  • Página 1146

    11. NO TE: I ns t a ll a new p os i t i v e c r a nk cas e vent i l a t i on hos e r et a i ni ng cl i p. At t a ch t he p os i t i ve cr a nk cas e ve nt i l a t i on hos e to t h e va lve co ver. 12. Conne ct t he e l e ct r i cal conne ct o r. Vehi c le s bu ilt up to VI N: E4 386 8 13. NO TE: I ns t a ll a new a i r cle a n e r out l e t pi p e[...]

  • Página 1147

    15. Conne ct t he va cuum h os e . All v e h icle s 16. Ins t a l l t he cowl vent s cr ee n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co wl Ve nt S cr e e n (501-02 Fr ont End Bo dy P a nel s , Re mova l a nd Ins t al l a t io n). 17. Rai se th e v e hi cl e . 18. Ti g ht e n t he e xh au s t mani f ol d ret a i ni ng n ut s a nd b [...]

  • Página 1148

    21. At t ach t he co o l a nt pi p e t o t he E GR cool e r . 22. NO TE: I ns t a ll a new g a ske t . At t a ch t he EGR co ol e r t o t he e xhaus t mani fo l d . Ti ght e n t o 37 Nm. 23. NO TE: I ns t a ll a new O -r ing s e a l . I nst a l l t he o i l ret ur n t ube . Ti ght e n t o 10 Nm. 24. NO TE: I ns t a ll a new g a ske t . At t a ch t [...]

  • Página 1149

    25. CAUT I O N: I f a ne w o i l s uppl y t ube is t o b e i ns t a l l ed , e ns ur e t ha t th e bl a nki ng c a ps ha ve be e n r e moved prio r to ins t a l la t i o n. Fai l ur e to fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he t urb ocha r ge r . I nst a l l t he o i l s uppl y t ube . Ti ght e n t o 14 Nm. 26. At[...]

  • Página 1150

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n Acces s o r y dr ive b e l t t e ns i o ne r ret a i ni ng bol t - ve hi cl e s wi t h 2. 0L, 2. 5L o r 3.0L e ng i ne 47 35 - Be l t i dl e r pul l e y ret a i ni ng b o lt - A b ank pul l e y - ve hi cl e s wi th 2.0L, 2. 5L o r 3.0[...]

  • Página 1151

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e Des cr ipt i o n a nd O pe r a t i o n 2.0 L, 2 .5 L an d 3. 0L e ngin e Item Par t N u m ber Desc ri pti on 1 — P o we r s t e ering pump pul l e y 2 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 3 — A cc e s so ry dr i ve b e l t t ens io ne r 4 — A cc e s so ry [...]

  • Página 1152

    Item Par t N u m ber Desc ri pti on 1 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 2 — A cc e s so ry dr i ve b e l t t ens io ne r 3 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 4 — A i r condi t i o ni ng p ump pul l e y 5 — A cc e s so ry dr i ve b e l t 6 — Cr a nksha f t p ul l e y 7 — Ge ne r a t or pul l ey Cr a n[...]

  • Página 1153

    It e m De sc ri pti on 1 Accep t a bl e Dr i ve Be l t Cracking 2 U na ccept a b le Dr i v e Be l t Da mag e The dr i ve b el t s houl d be i ns p e ct e d a t e ver y r o ut ine s e rv i ce fo r e xc e s s i ve we a r and d a mag e. A dr i v e be l t which di s pl a ys s ym pt o ms o f cr a c king m a y be p e rfe ctl y fi t fo r f ur t her s e r [...]

  • Página 1154

    * * * * * * * * * * P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual Inspect i on C h art Mechani cal Damag e d or cont a m i[...]

  • Página 1155

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt2.0L Durato rq- TDC i/2.2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i [...]

  • Página 1156

    7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a s po s s ib l e . 10. Det a ch t he acce s s o r y drive[...]

  • Página 1157

    Insta llat ion 1. Ins t a l l the a cces s o r y dr ive b e l t . 2. Att a ch t he a cc e s s o r y drive b e l t t e nsi o ner a s s emb ly. Ti ght e n t o 47 Nm. 3. NOT E: Lo o s el y i ns t a l l t he gene r a t o r r e t ai n in g nut s . At t a ch t he g e nerat o r . 4. Ins t a l l the ge n e r at or r et a i ni ng bo l t . Ti ght e n t o 47 [...]

  • Página 1158

    6. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 7. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 8 Nm. 8. Usi ng t he s pe cia l t oo l , i ns t a l l t he a cc e s s ory drive be lt . 9. Ins t a l l the right -ha nd whe e l a rc h l i ne r acces s pa ne l . 10. Ins t a l l t he r i ght -ha nd r oa d whe e l . F[...]

  • Página 1159

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt2.0L N A V6 - AJ V6 / 2.5L N A V6 - AJV6/3.0L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Acces s o r y Be l t De -t e ns i one r 303-703 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref[...]

  • Página 1160

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. JagDocs.com[...]

  • Página 1161

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt T ensio n er2.0L Durato rq- TDCi/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf [...]

  • Página 1162

    7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a s po s s ib l e . 10. Det a ch t he acce s s o r y drive[...]

  • Página 1163

    12. Remove t he a cces s o r y drive be l t t e ns i one r. Insta llat ion 1. Ins t a l l the a cces s o r y dr ive b e l t t e ns i o ne r . 2. Att a ch t he a cc e s s o r y drive b e l t . 3. Att a ch t he a cc e s s o r y drive b e l t t e nsi o ner a s s emb ly. Ti ght e n t o 47 Nm. JagDocs.com[...]

  • Página 1164

    4. NOT E: Lo o s el y i ns t a l l t he gene r a t o r r e t ai n in g nut s . At t a ch t he g e nerat o r . 5. Ins t a l l the ge n e r at or r et a i ni ng bo l t . Ti ght e n t o 47 Nm. 6. Tig ht e n t o 47 Nm. 7. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 8. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 8[...]

  • Página 1165

    9. Usi ng t he s pe cia l t oo l , i ns t a l l t he a cc e s s ory drive be lt . 10. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s pa nel . 11. Ins t a l l t he r i ght -ha nd r oa d whe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t[...]

  • Página 1166

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt T ensio n er2.0L N A V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a cc e s s o r y drive b e l t . For add i t i o na l i nf or m a t io n, r e fe r t o t h e Acces s o r y D rive Be l t . 2. Remove t h[...]

  • Página 1167

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Power Steering P um p Belt2.0L Duratorq-TDCi / 2.2L Durato rq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i[...]

  • Página 1168

    6. Remove t he EGR coo l e r t o EGR val ve t ube s uppo rt brack e t . 7. Remove t he po we r s t e e r i ng pu m p b e l t . Rot a t e t he t e ns i one r c l o ckwis e . Insta llat ion 1. Ins t a l l the po we r s t e e r i ng pump be lt . Rot a t e t he t e ns i one r c l o ckwis e . 2. NOT E: Do not t i ght e n t he EGR coo l e r t o EGR val v[...]

  • Página 1169

    3. Ins t a l l the EGR cool e r t o EGR val ve t ube s u pport brack e t l owe r r et a i ni ng bo l t s . Ti ght e n t o 23 Nm. 4. Tig ht e n t o 10 Nm. 5. Ins t a l l the po we r s t e e r i ng pump b e l t cover. 6. Ins t a l l the po we r s t e e r i ng pump b e l t cover r e t a i nin g nut . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 1170

    7. Att a ch t he po we r s t e e r i n g f l ui d pi pe . 8. Ins t a l l the a i r c l e a ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t[...]

  • Página 1171

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Power Steering P um p Belt Ten sion er2. 0L Duratorq-TDC i/2. 2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xhaus t g a s reci r cul a t i o n (EGR) coo l e r t o EGR va l ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o:[...]

  • Página 1172

    6. Remove t he po we r s t e e r i ng p ump be l t t e ns i o ne r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 23 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1173

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - W ater Pu mp B elt2.0L N A V6 - AJV6 / 2.5L N A V 6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y t ray . Fo r a d di t i o na l i nf o r mat i on , refe r t o S ect io n 414-01 Bat t e ry , Mount i ng a nd Ca bl e s . 2. Remove t he wa t[...]

  • Página 1174

    P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - W ater Pu mp B elt T ens io ner2.0L N A V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he wa t e r pump be lt . For a ddi t i o na l i nfo rm at i on, ref e r t o t he W a t e r P ump Be l t . 2. Remove t he wa t e r pump be lt t e[...]

  • Página 1175

    P ubl i s he d: 11-May-2 011 Starting System - T o rque Sp eci f i cat ions Descri pti on N m l b-f t l b- i n S t arte r mot o r r et a i ni ng b o l t s - vehi cl e s wi t h 2.0L, 2.5L o r 3.0L e ngi ne s 35 26 - S t arte r mot o r c a bl e r e t ai ni ng nut - vehi cl e s wi t h 2.0L, 2.5L o r 3.0L e ngi ne s 12 9 - S ol e no i d ca bl e r e t a[...]

  • Página 1176

    P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem Des cr ipt i o n a nd O pe r a t i o n The funct i o n o f t he st a r t i ng s ys te m i s t o cr ank t h e e ng i ne f a s t e n oug h t o a l l ow t he e ngi ne t o s t a r t . He a vy cabl e s , conne ct o rs a nd s wi t ches a r e us e d i n t h e s y s t e m be caus e o f t he l[...]

  • Página 1177

    I te m P a rt N um ber Descri p ti on 1 — Engi ne cont rol mod ul e (ECM ) 2 — S ta rte r m o t o r 3 — S ta rte r m o t o r r e la y Ve hi cl e s wi th 2.0L a nd 2.2L d i e s e l e ngi ne s JagDocs.com[...]

  • Página 1178

    I te m P a rt N um ber Descri p ti on 1 — Engi ne cont rol mod ul e (ECM ) 2 — S ta rte r m o t o r r e la y 3 — S ta rte r m o t o r JagDocs.com[...]

  • Página 1179

    P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem 2.0L N A V6 - A JV 6 Dia gn os i s a nd Te s t i ng W ARNI N G: B ewa re of r ot a t i ng p a r t s. Fa i l ur e t o f o l l ow t hes e i ns t r ucti o ns may res ul t i n pe r s o na l i nj ury . 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l a nd e l e ct r i ca[...]

  • Página 1180

    1 1 1 2 3 P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem 2.5L N A V6 - A JV 6 /3. 0L NA V6 - AJ27 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. M ake s ur e t he [...]

  • Página 1181

    1 2 3 1 1 2 3 1 2 1 2 1 1 1 2 3 1 2 Is t he vol t a ge gr e a t e r t han 10 vol t s? Ye s GO t o A 20 . No GO t o A 4 . A4 : CHEC K F OR C R ANK SUPP LY VO LT AGE T O EC M Dis conne ct t he ECM e l e ct rica l con nect or EN16. Tur n t he i gn i t i on s w i t ch t o t he CRAN K p os i t io n, an d ho l d . Mea s ure t he v ol t a ge be t wee n EN[...]

  • Página 1182

    1 2 1 2 3 1 2 1 2 1 2 3 1 1 1 1 Is t he vol t a ge gr e a t e r t han 10 vol t s? Ye s INS TA LL a ne w ECM . REFER t o Sect io n 303-14A El e ct r oni c Eng i ne Co nt r ol s / 303-14 B El e ct roni c Engi n e Co nt rol s . Be fo r e r ep l a cing a ECM, cont a ct Dea le r t e chnica l s up po r t . No REPAI R t he ci r c ui t bet we e n t he ECM [...]

  • Página 1183

    1 2 1 2 No REPAI R s t art er GROU ND s t rap o r conne ct i o ns . For add i t i o na l i nf o r mat i o n, r e fe r t o wi ri ng d i a gr ams . CL EAR th e DTC. TES T t he s ys t e m f o r no r mal o p e r at i o n. PINPOIN T TE ST B : THE E NG I NE CRANKS S LOWL Y T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS B1: C HEC K F OR VO LT AGE D[...]

  • Página 1184

    P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 0L Duratorq-TDC i Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. Rem[...]

  • Página 1185

    7. D et a ch t he wi ring ha r ne s s ret a i ni ng c l i p s f r om t he wiring ha r ne s s s up port b r a cket . 8. Remove t he wi r i ng ha r ne s s s up po r t b r a ck et . 9. D et a ch t he s t a r t e r m o to r. 10. Po s i t i o n t he s t art er mot o r t o p r o vi de a cc e s s t o t he s t a rte r m ot o r cabl e s . 11. Remove t he s [...]

  • Página 1186

    12. Remove t he s t arte r mot o r . Re mov e t he s t a r t e r mot or e l e ct rica l c on ne ct or r et a i ni ng nut . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 12 Nm. 2. Tig ht e n t o 6 Nm. 3. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 1187

    4. Tig ht e n t o 23 Nm. JagDocs.com[...]

  • Página 1188

    P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 2L Duratorq-TDC i (110k W/150P S) - P uma Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al [...]

  • Página 1189

    7. Remove t he wi r i ng ha r ne s s s up po r t b r a ck et . 8. Remove t he cha r g e a i r c oo l e r i nt a ke pi pe ret a i ni n g b o lt s . Re pos i t i o n t he cha r ge a i r c o ol e r i nta ke p i pe f o r acce s s . 9. D et a ch t he coo l a nt ho s e. 10. Dis c o nne ct t he va cuum s ol e noi d va l ve e l e ct r i ca l conne ct o r .[...]

  • Página 1190

    12. Remove t he va cuum s ol e noi d mount b r acket a s s e mbly. 13. Remove t he s t arte r mot o r . Insta llat ion 1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 25 Nm. 2. Tig ht e n t o 30 Nm. JagDocs.com[...]

  • Página 1191

    3. Tig ht e n t o 35 Nm. 4. Tig ht e n t o 12 Nm. 5. Tig ht e n t o 6 Nm. JagDocs.com[...]

  • Página 1192

    P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S [...]

  • Página 1193

    5. Pos it i o n and adj us t t he s pe ci a l t o o l front he i g ht a dj us t er. Rig ht -ha nd s hown , l e f t -ha nd s i mi l a r . 6. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 7. D et a ch t he s up po r t b a r . 8. Remove t he s up port b a r . JagDocs.com[...]

  • Página 1194

    9. D et a ch t he s t a r t e r m o to r s o l e no i d cove r . 10. Dis c o nne ct t he s t arte r mot o r e l e ct rica l co nnect o r . 11. Dis c o nne ct t he s t arte r mot o r s ol e noi d e l e ct rica l conne ct o r . 12. Remove t he s t arte r mot o r r e a r r e t a i ni ng bol t . 13. Remove t he s t arte r mot o r . 1. Re move t he s t [...]

  • Página 1195

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 35 Nm. 2. Tig ht e n t o 35 Nm. 3. Tig ht e n t o 6 Nm. 4. Tig ht e n t o 12 Nm. 5. Tig ht e n t o 133 Nm. JagDocs.com[...]

  • Página 1196

    6. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 1197

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - Gen eral S p ec if ic a t ions I te m Speci fi cati on Firing O rde r 1,4, 2,5,3, 6 S pa r k P l ug Ga p mm (in ) 1.3-1.45 (0.051-0.057) S pa r k P l ug T y pe XW 4E-12405 S il i cone Die l e ct r i c Comp ound D7AZ-19A331- A (S par k P l [...]

  • Página 1198

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n Des cr ipt i o n a nd O pe r a t i o n Compo nent L o c a t i o ns It e m Pa rt N um b er D escri pt i o n 1 - I gni ti on Co i l 2 - Spar k Pl ug 3 - RH Ba nk 4 - I gni ti on Co i l Re t a i ni ng Bo l t 5 - L H B a nk I[...]

  • Página 1199

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n 2.0L N A V 6 - AJV6 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical d[...]

  • Página 1200

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n 2.5L N A V 6 - AJV6/3. 0L NA V 6 - A J2 7 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a [...]

  • Página 1201

    E ngine C o ntrol M o du l e (E C M) Ha rness Co n nector Pi n Nu m ber C i rcui t F unc t i on C i rc ui t Col or 61 1 B i gni t io n c oi l t r i gg er Gr een /Bl ue 62 2 B i gni t io n c oi l t r i gg er Gr een /whit e 63 3 B i gni t io n c oi l t r i gg er Gr een /r e d 87 1 A i gni t i on c o il t r i gg er Gr ee n/Bl ue 88 2 A i gni t i on c [...]

  • Página 1202

    1 2 1 2 3 4 5 1 2 3 4 5 1 2 1A, 2A, 3 A, 1B, 2 B , 3B I g nit ion C oil s Pi n N um be r C i rcui t Fu n cti on 1 I gni t i o n coi l v o l t a g e s upp ly 2 I gni t i o n coi l di a g nos t i c s ig na l 3 I gni t i o n coi l gr ou nd s uppl y 4 I gni t i o n coi l t rigg e r PINPOIN T TE ST A : IG NITI ON COILS — P03 5 1 , P03 5 2, P035 3, P03[...]

  • Página 1203

    1 Cy l B 2. EN055 pi n 4, (GW ) a nd EN 016 pi n 62, (GW ) Cy l B 3. EN056 pi n 4, (GR) a nd EN 016 pi n 63, (GR ) Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o A 5 . No REPAI R t he i gni t i on coi l t rig ge r sup pl y cir cuit b e t we e n t he rel e vant i gni t i o n coi l e l e ct rica l co nnect o r (s) a nd t he ECM e l e ct[...]

  • Página 1204

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - I g niti on C oi l-On-P lug LH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl[...]

  • Página 1205

    P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - I g niti on C oi l-On-P lug RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl[...]

  • Página 1206

    P ubl i s he d: 11-May-2 011 Gl ow Plug System - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n Gl ow pl ug 13 10 - Gl ow pl ug e l ect r i cal conne ct o r ret a i ni ng nut 2 - 18 Mai n wi ring ha rn es s t o gl o w pl ug wi r i ng harnes s nut 4 - 35 Gl ow pl ug t e r mina l bl o ck r et a i ni ng s cr e w 5 - 44 JagDocs.com[...]

  • Página 1207

    P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug System Des cr ipt i o n a nd O pe r a t i o n It e m P a rt N um b er Descri pti on 1 - Glo w pl ug i ndi ca t o r l a mp 2 - Glo w pl ug fus e 3 - Glo w pl ug r el ay 4 - Glo w pl ug wi re 5 - Glo w pl ug The gl o w pl ug s a r e l o cat e d i n t he s i de of t he cyl i nde r he a d a n[...]

  • Página 1208

    of 30 s e conds a t -20° C (-4° F) o r l o we r . A t t e mper a t ures a bo ve 50°C (122° F) t he r e is no a f t e r- gl ow pha s e . JagDocs.com[...]

  • Página 1209

    P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug System Dia gn os i s a nd Te s t i ng Principle of oper at ion As comm o n rai l di e s e l en gi ne s ha ve be tt e r col d -s ta rti ng charact e r i s t i cs t ha n t rad it i on a l di e s e l e ng in e s, t he gl o w p lu gs ha ve t wo fun cti ons o n t hi s e ng i ne : P r e -hea t [...]

  • Página 1210

    1 2 3 4 1 2 1 1 2 1 1 2 3 4 E ng i ne control m o d ul e ( E C M) con nect o r C i rcui t P i n Gl o w pl ug - cont r ol 20 Gl ow p l ug r el ay con nect o r C i rcui t Pi n Gl o w pl ug r el a y - cont r ol 02 P e rm a nent 12 vo l t sup pl y 03 ECM r e l ay cont r ol l e d 12 vol t s uppl y 01 Gl o w pl ug r el a y - out p ut 05 Ke y o f f. Gl o [...]

  • Página 1211

    1 2 3 4 1 1 1 2 3 4 1 1 2 3 4 1 2 3 4 1 Ke y o f f. Gl o w pl ug r el a y conne ct o r di s conne ct e d. Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: G l ow pl ug re l ay c onnect or Vehi cl e battery Gl o w pl ug r el a y - out p ut - P i n 01 N e gat i ve po s t I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s[...]

  • Página 1212

    1 2 3 4 1 2 3 4 1 2 3 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S us pe c t : - Glo w pl ug re l a y f aul t No GO t o A15 . A1 5: CHEC K WHET HER T HE SHOR T CIRC UIT T O GR O UND I S I N T HE EC M H ARNESS O R EC U Ke y o f f. ECM conne ct o r d i s conne ct e d . Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we [...]

  • Página 1213

    P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug s Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. D et [...]

  • Página 1214

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 13 Nm. 2. Tig ht e n t o 2 Nm. 3. Tig ht e n t o 5 Nm. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). JagDocs.com[...]

  • Página 1215

    P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - T o rque Sp eci f i cat ions Descri pti on Nm l b- f t l b-i n Exhaus t g a s r e circu l a t i on (EGR) val ve t o i nt a ke man if ol d ret a i ni ng bo l t s 10 - 89 EGR val ve t ube t o EGR val ve ret a i ni ng nu[...]

  • Página 1216

    P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - En gine E mis sio n Co ntrol Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Desc ri pti on 1 - EGR val ve 2 - EGR val ve to i nt ake ma ni f ol d r et a i ni ng bo l t 3 - EGR coo l e r t o EGR va lve [...]

  • Página 1217

    P ubl i she d: 12-Jul-2011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - En gine E mis sio n Co ntrol Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he e mi s si o n cont r ol s yst e m: REFER t o : E ngi ne E mis s i o n Co n[...]

  • Página 1218

    P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Co oler Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) R em ova l 1. D r ai n t he coo l i ng s yst[...]

  • Página 1219

    8. Remove t he EGR coo l e r m o unt br acket . 9. Remove t he EGR coo l e r. Dis car d t he ga s ke t . 10. Remove t he co o l a nt hos e f r om t he EGR co ol e r . Insta llat ion 1. Ins t a l l the co ol a nt hos e to t he EGR co ol e r. JagDocs.com[...]

  • Página 1220

    2. NOT E: Ins t a l l a new EGR coo l e r gas ket . I nst a l l t he EGR co ol e r . Ti ght e n t o 37 Nm. 3. Ins t a l l the EGR cool e r mount br a cket . Ti ght e n t o 10 Nm. 4. Ins t a l l the EGR cool e r mount br a cket re ta i ni ng bo l t . Ti ght e n t o 10 Nm. 5. Lowe r t he vehi cl e . 6. Usi ng t he s pe cia l t oo l , conne ct t he co[...]

  • Página 1221

    7. Usi ng t he s pe cia l t oo l , conne ct t he EGR co o l e r coo l a nt ho s e t o t he t he rm o s t a t ho us i ng . 8. Ins t a l l the a i r c l e a ne r o ut l et pi p e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12B I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L Dur a t orq-[...]

  • Página 1222

    P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Co oler to EGR Va lve Tube Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r[...]

  • Página 1223

    6. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng s t ud s . Re mov e a nd di s c a r d t he gas ke t. 7. Remove t he EGR coo l e r t o EGR val ve t ube. Insta llat ion 1. CAU TI O N : The t i ght e ni ng s e que nce o f t he EGR cool e r t o EG R val ve tu be re t a i ni ng nut s a nd bo l t s i s cr i t i c a l . Fol l o w t he e xa c[...]

  • Página 1224

    3. Loos e l y i nst a l l t he EGR va l ve t u be t o EGR val ve r et a i ni ng nut s . 4. NOT E: Ins t a l l a new EGR val ve t ube t o EGR cool e r gas ket . Lo o s e l y i ns t a l l the EGR v a l ve t ub e t o EGR co o l e r r et a i ni ng bol t s . 5. Loos e l y i nst a l l t he EGR co ol e r t o EGR val ve t ube mount i ng bracket l o we r r [...]

  • Página 1225

    8. Tig ht e n t he EGR coo l e r t o EGR val ve t ube mount i ng brack e t l owe r r et a i ni ng b ol t . Ti ght e n t o 10 Nm. 9. Tig ht e n t he EGR coo l e r t o EGR val ve t ube mount i ng brack e t upp er r et a i ni ng b ol t . Ti ght e n t o 10 Nm. 10. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t [...]

  • Página 1226

    P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Va lve Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke [...]

  • Página 1227

    6. D et a ch t he char ge ai r coo l e r ho s e . 7. Loos e n t he EGR coo l e r to EGR val v e t ube mount in g b rack et lo we r r et a i ni ng b ol t . 8. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng nut s . 9. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng s t ud s . Re mov e a nd di s c a r d t he gas ke t. 10. Remove[...]

  • Página 1228

    11. Remove t he EGR va l ve. Insta llat ion 1. NOT E: Ins t a l l a new EGR val ve O -r i ng s e al . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 Nm. 2. NOT E: Ins t a l l a new EGR val ve ga s ket . Ti ght e n t o 11 Nm. 3. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1229

    4. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1230

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - Intake A i r Distributio n a nd Filtering Des cr ipt i o n a nd O pe r a t i o n I te m P a r t Nu m be r Desc ri pti on 1 — Ai r cl ea ne r out l et pi p e 2 — Ai r cl ea ne r cover 3 — Ai r cl ea ne r e l [...]

  • Página 1231

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - Intake A i r Distributio n a nd Filtering Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mech[...]

  • Página 1232

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r e l e ment . For ad di t i o na l i nfo rm at i on, refe r t o the pr oce dure i n t hi s s e c t i o n: Ai r Cl e ane [...]

  • Página 1233

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner E lemen t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e ngi ne cover. 2. D i s conne ct t he mas s a i r fl o w s e ns or el e ct r i cal co nnect o r. 3. D i s conne ct t he a i r[...]

  • Página 1234

    5. Remove t he a i r cl ea ne r cover. 6. Remove t he a i r cl ea ne r e l e ment . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 1235

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner Ou tlet Pipe Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he po s it i ve cr ankcas e ve nt i l a t i o n ho s e. 2. Remove t he a i r cl ea ne r ou tl et pi pe. Insta llat ion[...]

  • Página 1236

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b- i n Cha r ge a i r c oo l e r ret a i ni ng b ol t s 7 – 62 Cha r ge a i r c oo l e r o ut l e t hos e 4 – 35 Cha r ge a i r c oo l e r i nt a ke hos [...]

  • Página 1237

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Inta ke Air Distributio n and Filterin g Des cr ipt i o n a nd O pe r a t i o n V eh icl es wi th 2.0 L diesel eng ine I te m Pa rt N um be r Descri pti on 1 - Ai r cl ea ne r out l et pi pe 2 - Tur bo t o t ur bo o[...]

  • Página 1238

    12 - I nt a ke mani f o l d i nl e t ho s e 13 - Ai r cl ea ne r e l e ment 14 - Ai r cl ea ne r cover V eh icl es wi th 2.2 L diesel eng ine I te m Pa rt N um be r Descri pti on 1 - Ai r cl ea ne r out l et pi pe 2 - Tur bo t o t ur bo out le t pi pe c onn e cti ng ho s e 3 - Tur bo out l e t pi p e 4 - Tur bo out l e t pi p e t o cha r ge a i r c[...]

  • Página 1239

    1 2 3 1 2 1 2 3 1 1 P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Inta ke Air Distributio n and Filterin g Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s[...]

  • Página 1240

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i [...]

  • Página 1241

    5. D et a ch t he a i r cle a ner out l e t p ip e . Vehi c le s bu ilt up to VI N: E4 386 8 6. D i s conne ct t he e l ect r i cal conne ct o rs. Vehi c le s bu ilt from VIN :E4 38 69 7. D i s conne ct t he e l ect r i cal conne ct o r. All v e h icle s 8. D et a ch t he vacuum pi pe f rom t he a i r cle a ne r . JagDocs.com[...]

  • Página 1242

    9. D et a ch t he a i r cle a ner i nt a ke p ip e . 10. Remove t he a i r cl ea n e r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 1243

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner E lem ent Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4. D i s conne ct t he mas s a i [...]

  • Página 1244

    5. D et a ch t he a i r cle a ner out l e t p ip e . 6. D et a ch t he a i r cle a ner cover. 7. Remove t he a i r cl ea ne r cover. Dis conne ct t he b reat he r p i pe . 8. Remove t he a i r cl ea ne r e l e ment . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 1245

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner O utlet P ipe Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r[...]

  • Página 1246

    5. Remove t he po s i t i ve cr ankc a s e ve nt i l a t i o n ho s e. Re mov e a nd di s c a r d t he pos i t i v e cr ankcas e vent il a t i on hos e r e t a i ni ng cl i p s . 6. Remove t he a i r cl ea ne r ou tl et pi pe. Re mov e a nd di s c a r d t he a i r cle a ner ou t l e t p i pe ret a i ni n g cl i p. Vehi c le s bu ilt from VIN :E4 38[...]

  • Página 1247

    9. Remove t he a i r cl ea ne r ou tl et pi pe. Re mov e a nd di s c a r d t he a i r cle a ner ou t l e t p i pe ret a i ni n g cl i p. Insta llat ion 1. NOT E: Ins t a l l ne w po s i t i ve c rank cas e v ent i l at io n hos e ret a i ni ng cl i ps . • NO T E: Ins t al l a ne w a i r c l e ane r out l e t pi p e ret a i ni ng cl ip . To i ns t[...]

  • Página 1248

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - C harge A ir C ooler2.0L D urato rq - T DCi Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S p[...]

  • Página 1249

    6. D et a ch t he char ge ai r coo l e r i nt a ke ho s e from t he cha r ge a i r c oo l e r. 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Re move t h e charge a i r cool e r r e t ai n ing b ol t . 8. Remove t he cha r g e a i r c oo l e r. Insta llat ion 1. NOT E: Make s ure t he char ge a i r cool er ho s e s a r e not s pl i t [...]

  • Página 1250

    3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. JagDocs.com[...]

  • Página 1251

    P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - C harge A ir C ooler2.2L D urato rq - T DCi (110kW / 150P S) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr[...]

  • Página 1252

    To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. 3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. JagDocs.com[...]

  • Página 1253

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - T o rque Sp eci f i cat ions Descri pti o n Nm l b -f t l b- i n Evapo rat i ve e mis s io n ca nis t e r r et a in i ng nut s a nd bo l t s 5 - 44 Accel erat o r cabl e ret a i ni ng b r ack e t ret a i ni ng b o l t s - vehi cl e s wi t h 2. 0L e ngi ne 9 - 80 Fue l t a nk s u pport s t r[...]

  • Página 1254

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s Des cr ipt i o n a nd O pe r a t i o n I te m P ar t N um be r Desc ri pti on 1 — Evapo r a ti ve e mis s i o n cani s t er - no n fe d e r al mar ket ve hi cl e s 2 — Evapo r a ti ve e mis s i o n cani s t er - f e de r a l mar ket ve hi cl e s • NO T E: 2.5[...]

  • Página 1255

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s2.0L N A V6 - A JV 6 Dia gn os i s a nd Te s t i ng 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage , bl o wn f us e s , e t c. 1. 2. If a n obvi o us cau se fo r an ob s e rv e d o r r epo r t e d conce r n i s f o und[...]

  • Página 1256

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s2.5L N A V6 - A JV 6 /3. 0L NA V6 - AJ27 Dia gn os i s a nd Te s t i ng Prelimina ry Inspe ction 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage , bl o wn f us e s , e t c. 1. 2. If a n obvi o us cau se fo r an ob s e r[...]

  • Página 1257

    [...]

  • Página 1258

    1 2 3 1 1 I f s uf fi ci ent a d a pt i o ns have o ccu rr e d, t he Ev a po r at i ve val ve s ho ul d no w be o pe rat i ng . Thi s can b e verif i e d manua l l y by e i t her t o uchi ng o r li s t e ni ng t o t he val ve . By t o uchi ng t h e Evapo r at i ve va lve , i t s ho ul d b e po s s i bl e t o fe e l the v a l ve s wi t chin g. L i s[...]

  • Página 1259

    1 2 1 2 1 2 3 1 2 1 1 2 3 1 PINPOIN T TE ST B : P04 42 . L EAK DETECTED. 4 0 THOU T EST C ONDI T IONS DET AI LS/RE S U LT S/ACT IONS B1: C HEC K F UEL F ILLER CAP FI T MENT AN D CO NDI T I ON OF PI PE S AN D C O NN EC T O R S Mak e s ure t hat t he f uel f il l e r c a p i s co r r ect l y ins t a l l e d a n d t i ght e n e d. (Mini mum 3 cli ck s[...]

  • Página 1260

    1 2 3 1 2 1 2 3 1 2 1 2 1 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS E1: CHEC K EVAPO R AT IV E PU R GE VA LVE S I GNA L WI R E FOR SH OR T T O GR O UND Dis c on ne ct Eva po r at i ve pur ge va l ve e l ect r i cal co nnect o r JB1 70. Dis c on ne ct ECM e le ctrica l co nnect o r , EN 16. Meas ur e t he res is t a nce b e t we e n JB17[...]

  • Página 1261

    1 2 3 1 2 3 1 2 3 4 1 2 3 1 1 H1 : CHEC K CC V SI G NA L WI R E F O R SH OR T T O GR O UND. Dis conne ct CCV e le ct r ica l conne ct o r , FT 5. Dis conne ct ECM e l e ct r i cal conne cto r, EN16. Mea s ur e t he r es i s t a nce be t we en FT5, p i n 2 (O ) a nd gr ound . Is t he res i s t a nce l e s s t han 10,000 Oh m s ? Ye s REP AIR t he s [...]

  • Página 1262

    2 1 2 1 2 1 2 3 1 2 1 2 Mea s ure t he r es i s t ance b e t wee n CA5, p i n 4 (RG) a nd GROU ND. Thi s t e s t wi l l no t che ck t he i nt e gr it y o f t he h arnes s from CA5 t o FT1. I f t he ci rc ui t i s s o und t o CA5, t he f uel t a nk m us t b e r e moved a nd t he ha r ne s s a nd s ens o r c on t i nui t y checke d. Is t he res i s t[...]

  • Página 1263

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister2 .0 L N A V6 - AJV6 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. [...]

  • Página 1264

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]

  • Página 1265

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister2 .5 L N A V6 - AJV6/3.0L NA V6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe rtrai n As s e m bl y Ja ck (fe d eral mar ket vehi cle s onl y) HTJ1200 -2 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or[...]

  • Página 1266

    6. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. De-pres suriz e t he fue l s y s t e m. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Fue l S yst e m P r e s s ur e Re l e a s e (310-00 Fuel Sy s t e m - Ge neral Inf or mat io n, Ge ne r a l P rocedur e s ). 7. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e r e a r s e [...]

  • Página 1267

    13. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t ank fi l le r pi p e t o f ue l ta nk hos e r e t a i ni ng cl i p b e fo re l o o s e ni ng. Det ach t he f uel t a nk fi l l er pi pe hos e f rom t he f ue l t ank. 14. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e [...]

  • Página 1268

    18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Us i ng t he s p e ci a l t o ol , s uppo rt t he f ue l t a nk. 19. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Re move t h e fu e l t ank s up po r t s t raps r et a i ni ng bo l t s . 20. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l [...]

  • Página 1269

    Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst r uct i ons may res ul t i n p e r s o[...]

  • Página 1270

    5. W ARNING: T he f uel t a nk canno t be dr ai ned i n ve hi cl e . Due t o t he hea vy we i ght , make s ur e t ha t t he f ue l t a nk i s s ecur e l y a t t a ched t o t h e pow ertrai n as s e mbly j a ck when r e m o ving. Fa i lure t o f ol l o w t hi s i ns t ruc t i on m a y r es ult i n pe r s o na l i nj ury . • NO T E: Fed e ral marke[...]

  • Página 1271

    10. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r cl o s e val ve e l e ctrica l conne ct or. 11. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: Re move t he bl a nk i ng p lu gs . Conn ect t he fue l f i l t e r li ne qui ck r el ea s e co upl i ng . For a ddi ti o nal i nfo r [...]

  • Página 1272

    15. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Conn ect t he e l e ct rica l conne ct o r . 16. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he e l e ct rica l conne ct o r . 17. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he wi ring ha rn es s gromm et . 18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. I nst a l [...]

  • Página 1273

    P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister Purge Valve Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.0L engi n e 1. D et a ch t he s p e e d cont rol ca b l e . 2. D et a ch t he a ccel e r a t o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e[...]

  • Página 1274

    5. D i s conne ct t he upp e r f ue l v a po ur h os e from t he e v ap o r a t i ve e mi s si o n cani s t e r pur ge va lve . 6. D et a ch t he e vap o r a t i ve e mi s s i on cani s t e r purge val ve f r om t he ret a i ni ng br acke t . 7. Remove t he e vap orat i ve e mis s i on ca ni s t e r pur ge val v e. Dis conne ct t he l o we r f ue l[...]

  • Página 1275

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Ca m s ha f t po s it i o n s e ns o r r et a i ni ng bol t 7 - 62 He a t e d oxygen s e ns o r 40 3 0 - Ca ta l yst moni t o r s e ns o r 40 30 - Cr anks haf[...]

  • Página 1276

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls Des cr ipt i o n a nd O pe r a t i o n 2.0L E ngi ne I te m P a r t Nu m be r De scri pti on 1 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - uppe r 2 — I nt a ke Mani f ol d Tuni ng [...]

  • Página 1277

    I te m P a r t Nu m be r De scri pti on 1 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - uppe r 2 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - l o we r 3 — Engi ne Coo l a nt T e mperat ure (ECT) S e ns or 4 — Va r i a bl e Ca msh a ft T imi ng O i l Cont r o l S ol e no i d LH 5 — Ca mshaf t P o si t i on (CMP) S ens o r LH 6 — C[...]

  • Página 1278

    Item P a r t Nu m be r De sc ri pti on 1 — Knock S e ns or (KS ) 2 — T hr ot t le P os i t i on (TP ) S e ns or 3 — O i l Te m pe r a t ur e Sens or 4 — O i l P res s ur e S wi t ch JagDocs.com[...]

  • Página 1279

    It e m Pa rt N um be r Descr i pti on 1 — Hea t e d Oxygen S e ns o r (HO2S ) LH 2 — Cat a l ys t Mo ni t or S e ns or RH 3 — Hea t e d Oxygen S e ns o r (HO2S ) RH 4 — Cat a l ys t Mo ni t or S e ns or LH Item P a rt N um be r Desc ri pti on 1 — Mas s A i r fl ow (MAF) S ens o r JagDocs.com[...]

  • Página 1280

    Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) Engi ne Con trol Modul e (ECM) The e l e ct roni c e ngi ne co nt r ol s ys t e m cons i s t s o f a e ngi ne co nt r ol modul e (ECM ) a nd a num be r of s e nsi ng a nd a ct uat ing de vice s . T he s e ns o r s s uppl y t he ECM wi t h i nput s i gnal s whi ch rel a t [...]

  • Página 1281

    e ngi ne s p ee d . Engi ne Coo l a nt T emp erat ure (ECT) S e nso r The e ngi ne co ol a nt te m pe r at ur e (ECT ) s e ns or i s a t he r mis t or t yp e s ens or t ha t pr ovi de s a n i nput si gna l t o t he ECM whi ch i s pr opo r t i o na l t o t he e ngi ne coo l ant t e mper a t ur e . T he ECT s ens o r i s a nega t i ve t e mpe r a t u[...]

  • Página 1282

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.0L N A V6 - AJV6 Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he e ngi ne c on t r ol s yst em, r e f er t o t h e rel e vant De [...]

  • Página 1283

    DT C Desc ri pti on Possi bl e C ause Act i on Ca ta l yst co nversi on f ai lu r e P 0300 Ra nd o m Mis fi r e Det e ct e d I gni t i on s ys t e m compo nent s I gni t i on s ys t e m wi r i ng harne ss Che ck a l l ig ni t io n coi l s f o r s e cur e f i xi ng a nd check wi ring ha rnes s conne ct or f o r da mage a nd cor rect e ng a geme nt .[...]

  • Página 1284

    DT C Desc ri pti on Possi bl e C ause Act i on e ngi ne cont rol modul e f or op e n ci rc ui t s or s ho r t t o g round/powe r. Mini mum s up pl y vol t a ge a t c oi l i s 10.5 vol t s . maximum res i s t a nce i n s i gna l l i ne s i s 5 o hms. Re p a i r wi r i ng us i ng a p pr op r i at e rep ai r kit a s requi r e d. If t he r e a re no wi[...]

  • Página 1285

    DT C Desc ri pti on Possi bl e C ause Act i on W i r i ng b e t we e n ups trea m O 2 s e ns or a nd E CM Fue l i nje cto r f l ow pa r t i a l ly b l ocke d Ca ta l yst e f fi cie ncy de cr ea s e P 0051 HO 2S He at e r Cont r o l Ci r cuit L o w (Ba n k 2, S en s o r 1) Conce r n wi t h ups trea m O 2 s e ns or he a t e r W i r i ng f a ul t be t[...]

  • Página 1286

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27, VIN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis [...]

  • Página 1287

    DT C De scri pti o n Possi bl e Sour ce A cti on H02S 1/1 s ho r t ci rc ui t t o ground. H02S 1/1 wi r i ng s hi e l d op e n ci rcu i t . H02S 1/1 he a t e r ci r c ui t f a ul t . Exhaus t l e ak. Lo w exha us t t e m pe r at ur e . I nje ct o r f lo w pa rti a l ly bl ocked . Ca t a l ys t e f fi ci e ncy de cr ea s e . H02S 1/1 f a i l ure. a [...]

  • Página 1288

    DT C De scri pti o n Possi bl e Sour ce A cti on f a i l ure. P 0430 Co ncern wi th l e ft -hand ba nk cat a l yt ic converte r s yst e m (Eff i ci e ncy be l o w t hr e s hol d ). HO 2 s ens o r di sco nne ct e d. HO 2 s ens o r t o ECM wi r i ng f au l t . HO 2 s ens o r he at e r to ECM wi ring f a ul t . HO 2 s ens o r he at e r f a i l ure. Up[...]

  • Página 1289

    DT C De scri pti o n Possi bl e Sour ce A cti on P 1215, P 1216, P 1344 Conce r n wi t h a ccel e r at or pe da l po s i t i o n s e ns o r ; T r a ck 3. AP P s e ns or . AP P s e ns or ci r cui t s . GO t o Pi npoi nt T es t AA . P 0480 Co ncern wi th radi a t o r coo l i ng f an mod ule drive . Coo l i ng f an mod ul e . Coo l i ng f an mod ul e [...]

  • Página 1290

    1 2 3 4 1 1 DT C De scri pti o n Possi bl e Sour ce A cti on P 0565, P 0566, P 0567, P 0568, P 0569, P 0570, P 0831, P 0832, P 0834, P 0835, P 1571 Conce r n wi t h ve hi cl e s pe e d cont rol . S wi t chpa ck. S wi t chpa ck ci r cuit s . Cl ut ch can c e l s wi t ch. Cl ut ch s a f e t y s wi t ch. Brak e o n/off s wi t ch. REFER t o : Spe e d C[...]

  • Página 1291

    1 2 1 2 3 1 2 1 1 2 3 1 1 1 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o A 4 . No REPAI R t he ci r c ui t. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o th e wi r i ng di a gr a m s . CL EAR t he DTCs . T ES T t he s yst em f o r no r mal o p e r at i o n. A4 : CHEC K T HE EC T S ENSOR GR O UND C I R CU IT F O R A SHO R T T[...]

  • Página 1292

    1 2 1 2 1 2 1 1 2 3 1 1 1 I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R t he s hor t t o GROU ND. For ad di t i on a l in fo rm at i on, r e fe r t o t he wi r i ng d i agrams . Reco nnect a l l co nnect ors. CLEAR t he DT Cs . T ES T t he s ys t e m f or no r m al o pe r a t i o n. No GO t o B 7 . B7: C HEC K T HE C KP S ENS O[...]

  • Página 1293

    1 2 1 2 1 2 1 1 2 3 1 1 1 2 Is t he res i s t a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t t o GROU ND. Fo r ad di t i on a l in f o r m at i on , r ef e r t o t he wi r i ng di a g r a ms . CL EAR t he DTCs . TE S T t he s yst e m f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE R IGH T -HAND BAN K C MP S ENSOR SI GNAL C[...]

  • Página 1294

    1 2 1 2 1 2 3 1 2 3 1 1 1 1 Is t he res i s t a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t t o GROU ND. Fo r ad di t i on a l in f o r m at i on , r ef e r t o t he wi r i ng di a g r a ms . CL EAR t he DTCs . TE S T t he s yst e m f o r norm al ope rat i on. No GO t o D7 . D7: C HECK T H E LEF T - HAN D BA N K CM P SENS OR SI GN AL [...]

  • Página 1295

    1 2 1 2 3 4 1 1 1 2 3 1 2 3 1 2 3 4 I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o ground b et we e n t he e ngi ne compartme nt f us e b ox a nd t he right -hand ba nk HO 2S . For ad di t i ona l i nf o r ma t i o n, r e f e r t o th e wi r i ng di a gr ams . CL EAR t he DTC. TEST t he s yst e m fo r norm a l o pe r[...]

  • Página 1296

    1 2 1 1 1 2 3 1 2 3 4 1 2 3 4 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o G2 . No REPAI R t he ci r c ui t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTCs . T ES T t he sys t em f or norm a l op erat i o n. G2: CHEC K T HE KS SI GNA L WI RE FOR S HOR T T O BAT T ER Y Tur n t h[...]

  • Página 1297

    1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 1 2 1 no r mal o p e r at i o n. H3 : CHEC K T HE OIL T EMP ER AT UR E SENS O R GRO U ND C IRC U IT F OR SHOR T T O BAT T ER Y Conne ct ECM e l e ct r i cal conn e cto r , EN16. Tur n t he i gni t i on s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n t he o i l t e mpe r at ur e s e ns o r e [...]

  • Página 1298

    1 2 3 1 2 3 4 1 2 3 1 1 1 1 1 2 3 I6 : CHEC K T HE VAR I A BLE CIRC UIT OF T HE R IGH T - HA ND BAN K HO2S FOR SH OR T T O BA T T ER Y Conne ct t he ECM e l e ct rica l conne ct o r EN16. Tur n t he i gni t i on s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n EN37, pi n 3 (Y ) a nd GROU ND. Is t he vol t a ge gr e a t e r [...]

  • Página 1299

    1 1 1 1 2 3 1 1 2 3 1 2 3 1 1 2 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s INS TA LL a ne w ECM . For a ddi ti o nal i nfo r mat i o n, REFER t o : E ngi ne Co nt rol Modul e (ECM) (303 -14B El e ct roni c Eng in e Co nt rol s - 2.0L Dur a t o r q- TDCi /2.2L Dur at o rq-TDCi (110k W /150P S ) - P uma, Re mo v al a nd I ns t a l la t i o [...]

  • Página 1300

    3 1 2 3 4 1 2 3 1 1 1 1 1 2 3 Mea s ure t he vol t a ge be t we e n EN32 pi n 3 (Y ) a nd GRO UN D. Is t he vol t a ge gr e a t e r t ha n 5 vol t s ? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i o nal i nfo r m a t i o n, r e f e r to the wi r i ng di a g r ams . CL EAR t he DTCs . T ES T t he s y s t em fo r nor mal o p e r at i o n. No [...]

  • Página 1301

    1 1 1 1 2 3 4 1 2 3 1 1 1 1 REPAI R t he ci r cui t . Fo r addi t i o na l i nf orm at i o n, r ef er t o t he wi r ing di a g r ams . CLEAR t he DT Cs . T ES T t he sys t e m fo r norm a l ope rat i on. L8: CHEC K FUSE 42 OF T HE ENGI N E C O MPAR T MENT FUSE BOX Check t h e fus e . Is t he f us e O K? Yes GO t o L 10 . No GO t o L 9 . L9: CHEC K [...]

  • Página 1302

    1 1 2 3 4 1 1 2 3 1 1 2 3 1 2 I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R s hort t o g r ound be t we e n t he e ng i ne co mpa r t ment f us e bo x a nd t he MAF s e ns o r . Fo r add i t i o na l i nf o r mat i o n, r e fe r t o wi r i ng di a g r a ms . CL EAR t he DTC. TEST t he s y s t e m fo r norm al o pe rat i on. No [...]

  • Página 1303

    1 2 3 1 1 1 1 1 1 1 1 GO t o O 2 . O2: C HEC K T HE GRO UND CIRC UI T T O T H E LEF T - HAN D BA NK HO 2 S H EAT E R Tur n t he i gni t i o n s wi t ch to the O FF p os i t io n. Dis conne ct t he ECM e l e ct rica l c o nne ct or EN16. Mea s ure t he r es i s t a nce b e t we en the HO 2S e l e ctrical co nne ct or EN32 p i n 1 (GO) a nd t h e ECM[...]

  • Página 1304

    1 1 1 1 2 3 1 1 1 1 2 1 2 1 Mea s ur e t he vol t a ge be t we e n t he ECM co nt rol r e la y e l ect r i cal co nnect o r JB3 4 pi n 132 a n d GRO UN D. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s Re pa i r t he ci r c ui t from t he e ngi ne compart ment fus e bo x t o th e ECM cont r o l rel a y . CL EAR t he DTC. T ES T t he s ys t e m[...]

  • Página 1305

    2 1 2 1 2 3 4 1 2 3 1 2 3 1 2 1 1 2 1 2 Mea s ure t he v ol t a ge be t wee n t he MAP s e ns o r e l e ctrical co nne ct or EN8 pi n 2 (OY ) a nd GRO UN D. Is t he vol t a ge gr e a t e r t ha n 6 vol t s ? Ye s REPAI R t he s h or t t o ba t t e r y. For ad di t io na l inf or mat io n, r e fe r t o wi r i ng d ia gr ams . C LEAR t he DTC. TE S T[...]

  • Página 1306

    1 2 1 1 2 1 2 1 2 1 2 1 2 3 4 Is t he vol t a ge gr e a t e r t ha n 1 vol t ? Ye s REP AIR t he s h or t circ ui t . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o wi ring di a g r ams. CLEA R t he DTC. T ES T t he s ys t e m f or no r mal o p e r at i o n. No I NS T AL L a ne w r i ght -hand ba nk V VT s o l e no i d . REFER t o : V a r i a [...]

  • Página 1307

    1 1 1 1 1 2 1 2 1 1 2 3 T 4: CHEC K T HE T HR O T T LE MO T O R RELAY SI GN AL W IRE FOR SH OR T T O GR OU ND Mea s ur e t he res i s t a nce be t we e n th e t hrot t le mot o r r el ay bas e p i n 2 a nd GRO UN D. I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t t o GROU ND. Fo r a d di t i ona l i nf o r mat i o n[...]

  • Página 1308

    1 2 1 2 1 1 2 3 1 1 2 3 1 1 2 3 PINPOIN T TE ST V : P15 32 . I MT VA LVE 2 T EST C O NDI T IONS DET AI LS/RE SULT S /ACT IONS V1: C HEC K T HE PO WER SUP PLY CIRC UIT T O T HE I MT VA LVE 2 Tur n t he i gni t i o n s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n IMT val ve 2 e l e ct r i ca l conne cto r EN998 p i n 1 (NG)[...]

  • Página 1309

    1 1 2 3 1 1 2 3 1 1 2 1 1 2 I s t he v ol t a ge grea t e r tha n 4 vol t s ? Ye s GO t o X4 . No REP AIR t he ci r cuit be t we e n t he MAP s e ns or e l ect r i cal co nnect o r EN8 pi n 2 (O Y ) a n d t h e s e ns o r 5 vo l t s u ppl y bu s. CLEA R t he DTC. TEST t he s yst e m f or norm al o pe rat i o n. (T he fa u lt co uld be i n a n y o f[...]

  • Página 1310

    1 1 1 1 1 1 1 1 I s t he v ol t a ge grea t e r tha n 4 vol t s ? Ye s GO t o X12 . No REP AIR t he ci r cuit be t we e n t he ACP s e nso r e l e ct r ica l conne cto r JB106 pi n 2 (O Y ) a nd t he s e ns o r 5 vol t s uppl y bus . CLEAR t he DTC. T ES T t he s ys t e m f o r no r mal o p e r at i on . (T he fa u lt co uld be i n a n y o f the o [...]

  • Página 1311

    1 1 1 1 2 1 2 3 1 2 3 1 2 3 1 2 3 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o Y 8 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne c t o r PA1 p i n 3 (BG) a nd GR O UN D. CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i on . ( This circ uit i nclud e s th e EC M. Fo r ad d ition [...]

  • Página 1312

    1 2 1 2 1 2 3 1 2 3 1 2 3 1 1 2 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o Z 6 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne ct o r PA1 pi n 4 (R) a nd t he ECM el e ct r ica l conne ct o r E N16 pi n 102 (R). Fo r ad di t io nal i nf or ma t i on, r e fe r t o wi ring d i a grams . CLEAR t he [...]

  • Página 1313

    1 2 3 1 2 3 1 2 3 4 1 2 1 1 1 1 REFER t o : A cc e l erat o r Pe d al (310-02 Acc e l e r a t i o n Co nt rol , Re moval a nd I ns t a l l a t i on). CLEAR t he DT C. TE S T t he sys t em f or norm al op e rat i o n. PINPOIN T TE ST A B : P0 48 0. RAD IATOR COOLING F AN MODU LE DRI VE T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS AB1 : CHEC[...]

  • Página 1314

    2 1 2 1 2 1 2 3 1 2 1 1 1 2 3 Mea s ure t he r es i s t ance b e t w ee n fus e bo x e l e ct rica l conne ct o r JB34 pi n 79 a nd GROU ND. Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o w iring d ia g r ams . CLE A R t he DT C. TES T t he s yst e m [...]

  • Página 1315

    1 2 3 4 5 1 2 1 2 1 2 1 1 2 1 W ARNI N G: Ma k e s ur e t he s t a rte r m ot o r do e s no t e nga ge i n t he co ur s e o f t he s e t e st s . Fa i lur e t o fo l l o w t hes e i ns tru ct i o ns may res ul t i n pe r s o nal i nj ur y . T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS AE1: CHEC K T HE ST ART I NPUT T O T HE EC M Mov e t he[...]

  • Página 1316

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27, VIN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis[...]

  • Página 1317

    DT C Descri pti on P oss i bl e S ourc e Acti on ground. H02S 1/1 wi r i ng shi e l d op e n ci rc ui t . H02S 1/1 he a t e r ci r c ui t f a ul t . Exhaus t l e ak. Lo w exha us t t e mper a t ur e . I nje ct o r f lo w pa rti a l ly bl ocked . Ca t a l yst e f fi ci e ncy de cr ea s e. H02S 1/1 f ai l ure. AJV6/3.0L N A V6 - AJ27, Di a gno s i s [...]

  • Página 1318

    DT C Descri pti on P oss i bl e S ourc e Acti on Up s t r ea m HO 2 s ens or f a i l ure. Downs t r e a m HO2 s ens o r f a i l ure. HO 2 s e ns o r fa i l e d. Ca t a l yt i c conver t e r f a i l ure. P 0430 Co ncern wi t h l e f t -ha nd ba nk cat a l yti c conve r t er s ys t e m. (Eff i ci e ncy be l o w t hr e s ho l d ). HO 2 s e ns o r di s[...]

  • Página 1319

    DT C Descri pti on P oss i bl e S ourc e Acti on P 0226, P 00227, P 0228 Conce rn wi t h a ccel e r at o r p eda l po s i t i o n s e ns or ; T r a ck 1. AP P s e ns or . AP P s e ns or ci r cui t s . GO t o Pi npoi nt T es t Z. . P 2122, P 2123 Co ncern wi th a ccel e r at o r p eda l po s i t i o n s e ns or ; T r a ck 3. AP P s e ns or . AP P s [...]

  • Página 1320

    DT C Descri pti on P oss i bl e S ourc e Acti on Va po r l i ne s . P 0460 Co ncern wi t h f ue l l e ve l s e ns o r s . Fue l l e vel s e ns ors. Fue l l e ve l s e ns or ci r cuit s . I ns t ru me nt cl ust e r . REFER t o : Fu e l Charging a nd Co nt rols - 2. 5L N A V 6 - AJV6/3.0L N A V6 - AJ27, VI N Ra nge : E96603- >J284 92 (303-04 A Fue[...]

  • Página 1321

    1 2 3 4 1 1 1 2 1 2 3 1 2 1 1 2 DT C Descri pti on P oss i bl e S ourc e Acti on P 0860, P 1637, P 1638. P 1642, P 1643, P 1699 Conce rn wi t h CAN ne t wo rk . CAN ne t wo r k modul e s a n d circu i t s . REFER t o : Co mmu ni cat i o ns Ne t work - V I N Ra ng e : E96603->J 28492 (4 18-00 Mod ul e Co mm uni cat i ons Ne t work , Dia gn os i s[...]

  • Página 1322

    3 1 1 1 1 2 1 2 1 2 1 1 2 3 Meas ur e t he r es i s t a nce be t we e n t he CKP s e ns o r e l e ct r i cal conne ct o r EN12, pi n 1 (Y ) a n d t he ECM el e ct rica l conne ct o r EN16, p i n 37 (Y ). I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o B 4 . No REPAI R t he ci r cui t . Fo r addi t i o na l i nf orm at i o n, r ef er t o[...]

  • Página 1323

    1 1 1 1 2 1 2 1 2 1 1 2 3 I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o C4 . No REPAI R t he ci r cui t . For a ddi t i o na l i nf orm at i o n, r ef e r t o t he wiring di a grams. CLEAR the DTCs . TE S T t he s ys t e m f or norm a l ope rat i on. C 4: C HEC K T HE R IGH T -HAND BAN K C MP GRO UND WI RE FO R OP E N C IRC UI T Meas [...]

  • Página 1324

    1 1 1 2 1 2 1 2 1 2 3 1 2 3 1 I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o D4 . No REPAI R t he ci r cui t . For a ddi t i o na l i nf orm at i o n, r ef e r t o t he wiring di a grams. CLEAR the DTCs . TE S T t he s ys t e m f or norm a l ope rat i on. D4: C HECK T H E LEF T - HAN D BA N K CM P GR O UND WI R E F O R OP EN CI RC U IT[...]

  • Página 1325

    1 1 1 1 2 1 2 3 4 1 1 1 2 3 1 2 3 GO t o E4 . E4: CHEC K T HE R I G HT -HAN D BA N K HO2S GR O UND CIR C UI T FO R SHOR T T O BAT T ER Y Che ck fo r a vol t a ge b e t we e n t he HO 2S el e ct r ica l conne ct o r EN 37, pi n 1 (RU ) a nd GROU N D. I s t he v ol t a ge gr e a t e r th a n 1 vo l t ? Ye s REP AIR t he s h or t t o ba t t e r y. Fo [...]

  • Página 1326

    1 2 3 4 1 2 1 1 1 2 3 1 2 3 4 I s t he v ol t a ge grea t e r tha n 10 vo lt s ? Ye s REP AIR t he sh or t to ba t t e ry . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o t he w i r i ng di a g r a m s . CL EAR t he DTCs . TE S T t he s ys t e m fo r nor m al op e r at i o n. No I NS TALL a ne w f uel t e mperat ure s e nso r. REFER t o: Fue l[...]

  • Página 1327

    1 2 3 4 1 1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 PINPOIN T TE ST H : DTC P01 96 , P01 97 , P01 98 . OIL TEMPERATU RE SENS OR T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS H1 : CHEC K T HE OIL T EMP ER AT UR E SENS O R S I GNA L WI R E FOR OP EN CI R C UI T Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conne ct t he o i l t empe[...]

  • Página 1328

    1 2 1 1 2 3 1 2 3 4 1 2 3 1 1 1 Is t he vol t a ge gr e a t e r t han 5 vol t s? Yes REPAI R t he s hor t circ uit . Fo r add i t i ona l i nf o r m a t i o n, r e f er t o t h e wi r i ng di a gr ams . CLEAR t he DTCs . TEST t he s ys t e m fo r nor m al o p e r at i o n. No GO t o I 4 . I4 : CHEC K T HE VAR I A BLE CIRC UIT OF T HE R IGH T - HA N[...]

  • Página 1329

    1 1 2 3 1 1 1 1 2 3 1 1 2 3 No INS TA LL a ne w RH b a nk cat a lys t m o nit or s e ns or. For a ddi t i o na l i nf orm at i o n, REFER t o : Ca t a l yst Mon it o r Sens o r RH (303-14A El e ct roni c Engi ne Co nt rols - 2.0L N A V 6 - A JV6/ 2.5L NA V6 - AJV6/3 .0L N A V 6 - A J27, Re moval a nd I nst a l l a t i on). CLEAR t he DT Cs . T ES T[...]

  • Página 1330

    1 2 3 1 1 2 3 1 2 3 4 1 2 3 1 1 1 K4: C HECK T HE VARIAB LE CI RC U I T OF T HE LEFT - HAN D BA N K H O2S FOR O PE N CIRC UIT Dis conne ct t he HO 2S e l e ct rical co nnect or EN32. Dis conne ct t he ECM e l e ct rica l con nect or EN16. Mea s ure t he r es i s t ance b e t w ee n EN16, p i n 107 (Y ) a nd EN32, p i n 3 (Y ) Is t he res i s t a nc[...]

  • Página 1331

    1 1 2 3 1 1 1 1 2 3 4 1 2 3 1 1 REFER t o : E ngi ne Cont rol Mo dul e (ECM) (30 3-14A El e ct roni c Eng i ne Co nt rol s - 2. 0L NA V6 - AJV6/ 2.5L N A V 6 - AJV6/ 3.0L N A V 6 - A J27, Re moval a nd I nst a l l at io n). Bef o r e r ep l a cing a n ECM, co nt a ct dea l e r t e chni cal s uppo rt. L6: CHEC K T HE L EFT -HAN D BA NK CAT ALYST M O[...]

  • Página 1332

    1 1 1 1 2 3 4 1 1 2 3 1 1 2 3 I s t he res i s t a nce grea t e r t ha n 10,000 o hms? Ye s INS TA LL a ne w MAF se ns o r . For add i ti ona l i nf o r m a t i o n, REFER t o : Ma ss A ir Fl o w (M AF) S e ns o r (30 3-14 A El e ct roni c Engi ne Co nt rol s - 2. 0L NA V6 - AJV6/2.5L NA V 6 - AJV6/ 3. 0L N A V 6 - AJ27, Remo val a nd I nst a l l a[...]

  • Página 1333

    1 2 1 2 3 1 1 1 1 1 1 I s t he v ol t a ge grea t e r tha n 1 vol t ? Ye s REP AIR t he s h or t circu i t . Fo r a ddi t i o nal i nfo r mat i on, ref e r t o t he wiring di a g rams. CL EAR t he DTCs . T ES T t he s ys t e m f or norm al op e rat i o n. No I NS TALL a ne w MAF s e nso r. REFER t o : Ma s s A i r Fl o w (MAF) S e n s o r (303- 14A[...]

  • Página 1334

    1 1 1 1 1 1 2 3 1 1 1 1 2 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s GO t o P 3 . No REP AI R t he cir cuit f r om t he ECM cont r ol rel a y t o t he ECM. Fo r ad di t io nal i nf or ma t i on , ref e r t o wi ring di agrams . CLEAR t he DTC. T ES T t he sys t e m fo r nor mal op e r at i o n. P3: C HECK F USE 9 I N T HE ENGI NE CO MPAR T[...]

  • Página 1335

    1 2 1 2 1 2 1 2 3 4 1 2 3 1 2 3 1 2 I s t he r es i s t a nce l e s s t ha n 5 ohms? Ye s P os s ib l e i nt e rm it t ent f a ul t . Reche ck DTCs . No I NS TALL a ne w ECM cont rol r e la y di o de . Ma ke s ur e t ha t t he ECM co nt rol rel a y di o de i s i ns t al l e d co r re c t l y. Fo r a ddi t i o na l i nf orm at i o n, r ef e r t o t [...]

  • Página 1336

    1 1 2 1 2 1 2 1 1 2 1 2 1 2 Is t he res i s t a nce l e s s t han 5 ohms ? Ye s GO t o R2 . No REP AIR t he ci r c ui t bet we e n VVT s o l e no i d e l e ct r i cal co nnect o r EN61 pi n 2 (BG) a nd GRO U ND. For ad di t io na l in f o r ma t i o n, r e f er t o wi r i ng d ia g r ams . CLE AR t he DTC. TES T t he s ys t e m fo r n or mal o pe r[...]

  • Página 1337

    1 2 1 2 3 4 1 1 1 1 1 2 1 2 I s t he v ol t a ge gr e a t e r th a n 10 vo l t s ? Ye s GO t o T2 . No REP AIR t he ci r cuit be t we e n pi n 1 of t he t hrot t l e mo t o r r e l a y b as e and t he EMS cont ro l r el a y. Fo r add i t i ona l i nf o r ma t i o n, r e f e r t o th e wi r i ng di a gr ams . CL EAR t he DTC. TEST t he s yst e m fo [...]

  • Página 1338

    1 1 2 3 1 2 1 2 1 1 2 3 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o U 3 . No REPAI R t he ci r c ui t bet we e n t he IMT val v e 1 e l e ct rica l conne ct o r EN 999 pi n 2 (OY ) a nd t he ECM e l ect r i c a l conne ct o r EN16 p i n 38 (OY ). For a dd i t i o na l i nf orm a t i o n, r e fe r t o wi r i ng di a gr ams . CLEAR [...]

  • Página 1339

    1 1 1 1 1 1 1 1 1 Te s t not ap pl i cabl e. PINPOIN T TE ST X : P12 43 . S ENSOR G ROU ND CIRCU ITS . T EST C ONDI T I ONS DET AI LS/RE SULT S /ACT IONS X1: C HEC K T HE GR O UND CIR C UI T T O T HE EC T SEN SOR Mea s ure t he r es i s t ance b e t wee n ECT se n s o r e le c t rical co nnect or EN18 pi n 1 (BG) a nd GRO U ND. Is t he res i s t a [...]

  • Página 1340

    1 1 2 3 1 2 3 1 2 1 2 3 1 2 3 1 2 3 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o X 10 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne c t o r PA1 p i n 6 (BG) a nd GR O UN D. CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i on . ( This circ uit i nclud e s th e EC M. Fo r ad d iti[...]

  • Página 1341

    1 2 3 1 2 1 2 1 2 3 1 2 3 1 2 3 1 Is t he vol t a ge gr e a t e r t ha n 1 vol t ? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o w iring d ia g r ams . CLE A R t he DT C. TES T t he s yst e m fo r norm a l op erat i o n. No GO t o Z 5 . Z5: CHEC K CO NT I NUI T Y O F T HE APP SENSOR SI GNA L WI RE T[...]

  • Página 1342

    1 2 1 2 3 4 5 1 2 1 2 1 2 1 1 2 1 AA 6: CHEC K CO NT I NUI T Y O F T HE APP SENSOR PO T E NT IOM ET E R Mea s ure t he r es i s t ance b e t w ee n APP s e ns o r el e ct r i cal co nnect or PA 1 pi ns 1 a nd 3. Op e r at e th e acce l e r at o r pe da l through i t 's f ul l r a nge whil e o bs erv ing t he res i s t a nc e r e a di ng. Does [...]

  • Página 1343

    1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 fo r no r m a l op e r at i o n. If t h e DTC i s r e pe a t e d , I NS TAL L a ne w ECM. REFER t o : E ngi ne Cont rol Mo dul e (ECM) (30 3-14B El e ct roni c Eng in e Co nt rol s - 2. 0L Dur a t orq- TDCi /2.2L Dur at o rq-TDCi (110k W /150PS ) - P uma, Removal a nd Ins t al la t i o n). Bef o r e r ep l a cing a n E[...]

  • Página 1344

    1 1 2 1 1 2 1 1 2 3 1 2 3 4 Mea s ur e t he vol t age bet we e n AP P s e ns o r e le ctrica l conne ct o r P A 1 pi n 5 (OY ) a nd GRO U N D. I s t he v ol t a ge grea t e r tha n 6 vol t s ? Ye s REP AIR t he ci r cuit be t we e n t he AP P s e nso r e l e ctrica l conne ct o r P A 1 p in 5 (O Y ) and th e s e nso r 5 v ol t s upp l y bus . CLEA [...]

  • Página 1345

    1 2 1 1 1 1 2 1 2 1 2 1 2 3 1 2 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s REPAI R t he ci r c ui t bet we e n EN30 p i n 2 (B) a nd GROU ND. Fo r a ddi t i o nal i nfo r mat i on, re fe r t o wi r i ng d i agrams . CLEAR th e DTC. T EST t h e s y s t e m fo r norm al o pe rat i on. No GO t o A E2 . AE2: CHEC K T HE C I RC U I T I N T E G[...]

  • Página 1346

    1 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o A E11 . No REPAI R t he ci r c ui t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o w i r i ng di a g r a ms . CL EAR t he DTC. TES T t he s yst e m fo r no r mal ope rat i on. AE11 : CHEC K T HE C I R CU IT BET W EE N T HE EC M A N D T HE A C C C RE LAY B ASE FOR SH OR T T O B[...]

  • Página 1347

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Pow ertrain C o ntrol Mo d ule (PCM) Lo ng Drive C y cle Se lf-Test Gene ral P r ocedures W ARNI N G: W here pos s ib l e , a l l roa d te s t s s hou l d be o n we l l s urfaced a nd dr y r oad s . Al wa ys co mply wi t h[...]

  • Página 1348

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Pow ertrain C o ntrol Mo d ule (PCM) Sho rt Drive Cycle Self-Te st Gene ral P r ocedures • NO T E: T hi s p rocedur e i s a n o ve r check onl y . I f fa ul t cod e s a r e f o und, i nt e rr o g a ti o n o f th e rel e [...]

  • Página 1349

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C amsh aft Pos itio n (C M P ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e ngi ne cover. 2. D i s conne ct t he CMP s e ns o r el e ctr i cal co nne ct or. 3. Remove t he CMP s e ns or . Re mov[...]

  • Página 1350

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C atalyst Moni to r Sensor LH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd C[...]

  • Página 1351

    1. CAU TI O N : Make s ur e t h at th e ca t a l y s t moni t or s e nso r cas i ng a nd c a bl e a r e not da ma ge d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 40 Nm. 2. NOT E: For NAS v e hi cl e s o nl y. I f r e qui red, ca r r y o ut a l ong dr ive cycle . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o[...]

  • Página 1352

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C atalyst Moni to r Sensor RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd C[...]

  • Página 1353

    8. CA UT I O NS: Do no t cut t he HO 2S ha r ne s s . Make s ur e t ha t the cat al ys t mo ni to r s e ns o r cas i ng a nd ca bl e a r e not dama ge d. Us i ng S nap -on s o cket Y A8875 re mov e th e ca t al yst moni to r s e ns o r. Insta llat ion 1. CAU TI O N : Make s ur e t h at th e ca t a l y s t moni t or s e nso r cas i ng a nd c a bl e [...]

  • Página 1354

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C rankshaft Pos i tio n (C K P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he right -ha nd front r oa d whe e l. For a ddi ti ona l i nf o r m a t i o n, r ef e r t o S ect i o n 204-04 W he e l s [...]

  • Página 1355

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E ngine Co n trol Module (E CM ) Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t[...]

  • Página 1356

    6. D et a ch t he ge ne r i c e l e ct r o nic modul e (GEM ) f r om t he ECM . 1. Re l e a s e t he GEM l ocki ng t a ng. 2. De ta ch t he GEM f r o m t he ECM. 7. Remove t he ECM. 1. Re move t he ECM ret a i ni ng nut . 2. Re move t he ECM. 8. Remove t he ECM f r om t he ECM ret a i ni ng br acket . Insta llat ion 1. To i ns t a l l , rever s e t[...]

  • Página 1357

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Fuel Tem perature Senso r2.5L N A V6 - AJV6 / 3.0L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Qui ck fi t conne ct o r r e l ea s ing t o o l 310-0 45 R em ova l 1. Remove t he e ngi ne cover. 2.[...]

  • Página 1358

    Insta llat ion 1. NOT E: Ins t a l l a new O -r i ng s e a l . I nst a l l t he f ue l t empe r a t ure s ens o r . 2. Connect t he f ue l t e mpe r at ur e s e ns or e l e ct r i cal co nne cto r. 3. Ins t a l l the ret a i ni ng cl i p to the s pr i ng lo ck co upl i ng. 4. Ins t a l l the e ng ine co ver . JagDocs.com[...]

  • Página 1359

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Heated Oxygen Senso r (HO2S) L H Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry [...]

  • Página 1360

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Heated Oxygen Senso r (HO2S) RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry ,[...]

  • Página 1361

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - K no ck Senso r (KS) Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t [...]

  • Página 1362

    8. NOT E: Fue l may s t i l l be pres e nt i n t he fue l s up pl y m a ni fo l d. Det ach t he f uel i nj e ct i on su ppl y mani fo l d a nd l o we r i nt a ke ma nif ol d a nd pl a ce t o o ne s i de . 9. Remove t he f uel i nj e ct i on s uppl y mani f ol d a nd l owe r i nt a ke mani f o l d . Dis conne ct t he e l e ct r i cal co nnect o r. R[...]

  • Página 1363

    13. Remove t he e n gi ne co o l a nt i nl e t p i pe . Re mov e a nd di s c a r d t he s e a l . 14. Remove t he KS. Insta llat ion All v e h icle s 1. NOT E: Prio r t o i ns t al li ng t he KS , cl e a n t h e e ng i ne b lo ck a nd KS ma t i ng s ur fa ce s wi t h met a l s ur f a ce cl e a ne r (W S W -M5 B392-A). To i ns t a ll , r e ver s e t[...]

  • Página 1364

    3. Ins t a l l a ne w s e a l . Ti ght e n t o 10 Nm. 4. Tig ht e n i n t he s eque n c e s ho wn. Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 5. Ins t a l l a ne w s e a l . Ti ght e n t o 9 Nm. 6. Tig ht e n t o 6 Nm. JagDocs.com[...]

  • Página 1365

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Mass A ir Flo w (MA F ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y cover . 2. D i s conne ct t he MAF se n s o r e l e c t r i cal co nne cto r. 3. Remove t he MAF s e ns o r . Inst[...]

  • Página 1366

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Oi l T em peratu re Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-02 Ja cking a nd L i f t i ng . [...]

  • Página 1367

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - T hrottle Po si tio n (TP) S ensor Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. F or ad di t i o na l i nfo rm at i on, refe r t o S e ct io n 303-04A Fuel Cha r gi ng a nd Cont r[...]

  • Página 1368

    6. Remove t he t he t hr ot t le pos i t i on (TP ) s e ns o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 7 Nm. JagDocs.com[...]

  • Página 1369

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - V ariable C amsh aft T im ing ( VC T) Oil C on trol Sol eno id Re moval a n d I ns t a l l a t i on R em ova l R ight-H and Bank 1. Remove t he right -ha nd val ve cove r. For ad di t i o na l i nfo rm at i on, refe r t o [...]

  • Página 1370

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - T o rque Sp eci f i cat ions Descri pti o n N m l b-ft l b- i n Ca m s ha f t po s it i o n s e ns o r r et a i ni ng bol t 9 – 80 Cr anks haf t po si t i o n s e ns or r et a i ni ng bol t 7 – 62 Cyli nder he a d t em[...]

  • Página 1371

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ele ctro nic Engine C o ntro ls Des cr ipt i o n a nd O pe r a t i o n It e m P art N um ber Descri pti on 1 — Camsha f t po s i ti o n (CMP) s e ns or 2 — Eng i ne cont r o l mod ule (ECM ) 3 — Cy li nde r he ad te [...]

  • Página 1372

    id e nt i fi e d. S houl d t he CMP se ns o r fa i l t he e ng i ne wi l l no t s t a r t . Engi ne Con trol Modul e (ECM) The e ngi ne co nt r o l mod ul e (ECM ) i s l o ca t e d i n t he s ame p o si t i on a s t he p e t r ol ve r s i on. T he e ngi ne mana ge m e nt s y s t em (EMS ) us e s s i g na ls from t he var i o us s e ns or s a s i np[...]

  • Página 1373

    P ubl i she d: 12-Jul-2011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ele ctro nic Engine C o ntro ls Dia gn os i s a nd Te s t i ng Over view Thi s s e cti on cove r s t he co mpon ent s of t he e ngi ne ma nage me nt s ys t e m . The change s t o t he e ngi ne mana ge ment f o r th is mode l[...]

  • Página 1374

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Engi ne cont rol mod ul e (ECM) f a ul t Di ff i cul t t o s t a rt Di ff i cul t t o s t a r t co l d Gl ow pl ug (s)/circu i t f aul t Cont a mi nat e d f ue l Ai r i ngr e s s Bl o cked a i r cle a ne r Bl o cked fue l fi lt e r Lo w-pr e s s ur e ci r cui t f aul t Fue l[...]

  • Página 1375

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Engi ne sp e e d ou t of co nt r ol Engi ne oi l l e vel t o o hi gh Exc es s ive b l o w-by Accel erat o r pe da l po s i t i o n (AP P ) s e ns or f aul t Tur bo charger be a r i ng/s e a l f ai l ure Check/ cor r e ct t he e ng i ne o i l l e v e l . Check t he e ngi ne c[...]

  • Página 1376

    Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Mani f o l d a bs o l ut e pr es s ur e (MAP) s e nso r f aul t Kno c k s e ns o r f a ul t Fue l rai l pr e s s ur e (FRP ) s e ns o r f aul t I nje ct o r (s ) f aul t /pr ogr a mming Ca ta l yst b l ocked Tur bo charger f a ul t Dual -mas s fl ywh e e l f aul t Cyli nder [...]

  • Página 1377

    DT C C ondi ti o n Poss i bl e sourc e Act i o n W he e l s pe e d s e ns o r in put ci r cuit : s ho r t cir cui t to powe r C1155 Le f t -ha nd front whe e l s pee d se n s o r i np ut ci r cuit f a ul t W he e l s pe e d s e ns o r in put ci r cuit : hi gh r e s i s ta n ce W he e l s pe e d s e ns o r in put ci r cuit : s ho r t cir cui t to gr[...]

  • Página 1378

    DT C C ondi ti o n Poss i bl e sourc e Act i o n P 0191 Fue l pr e s s ur e s e nso r A ci r cuit r a n ge/p e r fo r m a nce Pump d e t e r i o r at i o n - Co nt a mina t e d f ue l Lea ki ng f ue l rai l Fuel pr e s s ur e s e nso r c i r cuit f a ul t Fuel pr e s s ur e s e nso r fa ul t Che ck f o r cont a mina t e d fue l . Draw o ff a pp r o[...]

  • Página 1379

    DT C C ondi ti o n Poss i bl e sourc e Act i o n c i r cuit (s i gnal re t urn ) MAPT s ens or fa ul t P 0243 Turbocha r ger a ct ua t o r A c i r cuit Turbochar ge r a ct ua t o r c i r cuit : h ig h res i s t a nce Tur bocha r ge r a ct ua t o r fa ul t Re fe r t o t he a pprov e d d i a gnos ti c s y s t e m f o r a gui d e d d i a gno s t ic r [...]

  • Página 1380

    DT C C ondi ti o n Poss i bl e sourc e Act i o n op en ci r cuit , hi gh res i s t a nce. Fo r furthe r di a gno s t i c i nfo rm at i on REFER t o : T ur bo charger (303- 04C Fue l Charging a nd Co nt rol s - Tur bo charg e r, Dia g no si s a nd T e st i ng). P 0405 Exhaus t ga s r e ci r cul a t i o n (EGR) se n s o r A ci rc ui t l o w EG R val [...]

  • Página 1381

    DT C C ondi ti o n Poss i bl e sourc e Act i o n P 0530 A i r condi t i oni ng r e f r i ge rant pr es s ure s e ns o r ci rc uit Ai r cond i t i oni ng p r es s ure se n s o r ci r cuit : hi g h r e s i s ta n ce Ai r cond i t i oni ng p r es s ure se n s o r ci r cuit : s hort c i r cuit t o g r ound Ai r cond i t i oni ng p r es s ure se n s o r[...]

  • Página 1382

    DT C C ondi ti o n Poss i bl e sourc e Act i o n Engi ne c o nt r ol m od ul e (ECM ) f aul t P 0623 Gene r at or wa r ni ng l a mp ci r cuit W a r ni ng la mp fa i l ur e W a r n i ng l a mp c i r cui t : hi gh res i s t a n c e W a r n i ng l a mp c i r cui t : sho rt ci r cuit t o gr ou nd W a r n i ng l a mp c i r cui t : sho rt ci r cuit t o p[...]

  • Página 1383

    DT C C ondi ti o n Poss i bl e sourc e Act i o n P 132B Turbocha r g e r b o os t s ys t e m perform a nce Memor y check fa i l ur e dur ing i ni t i a l i za t i o n Tur bocha r ge r va nes st i cking Tur bocha r ge r r ot a r y el e ctr o ni c a c t ua t o r in te r nal f a i l ur e Ca r ry o ut vi s ua l i nsp e ct i on of t he r o ta ry e le ct[...]

  • Página 1384

    DT C C ondi ti o n Poss i bl e sourc e Act i o n sho rt t o po we r Fai l ur e o f ECM Fai l ur e o f TCM P 1937 Fue l fi r ed hea t er (FFH) cont r ol c i r cuit FFH s upp l y or ground c i r cuit f a ul t FFH cont r ol ci r cui t : hi g h r e s i s ta n ce FFH cont r ol ci r cui t : s hort c i r cuit t o g r ound FFH cont r ol ci r cui t : s hort[...]

  • Página 1385

    DT C C ondi ti o n Poss i bl e sourc e Act i o n t he DTCs , t e s t f o r norm a l op erat i o n. P 2337 Cyl i nde r 2 a b ove k nock th r es hol d - knock s e ns o r t r im fo r cyli nd e r 2 (i nje ct o r 4) in val i d Nat ur al we a r o f t he in je ct o r Fuel cont a mina t ed Bl o c ked o r dirt y fu e l in je ct o r( s ) Inj ect or ci r cuit[...]

  • Página 1386

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ca msh aft Posi tio n (CMP) Sensor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r [...]

  • Página 1387

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ca talyt ic C on v erter Temperature S ensor Re moval a n d I ns t a l l a t i on Speci al T ool (s) Exhaus t g a s t e mperat ure s e nso r wrench 303-1184 R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove [...]

  • Página 1388

    4. Remove t he t urbocharger hea t s hi e l d. 5. D i s conne ct t he ca t a l yt i c c o nver t e r t e mpe r a t ur e s e ns or e l ect r i cal conne ct or. 6. Remove t he ca ta l yt ic convert er t e m pe r a t ur e s e ns o r . Insta llat ion 1. CAU TI O N : Make s ur e t h e t orque wr ench s e t t i ng procedur e i s fo l lo we d co r r ect l[...]

  • Página 1389

    2. CAU TI O N : Make s ur e t h e t orque wr ench s e t t i ng procedur e i s fo l lo we d co r r ect l y. Fai lure t o fo l l o w t hi s i ns t ru ct i on may r e s ul t i n d amage to the ve hi cle . I nst a l l t he cat a l yt i c co nverte r t empe rat ure s e ns o r . Ti ght e n t o 35 Nm. 3. Connect t he ca t a l yt i c c o nver t e r t e mpe[...]

  • Página 1390

    7. Ins t a l l the o i l l e v el i ndi c a t o r . JagDocs.com[...]

  • Página 1391

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Cra nkshaft Positio n (CKP ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he e l ect r i cal conne ct o r. 2. Remove and di s card t he cr anksh a ft po s i t i o n (CKP) s e ns o r . Insta l[...]

  • Página 1392

    3. Connect t he CKP s e ns or el e ct r i cal con nect o r . JagDocs.com[...]

  • Página 1393

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Cylin der Head Temperature (CH T) Senso r Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ock e t , CHT S e ns o r 303-680 (21 -239) R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t [...]

  • Página 1394

    5. D et a ch t he cycli nde r he a d te mperat ur e (CHT) s e ns or e l e ct r i ca l conne ct or. 6. D i s conne ct t he CHT se ns o r e l e c t r i cal co nne cto r. 7. Usi ng t he s pe cia l t oo l 303-680, r e move t he CHT s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 1395

    2. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1396

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Dies el P articul ate Filter (DPF ) T emperature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L[...]

  • Página 1397

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - En gine C ontro l Mo dule (EC M) Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t[...]

  • Página 1398

    6. D et a ch t he ge ne r i c e l e ct r o nic modul e (GEM ) f r om t he ECM . 1. Re l e a s e t he GEM l ocki ng t a ng. 2. De ta ch t he GEM f r o m t he ECM. 7. Remove t he ECM. 1. Re move t he ECM ret a i ni ng nut . 2. Re move t he ECM. 8. Remove t he ECM f r om t he ECM ret a i ni ng br acket . Insta llat ion 1. To i ns t a l l , rever s e t[...]

  • Página 1399

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - En gine Oi l Pressu re (EO P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li[...]

  • Página 1400

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Fuel T emperature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i [...]

  • Página 1401

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 15 Nm. JagDocs.com[...]

  • Página 1402

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Kn o ck Senso r (KS) Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n a[...]

  • Página 1403

    6. D i s conne ct t he e l ect r i cal conne ct o r. 7. Remove t he knock s e ns o r (KS ). Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 20 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1404

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Manifo ld Abso lute Pressure and T emperature (MA PT) Sen sor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4[...]

  • Página 1405

    5. CAU TI O N : Make s ur e t h at th e radi a t o r i s not da mage d whe n in s t a l l in g t he ret a i nin g s t raps . Fit s ui t a bl e re t a i ni ng s t r a ps t o t he r a di a t o r. 6. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt[...]

  • Página 1406

    11. Remove t he cha r ge a i r coo l e r ho se s and mani fo l d a bs o l ut e pre ss ur e a nd t e mperat ure (MAPT) s e ns or a s s e mbl y. 12. Remove t he MAP T s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 4 Nm. 2. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 1407

    3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. JagDocs.com[...]

  • Página 1408

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Manifo ld Abso lute Pressure (MA P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a [...]

  • Página 1409

    5. D i s conne ct t he ho s e . Det a ch t he r et a i ni ng cli p . 6. Remove t he MAP s e ns o r . Re mov e t he re ta i ni ng bo l t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 4 Nm. JagDocs.com[...]

  • Página 1410

    P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Mass Air Flo w (MA F ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4. D i s conne ct t he mas s a i[...]

  • Página 1411

    5. Remove t he mas s a i r f l ow (MAF ) s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 1412

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Lubr i cant , Sea le r s and Solve nts Descri pti on Speci f i ca ti on Hi gh-t e mpe rat ur e g r ea s e ES D-M 1 C220-A Met al s ur f a c e cl e a ner W S W -M5 B392- A S ea l a nt W SS -M4G 323 -A6 Fl ui d M a i nte[...]

  • Página 1413

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on D escriptio nV ehicl es Wi th: 5-Speed Auto mati c Tran saxle - JATC O Des cr ipt i o n a nd O pe r a t i o n Automa tic tra nsm ission JF5 06 E - Up To 200 9MY The ne wl y de ve l o pe d JF506E a ut o [...]

  • Página 1414

    t he re i s no p owe r fl o w t hrough t he a ut oma t i c t rans mi s s i o n. t he pa r king pa wl l o cks t he out put s ha ft t o t he cas e . t he e ngi ne may be s t art ed . t he i gni t i o n ke y m a y be r e moved . "R" I n t he REVERSE pos i t io n: t he v e hi c l e may be o pe r at e d i n a rearwar d di r e cti o n, a t a r [...]

  • Página 1415

    It e m Pa rt Nu mb e r De s cri pti on 1 — T o r que co nv e rte r 2 — T e r mina l as s e mbly 3 — P l a t e 4 — Re t ai ni ng bo l t 5 — I nhi b i t o r swi t ch 6 — Ma i n cont r o l va l ve bo dy cove r 7 — Ma i n cont r o l va l ve bo dy 8 — A i r br e a t he r 9 — A ut oma t i c t rans mi s s i o n fl ui d cha r ging pi p e [...]

  • Página 1416

    I te m P a rt Nu m ber Descri pti on 1 — O i l pump 2 — O i l s trai ne r 3 — I np ut s ha ft 4 — Di ff e r e nt i a l gea r 5 — Re duct io n gea r 6 — Re duct io n br ake b a nd 7 — Sun ge a r 8 — Di r e ct clut ch 9 — O ne -wa y cl ut ch i nne r race 10 — Pa rk i ng mechani sm 11 — Ba nd s e r vo 12 — M a nua l s ha f t 13[...]

  • Página 1417

    I te m P a rt N um be r D e s cri pti on 1 — TCM 2 — Ant i -lo ck Br aki ng S yst e m (ABS ) 3 — Engi ne Cont rol Modul e (ECM) 4 — D/4 s wi t ch, (t es t s wi t ch), s po r t s mode s wi t ch 5 — CAN (i nclud i ng t o rq ue down sw i t ch) 6 — Li ne pres s u r e s ol e noi d 7 — Lo ck -up s o l e noi d 8 — S hif t s ol e noi d A 9 [...]

  • Página 1418

    It e m Pa r t Nu m ber Desc ri pti o n 1 — T orque conver t e r 2 — Inp ut s haf t 3 — O ut pu t ge a r 4 — L ow cl ut ch 5 — L ow a nd r eve r s e b rak e 6 — Re a r pl ane t a r y pi ni o n ge ar 7 — L ow o ne-wa y cl ut c h 8 — Re a r i nt e rn al g e a r 9 — Re a r s un ge a r 10 — Fr on t s un gea r 11 — Fr on t in t e rn[...]

  • Página 1419

    23 — D ire c t clut ch 24 — Park ing g e a r 25 — Park ing p a wl 26 — Fina l ge a r 27 — D if fe rent i a l g e ar 28 — D r i ves h a ft Torque C onvert er It e m Pa rt N um be r Descri pti on 1 — Co nve r t er cl ut ch a nd d a mper 2 — Re act o r 3 — T urb i ne da mpe r 4 — I mpe l l e r 5 — Fl ui d mot i o n 6 — T rans m[...]

  • Página 1420

    It e m Pa rt Nu mb e r Desc ri pti on 1 — O i l s e a l 2 — O -r i ng 3 — O i l pump hous i ng 4 — I nne r r ot o r 5 — O ut er r ot o r 6 — O i l pump cove r 7 — Sea l ring 8 — Bo l t s A t r ocho i d o i l pump i s us e d wi t h JF506E a ut o mat i c t r a ns mis s i o n. T he t rochoi d o i l pu mp ha s t he a d v an t ag e of ve[...]

  • Página 1421

    Item Pa r t Nu m be r De s cri pti on 1 — Fr ont s un ge a r 2 — Fr ont p i ni on ge a r 3 — Rea r s un ge a r 4 — Fr ont i nt e r na l ge a r 5 — Rea r pi ni o n ge a r 6 — Rea r i nt e r nal ge a r The r e a re 3 pl ane t ary ge a r s e t s . Fr ont , rear a nd r e duct i o n. C lutch es The r e a re 4 we t t ype mult i d is c cl ut c[...]

  • Página 1422

    I te m P a rt N um be r Descri pti on 1 — H i g h cl ut c h pi s t o n 2 — Ca n ce l f o r ce 3 — H i g h cl ut c h pr e s s ure 4 — L ubr i cat i ng pres s ur e 5 — Ca n ce l f o r ce co ver The JF506E aut o mat i c t rans mis s i on is e qui pp e d wi t h t he ce nt rif uga l oi l p res s ur e canc el room i n l o w cl ut ch a nd hi gh [...]

  • Página 1423

    Item Par t Nu m be r Descri pti on 1 — Brak e b a nd e nga ge ment pres s ur e 2 — P is t o n s te m 3 — Tr an s mi s s i o n cas e 4 — Anchor en d b o lt 5 — Brak e b a nd 6 — Di r ect cl ut ch d r u m 7 — Brak e p i s t o n The br ake b a nd a cts i n res p o nse t o t he s e rv o t o s t o p t he di rect cl ut c h dr um r ot a t i [...]

  • Página 1424

    cam a nd i nne r r ace t he y a r e uni te d t o t r ans mi t to rque. I n t he r e ver s e di rect i on , be c a us e t he r ol l e r s move i n t he di r ect i on whe r e t he cle a r a nce i s l a r ge r , cl ea r a nces o cc ur be twe e n races and t he i nne r and o ut e r r aces ca n rot a t e t o e ach o t he r . Sp r ag - Ty p e One -Wa y C[...]

  • Página 1425

    I te m P a rt N um be r Descri pti on 1 — S ub lo we r body 2 — Br ack e t 3 — Cli p 4 — Li ne pr es s ure d ut y s ol e noi d 5 — Low cl ut ch t i mi ng s o l e no i d 6 — Br ack e t 7 — 2-4 br a k e dut y t i m i n g s o l e noi d 8 — 2-4 br a k e t i ming s ol e n oi d 9 — Pi l o t f i l t e r 10 — S e p a r a t e pl a t e A [...]

  • Página 1426

    21 — S e p a r a t e pl a t e C 22 — Uppe r bo dy 23 — Manual va l ve The r e a re 9 s ol e noi d s whi ch c a n b e cl a ss i f i e d as two t ype s b y t he wa y i n whi ch t he y o pe r a t e . Thr e e o f the m a r e dut y s o l e no i ds , t he o t he r s i x a re o n/of f t ype s . T he s o le no id s a re a ct ua t e d by t he TCM o ut[...]

  • Página 1427

    The TSS us e s a magne ti c coi l . As t he i np ut s ha f t r ot a t e s , th e s e ns or de t e c t s a pul se si g nal a ccor di ng t o t h e ge ar t e e t h on t he o ut si d e o f t he r e ver s e cl ut ch dr um a nd s end s i t to t he TCM. Ve hic le Sp e ed Sen sor The vehi cl e s p e ed s e ns o r (VS S) de t e ct s th e pa rk i ng ge a r r[...]

  • Página 1428

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Diagnos tic Stra te gyVehicles Wi th: 5- Speed A utom atic Trans axle - JAT CO Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the aut o mat i c t ran smi s s i o n/t r a[...]

  • Página 1429

    1 2 CAU TIO N : W hen probi ng conne ct o r s t o t a ke me a s ur e ment s i n t he co ur s e of t he p in po i nt t e s t s , use t he a d a pt o r ki t , part numbe r 3548-135 8-00 . • NO T E: Che ck and r ect i fy ba s i c f a ul t s bef or e be gi nni ng di a gnos t i c rout in e s i n v ol v i n g pi npo i nt t es t s. • NO T E: W he n pe[...]

  • Página 1430

    1 1 2 1 1 2 1 1 2 1 1 2 1 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s GO t o A 3 . No GO t o A 2 . A2 : CHEC K T HE LOW C LUT C H T IMI N G SOLENOID RESI ST ANCE. Mea s ur e t he res i s t a nce b et we e n t r a ns mis s i o n e l e ct r i cal conne ct o r JB155 pi n 18 a nd pi n 12 a t t he t rans m i s s i o n. I s t he r es i s t [...]

  • Página 1431

    2 1 1 2 3 1 2 1 2 1 2 1 2 1 2 Mea s ur e t he res i s t a nce b et we e n JB155, p in 18 (B) a nd JB131, p i n 17 (B). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n [...]

  • Página 1432

    1 1 2 1 1 1 1 1 1 2 3 1 2 Ca r r y o ut t he a dj us t ment pr o ce dur e f o r t he t r a n s mi s s i o n r a nge s e ns o r . REFER t o T r ans mis s i on Ra nge (TR ) S e ns o r A dj us t me nt i n t hi s s e c t i o n. Re check t he ci rc u i t . I f s t i l l o pe n ci r cui t , INSTAL L a ne w t rans mi ss i on r ang e s e ns o r. REFER t o [...]

  • Página 1433

    1 1 2 3 1 1 2 1 2 1 1 1 2 Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i ng di a gr a m s . CL EAR t he DTC. TES T t he s yst e m f o r norm al op erat i o n. No GO t o E3 . E3: CHEC K D-4 S WI T C H S IGN AL WIRE F O R H I [...]

  • Página 1434

    1 2 1 1 1 2 1 2 1 1 1 2 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No GO t o H3 . H2 : CHEC K T HE OU T PU T SPEED SEN SOR GR O UND CIRC[...]

  • Página 1435

    1 1 1 2 1 1 2 1 1 2 1 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No GO t o J3 . J3: CHEC K T HE OIL T EMP ER AT UR E SEN SOR SI GNAL W I[...]

  • Página 1436

    1 1 2 1 1 2 1 1 2 1 1 2 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No Cont a ct d e a l e r t e chn ical s upp ort f or a dvice o n po s s[...]

  • Página 1437

    1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 Cont a ct d e a l e r t e chn ical s upp ort f or a dvice o n po s s i b le modul e f ai lu r e. PINPOIN T TE ST O : P07 48 . LINE PRESS U RE CONTROL SO LENO ID MALFU NC TION T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS O1: C HEC K T HE LI NE PR ESSUR E CO NT R O L S OLE NOID GR O UND C IRC UIT . Di s conn ect t h[...]

  • Página 1438

    2 1 2 3 1 2 1 2 3 1 2 1 2 1 1 1 2 3 Mea s ur e t he res i s t a nce b et we e n JB155, p in 18 (B) a nd JB131, p i n 17 (B). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m f[...]

  • Página 1439

    1 2 1 2 1 1 1 2 1 2 1 1 Does t he s ys t e m funct i on corr e ct l y? Ye s No f ur t he r act i on require d. No Cont a ct d ea l er t e chni cal s uppo rt fo r ad v i ce on po s s i bl e modul e f a i l u r e . PINPOIN T TE ST S : P07 91 . I NTERMEDIA TE SPEED SENS OR MALFU N CTION (F R OM VI N C7 93 29 ) T EST C ONDI T IONS DET AI LS /R ESULT S/[...]

  • Página 1440

    1 2 1 2 1 1 U1: CHEC K T HE T U R BIN E SPEED S ENSOR GR O UND C I R C UI T . Di s conn ect t he t r ans mi s s i o n e l e ct r ica l conne ct o r , JB155. Mea s ur e t he res i s t a nce b et we e n JB155, p in 01 (B) a nd GROU ND (s hi e l ded cabl e ). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce [...]

  • Página 1441

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Flu id Drain an d Refill Gene ral P r ocedures D ra in 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]

  • Página 1442

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Flu id Level C heck Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. Connect t he Ja[...]

  • Página 1443

    11. Ins t a l l t he a ut omat i c t rans mi ss i on fl ui d cha r g i ng pi pe cap . 12. Lowe r t he vehi c l e . 13. Dis c o nne ct t he Ja gua r Appr o ved Dia gno st i c S y s t em. JagDocs.com[...]

  • Página 1444

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Range (T R) Senso r Adjustment Gene ral P r ocedures Speci al T ool (s) S e t t i ng p l a t e rot a r y s wi t ch 307-44 5 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r[...]

  • Página 1445

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Halfsh aft Seal L H I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 R em ova l 1. D r ai n t he t rans mi s s i on. Fo r a ddi t i [...]

  • Página 1446

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Halfsh aft Seal RH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nks haf t oi l s e al i ns t al l er 205-115 P ini on o i l s e al remover 308-208 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m [...]

  • Página 1447

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Ma in Co ntro l Valve B ody I n-v e hi c l e Re pa i r R em ova l 1. D et a ch t he wi ring ha r ne s s . 2. Remove t he mai n val ve b o dy cover. Dr a i n t he trans mi s si o n f l ui d i nt o a s ui t a bl e cont a[...]

  • Página 1448

    4. D et a ch t he wi ring ha r ne s s . 5. Remove t he mai n co nt r ol val ve b od y. 6. Remove and di s card t he O -r ing s e a ls . Insta llat ion JagDocs.com[...]

  • Página 1449

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ins t al l t he n e w O -r ing s e a ls . 2. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. 3. Tig ht e n t o 8 Nm. JagDocs.com[...]

  • Página 1450

    4. NOT E: Appl y a n e v e n be a d o f s i l i con e ga ske t s e al a nt W S E-M 4G 323-A6 or eq ui val ent mee t i ng Ja gua r s pe ci fi cat io n t o t h e mai n val ve bo dy cove r s ea l i ng s u r f a c e . Ti ght e n t o 8 Nm. 5. Ch eck a nd a dj us t t he t rans mi s s i on fl ui d l e v el . For a ddi t i o na l i nf o r ma t i o n, r e f[...]

  • Página 1451

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Shift Solen oi ds (SS) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he mai n co nt r ol val ve b od y. For add i t i o na l i nf orm a t i o n, r e fe r t o Mai n Co nt r ol Va l ve B od y . 2. D i s conne ct t he[...]

  • Página 1452

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le Support In sul ator I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, [...]

  • Página 1453

    4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. D et a ch t he s up po r t b a r . 7. Remove t he s up port b a r . JagDocs.com[...]

  • Página 1454

    8. Remove t he s p a c e r. 9. Remove t he t r a ns a xl e s uppo rt i ns ul a t o r. Re mov e t he t rans a xle s u pport i ns ul a t or ret a i ni ng nut s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. 2. Tig ht e n t o 133 Nm. JagDocs.com[...]

  • Página 1455

    3. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 1456

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on C ontrol Modul e (TC M) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he rai n s e ns or modul e. Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-16 W i pers a nd W as h e r s . [...]

  • Página 1457

    4. Remove t he TCM. 1. Dis con nect t he e l e c t rical co nnect or. 2. Re move t he T CM. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 1458

    2. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1459

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Range (T R) Senso r I n-v e hi c l e Re pa i r R em ova l 1. Remove t he ba t t e r y t ray . Fo r a d di t i o na l i nf o r mat i on , refe r t o S ect io n 414-01 Bat t e ry , Mount i ng a nd Ca bl e[...]

  • Página 1460

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover[...]

  • Página 1461

    3. Loos e n t he l e ft -hand s ho ck a bs orber an d s pr i ng a s s e m bl y s e cur i ng nut s . 4. Loos e n t he r i ght -ha nd s ho ck abs o r b e r and s pr i ng a s s e mbl y s e cur i ng nut s . 5. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV [...]

  • Página 1462

    8. Remove t he s t ee ring ge a r he a t s hi e l d. 9. Remove t he t r a ns f e r cas e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans fe r Cas e (308-0 7 T r ans fe r Ca s e, Re moval ). Vehi c le s with 2.0L engi n e 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i c[...]

  • Página 1463

    13. NO TE: P l ug the t rans a xle t o p revent fl ui d l os s o r di r t i n gr es s . Us i ng t he s p e ci a l t o ol s , de ta ch t he l e f t -han d hal fs ha ft . 14. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res u[...]

  • Página 1464

    18. NO TE: Ro t a t e t he t o r que co nverte r t o g a i n a cces s f o r the remai ni ng r e t a i ni ng bo l t s . Re move t h e t o rqu e conve r t e r r et ai ni ng bo l t s . 19. NO TE: L owe r tran sa xl e fl ui d co ol e r t ube s ho wn, uppe r t r ans axl e fl ui d c oo l er t u be s i mi la r. • NO T E: P l ug t h e t r ans axl e fl ui[...]

  • Página 1465

    24. Ins t a l l t he e ngi ne s up port b r acket . 25. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he i nt a k e m a ni f o l d. 26. Det a ch t he el e ct r i cal co nnect o r fr om th e i nt a ke mani fo l d s uppo r t br acke t . 27. Remove t he i nt a ke mani f o l d s up port b r acket . 28. Det a ch t he wi rin[...]

  • Página 1466

    29. Ins t a l l t he e ngi ne s up port b r acket . 30. Ins t a l l t he e ngi ne s up port b r acket . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. 31. Remove t he s uppo rt ba r r et a i ni ng b o l t s . 32. Remove t he s uppo rt i ns ul a t or ba r. 33. Ins t a l l t he s up port i [...]

  • Página 1467

    34. Det a ch t he s t ar t e r moto r s o l e no i d cover. 35. Det a ch t he s t ar t e r moto r e l e ct r i cal c onn e cto r . 36. Det a ch t he s t ar t e r moto r s o l e no i d e l ect r i cal co nne cto r. 37. Remove t he s uppo rt ba r mount bracket /t r ans a xle uppe r r et a i ni ng bol t . 38. Remove t he s uppo rt ba r mount bracket .[...]

  • Página 1468

    39. Remove t he s t arte r mot o r . 40. Det a ch t he t rans a xle ground l e a d. 41. Remove t he t r ans a x l e ret a i ni ng bol ts . 42. Remove t he t r ans a x l e mount br a ck et s e cur ing bol t s . 43. Rai se th e v e hi cl e . 44. NO TE: T he t r ans a x l e ret a i ni ng b ol t r e mai ns cap t i ve t o t he cy l i nde r bl o ck f l a[...]

  • Página 1469

    45. Remove t he t r ans a x l e ret a i ni ng bol ts . 46. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y j a ck . 47. Remove t he t r ans a x l e ret a i ni ng bol t. 48. NO TE: Ca rr y t his s t e p i f a n ea rly co ndi t i o n t r ans axl e is be i n[...]

  • Página 1470

    50. NO TE: Ca rr y t his s t e p i f a l a t er cond it i o n t r ans axl e i s be i ng r emove d. • NO T E: Ve hicl e s wi t h 2. 5L a nd 3.0L e ngi ne s s ho wn, ve hi cl e s w i t h 2.0L e ngi ne s i mi l a r . Re move t h e t rans a xle r e t a i ni ng bo l t . 51. W A RNING: Do not l e t t he t o r que co nv e rte r dr op out of t he tra nsa[...]

  • Página 1471

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Input Shaft S eal Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s Speci al T ool (s) Li nk s haf t o i l s e al i n st a l l er 205-11 5 1. Remove t he t r a ns mis s i o n a s s e mbly. Fo r ad di t i on [...]

  • Página 1472

    6. CAU TI O N : Do no t l e t t he t orque conve r t e r dr op o ut o f t he tra nsmi s si o n. Fai l ur e to fo l l o w t hi s i ns t r ucti o n may res ul t i n p e rson a l in j ur y. • NO T E: T he t o rqu e conve r t e r hub must eng a ge f ul l y i n t he o i l pump drive gea r. I nst a l l t he t o rque conve r t e r . 7. Ins t a l l the t[...]

  • Página 1473

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne sup po r t b rack et s 30[...]

  • Página 1474

    4. W ARNING: Do not l e t t he t o r que co nverte r drop o ut of t he tra nsa xl e . Fa i l ur e t o f ol lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. I nst a l l t he t rans a xle . 5. NOT E: Carr y o ut t hi s s t ep i f a la t e r co ndi t i on t r a ns a xl e i s be i ng in s t a l l e d. • NO T E: Ve hicl e s wi [...]

  • Página 1475

    9. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 10. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 11. Ins t a l l t he t r a ns a xl e ret a i ni ng nut . Ti ght e n t o 48 Nm. 12. Lowe r t he vehi c l e . 13. Ins t a [...]

  • Página 1476

    14. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 15. At t ach t he t r ans a xle gr oun d l ea d . Ti ght e n t o 25 Nm. 16. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. 17. Ins t a l l t he s up port b a r m o unt bracket . Ins t al l t he s t a r t e r mot o r f r o nt r e t a i ni ng bo l t . Ti g[...]

  • Página 1477

    19. At t ach t he s t arte r mot o r s ol e noi d e l e ct rica l conne ct o r . Ti ght e n t o 6 Nm. 20. At t ach t he s t arte r mot o r e l e ct rica l co nnect o r . Ti ght e n t o 12 Nm. 21. At t ach t he s t arte r mot o r s ol e noi d co v e r. 22. Remove t he s uppo rt i ns ul a t or r e t a i ni ng nut . 23. Ins t a l l t he s up port i ns[...]

  • Página 1478

    24. Ins t a l l t he s up port b a r r e ta i ni ng bo l t s . Ti ght e n t o 25 Nm. 25. Remove t he e n gi ne s upp ort br a cket . 26. Remove t he e n gi ne s upp ort br a cket . 27. At t ach t he wi r i ng harnes s from t he camsh a f t cover r et a i ni ng s t ud. Ti ght e n t o 6 Nm. 28. Ins t a l l t he i nt a ke man if ol d s upport br acket[...]

  • Página 1479

    29. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 30. At t ach t he p o s i t i ve cr a n kc as e ve nt i la t i o n (P CV) ho s e t o t he i nt a k e m a ni f o l d. 31. Remove t he e n gi ne s upp ort br a cket . 32. Ins t a l l t he a ir cl e a ne r moun t br acket . Ti ght e n t o 6 Nm. 33. At t ach[...]

  • Página 1480

    34. Rai se th e v e hi cl e . 35. Conne ct t he t r ans a xle e l e ct rica l c o nne ct or s . 36. Conne ct t he t r ans a xle f l ui d c oo l e r t ube s . 37. NO TE: Ro t a t e t he t o r que co nverte r t o g a i n a cces s f o r the remai ni ng r e t a i ni ng bo l t s . I nst a l l t he t o rque conve r t e r r e t ai ni ng b ol t s . Ti ght [...]

  • Página 1481

    40. Ins t a l l a n ew ha l f s ha f t s na p ring. 41. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . Det ach t he ha l f s haf t . 42. CAUTI O N S : Make s ur e t he ha l f s haf[...]

  • Página 1482

    44. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 45. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . At [...]

  • Página 1483

    49. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he f e nde r s pl a sh sh i e l d a cces s pa ne l . 50. Ins t a l l t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (502- 00 U ni -Bod y, S u bf r a m e a nd Mo unt i[...]

  • Página 1484

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Lubr i cant , Sea le r s, So l vent s and Ad hesi ves Desc ri pti on Speci fi cati on Hi gh-t e mpe rat ur e g r ea s e ES D- M1C220- A Met al s ur f a c e cl e a ner W S W -M5 B392-A S ea l a nt W S K-M4G 320 -A Adhe [...]

  • Página 1485

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Descriptio n Vehicl es With: 6- Speed A uto mati c Tran saxle - A WF21 Des cr ipt i o n a nd O pe r a t i o n C OMPONENT L OC ATION - A W F21 6 SPEED A U T OMATIC TRA NSMIS SIO N 200 9 MY Item Pa r t Nu[...]

  • Página 1486

    Des i gne d t o be mai nt e nance f r ee To r que ca pa cit y o f 450 Nm Tr an s mis s i o n f l ui d i s fi ll f o r l i f e The t or que conver t e r fe a t ure s a co ntrol l e d s l i p f e a t ur e wi t h e l e ct r oni ca l ly r e gul a t ed l o ck -up co nt rol o n g e a r s 2 t o 6 S hif t pr ogr a ms cont rol l ed by t he TCM TCM ha s a n [...]

  • Página 1487

    For add i t i o na l i nf or m a t io n, ref er t o : Tr an s mis s i o n Co o l i ng - Ve hi cl e s W it h: 6-S pe e d Aut o mat i c Tr an s a xl e - A W F 21 (307-02B Tr an s mis s i o n/Trans a xle Coo l i ng - Ve h icl e s W i t h : 6-S p e e d Aut o mat i c Trans a xl e - AW F21, Des cr ipt i o n a nd O pe rat i o n). TORQUE CO NVERTER I te m [...]

  • Página 1488

    Item Par t N u m ber Desc ri pti on 1 - 3-W a y s o le no id - S2 2 - Shif t cont r ol s ol e noi d - SLC2 3 - Shif t cont r ol s ol e noi d - SLC1 4 - V a l ve bl ock 5 - L o c k-up cont r ol s o l e no i d - SLU 6 - Shif t cont r ol s ol e noi d - SLC3 7 - Shif t cont r ol s ol e noi d - SLB1 8 - 3-W a y s o le no id - S1 9 - L i ne p res s ur e [...]

  • Página 1489

    I te m Par t Nu m ber Desc ri pti o n 1 - S p e e d S e ns or (S P) - O ut put s haf t s pe e d 2 - Count er drive ge a r 3 - C2 clut ch drum 4 - S p e e d s e n so r (NIN) Two s pe e d s ens o r s (NIN a nd S P) a r e us e d i n t he t rans mi s s i on a nd a r e l o ca t e d wi thi n t he t rans m i s s i o n ho usi ng. S pe e d s e ns o r (S P )[...]

  • Página 1490

    7 - Di a phragm s pr i ng 8 - O ut put s ha f t 9 - Be a r i ng 10 - Dy na mic pres s ur e e qual i s a t i on chambe r 11 - Pi s t on chambe r 12 - Lubr i cat i o n cha nne l The r e a re t hr e e dr i ve cl ut che s a nd t wo br a ke clu t che s (B 2 i s a mul t i pl a t e br a ke clu t ch & B 1 i s a do ubl e wrap br ake b a nd) us e d i n t[...]

  • Página 1491

    Item Pa rt N um ber Descri pt i on 1 - Cl ut ch C2 2 - B rak e B2 3 - O ne wa y cl ut ch F1 4 - Co unt e r drive g e a r 5 - B rak e B1 6 - Cl ut ch C1 7 - Cl ut ch C3 8 - Fl ui d pump 9 - I n put s ha f t 10 - Di ff e r e nt i a l ge a r a s s e mbl y 11 - Coun te r ge a r a ss e mbly 12 - P i ni o n ge a r s 13 - S un ge a r s 14 - Ri ng g e ar 1[...]

  • Página 1492

    It e m Pa r t Nu m be r De scri pt i o n 1 - Clut ch - C2 2 - Br ake - B2 3 - One -wa y cl ut ch - F1 4 - Br ake - B1 5 - Clut ch - C1 6 - Clut ch - C3 Pow er F low - 1 s t Ge ar Eng in e B raki ng So l enoi d O perat ion T ra ns m i ss i on Sel ector Lever Posi ti on Sol e noi d SLC 1 SLC 2 SLC 3 SLB 1 S1 S2 D Eng in e Brake - X X X X X X = O pe r[...]

  • Página 1493

    The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s i n a cl o ck wi s e d i r e ct io n a l on g wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he pl a ne t a ry s un g e ar i s l [...]

  • Página 1494

    wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he p la n e t a ry s un g e ar i s l o cked by t he fl ui d p ump whi ch caus e s i t t o pr e s s a ga i ns t t h e pl a ne ta ry r i n g g e a r an d orbit t he s un ge a r, r ot a t i ng o n i t s a xis . The front p la n et a r y ca[...]

  • Página 1495

    The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s i n a cl o ck wi s e d i r e ct io n a l on g wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he pl a ne t a ry s un g e ar i s l [...]

  • Página 1496

    - I nput : Midd le s un ge a r - Lo cked: Ca r r ie r - O ut put : Ri ng ge a r Fr o nt P l a ne ta ry Ge a r Tr a in The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s cl ockwi s e wi t h t he i npu t s haf t. The pi ni o n ge a r r ot a t e s cl[...]

  • Página 1497

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on E lectro nic Co ntrol S ystemVe hicl es Wi th: 6-S peed A utom atic T ransaxle - AWF2 1 Des cr ipt i o n a nd O pe r a t i o n C ONTROL DIAGRA M - AW F21 6 SPEED AUTOMATIC TR ANSMIS SION 2 00 9 MY • N[...]

  • Página 1498

    Item Par t N um be r Descri pti on 1 - TCM 2 - ' Ne ut r al 'N' p os i t i o n 3 - Pa r k 'P' po s i t i o n 4 - Po s i ti o n s e ns o r /m anua l sha f t 5 - Ele ct rica l conne ct o r The TCM (t rans mi s s i on co nt r ol modul e ) i s l o ca t e d on t he t o p of t he t rans mi s s i o n ca s i ng a nd i s c o nne ct [...]

  • Página 1499

    For add i t i o na l i nf or m a t io n, ref er t o : Comm uni cat i o ns Ne t wo r k (418- 00 Modul e Co mm unica t i o ns Net wo r k, De s cr ip t i o n a n d O p e rat i on ). I n t he e vent of CAN bu s f ai lure, t he f ol l o wi ng s y mpt o ms may be o bs e r v e d: Tr an s mis s i o n o p e r at e s i n de f a ul t mode To r que co nverte r[...]

  • Página 1500

    Fa st o f f r eco gni t i on mod e a s si s t s ve hi cl e s t a bi l i ty a nd i s us e d i n conj unct i on wi th a l a t e r al a ccel e rat i o n i npu t dur ing co r nering t o mai nt a in t he cur r e nt g e ar unt i l t he c orner i s ne got i a t e d. Up h ill and Trailer Up hi l l a nd t r ai l e r m o de ca n be a cti ve whe n t he t rans[...]

  • Página 1501

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Diagnos tic S trategy Vehic les Wi th: 6-S peed A utom atic T ransaxle - AWF 21 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he a ut o mat i c t rans mi s s i[...]

  • Página 1502

    DT C D escri pti on P ossi bl e C ause Act i on Tr an s mis s i o n f l ui d l e ve l l ow Tr an s mis s i o n f l ui d cool e r /h o s e s a r e o bs t r u cte d , da mage d, b l ocke d Mechani ca l fa u lt i n t he t r a nsmi s s i o n Engi ne cool i ng s ys t e m fa i l ur e a nd i ns t a l l a new T CM/ t r a ns mis s i o n a s r e qui r ed , r[...]

  • Página 1503

    DT C D escri pti on P ossi bl e C ause Act i on modul e/co mponent i ns t al la t i o n no t e a t the t o p o f t h e DTC I ndex. Re f e r t o s e r v i ce r ou ti ne s a t the t op o f t he DTC I nde x a nd ca r r y out s e rv i ce r out i ne s a s r e qui red us ing t he ma nufa ct urer a ppr o ved di a gnos t i c s yst e m P 071200 Trans mi s s[...]

  • Página 1504

    DT C D escri pti on P ossi bl e C ause Act i on S hor t t o gr ound o n CA N ci r cuit be t we e n ECM a nd TCM P 072900 Gea r 6 I ncorr e ct Ra t i o Incor r e ct ly r e gul a t i ng s o l e no i d Mechani ca l fa i l ur e i n t r a nsmi s s i o n Tr an s mis s i o n co mpone nts wor n caus in g l o w s yst e m fl ui d pr es s ur e a nd s l i p S [...]

  • Página 1505

    DT C D escri pti on P ossi bl e C ause Act i on P 074100 To r que Co nve r t e r Cl ut ch S ol e no i d Ci r cuit P e r fo r mance/S t uck O ff Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s Op e n ci rc ui t of S LU ci r cui t o f lo ck up co ntrol s o l e no i d Fa il ure o f SLU lo ck up s o l e no i d S LU l o ck up s ol e no[...]

  • Página 1506

    DT C D escri pti on P ossi bl e C ause Act i on Mechani ca l fa i l ur e i n t r a nsmi s s i o n P 074E00 Un a bl e t o En ga ge Gea r 6 Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s C2 pres s ur e cont rol SL C2 s o l e noi d ha s s t uck i n o ff po s i t i o n B1 p r es s ur e cont rol S LB1 s o l e noi d ha s s t uck i n o [...]

  • Página 1507

    DT C D escri pti on P ossi bl e C ause Act i on val ue wa s e xpe ct e d S hor t t o po we r on t he L I N comm unica t i on ci r cuit be t we e n t he T CM and GS M I nt e r nal f a i l ur e i n GS M I nt e r nal f a i l ur e i n T CM r e fe r t o t he new modul e /compone nt ins t a l l a ti o n no t e a t t he t o p o f t he DTC Ind e x. Re f e [...]

  • Página 1508

    DT C D escri pti on P ossi bl e C ause Act i on conne ct or t erm i nal s Op e n ci rc ui t on t he S FL s hi ft l o ck circ ui t b et we e n t he TCM a nd GS M Op e n ci rc ui t on t he gr ound circ uit be t we e n t he GS M a nd gr ound s tud I nt e r nal f a i l ur e i n GS M P 093011 Gea r S hif t Lock S ol e no i d/A ctu a to r Ci r cuit A Low[...]

  • Página 1509

    DT C D escri pti on P ossi bl e C ause Act i on P 096900 P r es s ur e Cont r o l S ol e no i d C Co nt rol Ci r cuit Ra nge /Pe r f or mance Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s be t we e n TCM a nd t r a ns mis s i o n op en ci r cuit o f i nt e r na l wiring fo r S L C2 co nt rol s ig na l ci r cuit op en ci r cuit o[...]

  • Página 1510

    DT C D escri pti on P ossi bl e C ause Act i on ob s t r uct e d/dama ge d /bl o c ked Mechani ca l fa i l ur e o f t r a nsmi s s i o n Tr an s mis s i o n ha s b e e n e xpos e d t o e xces s i ve hi gh lo a d a nd hi gh a m bi e nt t e mperat ure gr e a t e r t ha n 150 de gree s C (302 de gree s F) ou t s e r vice rout i nes as r eq ui red usi [...]

  • Página 1511

    DT C D escri pti on P ossi bl e C ause Act i on P 273300 P r es s ur e Cont r o l S ol e no i d F S tu ck On S LC1 pr e s sure cont r ol no t e ngag e d i n dr i ve Mechani ca l fa u lt i n t he t r a nsmi s s i o n S us pe c t t he t r ans m i s s i on, c he ck a nd i ns t al l a ne w t r a ns mi s s i o n a s r e qui r e d, ref e r t o t he ne w [...]

  • Página 1512

    DT C D escri pti on P ossi bl e C ause Act i on pa r t o f t he CAN ne t wo rk I nt e r nal f a i l ur e i n T CM car ry o ut s e r vi ce rout i ne s a s requi r e d us i ng t he manu f act ur e r a ppr oved di a gnos t i c s yst e m U210511 S wi t ch P a ck Signa l "A" Ci rc u i t s hort t o g r o und. T he TCM ha s de t e ct ed a g r ou[...]

  • Página 1513

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid Drain a nd Refill Gene ral P r ocedures W ARNI N G: O b se r v e due care whe n dr a i n ing , as t he f lu i d can b e ve r y hot . 1. E ns ur e t ha t t he a ut o mat i c t r a n s mis s i o n i[...]

  • Página 1514

    11. Remove t he t r ans mis s i o n f l ui d dr ai n p l ug. Al l ow t he t rans mi s s i o n fl ui d t o drai n. 12. NO TE: I ns t a ll a new g a ske t . I nst a l l t he t rans mi s s i o n f l ui d dr ai n pl ug. Ti ght e n t o 47 Nm. 13. Lowe r t he vehi c l e . 14. Fi ll t he t rans mis s i o n wi t h t he co r r ect f l ui d unt i l i t r u n[...]

  • Página 1515

    18. S e cur e t he b a t te r y carr i er brack et . Ti ght e n t o 25 Nm. 19. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 20. Conne ct t he Ja g uar ap pr ove d di a gn os t i c e qu ip ment . [...]

  • Página 1516

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid L ev el C heck Gene ral P r ocedures W ARNI N G: O b se r v e due care whe n dr a i n ing , as t he f lu i d can b e ve r y hot . 1. E ns ur e t ha t t he a ut o mat i c t r a n s mis s i o n i s [...]

  • Página 1517

    13. S e cur e t he b a t te r y carr i er brack et . Ti ght e n t o 25 Nm. 14. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 15. Conne ct t he Ja g uar ap pr ove d di a gn os t i c e qu ip ment . [...]

  • Página 1518

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Main Co ntrol Va lve B ody I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n f l ui d p a n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T [...]

  • Página 1519

    6. CAU TI O N : Dis card t he bo l t s. Re move t h e s ucti o n cover. Re mov e t he 2 bol ts . Re mov e a nd di s c a r d t he gas ke t. 7. CAU TI O N : Dis card t he bo l t s. • NO T E: W i t h eve ry pas s , un do t he bol ts o ne t ur n a t a t i me al t e rnat e l y. Re l e a s e t he t rans mi s s i o n mai n cont r ol va lve b o dy. Re mo[...]

  • Página 1520

    2. CA UT I O NS: Make s ur e t ha t new b ol t s a r e ins t a l l e d. O nl y ti ght e n t he b ol t s fi nge r- t i ght a t thi s s t a ge . S ecur e t he t r an smi s s i o n mai n co nt r ol va l ve bo dy. 3. CA UT I O NS: Make s ur e t ha t new b ol t s a r e ins t a l l e d. O nl y ti ght e n t he b ol t s fi nge r- t i ght a t thi s s t a ge[...]

  • Página 1521

    5. CAU TI O N : Make s ur e t h at th e s e compone nt s are i n st a l l ed t o t he not e d removal po s i t i o n. S ecur e t he t r an smi s s i o n i nt e r na l wiring harnes s . S ecur e i n t he cl i ps . Conne ct t he e l e ct r i cal co nnect o rs . Ti ght e n t he b ol t t o 10 Nm. 6. Connect t he e l ect r i cal co nnect o r. 7. Ins t a[...]

  • Página 1522

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Selecto r Shaft S eal I n-v e hi c l e Re pa i r R em ova l • NO T E: Re moval s t e ps in t hi s p rocedur e may cont a in i nst a l l a t i on det a i l s. 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For[...]

  • Página 1523

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on C o ntrol Module (TC M) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he cover a nd d i s co nnect t he ba t t e r y ground ca b le . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e[...]

  • Página 1524

    2. Ins t a l l the t r a n s mis s i o n s e l ect or l e v e r and co nnect t he e l e ctrica l conne ct or. Ti ght e n t he nut t o 13 Nm. 3. S e cur e and c onn e ct t he s e l e ct or l e ve r cabl e. 4. Ins t a l l the ba t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i n[...]

  • Página 1525

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Internal W i ring Harness I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n cont rol modul e (TCM). For a ddi ti ona l i nf o r m a t i[...]

  • Página 1526

    1. CA UT I O NS: Make s ur e t ha t the wi ring ha r ne s s do e s not cat ch. Th e co mponen t must b e a l i gne d wi t h t he i ns t a l l a t i o n mark i ngs . I nst a l l t he t rans mi s s i o n i nt e r nal wi ring ha rn e s s . S ecur e wi t h t he cl i p. 2. CAU TI O N : Make s ur e t h at th e s e compone nt s are i n st a l l ed t o t h[...]

  • Página 1527

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid Pan I n-v e hi c l e Re pa i r R em ova l • NO T E: Re moval s t e ps in t hi s p rocedur e may cont a in i nst a l l a t i on det a i l s. 1. Rai s e a nd s uppo r t the ve hi cle . 2. D r ai n[...]

  • Página 1528

    1. CAU TI O N : Make s ur e t h at th e mat i ng f a ces are cl e a n a nd f r ee of fo rei gn mat e r i a l . App l y s i l ico ne ru bbe r s e al a nt t o t he t r a ns mis s i o n f l ui d p a n. 2. Ins t a l l the t r a n s mis s i o n f lui d pa n. Appl y Lo cti t e 243 t o t he t rans mi s s i on f l ui d pan bo l t th r e ads . Ti ght e n t [...]

  • Página 1529

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - To rque C onverter Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans m i s s[...]

  • Página 1530

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - To rque C onverter Seal Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t o r que co nverte r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: To r que [...]

  • Página 1531

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Turbine Sh aft Speed (TSS) S enso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he mai n co nt r ol val ve b od y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Mai n Cont r ol V a l ve Bo dy [...]

  • Página 1532

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Re moval Speci al T ool (s) I m pul s e e xt racto r 100-012( LRT-99-00 4) S l i de Ha mm er S ha ft - 100-012- 02 Ha l fs ha f t Re mover Fork - 204-226 P owe r trai n as s e mbly j a c k HTJ1200-2 Eng[...]

  • Página 1533

    7. Usi ng t he s pe cia l t oo l s, re l e a s e t he LH ha l f s ha f t . 8. CAU TI O N : Make s ur e t h e ha l f s ha ft cons t a nt ve lo ci t y (CV) j o i nt s do not over a r t i cula t e . Fa i l ur e t o f o l l ow t hi s i ns t r ucti o n may res ul t in da mag e to the CV j o i nt s . Us i ng a s ui t a b l e t i e s t r a p, s upp o r t [...]

  • Página 1534

    11. Rel e as e t he e m i s s i on c o nt r ol val ve . Re mov e t he 2 bol ts . P os i t i on a s i d e. 12. Rel e as e co o l a nt pi pe f r om t he e ngi ne . Re mov e t he 2 bol ts . 13. Remove t he f l e xpla t e c ove r . JagDocs.com[...]

  • Página 1535

    14. Rel e as e t he t o r que co nverto r from t he f l e xpl a t e . Re mov e t he 6 bol ts . 15. Dis c o nne ct t he 2 trans mi s s i on f l ui d co o le r tu be s . Re mov e t he 2 Torx bo l t s . P os i t i on a s i d e. 16. Lowe r t he vehi c l e . 17. Dis c o nne ct t he t r ans mis s i o n co nt rol modul e (T CM) el e ct r i cal co nnect or[...]

  • Página 1536

    19. Rel e as e t he t r ans mis s i o n s e l e ct or l e v e r cabl e f r om t he TCM . Re mov e t he nut . Re l e a s e t he s e l e ct or cabl e a nd l e v er. P os i t i on a s i d e. 20. Dis c o nne ct t he b a t t e r y ground cab l e. Re mov e t he b o l t . 21. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s [...]

  • Página 1537

    22. Rel e as e t he t r ans mis s i o n mo unt i ng. Re mov e t he nut . 23. Lowe r t he e ngi ne s uffi ci e nt l y a l l owi ng t he t rans mi s s i o n a s se mbl y t o cle a r the mount i ng. 24. Remove t he 3 t rans mi s s i on a s s e mbly uppe r bo lt s . 25. Rai se th e v e hi cl e . 26. Remove t he 2 t rans mi s s i on a s s e mbly r ea r [...]

  • Página 1538

    27. NO TE: Som e varia t i o n i n t he i l l ust rat i o ns may occur , b ut t he e s s e nt i al in f orm a t i o n i s a l wa ys corr e ct . Al ig n t he po wert r ai n as s e mbly ja ck t o t he t rans mi s s i on. S ecur e t he t rans mi ss i on t o t he p o we rtrai n a s s embl y j ack. 28. Remove t he 4 t rans mi s s i on a s s e mbly l o w[...]

  • Página 1539

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on I nst a l l a t io n Speci al T ool (s) P owe r t r ai n a s s e mbl y ja ck HTJ1200 -2 Engi ne s uppo r t b rack e t 303-02 1 Insta llat ion 1. Ins t a l l the t r a n s mis s i o n. Ra is e t he pow e[...]

  • Página 1540

    3. Ins t a l l the t r a n s mis s i o n as s e mbly rea r bo l ts . Ti ght e n t he b ol t s t o 48 Nm. 4. NOT E: S ome varia t io n i n t he i l l us t rat i o ns may o c cur , but t he e ss e nt i a l in f orm a t i o n i s a l wa ys corr e ct . Re move t h e po we rtr a i n as s e mbl y j a ck . 5. Lowe r t he vehi cl e . 6. Ins t a l l the t r[...]

  • Página 1541

    7. Rai s e t he e ngi ne a nd t rans mi s s i o n a s se m bl y o nt o t he mount i ng. Ti ght e n t he nut t o 130 Nm. 8. Remove t he s p e cia l to o l . 9. Att a ch t he ba t t e r y gr oun d cab l e . Ti ght e n t he b ol t t o 25 Nm. 10. At t ach t he t r ans mis s i o n s e l e ct or ca bl e t o t he br a cket . Re l e a s e t he l o ck i ng [...]

  • Página 1542

    11. At t ach t he t r ans mis s i o n s e l e ct or ca bl e a nd l e ver t o t he t r a ns mi s s i o n cont rol mod ul e (TCM). Ti ght e n t he nut t o 13 Nm. 12. Conne ct t he T CM e l e c t r i cal co nne ct or. 13. Rai se th e v e hi cl e . 14. Conne ct t he t r ans mis s i o n fl ui d cool e r t ube s . Ti ght e n t he b ol t s t o 10 Nm. JagD[...]

  • Página 1543

    15. S e cur e t he t o r que co nv e rto r t o t he f l e xpla t e . Ti ght e n t he b ol t s 60 N m. 16. Ins t a l l t he f l e xpl a t e cover . 17. S e cur e t he co o l a nt pi p e t o t he e ngi ne. Ti ght e n t he b ol t s t o 10 Nm. JagDocs.com[...]

  • Página 1544

    18. S e cur e t he e m i s s i o n cont r ol va l ve . Ti ght e n t he b ol t s t o 30 Nm. 19. Rel e as e t he p o we r s t e e r i ng fl ui d pi pe. 20. Ins t a l l t he cha r g e a i r coo l e r int a ke p ip e . Ti ght e n t he ho s e cl i ps . Ti ght e n t he b ol t s t o 35 Nm. 21. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel [...]

  • Página 1545

    22. At t ach t he L H h a l f s haf t t o t he t rans mi s s i on. 23. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . At t a ch t he RH ha l f s ha f t t o t he t rans mi s s i on.[...]

  • Página 1546

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Aut o mat ic t rans mi s s i on f l ui d W S S - M2C922- A1 T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Aut o mat ic t rans mi s s i on f l ui d[...]

  • Página 1547

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on C ooli ngVeh icles With: 5-Spee d Autom atic T rans axle - JATC O Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt N u mber De scri p ti on 1 — Aut o mat ic t rans mi s s i on 2 — Tr ans mi s s i o[...]

  • Página 1548

    * * * * P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on C ooli ng Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou [...]

  • Página 1549

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on Flu id C oo ler Re moval a n d I ns t a l l a t i on Speci al T ool (s) Qui ck fi t conne ct o r r e l ea s ing t o o l 310-0 44 R em ova l W ARNI N G: W hen eve r r e l e as i ng t he t rans mi ss i on c[...]

  • Página 1550

    1. To i ns t a l l r evers e t he r emova l pr oced ure. 1. Ti g ht e n t o 7 N m. 2. Tig ht e n t o 7 Nm. 3. CAU TI O N : U s e o f a ny t rans mi s s i o n fl ui d o t he r t ha n t he r e comm e nded fl ui d, wil l caus e t r ans mis s i o n da mag e . Ca r ry out a t r a ns mis s i o n fl ui d l e vel c he ck. For a dd it i o na l i nfo rm at i[...]

  • Página 1551

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on Flu id C oo ler T ubes Re moval a n d I ns t a l l a t i on R em ova l W ARNI N G: W hen eve r r e l e as i ng t he t rans mi ss i on cool i ng s ys t e m f l ui d, t a ke care t o preve nt f l ui d s cal[...]

  • Página 1552

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Aut o mat ic t rans mi s s i on f l ui d W S S - M2C922- A1 T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Aut o mat ic t rans mi s s i on f l ui d[...]

  • Página 1553

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on C o ol ingV ehicles W ith: 6-Sp eed Au to ma tic T ransaxl e - A WF21 Des cr ipt i o n a nd O pe r a t i o n COMP O NENT L O CAT IO N - A W F21 6 S PEED AU TO MATI C T RANSM IS S I O N - FROM 2009M Y It e[...]

  • Página 1554

    * * * * P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on C o ol ing Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou[...]

  • Página 1555

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t em Dr ai ni ng , Fi l l i n[...]

  • Página 1556

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler Return T u be Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a [...]

  • Página 1557

    2. Connect t he t r a ns mi ss i o n fl ui d cool e r r et ur n t u be t o t he t ransmi s s i on f l ui d coo l e r. 3. Connect t he t r a ns mi ss i o n fl ui d cool e r r et ur n t u be t o t he t ransmi s s i on. Ti ght e n t o 10 Nm. 4. Ins t a l l the cha r ge a i r coo l e r i nt a ke pi p e . Ti ght e n t he ho s e cl i ps . Ti ght e n t he[...]

  • Página 1558

    P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler S upply Tube Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s[...]

  • Página 1559

    2. Connect t he t r a ns mi ss i o n fl ui d cool e r su ppl y t ube t o t h e t rans mi s s i on f l ui d coo l e r. 3. Connect t he t r a ns mi ss i o n fl ui d cool e r su ppl y t ube t o t h e t rans mi s s i on . Ti ght e n t o 10 Nm. 4. Ins t a l l the cha r ge a i r coo l e r i nt a ke pi p e . Ti ght e n t he ho s e cl i ps . Ti ght e n t h[...]

  • Página 1560

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n S el e cto r cabl e s hie ld 10 7 - S el e cto r cabl e ret a i ni ng br acket 10 7 - JagDocs.com[...]

  • Página 1561

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - External C o n trols V ehicles With : 5- Spee d Autom atic T ransaxle - J A T CO Des cr ipt i o n a nd O pe r a t i o n It e m P a rt Nu m be r De sc ri pti on 1 — Tr ans m i s s i on se l e c[...]

  • Página 1562

    is conne ct e d t o t he d r i ve r' s s e l e ct o r m odu le by a cab l e . op erat e s t he man ua l se l e c t o r v al ve, whi ch i s pa r t of t he e l e ct ro-hydr a ul i c cont r o l u ni t . op erat e s t he rot a r y s w i t ch, whi ch i s co nne cte d t o t he ECM. The t r a ns mi s s i o n s e l e ct o r ca bl e provide s t he p o [...]

  • Página 1563

    1 2 3 1 2 1 2 3 P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - External C o n trols Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s [...]

  • Página 1564

    1 2 1 2 1 2 3 1 2 1 2 3 1 2 1 2 1 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n I P14, pi n 01 (W R) a nd t he ig ni t i o n s wi t ch (t hi s c i r cuit i ncl ude s t he Ce nt ral Junc t i o n fu s e box, I gni t i on rel a y , a nd i n ert i a s wi t ch). Fo r a ddi t i o nal i nfo r m at i o n, r e f e r [...]

  • Página 1565

    1 1 2 3 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC. TEST t he s yst em f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE J-G AT E SI GNAL I N PUT WIRES F OR C O NT INUI T Y [...]

  • Página 1566

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever Cable Adju stme nt Gene ral P r ocedures Se ttin g Procedure -All Ve hicle s 1. Appl y t he pa rk ing b r a ke . 2. Appl y t he f o ot b rak e . 3. Tur n t he i gni t io n swi t [...]

  • Página 1567

    1. Usi ng t he corner o f t he gr ey f e a t ur e l i ne t ha t f ol l o ws t h e e d ge of t he 'J' ga t e a s a da t um, us e a r u le a nd m o ve t he ge a r s e l e ct o r f orwar ds o r ba ck t wo mil l i met e rs. All Ve h icles • NO T E: Be f o re s t a rti ng t he 'J ' ga t e s et t i ng proced ur e, m a ke s ur e t he[...]

  • Página 1568

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever Cable and Bracket Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: To mov e t he ge a r s e l e ct o r l e ve r , t he i gni t i on mus t be i n th e RU N pos i t i on, [...]

  • Página 1569

    6. D i s conne ct t he ge a r s e l e c t o r cabl e f rom t he J-ga t e. 7. D et a ch t he ge a r s e l e ct o r cabl e gr omme t. 8. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 9. D et a ch t he e xhaus t he a t s hi e l d . JagDocs.com[...]

  • Página 1570

    10. Remove t he g e a r s e l e ct o r cabl e shi e l d . 11. Det a ch t he ge a r s e l e ct o r cabl e b r a cket . 12. Dis c o nne ct t he g e a r s e l e ct o r cab le . 13. Remove t he g e a r s e l e ct o r cabl e from t he ge a r bo x mount i ng b r a cket . 1. P ul l o ut t he l o ck i ng pi n. 2. Re move t he g ea r s e l e ct o r cabl e f[...]

  • Página 1571

    Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1572

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever A ss embly Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: To mov e t he s e l ect or l e ver, t he ig ni t io n m us t b e i n t he RU N pos i t i on, wi t h t he f oo[...]

  • Página 1573

    7. Remove t he a s ht ray r e t a i ni ng s cr e ws . 8. Remove t he a s ht ray. Dis conne ct t he ci gar l i g ht e r el e ct rica l conne ct o r . 9. Remove t he s e l e ct o r l eve r r et a i ni ng s crew. 10. Remove t he s e l e ct o r l eve r . 11. Det a ch t he el e ct r i cal co nnect o r fr om th e s e l ect o r l e ver. JagDocs.com[...]

  • Página 1574

    12. Remove t he s e l e ct o r l eve r f r o m t he s e l e ct o r l eve r br a cket . Re mov e t he s e l e ct or l e v e r r e ta i ni ng s c r e ws . Insta llat ion 1. NOT E: Do not ful l y t ig ht e n t he s e le ct o r le ve r r et a i ni ng s cr ews at t hi s s t a ge . I nst a l l t he ne w s e le cto r le ver t o th e s e l ect or l e v e r[...]

  • Página 1575

    4. Att a ch t he e l ect r i cal conne ct o r t o t he se l e ct o r l e ver. 5. Ins t a l l the s e le cto r l e ver. 6. Ins t a l l the s e le cto r l e ver ret a i ni ng s crew. 7. Ins t a l l the a s htray. Conne ct t he ci gar l ig ht e r el e ct r ica l conne ct o r . 8. Ins t a l l the a s htray r e t a ini ng s cr e ws . JagDocs.com[...]

  • Página 1576

    9. Connect t he s e le cto r l e ver cabl e t o t he s el e ct o r le ver . 10. Ins t a l l t he s e l e ct o r l eve r cabl e l o cking pi n. 11. Ins t a l l t he f l oo r cons o l e brack e t r et a i ni ng scr ews . 12. Conne ct t he s e l e ct o r l eve r el e ct rica l conne ct o r . 13. S e t t he s e l e ct o r le ver c a bl e a d jus t ment[...]

  • Página 1577

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n S el e cto r cabl e s hie ld 10 7 - S el e cto r cabl e ret a i ni ng br acket 10 7 - JagDocs.com[...]

  • Página 1578

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - External C ontrol sV ehicles With : 6- Speed Autom atic T ransaxle - AWF2 1 Des cr ipt i o n a nd O pe r a t i o n C OMPONENT L OC ATION - A W F21 6 SPEED A U T OMATIC TRA NSMIS SIO N FROM 200 9[...]

  • Página 1579

    Item Pa rt N um be r Desc ri pti on 1 - Int erlock s o le no id - E m e rgency r e l e a se l e ve r 2 - Cabl e a d jus t ment /s e t t i ng ape r t ure 3 - S e l ect o r le ver but t o n 4 - Cabl e a t t a chm ent b a l l pi n 5 - Knob 6 - Gai t e r 7 - S e l ect o r pos it i o n LED's 8 - S pring cl i p 9 - S hi ft ho us i ng L e ft H a nd ([...]

  • Página 1580

    M/S (Manual /Spor t Mod e ) - Ini ti al s e l e ct i on o f t hi s po s i ti o n a ct i vat e s t he t r ans m i s s i on 'S po r t ' mo de. Thi s pos i t i o n ha s t h e s a me funct i on a s 'D ' b ut fo rc es t he t r ans mis s i o n t o up s hi f t a t hig her e ngi ne s p e e ds t o i mp r ove accel e r a t i o n + and - ([...]

  • Página 1581

    The s e le c t o r le ver e nd o f t he ca bl e ha s a n a dj ust a bl e e ye e nd whi ch l o cat e s on a b a l l pi n o n t he s e l e c t o r l e ver . An a but me nt o n th e ca bl e ou te r s hea t h l oca t e s in a n ap e rtur e i n th e s e l e ct or l ever s h if t hous i ng . Th e t r ans mi s s io n e nd of t he cab l e a l s o ha s a n [...]

  • Página 1582

    1 2 3 1 2 1 2 3 P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - External C ontrol s Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i[...]

  • Página 1583

    1 2 1 2 1 2 3 1 2 1 2 3 1 2 1 2 1 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n I P14, pi n 01 (W R) a nd t he ig ni t i o n s wi t ch (t hi s c i r cuit i ncl ude s t he Ce nt ral Junc t i o n fu s e box, I gni t i on rel a y , a nd i n ert i a s wi t ch). Fo r a ddi t i o nal i nfo r m at i o n, r e f e r [...]

  • Página 1584

    1 1 2 3 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC. TEST t he s yst em f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE J-G AT E SI GNAL I N PUT WIRES F OR C O NT INUI T Y [...]

  • Página 1585

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever Cable Adjustment Gene ral P r ocedures 1. Ch eck t he o p erat i o n o f t he t r ans mi s s i on se l e ct o r l e ver. 2. Remove t he ce nt e r cons o le LH s i d e f i ni s he [...]

  • Página 1586

    8. Ins t a l l the ce nt e r cons o l e LH s i de f in is he r t r i m pa ne l . JagDocs.com[...]

  • Página 1587

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever A ss embly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- [...]

  • Página 1588

    5. Remove t he s e l e ct o r l eve r a s s e mbl y. Re mov e t he 4 nut s . Insta llat ion 1. NOT E: Ti ght e n t he front 2 bo l t s fi r s t . I nst a l l t he s el e ct o r le ver as s e mbly. Ti ght e n t o 10 Nm. 2. Att a ch t he t r a ns mis s i o n s e l ect or l e ver cab l e . JagDocs.com[...]

  • Página 1589

    3. Connect t he s e le cto r l e ver a s s e mbl y e l e ct rica l conne ct o r . 4. Ins t a l l the f l o o r cons ol e r ei nf orceme nt bracket . Ti ght e n t o 3 Nm. 5. Ins t a l l the f l o o r cons ol e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a[...]

  • Página 1590

    P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever K nob Re moval a n d I ns t a l l a t i on R em ova l 1. Rel e as e t he s e le cto r l e ver ga i t e r f r om t he s el e ct o r le ver k nob . Rot a t e th e chr ome f i nis he[...]

  • Página 1591

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es It e m Speci fi ca ti on Brak e f l ui d I TT S upe r Dot 4 JagDocs.com[...]

  • Página 1592

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Manual T ransm iss io n and C lutch Des cr ipt i o n a nd O pe r a t i o n The clu tch s ys t e m cons i s t s o f t he f ol l o wi ng co mpone nt s: A f l ywhe e l A cl ut ch di s c A cl ut ch pr e s s ur e pl a t e A cl ut ch mas t e r cy li n[...]

  • Página 1593

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * - - * * * * P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Manual T ransm iss io n and C lutch Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on - C lut ch As f aul t di a g nos i s s ta r t s whe n rep ai r [...]

  • Página 1594

    * * * * * * * * * * * * - * * * * * * * * * * - * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ge a r s The e ngi ne /tr a ns mis s i o n a s s e mbly i s in cont a ct wi t h t he cha s s i s/b o dy. I NS PECT fo r poi nt s o f cont act o r d a [...]

  • Página 1595

    1 2 3 4 1 2 1 1 1 2 3 1 1 1 1 1 2 PINPOIN T TE ST A : CLUTCH S LIPPAG E T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS A1 : T EST CLUT C H SL I PP AGE Lock whe e l s a nd put p a r k in g brak e o n . S t a r t t he e ngi ne a nd e n ga ge 4t h g e a r . Run t he e ngi ne a t a pp r o xi mat e l y 2000 rpm . Rel e as e cl ut ch pe dal s lo wl[...]

  • Página 1596

    1 1 2 3 1 2 1 2 1 2 3 1 1 2 Is t he mea s ur ed di mens i o n wi t hi n 15 mm ? Ye s INS TA LL a ne w clut ch pr e s s ur e pl at e . TE S T t he s ys t e m f o r no r mal o p e r at i on . No GO t o B 3 . PINPOIN T TE ST D : CLUTCH PEDAL PU LSATI ON T EST C ONDI T I O NS DET AI LS/RE SULT S/A CT IONS D1: T EST CLUT C H PEDAL Che ck lu br i cat io [...]

  • Página 1597

    1 2 1 2 3 1 1 1 1 Are t he r e no i s e s whe n t he c l ut ch i s o p erat e d? Ye s GO t o G2 . No S yst e m O K. G2: T E ST CLU T C H PEDAL FREE T R AVEL P r es s t he clu t ch down manua l l y unt i l r es i s t a nce i s f el t, t he n rel e as e i t a g a i n. Mea s ur e p e da l travel . I s t he mea s ured di mens i o n wi t hi n 15 mm? Ye [...]

  • Página 1598

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Cl utch Syste m B leeding V ehicl es Wit h: 5-Speed Manual Trans mi ss io n - MT 75 Gene ral P r ocedures 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha [...]

  • Página 1599

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Cl utch Syste m B leeding V ehicl es Wit h: 6-Speed Manual Trans axle - MMT6 Gene ral P r ocedures 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha nd s t [...]

  • Página 1600

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - G earshift C ab le A djustment Gene ral P r ocedures Speci al T ool (s) Gea r s hi f t s e l e ct o r s e t t ing t o o l 308-436 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W h[...]

  • Página 1601

    • NO T E: S hi f t cabl e has a bl a ck co v e r t o ca bl e e nd a nd t he s e l e ct o r c a bl e ha s a whi t e cover t o ca b l e e nd . 6. D et a ch t he r e d l o ck i ng t a b o n t he s hi f t cab l e. 7. Att a ch t he s hi f t cabl e t o t he ba l l pi n o n t h e t r ans mis s i on s e le cto r. 8. Pr es s t he r e d l ocking t a b t o [...]

  • Página 1602

    10. Det a ch t he r ed l ocking t a b o n t he s e l e cto r ca bl e . 11. At t ach t he s e l e ct o r cabl e t o t h e ba l l p i n o n t he ge a r bo x mas s d a mper . 12. Pres s t he red l ocking t a b t o s e cur e t he p os i t i on o f t he s e le cto r cab l e . 13. Remove t he g e a r s hi f t s el e cto r se t t i ng t ool . 14. Ins t a [...]

  • Página 1603

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Release Hu b and B earing Check Gene ral P r ocedures 1. Tur n t he clut ch rel e a s e hub a nd be aring i n b ot h di rect i o ns a nd che ck f or a ny bi ndi ng or ab no r mal n oi s e . 2. CAU TI O N : The cl ut ch rel e a s e h ub a nd b ea[...]

  • Página 1604

    P ubl i s he d: 11-May-2 011 C lutch - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n P r e s s ur e p l a te ret a i ni ng bo l t s 25 18 - JagDocs.com[...]

  • Página 1605

    P ubl i s he d: 11-May-2 011 C lutch - Cl utch Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu m be r Descri pt i o n 1 — P r es s ure p la t e ret a i ni ng bo l t 2 — P r es s ure p la t e 3 — Cl ut ch di s c 4 — Fl ywhee l ret a i ni ng b ol t 5 — Fl ywhee l The clu tch t r ans f e rs t he e ngi ne t o rque t o t he t rans mi s s [...]

  • Página 1606

    P ubl i s he d: 11-May-2 011 C lutch - Cl utch Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n . JagDocs.com[...]

  • Página 1607

    P ubl i s he d: 11-May-2 011 C lutch - Cl utch Dis c and Pr ess ure Plate Re moval a n d I ns t a l l a t i on Speci al T ool (s) Cl ut ch a li g nm e nt t o o l 308-441 R em ova l All e x cept ve hicles with die s el engine 1. Remove t he manua l t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e - 2. 0L NA[...]

  • Página 1608

    2. NOT E: The cl ut ch d i s c i s mar ked "Tr a ns mis s i o n s i de" f o r c o r r ect in s t a l l a t i o n. Lo cat e t he cl ut ch p res s ur e pl a t e on t he f l ywhee l d o wel s a nd t i gh te n t he bo l t s p r ogres s ive l y i n a d i a gona l s e que nce. Ti ght e n t o 25 Nm. Vehi c le s with diese l engine 3. NOT E: Make[...]

  • Página 1609

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Gen eral S p ec if ic a t ions I te m Speci fi cati on Brak e f l ui d I TT s uper do t 4 T o rque Sp eci f i cat ions Desc ri pti on N m l b- f t l b- i n Clut ch s l a ve cy l i nd e r r e t a i ni ng b ol t s 10 7 - Clut ch ma s t e r cyli nde r r et a i ni ng nut s a n d b o lt s 10 7 - Clut ch[...]

  • Página 1610

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch C on tro ls Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 5-sp ee d manual t r ans mis s i o n I te m P ar t N u m ber Descri pti on 1 — Brake fl uid res e rv oi r 2 — Cl ut ch mas t e r cy li nde r s uppl y l i ne 3 — Cl ut ch mas t e r cy li nde r 4 — T rans m i s s i[...]

  • Página 1611

    Item P ar t N u m ber De s cri pti on 1 - Fl ywhee l 2 - Bl ee d ni ppl e 3 - Cl ut ch mas t e r cyli nde r 4 - Vi br at i o n d a mper 5 - Hydr aul i c l i ne 6 - Cl ut ch s l a ve cyli nd e r 7 - S e lf -adj ust i ng clu t ch Thi s ve hi cle has a hydr aul i ca l l y ope rat e d cl ut ch . Th e bra k e mast e r cy l i nde r r e s e r voi r ha s a[...]

  • Página 1612

    It e m Pa rt Nu mb e r Desc ri pti on 1 - Rel e a s e be aring 2 - Pr ot e c t i ve ca p 3 - Pr es s ur e s pr i ng 4 - Hy dr aul i c channe l 5 - Oi l s e a l 6 - Pl a s t i c ho us i ng The cent r al s la ve cyl i nde r i s f i xed t o t he cl ut ch hous i ng w i t h t hree bo l t s, t o g et he r wi t h a n i nt e g r at e d r e l e a s e be a r[...]

  • Página 1613

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch C on tro ls Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n JagDocs.com[...]

  • Página 1614

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch Mas te r C ylinder Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. W ARNING: Do not a l l ow brake f l ui d t o co nt a ct th e s kin or e ye s . If br ake f l ui d comes i nto c ont a ct wi t h t he s ki n o r eye s , rins e t he a f f e ct e d pl a ces i mm edi at e l[...]

  • Página 1615

    4. D i s conne ct t he clu t ch m a s t e r cy l i nde r s uppl y l i ne . 5. D i s conne ct t he clu t ch s l a ve cy l i nd e r s up pl y li ne from t he clut ch mas t e r cyli nde r . Re l e a s e t he re t a i ni ng cl i p t o d i s conne ct t he l i ne . 6. Remove t he clut ch p eda l po si t i o n s wit ch. 1. Dis con nect t he e l e c t rica[...]

  • Página 1616

    9. Remove t he clut ch mas t e r cy l i nde r r et a i ni ng nut s a n d b o lt s . 10. Remove t he cl ut ch mas t e r cyli nd e r a nd cl ut ch p e da l . 11. Remove t he cl ut ch mas t e r cyli nd e r f rom t he cl ut ch pe da l . Insta llat ion All v e h icle s 1. Ins t a l l the cl ut ch mas t e r cy l i nde r . Ti ght e n t o 10 Nm. JagDocs.co[...]

  • Página 1617

    2. Ins t a l l the cl ut ch ped a l . 1. At t a ch t he cl ut ch p e da l t o t he cl ut ch mast e r cy l i nde r . 2. At t a ch t he cl ut ch p e da l t o t he s up port b r ack e t . 1. Tight en t o 2 3 Nm . 3. Ins t a l l the cl ut ch ped a l ret ur n sp ring p i n. 1. I ns t a l l t he c l ut ch pe d a l ret urn s pr i ng. 2. I ns t a l l t he [...]

  • Página 1618

    6. NOT E: Re po s i t i o n t he r e t a in in g cl i p. Conn ect t he cl ut ch s l ave cyli n der s up pl y l ine t o t he cl ut ch mas t e r cyli nde r . 7. Connect t he clu t ch mas t e r cyli nde r s uppl y l i ne. All e x cept ve hicles with die s el engine 8. Att a ch t he e ngi ne wi r i ng ha r ne s s t o t he i nt a ke mani fo l d . Ti ght[...]

  • Página 1619

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch S lav e C ylinderVehicle s W ith: 5-Sp eed Ma nual Tran smi s sion - MT75 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The cl ut ch s l a ve cy l i nd e r a s s e mbly must be r e pl a ce d whe ne ver it is removed . Re move t h e manual t r an s mi s s i o n. For a ddi ti o n[...]

  • Página 1620

    P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch S lav e C ylinderVehicle s W ith: 6-Sp eed Ma nual Tran saxle - MM T6 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The cl ut ch s l a ve cy l i nd e r a s s e mbly must be r e pl a ce d whe ne ver it is removed . Re move t h e manual t r an s mi s s i o n. For a ddi ti o nal i[...]

  • Página 1621

    2. Ins t a l l the cl ut ch s l a ve cyli nd e r bl e e d uni o n. Ful ly s e a t t he r e t ai ning cl i p. 3. Ins t a l l the cl ut ch s l a ve cyli nd e r hi g h p r e s s ur e pi pe to t he ret a i ni ng br acke t and clu tch s l a ve cyli nd e r b l e e d uni o n. Ful ly s e a t t he r e t ai ning cl i p. 4. Ins t a l l the manua l t rans mi s[...]

  • Página 1622

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Desc ri pti on Speci f i ca ti on Manua l t rans a xle f l ui d W S D-M 2C200- C C apaci ti es Descri pti o n Qua nti ty Manua l t rans mi ss i on fl ui d 1.75 Li t e rs o r 0 - 5 mm (0 - 0. 20 in ) be l o w t he l owe r edg e o[...]

  • Página 1623

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axleV ehicles With: 5-Speed Manual T ransm iss io n - MT75 Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Descr i pti on 1 — T r ans a xle h ous i ng - cl ut c h s i d e 2 — I nput s ha ft 3 — Di f f eren ti al 4 — O ut put s ha ft 5 — Re ve [...]

  • Página 1624

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axleV ehicles With: 6-Speed Manual T ransaxle - MMT6 Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle i s e qui pp e d wit h a t rans ver s e l y mount e d manua l t rans a xle , whi ch co mbine s bo t h t he t rans mi s s i on a nd d if f e r e nt i a l i n o [...]

  • Página 1625

    It e m Descri pti on I tem De sc ri pti o n 1 O ut put s haf t — 5 t h /6th a nd rev e rse ge a rs 13 S ync h r oni ze r a s s embl y – 3r d/4t h g e a r 2 Input s ha f t 14 4t h ge ar whee l 3 1st g e a r whee l 15 2nd g e a r wh ee l 4 O ut put s haf t — 1 s t t o 4t h g e ars 16 5t h ge a r w hee l 5 Pi nio n 17 3r d g e ar whe e l 6 Diff [...]

  • Página 1626

    It e m De sc ri pti on 1 S el e c t o r m e chani s m 2 Input s haf t 3 Ou tp ut s haf t — 1s t t o 4t h ge a r s 4 Dif f e rent i a l ho us i ng 5 Ou tp ut s haf t — 5t h/6t h a nd re ver s e ge ars Inp ut S ha f t JagDocs.com[...]

  • Página 1627

    I te m De sc ri pti on I te m De sc ri pti o n 1 Clut ch hous i ng r o l l e r be a ring 6 3r d ge a r whee l 2 Oi l s e a l 7 Be a r i ng r et ai ne r 3 1s t g ea r whee l 8 Be a r i ng r et ai ni ng s cr e w 4 2nd g e a r whe e l 9 4th/6t h gea r whe e l 5 5th gea r whe e l The i nput -s haf t i s a s ol i d uni t , w hi ch r ot a t e s : in a ba[...]

  • Página 1628

    Item Descri pti on I te m Descri pti on 1 T a pe r r ol l e r bea ring , t rans mis s i o n ho usi ng 1 7 Inne r s y nchr oni z e r r i ng 2 4t h g e ar whe e l 18 2n d ge a r s ync hr oni z e r cone 3 Ne e dl e b e a r i ng 19 O ut e r s yn chr o ni z e r ring - 2nd ge a r 4 I nne r s ync hr oni z e r r ing 2 0 S n ap r ing 5 4t h g e ar s ync hr [...]

  • Página 1629

    It e m Descri pti on It em Descri pti on 1 Trans mi s s i on hous i ng ta p e r r o ll e r bea ring 11 Snap ring 2 Ne e d l e be a ring 12 O i l col le cto r r ing 3 6t h ge a r whee l 13 Ta pe r r o l l e r b ea ring , clu tch ho us i ng 4 6t h ge a r s ynch r on iz e r r i ng 14 O ut pu t sha f t 5t h/6t h/r evers e ge ar 5 S na p ring 15 Re ver [...]

  • Página 1630

    Item Desc ri pti on 1 Sli di ng bl ock as s embl y 2 Sy nchr on i z e r hub 3 Sli di ng col l ar The ge ars 1s t , 2nd , 3r d and 4t h ha ve do ubl e co ne s y nchr o ni z e r s , 5t h, 6t h a nd rever s e ge a rs have s i ngl e co ne s ynchr on iz e r s . The de t e n t ba l l s , s pr i ngs and sl i di ng bl o ck s f or m o ne un it , t hi s a r [...]

  • Página 1631

    G ea r Se lection Pow er Flow • NO T E: T he p os i t i o n o f t he trans a xl e s ha ft s ha s be e n a l t e r ed f o r cl a r it y. The fo l lo wi ng di a g r a m s s ho w a sche mat i c repres e nt at io n of t he p o we r -fl o w t hr oug h t ra ns a xle f o r ea ch g ea r s e l e ct i o n. T he p o we r fl o w i s t r a nsmi t t e d t h r [...]

  • Página 1632

    Fif th G ea r The 5t h ge a r- whee l o n t he i npu t sha f t is p o s i t i vel y co nnect e d t o t he 5t h g e a r -whe el on t he o ut put s ha f t by t he 5t h/6th g ea r s ynchr oni ze r . Six th G ear The 4t h/6t h ge a r- whee l on t he i np ut sh a ft i s po s i t i ve ly co nne ct ed t o t he 6t h ge a r -whe e l o n t he out p ut s h a [...]

  • Página 1633

    It e m De sc ri pti on 1 Count e r b a l a nce 2 Re ver s e ge a r s wi t ch 3 S el e ct o r s haf t 4 S el e ct o r f i nger 5 S el e ct o r ga t e The s e le c t o r in t e r l o ck mecha ni s m a nd s e l e cto r f in ge r a r e mount e d o n a s l ee ve i n t he s el e cto r mechani s m ho us i ng. A sp ring-l o ad e d b a l l m a i nt a i ns t[...]

  • Página 1634

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axle Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n JagDocs.com[...]

  • Página 1635

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle D raini ng and Fillin g V ehicl es Wi th: 5-Spe ed Manual T ransm iss io n - MT7 5 Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng 2. Remove t he drai n p l ug[...]

  • Página 1636

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle D raini ng and Fillin g V ehicl es Wi th: 6-Spe ed Manual T ransaxl e - M MT6 Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O p[...]

  • Página 1637

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - H alfs haft S eal LH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 R em ova l 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e Dr ai [...]

  • Página 1638

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - H alfs haft S eal RH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e Dr ai ni ng a nd [...]

  • Página 1639

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - In put Shaft S eal I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch s l a ve cy l i nd e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl ut ch S l a ve Cyli nde r - Ve hi cl e s W i t h: 5-S pee d Manual Tr ans mis s i o n - M T75 (308- 02 Cl ut ch Cont r[...]

  • Página 1640

    Name Gas ket El i mi na t o r S ea l a nt P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S electo r Mechani sm Vehi cles With: 5- Speed Manual T ransm iss io n - MT75 I n-v e hi c l e Re pa i r Speci al T ool (s) Engi ne S uppo r t B e a m 303-021 Engi ne S uppo r t B rack e ts 303-1068 Engi ne l i f t i ng e ye 303-1067 Gea r [...]

  • Página 1641

    4. D i s conne ct t he brake f lui d l o w l e ve l wa r n in g i ndi cat o r e l e ctrica l conne ct or. 5. D et a ch t he brake fl ui d l o w l e vel wa r ni ng i ndi ca t o r wi r i ng harnes s from t he coo l a nt e xpa ns i on t a nk. 6. NOT E: Ins t a l l bl anki ng pl u gs t o t he co o l i ng s y s t em ve nt hos e s a nd t he c oo l ant e [...]

  • Página 1642

    All e x cept ve hicles with die s el engine 9. D et a ch t he ge ne r a t o r wi ring ha r ne s s ret ai ni ng cl i p from t h e cams ha f t cover r e t a i ni ng cl i p. 10. Remove t he a i r cl ea n e r mount b r ack e t . 11. Ins t a l l t he s p e cia l t o o l . 12. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he[...]

  • Página 1643

    14. Remove t he i nt a ke mani f o l d s up port b r acket . 15. Det a ch t he wi ring ha r nes s from t he cams haf t cover r et a in i ng s t ud. 16. Ins t a l l t he s p e cia l t o o l . 17. Ins t a l l t he s p e cia l t o o l . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. Vehi c l[...]

  • Página 1644

    18. Det a ch t he eng i ne harnes s . 19. Det a ch t he el e ct r i cal co nnect o r. 20. Remove t he e n gi ne co ver r e a r mount bracket . 21. Ins t a l l t he s p e cia l t o o l . 22. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s i o n a s s embl y. JagDocs.com[...]

  • Página 1645

    All v e h icle s 23. Remove t he t r ans a x l e mount br a ck et s e cur ing nut . 24. Remove t he t r ans a x l e s u pport i ns ul a t o r. 25. Det a ch t he cl ut ch mas te r cyli nde r t o cl ut ch s l ave cyli n der hi gh p r es sure pi pe from t he s uppo r t brack et . All e x cept ve hicles with die s el engine 26. Remove t he cl ut ch mas[...]

  • Página 1646

    27. Remove t he cha r ge a i r coo l e r pi pe ret a i ni ng nu t. 28. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hig h pr es s ur e pi pe s uppo r t br ack e t . All v e h icle s 29. Remove t he t r ans a x l e mount br a ck et . 30. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. JagDocs[...]

  • Página 1647

    31. NO TE: Shown f r om th e unde r s i de of t he vehi cle f or cl arit y. • NO T E: L owe r s hi f t cabl e s how n, uppe r shi ft ca b l e s i mil ar. Di s conn ect t he s hi ft ca bl e s f r om t he t rans a xle s e le ct ors . 32. Det a ch t he uppe r s hi f t ca bl e f r om t he r e t a i ni ng bra c ket . 33. NO TE: Cl e an t he s e le ct [...]

  • Página 1648

    3. Att a ch t he upp e r s hi ft ca bl e t o t h e r et a i ni ng br acket . 4. NOT E: Li ft t he r e ver s e ge a r s e le c t o r t o fi t s pe ci a l t ool . Us i ng t he s p e ci a l t o ol , ma ke s ur e t he ge a rshi ft l eve r is i n t he ne ut ral po s i t i o n. 5. M ake s ure t he t rans mi s s i o n s e l e cto r i s i n t h e f ourth g[...]

  • Página 1649

    8. NOT E: S hown f r o m t he unde r s i de of t he ve hi cl e f o r c l a r i t y. P r es s t he red l ocki ng t ab t o s e cur e t he po s it i o n o f t h e s hi ft cabl e . 9. Pl a ce t he t rans mi s s i on s e l e ct o r i nt o t he ne ut r al po s i t i o n. 10. NO TE: Shown f r om th e unde r s i de of t he vehi cle f or cl arit y. Det ach [...]

  • Página 1650

    13. Remove t he s pe ci a l t o o l . 14. At t ach t he g e a r s hi f t l e ve r s urr o und. 15. Check f or cor r e c t o pe r at i o n o f ge a r cont r ol s . 16. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 17. Ins t a l l t he t r a ns a xl e mount b r ack e t . Ti ght e n t o 80 Nm. Vehi c le s with diese l en[...]

  • Página 1651

    18. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi pe sup po r t . 19. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g nut . All e x cept ve hicles with die s el engine 20. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi p[...]

  • Página 1652

    22. Ins t a l l t he t r a ns a xl e s uppo rt i ns ul a t o r. Ti ght e n t o 47 Nm. 23. Ins t a l l t he t r a ns a xl e mount b r ack e t s e cur i ng nut . Ti ght e n t o 133 Nm. Vehi c le s with diese l engine 24. Remove t he s pe ci a l t o o l . 25. Remove t he s pe ci a l t o o l . JagDocs.com[...]

  • Página 1653

    26. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 27. At t ach t he e le ct r ica l conne ct o r . 28. At t ach t he e ngi ne h a r n e s s . All v e h icle s 29. Remove t he s pe ci a l t o o l . JagDocs.com[...]

  • Página 1654

    30. Remove t he s pe ci a l t o o l . 31. At t ach t he wi r i ng harnes s t o t he ca ms haf t co ver r et a i ni ng s t u d. Ti ght e n t o 6 Nm. 32. Ins t a l l t he i nt a ke man if ol d s upport br acket . Ti ght e n t o 10 Nm. 33. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 34. At t ach t he P C[...]

  • Página 1655

    35. Remove t he s pe ci a l t o o l . 36. Ins t a l l t he a ir cl e a ne r moun t br acket . Ti ght e n t o 6 Nm. 37. At t ach t he g e ne r a to r wi r i ng ha r ne s s r e t ai ni ng cl i p t o t he cams ha f t cover r e t a i ni ng cl i p. 38. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a [...]

  • Página 1656

    40. NO TE: Re move t he b l a nking pl ugs f r om t he c oo l i ng s yst e m v en t ho se s a nd t he cool a nt e xp a ns i o n t a nk. At t a ch t he coo l ing s yst e m vent ho s es to the co o la nt e x pa ns io n t a nk. 41. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t [...]

  • Página 1657

    Name Gas ket El i mi na t o r S ea l a nt P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S electo r Mechani sm Vehi cles With: 6- Speed Manual T ransaxle - MMT6 I n-v e hi c l e Re pa i r Mate ri a l s Speci fi cati on W S K-M2G 34 8-A5 R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e [...]

  • Página 1658

    6. D i s conne ct t he rev e rse l a mp swi t ch e l e ct r i cal co nnect o r. 7. Remove t he ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol ts . 8. Remove t he ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol ts . Re pos i t i o n t he ba t t e r y t ray 9. NOT E: Cl e an t he s e l ect or me chani s m mat i ng s ur [...]

  • Página 1659

    2. Ins t a l l the s e le cto r m e cha ni s m. Ti ght e n t o 20 Nm. 3. Loos l y i ns t a l l t he ba tt e r y t r ay r e ta i ni ng br a cket r e t a i ni ng b ol t s . Re pos i t i o n t he ba t t e r y t ray . 4. Ins t a l l the ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol t s . 5. F ul l y t ig ht en t he ba t t e ry t ray re[...]

  • Página 1660

    6. Connect t he rev e rs e l a mp sw i t ch el e ct r i cal co nnect o r. 7. Att a ch t he s e l e cto r cab l e s . 8. Att a ch t he f us e b ox. 9. Att a ch t he wi r i n g ha r ne s s e s . 10. At t ach t he wi r i ng harnes s e s . 11. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tra[...]

  • Página 1661

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S upport In sul ator I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t[...]

  • Página 1662

    4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. Remove t he ret a i ni n g nut . Vehi c le s with 5- spee d m anual transa x le JagDocs.com[...]

  • Página 1663

    7. D et a ch t he s up po r t b a r . 8. Remove t he s up port b a r . 9. Remove t he s p a c e r. All v e h icle s 10. Remove t he t r ans mis s i o n mo unt . Re mov e t he t rans mi ss i on mount r e ta i ni ng nut s . Insta llat ion All v e h icle s JagDocs.com[...]

  • Página 1664

    1. Ins t a l l the t r a n s mis s i o n mount . Ti ght e n t o 47 Nm. Vehi c le s with 5- spee d m anual transa x le 2. Ins t a l l the s p a cer. 3. Ins t a l l the s u pport b a r . 4. Tig ht e n t o 25 Nm. All v e h icle s JagDocs.com[...]

  • Página 1665

    5. Tig ht e n t o 133 Nm. 6. Remove t he s p e cia l to o l . 7. Lowe r t he vehi cl e . JagDocs.com[...]

  • Página 1666

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L D uratorq- TDC i Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-208 Engi ne s up port b r a cket 303-[...]

  • Página 1667

    3. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he s ho ck abs o r be r a nd s p r i ng a ss e mbly s e cur i ng nut s . 4. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, [...]

  • Página 1668

    8. Remove t he vacuum s o l e noi ds a nd va cuum r e s e r voi r m ount br ack e t a s s e mbl y. 9. D et a ch t he coo l a nt pi p e from t he e ngi ne. 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama g[...]

  • Página 1669

    13. CAUT I O N: Ma k e s ure t he ha l fs h a ft CV j o i nt s do no t o ve r a r t i cul a t e . Fa i l ur e t o f o ll o w t hi s i ns t r ucti on may res ul t i n d a mage t o t he CV jo i nt s . S upport t he le ft -hand ha l fs ha f t . 14. Remove a nd di s car d t he le ft -hand ha l f s haf t s nap r i ng. 15. S up po r t t he p o we r s t e[...]

  • Página 1670

    18. Det a ch t he ge a rshi f t ca bl e s uppo rt br a ck et f r o m t he t rans a xle . 19. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt . 20. Lowe r t he vehi c l e . 21. Det ach t he ge n erat o r and s t arte r mot o r pos i t i ve cabl e from t he e ngi ne cover mount i ng b r a ck et . 22. Remove t he e n gi ne co ver r[...]

  • Página 1671

    23. Ins t a l l t he s p e cia l t o o l . 24. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s i o n a s s embl y. 25. Det a ch t he char ge ai r coo l er pi pe . 26. Det a ch t he t rans a xle ground cabl e . 27. Remove t he t r ans a x l e upp er r e t a i ni ng b ol t s . JagDocs.com[...]

  • Página 1672

    28. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 29. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Det [...]

  • Página 1673

    33. Us i ng t he eng i ne s upp o r t b rack e t l owe r t he p ow ertrai n as s e m bl y a ppr oxi mat e l y 60 mm (2.36 i nches ) b e t we e n t h e t r ans axl e a nd t rans a xl e m o unt br acket . 34. Rai se th e v e hi cl e . 35. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e [...]

  • Página 1674

    38. Remove t he t r ans a x l e . Det a ch t he t rans a xle from t he cl ut ch p l a te . Lowe r t h e po we r t r a i n a s s e mbl y j a ck a nd t r a ns a xl e a s s e m bl y. JagDocs.com[...]

  • Página 1675

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .2 L D uratorq- TDC i (110kW / 150PS) - Puma Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-208 Engi ne s [...]

  • Página 1676

    4. CAU TI O N : Make s ur e t h e ha l f s ha ft cons t a nt ve lo ci t y (CV) j o i nt s do not over a r t i cula t e . Fa i l ur e t o f o l l ow t hi s i ns t r ucti o n may res ul t in da mag e to the CV j o i nt s . Det ach t he right -ha nd hal fs ha ft . Dis e ngag e t he right -ha nd hal fs ha ft f r om t he t rans a xle . S ecur e t he r i[...]

  • Página 1677

    9. NOT E: Pl ug t he t rans a xle t o prevent f lui d l o s s o r di r t i ngr e s s . Us i ng t he s p e ci a l t o ol , re mov e t he l e ft -hand ha l f s haf t s ea l . 10. NO TE: Secur e t he po we r st e e r i ng fl ui d p i pe u si ng t i e s t r ap s . S upport t he powe r s t ee ring f l ui d pi pe . 11. Det a ch t he vacuum s o le noi d v[...]

  • Página 1678

    14. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Di s conn ect t he cl ut ch mas t e r c yli nder t o clut ch s l a ve cy l i nd e r[...]

  • Página 1679

    19. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 20. Dis c o nne ct t he cr an ks haf t p os i t i on (CKP) s e ns o r el e ct rica l conne ct o r . 21. Remove t he t r ans a x l e upp er r e t a i ni ng b ol t s . 22. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt s . 2[...]

  • Página 1680

    24. Us i ng t he s pe ci a l t o o l , l owe r the po we rtrai n a s s embl y a p pr oximat e l y 60 mm (2.36 i nche s ) b et we e n t h e t rans a xle a nd t rans a xl e mount br acke t . 25. Rai se th e v e hi cl e . 26. Al i gn t he s p e ci a l t o ol t o t he t r a n s a xl e . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y[...]

  • Página 1681

    29. NO TE: Shown wi t h t he s pe ci a l t o o l r emove d f o r cl arit y. Re move t h e t rans a xle r e t a i ni ng bo l t s . 30. Us i ng t he s pe ci a l t o o l , r e move t he t rans a xle . Det a ch t he t rans a xle from t he cl ut ch p l a te . Lowe r t h e po we r t r a i n a s s e mbl y j a ck a nd t r a ns a xl e a s s e m bl y. JagDoc[...]

  • Página 1682

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L N A V6 - AJV6/2.5L NA V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-[...]

  • Página 1683

    3. Loos e n t he l e ft -hand s ho ck a bs orber an d s pr i ng a s s e m bl y s e cur i ng nut s . 4. Loos e n t he r i ght -ha nd s ho ck abs o r b e r and s pr i ng a s s e mbl y s e cur i ng nut s . 5. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV [...]

  • Página 1684

    8. Remove t he s t ee ring ge a r he a t s hi e l d. 9. Remove t he t r a ns f e r cas e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans fe r Cas e (308-0 7 T r ans fe r Ca s e, Re moval ). Vehi c le s with 2.0L engi n e 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i c[...]

  • Página 1685

    13. Us i ng t he s pe ci a l t o o l s , d e t ach t he l ef t-h a nd ha lf s ha f t . 14. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . S upport t he hal fs ha ft . 15. Remove a [...]

  • Página 1686

    18. Det a ch t he ge a rshi f t ca bl e s uppo rt br a ck et f r o m t he t rans a xle . 19. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt . 20. Lowe r t he vehi c l e . 21. Det a ch t he ge ne r at o r wi ring ha r nes s ret a i ni ng c l i p f r om t he c a msha f t cover r e t a i ni ng cl i p. 22. Remove t he a i r cl ea n[...]

  • Página 1687

    24. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he i nt a k e m a ni f o l d. 25. Det a ch t he el e ct r i cal co nnect o r fr om th e i nt a ke mani fo l d s uppo r t br acke t . 26. Remove t he i nt a ke mani f o l d s up port b r acket . 27. Det a ch t he wi ring ha r nes s from t he cams haf t cover r et a in i [...]

  • Página 1688

    29. Ins t a l l t he e ngi ne s up port b r acket . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. 30. Det a ch t he s t ar t e r moto r s o l e no i d cover. 31. Det a ch t he s t ar t e r moto r e l e ct r i cal c onn e cto r . 32. Det a ch t he s t ar t e r moto r s o l e no i d e l ec[...]

  • Página 1689

    34. Remove t he t r ans a x l e ret a i ni ng bol t. 35. Remove t he t r ans a x l e ret a i ni ng bol ts . 36. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 37. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r.[...]

  • Página 1690

    39. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hig h pr es s ur e pi pe s uppo r t . 40. Remove t he t r ans a x l e mount br a ck et s e cur ing s t uds . 41. Us i ng t he eng i ne s upp o r t b rack e t l owe r t he p ow ertrai n as s e m bl y a ppr oxi mat e l y 60 mm be t we en t he trans a xl e a nd t r ans a x[...]

  • Página 1691

    45. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y j a ck . 46. Remove t he t r ans a x l e ret a i ni ng bol t. 47. NO TE: Ve hicl e s wi t h 2.5L a nd 3. 0L e ngi ne s s ho wn, ve hi cl e s wi t h 2. 0L e ngi ne s i mi l a r . Re move t h e t rans a xl[...]

  • Página 1692

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L D uratorq- TDC i I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne li f t i ng e ye 303-1067 Insta llat ion 1. Ins t a l l the t r a n[...]

  • Página 1693

    3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 4. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 5. Lowe r t he vehi cl e . 6. Usi ng t he e ngi ne s uppo r t b r a c ket r a i s e t he powe rtrai n a s s e mbl y. Adj [...]

  • Página 1694

    8. Ins t a l l the t r a n s a xl e mount b r acket ret a i ni ng s t uds . Ti ght e n t o 80 Nm. 9. Ins t a l l the cl ut ch mas t e r cy l i nde r to c l ut ch s l a ve cyli nde r high pres s ur e pi pe sup po r t b rack e t. 10. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o w[...]

  • Página 1695

    13. Ins t a l l t he t r a ns a xl e up per ret a i ni ng b o lt s . Ti ght e n t o 48 Nm. 14. At t ach t he t r ans a xle gr oun d ca b le . 15. At t ach t he cha r ge a ir coo l e r pi pe ret a i ni ng nu t. 16. Remove t he e n gi ne s upp ort br a cket . 17. Remove t he s pe ci a l t o o l . JagDocs.com[...]

  • Página 1696

    18. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 19. At t a ch t he g ene rat o r a nd s t a rte r mot or po s i t i ve cab l e f r o m t he e ngi ne cover mount i ng b r a ck et . 20. Rai se th e v e hi cl e . 21. Ti g ht e n t he t r an sa xl e mount brack e t ret a i ni ng b ol t . Ti ght e n t o 80 Nm. 22. At [...]

  • Página 1697

    23. At t ach t he g e a r s hi f t cabl es t o t he t r a ns a xl e . 24. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w r i ght -hand ha l f s ha f t s e a l . 25. Ins t a l l a n ew right -ha nd ha l f s ha f t s na p r i ng . 26. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci[...]

  • Página 1698

    28. CAUTI O N S : Make s ur e t he ha l f s haf t CV j oi nt s do not ove r a r t i cul a t e. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he CV jo i nt s . Make s ur e t he ha l f s haf t s ea l i s not damag e d. Fai l ure t o fo l l ow t his in s t ruc t i o n may r es ul t i n a n t r ans a xle f l ui d l[...]

  • Página 1699

    33. At t ach t he wi r i ng harnes s t o t he va cuum s o l e noi ds a nd vacuum r es e rv o i r mount bracket . 34. Conne ct t he va cuum s o l e noi d va l ve s e le ctrica l conne ct o r s . 35. Conne ct t he va cuum p i pe s t o t he vacuum s o l e no i d val v e s a nd t he vacuum r e s e r voi r. 36. Ins t a l l t he f r ont s ubfr a me. For [...]

  • Página 1700

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .2 L D uratorq- TDC i (110kW / 150PS) - Puma I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i n st a l l er 205-115 P owe r t r ai n a ss e mbl y ja ck HTJ1200- 2 Engi ne s up port b r a cket 303-021 Insta llat ion 1. Usi ng t he s pe cia l t oo l ,[...]

  • Página 1701

    3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 4. Att a ch t he t u r b o charger o i l fe e d pi p e ret a i ni ng br acket . Ti ght e n t o 22 Nm. 5. Remove t he s p e cia l to o l . Re mov e t he s pe ci a l t o o l s ecur i ng s t rap. 6. Lowe r t he vehi cl e . 7. Usi ng t he s pe cia l t oo l rai s e t he p [...]

  • Página 1702

    8. Loos e l y i nst a l l t he t rans a xle mount bra c ket r e t a in ing bol t s . 9. Ins t a l l the t r a n s a xl e mount b r acket ret a i ni ng b o lt s . Ti ght e n t o 80 Nm. 10. Ti g ht e n t o 80 N m. 11. Ins t a l l t he t r a ns a xl e up per ret a i ni ng b o lt s . Ti ght e n t o 48 Nm. 12. Conne ct t he cr a nks haf t p o si t i on [...]

  • Página 1703

    13. NO TE: Re move t he s e l e ct o r cab l e t ie s t r a ps . At t a ch t he s el e ct or cabl es . 14. At t ach t he s e l e ct o r cabl e s . 15. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 16. At t ach t he b a t t e r y ground c a bl e. 17. At t ach t he b a t t e r y ground c a bl e. JagDocs.com[...]

  • Página 1704

    18. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Conn ect t he cl ut ch ma s t e r c yl i nde r t o cl ut ch s l a ve cyl in de r hi[...]

  • Página 1705

    24. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w r i ght -hand ha l f s ha f t s e a l . 25. Ins t a l l a n ew right -ha nd ha l f s ha f t s na p r i ng . 26. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o [...]

  • Página 1706

    28. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w l e ft - ha nd ha l f s ha f t s ea l . 29. CAUT I O N: Ma k e s ure t he ha l fs h a ft CV j o i nt s do no t o ve r a r t i cul a t e . Fa i l ur e t o f o ll o w t hi s i ns t r ucti on may res ul t i n d a mage t o t he CV jo i nt s . At t a ch[...]

  • Página 1707

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L N A V6 - AJV6/2.5L NA V6 - A JV 6/3.0 L NA V 6 - AJ27 I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne sup po r t b rack et s 303-106[...]

  • Página 1708

    3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t . Ti ght e n t o 48 Nm. 4. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 5. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 6. Ins t a l l the t r a n s a xl e ret a[...]

  • Página 1709

    8. Usi ng t he e ngi ne s uppo r t b r a c ket r a i s e t he powe rtrai n a s s e mbl y. Adj us t th e e ng i ne s upp or t bracket t o al i gn t he t r a n s a xl e t o t he tra nsa xl e mount b rack e t . 9. Ins t a l l the t r a n s a xl e mount b r acket s e cur i ng st ud s. Ti ght e n t o 80 Nm. 10. Ins t a l l t he clut ch mas t e r cyl i n[...]

  • Página 1710

    13. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 14. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 15. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t . Ti ght e n t o 48 Nm. 16. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. 17. At t ach t he s t arte r mot o r s ol[...]

  • Página 1711

    18. At t ach t he s t arte r mot o r e l e ct rica l co nnect o r . Ti ght e n t o 12 Nm. 19. At t ach t he s t arte r mot o r s ol e noi d co v e r. 20. Remove t he e n gi ne s upp ort br a cket . 21. Remove t he e n gi ne s upp ort br a cket . 22. At t ach t he wi r i ng harnes s t o t he ca ms haf t co ver r et a i ni ng s t u d. Ti ght e n t o [...]

  • Página 1712

    23. Ins t a l l t he i nt a ke man if ol d s upport br acket . Ti ght e n t o 10 Nm. 24. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 25. At t ach t he p o s i t i ve cr a n kc as e ve nt i la t i o n (P CV) ho s e t o t he i nt a k e m a ni f o l d. 26. Remove t he e n gi ne s upp ort br a cket . 27. [...]

  • Página 1713

    28. At t ach t he g e ne r a to r wi r i ng ha r ne s s r e t ai ni ng cl i p t o t he cams ha f t cover r e t a i ni ng cl i p. 29. Rai se th e v e hi cl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 30. Ins t a l l t he t r a ns a xl e mount b r a[...]

  • Página 1714

    33. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 34. Ins t a l l a n ew ha l f s ha f t s na p ring. 35. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n [...]

  • Página 1715

    Vehi c le s with 2.0L engi n e 38. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 39. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama[...]

  • Página 1716

    43. Ins t a l l t he f e nde r s pl a s h s hie ld acce s s pane l . 44. Ins t a l l t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (502- 00 U ni -Bod y, S u bf r a m e a nd Mo unt i ng Sy s t e m , Re moval a nd I nst a l l at io n). 45. T[...]

  • Página 1717

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n S el e cto r cabl e gromm e t - - 60 l b -i n Gea r s hi f t l e ve r mount r et a i ni ng nut s - - 80 l b-i n JagDocs.com[...]

  • Página 1718

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - External C ontro ls Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 5-sp ee d manual t r ans mis s i o n I te m Pa r t N u m ber De scri pt i o n 1 — Gears hi ft l e ver knob 2 — S h i f t ca bl e 3 — S el e c t o r c a bl e 4 — S el e c t o r [...]

  • Página 1719

    It e m De s cri pti o n I tem De s cri pti on 1 Int e r na l shi ft me cha ni s m 8 Sel e ct or ca bl e 2 Count e r b a l a nce 9 Bod y s e a l 3 S el e ct o r cab l e a dj us t m e nt mecha ni s m 10 Shif t ca bl e m o unt i ng 4 S h i f t ca bl e 11 S hif t ca bl e mount i ng po i nt o n t he ge ars hi ft l e ver 5 Gear l e v er ho usi ng 12 Re v[...]

  • Página 1720

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - External C ontro ls Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Mechani cal Vi s i bl y d a mage d o r wo r n L[...]

  • Página 1721

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift C ablesVe hic les W ith: 5-Spe ed Manual T ransm iss io n - MT7 5 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. Remove t he ce nt e r cons o le r i ght -han d s i de pa ne l . 2. N[...]

  • Página 1722

    4. Remove t he i ns t r um e nt pa ne l ce nt e r m ount b r acket . 5. Remove t he ce nt e r ai r duct r et ai ni ng s cr ew. 6. Repo s i t i on t he ce nt e r a i r duc t upwards. 7. D et a ch t he ge a rshi ft s e l e ct or ca bl e g romm et . 8. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i[...]

  • Página 1723

    9. D et a ch t he e xhaus t he a t s hi e l d . 10. CAUT I O N: U s i ng t he pow ertrai n a s s e mbly j ack, s uppo r t t he r e a r of t he s ubf rame. • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re move t h e s ubfr a me r e in f o r ce me nt pl a t e r e t ai ni ng bo l t s . 11. NO TE: L e ft -hand s h own, r i g ht -hand s i [...]

  • Página 1724

    13. NO TE: P res s t he b ut t o n t o r e l e a s e t he cab l e fi t t i ng b e fo re di s conne c t i ng t he ca b l e . Re move t h e ge arshi f t s e le ct or cab l e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 60 l b /i n. 3. Ch eck a nd a dj us t t he ge a rshi f t ca bl e s . For ad di t io[...]

  • Página 1725

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift C ablesVe hic les W ith: 6-Spe ed Manual T ransaxl e - M MT6 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ge a r s hi f t Le ver - V e hi cle s W i t [...]

  • Página 1726

    6. D et a ch t he ge a rshi ft ca bl e s f r o m t he t r ans mi ss i o n r et ai ni ng bracket . 7. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 8. Repo s i t i on t he e xhaus t mount i n g f o r a cces s t o t[...]

  • Página 1727

    10. Repo s i t i o n t he ge a r s hi f t cabl e s f r o m t he s ubf r a m e . 11. CAUT I O N: Ma k e s ure t he ge ars hi ft ca bl e s a re fe d t hrough t he vehi cl e f lo o r pan i nd i vidu a ll y. Fa i l ur e t o f o l l ow t hi s i ns t r uct i on may res ul t in damag e t o t he ve hi cl e . • NO T E: Re move t he gea rshi ft ca bl e s f[...]

  • Página 1728

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift L everVehicles With: 5-Spe ed Manual T ransm iss io n - MT7 5 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r k nob . 2. D et a ch t he ge a rshi ft l eve r s ur r ound. 3. NOT E: Pre ss t he b ut t on t o rel e[...]

  • Página 1729

    5. D i s conne ct t he ge a r s hi f t s el e ct o r cab l e s . 6. NOT E: Ri g ht -hand s ho wn, l e f t hand s i mil a r . Re move t h e cent e r c o ns o l e r ig ht -ha nd s i d e t r i m pa ne l . 7. Remove t he ge a r s hi f t l e ve r . 1. Re move t he g ea rshi ft l e v e r m ount i ng r et a i ni ng nut s . 2. Re move t he g ea rshi ft l e[...]

  • Página 1730

    P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift L everVehicles With: 6-Spe ed Manual T ransaxl e - M MT6 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r k nob . Re mov e t he g e a r s hi f t l e ve r s pr ing . 2. Remove t he res t r a i nt s co nt rol modul[...]

  • Página 1731

    6. D et a ch t he ge a rshi ft l eve r as se m bl y t o a ll ow a cces s t o t he ge a rshi f t cabl e s . Re mov e t he re ta i ni ng nut s . 7. D i s conne ct t he ge a r s hi f t cab l es . Re mov e t he g e a r s hi f t l e ve r a s s e mbl y . Insta llat ion 1. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1732

    P ubl i s he d: 11-May-2 011 T ransfer C ase - C apaci ti es Desc ri pti on Li t e rs Tr an s fe r ca s e l ubr i cant , d r ai n and r ef i ll 0.50 T o rque sp e ci fi cat i o ns Descri pti o n Nm Lb - ft Lb - i n M8 pi ni o n ho usi ng s t ud s 35 26 - M8 pi ni o n ho usi ng bo l t s 35 26 - Engi ne a nt i -r o ll res t r i ct o r m o unt i ng b [...]

  • Página 1733

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Des cr ipt i o n a nd O pe r a t i o n It e m P a r t Nu m be r De scri pti o n 1 — Trans f e r cas e 2 — Trans f e r cas e fi l l pl ug 3 — Trans f e r cas e r et a i ni ng bo l t 4 — Trans f e r cas e a i r cool in g d uct 5 — Trans f e r cas e Y brack e t r et a i ni ng bo [...]

  • Página 1734

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase D raining and Fil ling Gene ral P r ocedures Speci al T ool (s) Fla nge hol d i ng t o ol 205-05 3 Fla nge r e move r /ins t a l l e r 204-06 8A Fla nge r e move r /ins t a l l e r bos s 204-26 6 Fla nge r e move r /ins t a l l e r 204-29 5 S e a l e xt ract or 308-37 5 S l i de h a m m[...]

  • Página 1735

    2. NOT E: Mark t he po s i t i o n of t he d rives haf t in r e la t i o n t o t he dr i v e pi ni o n fl a nge. Re move t wo o ppos i ng d r i v e s ha f t uni ve r s a l j o i nt r e t a i nin g b o lt s . 3. Loos e n t he r emai ni ng dr i ves ha ft uni ve r s a l jo i nt r e t a i ni ng bo l t s . 4. D et a ch t he e ngi ne r o l l res t ricto [...]

  • Página 1736

    6. Usi ng s uit ab l e t i e s t r a ps , se cur e t he o ut e r cas i ng of t he d r ive s haf t uni ver s a l j o i nt . 7. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]

  • Página 1737

    10. NO TE: Make a not e o f t he compl e t e number of t ur n s requi red t o r e m o ve t he co m pani o n f l a nge r e t ai ning nut . • NO T E: Make a no t e o f t he numbe r of de gree s p as t t he l a s t compl e t e r o t a t i on r eq ui red to r e m ove t he compani on f l a nge r e t a i n ing nut . Re move t h e compan i on fl ange re[...]

  • Página 1738

    14. Remove t he co mpani o n f l a nge . Rot a t e th e s pe ci a l t o o l count e r -c l o c kwi s e . 15. Us i ng t he s pe ci a l t o o l s r e move t he pi ni on o i l s ea l . 16. NO TE: Make s ur e th e v e hi cl e i s compl e t e l y l e vel whe n drai ni ng t he tra nsf e r cas e . Al lo w t h e o i l t o f ul l y drai n i nt o a s ui t ab[...]

  • Página 1739

    21. Appl y s ea l ant (C2S 1209 9) t o t he a r e a o f t r ans fe r ca s e r ea r o ut put f l a nge whe r e s e cur in g nut s e a t s . 22. Ins t a l l t he s p e cia l t o o l t o t he compa ni o n f l a ng e. 23. Appl y s ea l ant (C2S 1209 9) t o t he mat i ng f a ce of t he t r ans fe r cas e r e a r ou tp ut f l a ng e s ecur i ng nut . 24.[...]

  • Página 1740

    25. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Cut a nd r emove t he t i e s t r aps s e cur ing t he o ut er cas i ng of t he d r i v e s ha f t uni ver s a l j o i nt . 26. Cut a [...]

  • Página 1741

    29. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 30. W A RNING: Do not wo rk o n or unde r a vehi cl e s uppo r t e d o nl y by a ja ck. Al wa ys s uppo r t t he vehi cl e o n sa f e t y s t a nds . • NO T E: T he l o we r li p o f t he s i l l mus t be 540m m from t he f l o o r . Ra is e a nd s upp o r t t he l e f t [...]

  • Página 1742

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Hal fshaft Seal RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he right -ha nd ha l fs ha ft s e a l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o T rans f e r Ca s e i n t hi s s e ct i o n. JagDocs.com[...]

  • Página 1743

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Rear O utput Shaft S eal I n-v e hi c l e Re pa i r Speci al T ool (s) Fla nge hol d i ng t o ol 205-05 3 Fla nge r e move r /ins t a l l e r 204-06 8A Fla nge r e move r /ins t a l l e r bos s 204-26 6 Fla nge r e move r /ins t a l l e r 204-29 5 S e a l e xt ract or 308-37 5 S l i de [...]

  • Página 1744

    2. NOT E: Mark t he po s i t i o n of t he d rives haf t in r e la t i o n t o t he dr i v e pi ni o n fl a nge. Re move t wo o ppos i ng d r i v e s ha f t uni ve r s a l j o i nt r e t a i nin g b o lt s . 3. Loos e n t he r emai ni ng dr i ves ha ft uni ve r s a l jo i nt r e t a i ni ng bo l t s . 4. D et a ch t he e ngi ne r o l l res t ricto [...]

  • Página 1745

    6. Usi ng s uit ab l e t i e s t r a ps , se cur e t he o ut e r cas i ng of t he d r ive s haf t uni ver s a l j o i nt . 7. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]

  • Página 1746

    10. NO TE: Make a not e o f t he compl e t e number of t ur n s requi red t o r e m o ve t he co m pani o n f l a nge r e t ai ning nut . • NO T E: Make a no t e o f t he numbe r of de gree s p as t t he l a s t compl e t e r o t a t i on r eq ui red to r e m ove t he compani on f l a nge r e t a i n ing nut . Re move t h e compan i on fl ange re[...]

  • Página 1747

    14. Remove t he co mpani o n f l a nge . Rot a t e th e s pe ci a l t o o l a nt i - clo ckwis e . 15. Us i ng t he s pe ci a l t o o l s r e move t he pi ni on o i l s ea l . 16. NO TE: Make s ur e th e v e hi cl e i s compl e t e l y l e vel whe n drai ni ng t he tra nsf e r cas e . Al lo w t h e o i l t o f ul l y drai n i nt o a s ui t abl e co[...]

  • Página 1748

    5. Appl y s ea l a nt (C2S 12099) t o t he a r ea of t r a n s fe r ca s e r ea r o ut put f l a nge whe r e s e cur in g nut s e a t s . 6. Ins t a l l the s p e ci a l t o ol to t he co m pa ni o n f la ng e. 7. Appl y s ea l a nt (C2S 12099) t o t he mat i ng f a ce of t he t r a ns f e r cas e r e a r ou tp ut f l a ng e s ecur i ng nut . 8. In[...]

  • Página 1749

    9. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Cut a nd r emove t he t i e s t r aps s e cur ing t he o ut er cas i ng of t he d r i v e s ha f t uni ver s a l j o i nt . 10. Cut [...]

  • Página 1750

    13. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 14. W A RNING: Do not wo rk o n or unde r a vehi cl e s uppo r t e d o nl y by a ja ck. Al wa ys s uppo r t t he vehi cl e o n sa f e t y s t a nds . • NO T E: T he l o we r li p o f t he s i l l mus t be 540m m from t he f l o o r . Ra is e a nd s upp o r t t he l e f t [...]

  • Página 1751

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Re moval Speci al T ool (s) S l i de ha mm er a da pt e r 100-012-0 3 S l i de ha mm er 100-012 100-012-0 2 S l i de ha mm er s ha f t Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 Li nk s ha f t l i mi t e r br a c ket [...]

  • Página 1752

    2. D et a ch t he s t e e r i ng col umn. Re mov e a nd di s c a r d t he s t e e r i ng col u m n l ow er r e t a i ni ng b ol t . 3. Loos e n t he s ho ck ab so rber and s pring a s s e mbl y s e cur ing nut s . 4. Remove t he right -ha nd front whe e l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204[...]

  • Página 1753

    8. Remove t he s e l e ct o r l eve r cabl e s hi e l d. 9. D et a ch t he s e l ect o r l e ver cab l e bracket . 10. Dis c o nne ct t he s e l e ct o r l eve r cab l e . 11. Dr a i n t he t r a n s mi s s i o n f l ui d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans m i s s i on Fl ui d Drai n a nd Re f il l (307-01 B A ut o ma[...]

  • Página 1754

    14. Loo s e n t he r e m a i ni ng d r i ves ha ft uni ve r s a l jo i nt r et a i ni ng bo l t s . 15. Det a ch t he eng i ne r ol l res t r i cto r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 16. Remove t he e n gi ne rol l r e s t r i ct o r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 17.[...]

  • Página 1755

    18. Us i ng s ui t a b l e t i e s t r ap s , s e cur e t he o ut e r cas i ng of t he drives haf t uni ver s a l j o i nt . 19. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]

  • Página 1756

    22. Loo s e n t he le ft -hand f r ont s ubframe r ea r mount r et a i ni ng bol t . 23. CAUT I O N: Ma k e s ure t he cons t ant ve l oci t y (CV) j o i nt bo o t i s pr ot ect ed. Fa il ur e t o f o l l ow th i s i ns t r uct i on m a y r es ult i n da mag e t o t he CV jo i nt bo o t . Det ach t he l owe r arm f r om t he wh e el knuck l e. 1. R[...]

  • Página 1757

    27. Remove t he t r ans fe r ca se sup po r t b rack e t . 28. Remove t he ca t a l y t i c co nverte r mount br acke t r et ai ni ng bo l t s . 29. Remove t he ca t a l y t i c co nverte r mount br acke t t o t rans f er cas e r et a i ni ng b ol t . 30. Remove t he ca t a l y t i c co nverte r mount br acke t r et ai ni ng bo l t . 31. Us i ng t [...]

  • Página 1758

    32. Remove t he ca t a l y t i c co nverte r mount br acke t . 33. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket ret a i ni ng bo l t s. 34. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket ret a i ni ng nut s . 35. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket . 36. CAUT I O N: T o p r eve nt da m a [...]

  • Página 1759

    37. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r bo x i nt e r nal s e a l , m a ke s ur e t ha t t he l i nk s ha ft i s no t r et r act e d f ur t he r t ha n 200 mm (7.87 in ches ) f r om t he trans f er cas e. Us i ng t he s p e ci a l t o ol , re t r act t he t r ans f e r cas e l ink s ha ft . 38. CAUT I O N: Ma k e s ure t her[...]

  • Página 1760

    42. CAUT I O N: Ma k e s ure t here i s no l os s o f f l ui d from t he t r a n sf e r c a s e . Fai l ure t o fo l l ow t his i ns t ru ct io n may r e s ul t i n d ama ge t o the tra nsf e r cas e . Re move t h e l i nk s ha f t from t he t r a n s fe r cas e . 43. CAUT I O N: Ma k e s ure t here i s no l os s o f f l ui d from t he t r a n sf e[...]

  • Página 1761

    P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase I nst a l l a t io n Speci al T ool (s) Li nk s ha ft l i mit er bracket 307-446 To r que a d a pt e r 303-1069 Li nk s ha ft oi l se a l ins t al le r 205-115 Insta llat ion All v e h icle s 1. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e [...]

  • Página 1762

    4. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e . Fai l ure t o fo l l ow t his i ns t ru ct io n may r e s ul t i n d ama ge t o the tra nsf e r cas e . I nst a l l a ne w O -r ing s e a l . 5. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e . Fai l ure t o [...]

  • Página 1763

    9. NOT E: Do not t i ght e n t he e ngi ne a nt i -rol l r es t rict or brack e t r et a i ni ng nut s a t t his s t age . I nst a l l t he e n gi ne a n ti -r ol l r e s t r ict or br a c ket ret ai ni ng nut s . 10. NO TE: Do not t ig ht e n t he engi ne a nt i-r o l l r e s t rict o r br acket r e t a in in g bol t s a t t hi s s t a ge . I nst [...]

  • Página 1764

    14. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t s. Ti ght e n t o 55 Nm. 15. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t . Ti ght e n t o 55 Nm. 16. Ins t a l l t he cat a l yti c converte r mount br acke t t o t rans f er ca s e r e t a i ni ng bo l t . Ti ght e n t o 25 N[...]

  • Página 1765

    19. Ti g ht e n t he e ngi ne a nt i -r ol l r e s t r i ct o r brack et s i de ret a i ni ng b o l t s . Ti ght e n t o 35 Nm. 20. Ins t a l l t he cat a l yti c converte r t o cat a l yti c converte r mount br acke t r et a i ni ng b ol t s . Ti ght e n t o 25 Nm. 21. NO TE: Al t e rn a t o r c o ol i ng duct s ho wn removed fo r cl a r i t y. I [...]

  • Página 1766

    24. Ins t a l l a n ew ha l f s ha f t s e a l . 25. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . Re move t h e ha l fs ha ft s upp o r t s tra p. 26. CAUT I O N: Ma k e s ure t [...]

  • Página 1767

    29. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l a t e r et a i ni ng bo l t s . 30. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 31. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo[...]

  • Página 1768

    33. Cut a nd remove t he t i e s t raps s e cur i ng t he out e r c a s i ng of t he dr i ves ha f t uni v e rsal j oi nt. 34. Conne ct t he d rives ha f t to t he t r a n s fe r cas e . 35. At t ach t he d rives ha f t uni v ersa l j oi nt . 1. At t a ch t he d r ive s haf t uni ver s a l j o i nt . 2. I ns t a l l ne w drive s ha ft r et a i ni n[...]

  • Página 1769

    37. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm 38. Ti g ht e n t o 80 N m. Vehi c le s with ma nual tra nsmission 39. Fi ll t he manual t r ans mis s i o n t o t he co r r ect oi l l e vel . For ad di t io na l i nf o r ma t i o n, r e f e r t o: (308-03 Ma nual T r ans m i s s i on/T r ans axl e ) Tr an sa xl e Dr ai ni[...]

  • Página 1770

    Aut o mat ic Trans a xle - JATCO , Ge ne r a l P r o ced ures ). 43. Ins t a l l t he s e l e ct o r l eve r cabl e s hi e l d. Ti ght e n t o 10 Nm. All v e h icle s 44. Ins t a l l t he m uf fl e r in le t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6[...]

  • Página 1771

    49. NO TE: I ns t a ll a new s t e e r i ng col u m n l o wer r e ta i ni ng bo l t . At t a ch t he s t e e r i ng col umn. JagDocs.com[...]

  • Página 1772

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - T o rque Sp eci f i cat ions Descri pti o n N m l b- ft l b- i n Ca ta l yt ic c onve r t er ret a i ni ng s t uds - vehi cl e s wi t hou t di e s e l eng i ne s 9 - 80 Ca ta l yt ic c onve r t er t o e xha ust man i f o ld r et ai ni ng nut s - vehi c l e s wi t ho ut di e se l e ng i ne s A - - Ca t[...]

  • Página 1773

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust System Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L pe t rol e ng i ne I te m P a rt N um be r Des cri pti o n 1 - E xhaus t ha ng er 2 - E xhaus t ha ng er i s ol a t o r 3 - E xhaus t ha ng er i s ol a t o r 4 - E xhaus t ha ng er 5 - E xhaus t ha ng er 6 - E xhaus t ha ng[...]

  • Página 1774

    Item Par t N um be r Desc ri pti on 1 — Exhaus t mani f o l d - R/H 2 — Muf fl e r a nd t a i l pi p e a s se m bl y 3 — Exhaus t ha nge r 4 — Exhaus t ha nge r i s o l at o r 5 — Exhaus t ha nge r i s o l at o r 6 — Exhaus t ha nge r 7 — Fr on t muffl er 8 — Exhaus t ha nge r i s o l at o r 9 — Exhaus t ha nge r i s o l at o r 10[...]

  • Página 1775

    I te m P a rt Nu mb e r De sc ri pti o n 1 — Cat a l yt ic converte r 2 — Ex hau s t f l e xi bl e pi pe 3 — Ex hau s t han ge r is o l a t or 4 — Fr o nt muff l e r 5 — Ex hau s t han ge r is o l a t or 6 — Muffl e r a nd t ai l p ip e 7 — Ex hau s t han ge r is o l a t or 8 — Ex hau s t han ge r is o l a t or 9 — Ex hau s t han [...]

  • Página 1776

    I te m P a rt Nu mb e r De sc ri pti o n 1 — Cat a l yt ic converte r 2 — Ex hau s t han ge r 3 — DPF 4 — Ex hau s t han ge r is o l a t or 5 — Re ar pi pe 6 — Ex hau s t han ge r is o l a t or 7 — Muffl e r 8 — Ex hau s t han ge r is o l a t or 9 — Ex hau s t f l e xi bl e pi pe Al l pe t rol vehi cle s a r e f i t t e d wi t h a[...]

  • Página 1777

    DPF co nt r ol s o ft wa r e i ncorporat e d i nt o t he engi ne c o nt r o l m o dul e (ECM) Dif f e rent i a l pr e s s ur e s e n s or The DPF reduce s t he pol l ut i o n ge ne rat e d by di e s e l ve hi cle s b y f i l te r i ng s o ot pa rti cl e s o ut of t he e xhaus t g a s e s . The DPF i s l o cat e d i n t he e xhaus t s ys t e m, down[...]

  • Página 1778

    The fi r s t po s t-i nj ect io n o f f ue l bur ns i ns i de t he cy l i nd er, whi ch i ncr ea s e s t he t e mp e rat ure o f t he e xha us t ga s The s e c ond p os t -i nj e ct i o n o f f uel i s i nj e ct e d l a t e i n the po we r s t roke cy cle . The f ue l p a r t l y combus t s i n t he cyl i nde r , but s o m e un-bur nt f uel a l so [...]

  • Página 1779

    It e m Pa r t Nu m be r Descri pti o n 1 - H ig h p r es s ur e co nnect i o n 2 - Lo w p r e s s ure co nne cti o n 3 - El e c t r i cal co nne cto r The di f f e rent i a l pr e s s ur e s e nso r i s l o ca t e d i n t h e e ngi ne co mpar t me nt , o n t he l o we r RH si d e o f t he bul khea d. The se ns o r is l o cat ed o n 2 s t ud s a nd [...]

  • Página 1780

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust System Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he d i e s e l pa r t i cul a t e fi l t e r (DPF) a nd c a t al yt i c conver t e r s y s t e ms: REFER t o : E xhaus t Sy st e m (309- 00 Exha us t S yst e m , De s cr i p[...]

  • Página 1781

    DT C Descri pti on P ossi bl e cause Act i on s en s o r f a ul t P 0546 Exhaus t ga s t e mpe r a t ur e s e ns o r c i r cuit h ig h, right -ha nd ba nk, ups t r e a m s e ns or Ex ha us t g as t e mperat ur e s en s o r ci r cuit : s hort ci rc ui t to pow er Ex ha us t g as t e mperat ur e s en s o r f a ul t Ref e r t o t he a p pr ove d d i a[...]

  • Página 1782

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i l l e ve l i ndi ca t o r t o[...]

  • Página 1783

    5. Remove t he ca ta l yt ic convert er t o t ur bo charger r et a i ni ng nut s . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 6. D i s conne ct t he ca t a l yt i c c o nver t e r t e mpe r a t ur e s e ns or e l ect r i cal conne ct or. 7. Remove t he e xhaus t f le xibl e pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o:[...]

  • Página 1784

    10. Remove t he ca t a l y t i c co nverte r. Re mov e t he s e cur ing bol t . Re mov e a nd di s c a r d t he gas ke t. Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . • NO T E: Co at t he ca t a l y t i c convert er s t uds wi t h a nt i -s e i z e grea s e . I nst a l l t he [...]

  • Página 1785

    6. Att a ch t he t u r b o charger o ut le t pi pe . 1. Re pos i ti on t he pi pe . 2. Ti g ht e n t he r e t a i nin g cl i p. Ti ght e n t o 4 Nm. 7. Ins t a l l the t ur bocharger out l e t p ip e ret a i ni ng bo l t . Ti ght e n t o 46 Nm. 8. Ins t a l l the e xha us t f l e xib l e pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t[...]

  • Página 1786

    11. NO TE: Re move t he o i l f i l l e r cap and oi l le vel i nd i cat o r . I nst a l l t he e n gi ne cove r. 12. Ins t a l l t he oi l f il l e r cap . 13. Ins t a l l t he oi l l e vel i ndi cat o r . JagDocs.com[...]

  • Página 1787

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r LH 2.0L N A V 6 - AJV6 / 2.5L NA V6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: B[...]

  • Página 1788

    7. Remove t he f r ont pi p e . 8. Remove t he t he r mos t a t ho us ing t o o i l co ol e r coo l an t pi pe. 9. Remove t he ca ta l yt ic convert er he a t s hi e l d l o we r r e t ai ni ng bo l t . 10. Lowe r t he vehi c l e . 11. Det a ch a nd r e po s i t i o n t he wi ring ha rnes s e s . 12. Remove t he a i r cl ea n e r r e t a i ni ng br[...]

  • Página 1789

    13. Det a ch a nd r e po s i t i o n t he r adi a t o r i nl e t co o l a nt pi p e . 14. Remove t he ca t a l y t i c co nverte r he a t s hi e ld . 15. Remove t he ca t a l y t i c co nverte r. Dis car d t he ret a i ni ng nut s . 16. Remove t he HO 2S. 17. Remove a nd di s car d t he c a t a l yt i c conver t e r r e t ai ni ng s t uds . JagDocs[...]

  • Página 1790

    18. Remove a nd di s car d t he se a li ng r i ng. Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ins t al l a ne w s e a li ng r i ng. 2. Ins t a l l new cat a l yti c co nv e r t e r r e t a ini ng s t u ds . Ti ght e [...]

  • Página 1791

    5. Tig ht e n t o 10 Nm. 6. Tig ht e n t o 6 Nm. 7. Tig ht e n t o 10 Nm. 8. Tig ht e n t o 55 Nm. 9. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Ti ght e n t o 55 Nm. JagDocs.com[...]

  • Página 1792

    10. Ti g ht e n t o 25 N m. 11. NO TE: Fo r N AS ve hi cle s o nl y. I f r e qui red, ca r r y o ut a l ong dr ive cycle . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: P o we r t r ai n Co nt rol Mo dul e (PCM) Lo ng Dr i ve Cyc l e S e l f -Te s t ( 303-14A El e c t r on ic Engi ne Cont r ol s - 2.0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L [...]

  • Página 1793

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r RH2.0L NA V 6 - AJV 6/ 2.5L N A V6 - AJV6 / 3.0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s ubfr a me. Fo r a d di t i o nal i nfo r mat i o n, refe r to For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L[...]

  • Página 1794

    6. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move a nd di s ca r d t he r e t a i ni ng nut s . 7. Remove and di s card t he r et ai ni ng s t uds . 8. Remove t he HO 2S . 9. Remove and di s card t he s e a l i ng ring . Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . To[...]

  • Página 1795

    2. Tig ht e n t o 40 Nm. 3. Ins t a l l new r et a i ni ng s t uds . Ti ght e n t o 9 Nm. 4. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . • NO T E: Make s ur e t ha t t he ret a i ni ng nut s a re t i ght e ne d t wi ce i n t he s eq ue nce sho wn. Ti ght e n i n t he s e q uence s ho wn t o 25 Nm. 5. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i [...]

  • Página 1796

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Diesel Particul ate Filter (DPF ) Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D i s conne ct t he di es e l p[...]

  • Página 1797

    6. Remove t he di es e l pa r t i cul a t e f i l t er t o f l e xib l e pi pe ret a i ni ng n ut s . Re mov e a nd di s c a r d t he gas ke t a nd n uts . 7. Remove t he di es e l pa r t i cul a t e f i l t er. Re mov e a nd di s c a r d t he gas ke t a nd n uts . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e [...]

  • Página 1798

    2. Tig ht e n t o 46 Nm. Ins t al l a ne w ga s k e t a nd nut s. www.JagDocs.com JagDocs.com[...]

  • Página 1799

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Diesel Particul ate Filter (DPF ) Diff erential Pressu re Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r ou tl et pi pe. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12B I nt a ke Ai r Di s t ribut i o n a nd Fi [...]

  • Página 1800

    6. NOT E: Not e t h e o r i e nt a t i o n o f t he DPF di ff e r e nt i a l pres su r e hi gh-pr es s ur e and lo w-pres s ure ho s e s a nd make sure t hey a re i ns t a l le d i n th e s a me p os i t i on . Di s conn ect t he DP F di f fe rent i a l p r e s s ur e s e ns o r hi gh-pr es s ure a nd l ow -pr es s ur e ho s e s . 7. Remove t he DP[...]

  • Página 1801

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust Flexible Pipe2.0L Durato rq- TDCi /2 .2L Durato r q- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k[...]

  • Página 1802

    2. Tig ht e n t o 46 Nm. Ins t al l a ne w e xha us t f l e xib l e pi p e ga s ket a nd nut s . JagDocs.com[...]

  • Página 1803

    [...]

  • Página 1804

    1. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s pe cif ica t i o n e xhaus t ha nge r is o l a t or s . • NO T E: Check t he e xhaus t ha nge r i s o l a t o r s f or da mag e o r fa t i gue . In s t a l l new e xhaus t ha nge r i s ol at o r s i f r e qui [...]

  • Página 1805

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Front Muffl er2. 0L NA V6 - A JV6 /2. 5L NA V 6 - A JV 6/3.0 L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-01 Id e nt i fi cat i o n Cod e s . 2. Loos [...]

  • Página 1806

    6. D et a ch t he f ront muff l e r hange r i s o l a t o r s . 7. Remove t he f r ont muff l e r. Loo s e n t he f ront muffl e r cla mp ret a i ni ng nut s . Insta llat ion Vehi c le s with 2.5L or 3.0L engine 1. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s[...]

  • Página 1807

    3. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s pe cif ica t i o n e xhaus t ha nge r is o l a t or s . • NO T E: Check t he e xhaus t ha nge r i s o l a t o r s f or da mag e o r fa t i gue . In s t a l l new e xhaus t ha nge r i s ol at o r s i f r e qui [...]

  • Página 1808

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler and T ailpipe2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma, 2.0L Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a n[...]

  • Página 1809

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler and T ailpipe2.5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. NOT[...]

  • Página 1810

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler In let Pipe2. 0L NA V6 - A JV6 /2. 5L NA V 6 - A JV 6/3.0 L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f r ont whe e l and t i r e. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i o n 204-04 W he e l s a nd Ti r e s . Vehi c l[...]

  • Página 1811

    6. D et a ch t he muff l e r . S la cken t he m uf fl e r r et a i ni ng cl a mp nut s . All v e h icle s 7. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move t h e muff l e r i nl e t p ip e . 8. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move t h e e xhaus t hea t s hi e l d. Insta llat ion All v e h icle s 1. NOT E: 2.5L a nd 3[...]

  • Página 1812

    2. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Ti ght e n t o 55 Nm. Vehi c le s with 2.0L engi n e 3. Tig ht e n t o 55 Nm. 4. Tig ht e n t o 55 Nm. Vehi c le s with 2.5L or 3.0L engine 5. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 55 Nm. JagDocs.com[...]

  • Página 1813

    6. Tig ht e n t o 55 Nm. 7. Tig ht e n t o 10 Nm. JagDocs.com[...]

  • Página 1814

    P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler In let PipeVehicles With : Diesel Particula te Filter (DPF ) Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n).[...]

  • Página 1815

    2. Tig ht e n t o 55 Nm. JagDocs.com[...]

  • Página 1816

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Gen eral S p ec if ic a t ions I te m Speci fi cati on Fue l t a nk capa ci t y 61.5 l trs T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b-i n Fue l t a nk s e nder uni t l ock r ing s 70 52 - JagDocs.com[...]

  • Página 1817

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L e ngi ne I te m P art Nu mber De sc ri pti on 1 — Fuel t a nk fi l l er pi pe 2 — I nerti a f ue l s hut of f (I FS ) s wi t ch 3 — Fuel p ump 4 — Fuel f il t e r 5 — Fuel t a nk The mechani ca[...]

  • Página 1818

    The e l e ct ric t ur b i ne fu e l pump, whi ch o pe rat e s i n a f u e l r es ervoir , ha s a n i nt e g r al t o p pl a t e f or t he e xte rn al p i pe wor k an d e l ect r i cal conne ct ors. T he pump is s e cur ed t o t he f ue l t a nk by a s crew-on pl a s t i c cl o s u r e r ing. Two rol l o ver val ves a r e conne ct e d by a hos e whi[...]

  • Página 1819

    6 — Fue l t rans f e r pu m p (j e t p ump ) modul e The e l e ct roni c ret ur nl es s f ue l s ys t e m u ti l i ze d ha s t he f ol l o wi ng a dvant a ge s : r e duced fue l t a nk va po r . r e qui res l e s s e l e ct r ica l p o wer. do es not req ui r e a f ue l ret ur n l i ne. The i nt e ll i ge nc e o f t hi s s ys t e m i s co nt a i [...]

  • Página 1820

    It e m Pa r t Nu m be r De scr i pti on 1 - Fuel t a nk f i l l e r p i pe 2 - Fuel f i l t er 3 - S e n der uni t 4 - Fuel t a nk The fue l t ank i s co nst r ucte d of h i g h de nsi t y po l yt hyl e ne a nd i s l o c a t e d un dernea t h t he ve hi c l e be l o w t he rea r pa s s e nge r s e a t . T he t a nk i s r e t a i ne d b y t wo s upp[...]

  • Página 1821

    * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. If a n obvi o us cau se fo r an ob s e rv e d o r r epo[...]

  • Página 1822

    1 2 3 4 1 2 1 2 1 1 2 3 4 1 1 2 1 1 Pi n Nu m be r C i r cu i t F u nc ti on C i r cui t Col or 2 Gr ound Bl a ck 3 Fue l pump ground Y e l l ow 4 T hr ot t l e s c reen Bl a ck/ gr ee n 5 Fue l pump s cr e e n W h i t e 7 E CM m oni t o r o ut put W hi t e 9 B a t t e r y p o s i t i ve Br o wn/gr ee n 10 Fue l pump po s it i ve Re d PINPOIN T TE [...]

  • Página 1823

    2 1 2 3 4 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 3 4 Meas ur e t he res is t a nce b e t we e n t h e f ue l pump co nt roll e r CA105 p i n 2, and GRO UN D. I s t he r es i s t a nce l e s s t ha n 0. 5 O hm? Ye s REPAI R t he ci r cui t b e t we en t he f ue l pump c o nt r ol l e r CA105 pi n 2, (B) and GR O U ND. CLEA R DTC. TEST t he s ys t em [...]

  • Página 1824

    1 2 1 2 3 4 1 2 3 1 2 Is t he vol t a ge gr e a t e r t han 10.5 Vo l t s ? Yes GO t o B 2 . No GO t o B 3 . B2: C HEC K T HE GR O UND SUPP LY T O T HE F UEL T ANK ELECT R IC AL CO NNECT OR S wit ch t he i g ni t i o n t o t he O FF p os i t i on. Meas ure t he r es is t a nce a t t he fue l ta nk e l ect r i cal co nnect o r be t we e n CA 005 pi [...]

  • Página 1825

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Pressure C heck Gene ral P r ocedures • NO T E: T hi s p rocedur e i s f o r t he i nst a l l at io n of t he a d a pt o r i nt o t he fue l l i ne d ue t o t he r e m ova l o f t he s c hr a ede r va lve f r o m th e fue l li ne . 1. W ARN INGS : P l a ce t he ve[...]

  • Página 1826

    6. Ins t a l l the f uel p res s ur e g auge . 7. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). 8. Car r y out t he f ue l s yst e m pr e s s ure check. For a ddi ti ona l i nf o r m a t i o n, r [...]

  • Página 1827

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Pressure Release Gene ral P r ocedures R el ease 1. W ARN INGS : Do no t s moke , carr y l ig ht e d to b a c co o r an o p e n f l a me o f a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y f l a mmabl e vapors a r e a l wa y s[...]

  • Página 1828

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Tank D raini ng2.0 L D uratorq- TDC i/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Gene ral P r ocedures Speci al T ool (s) Fuel s uppl y l i ne a da pt o r 310-1 31 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge No Sm ok i ng s i gn s[...]

  • Página 1829

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Tank D raini ng2.0 L N A V6 - AJV6 / 2.5L NA V6 - A JV6 / 3.0L N A V6 - AJ27 Gene ral P r ocedures Speci al T ool (s) Re move/Re fi t fue l p ump/ s e nd er l o ck i ng nut 310-072A 2.0 L veh icle 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd [...]

  • Página 1830

    Af t e r car r yi ng o ut repai r s , t he f ue l s y s t e m mu s t b e che cked vi s ua l l y fo r l ea ks . F a i l ur e t o fo l l o w t he s e i ns truc t i o ns may res ul t i n pe rsona l inj ur y. Di s conn ect t he ba tt e r y ground ca bl e . Fo r a ddi t i ona l i nf o r m at i o n, r ef er t o S ect i on 414-01 Ba t t e r y, Mount i ng [...]

  • Página 1831

    7. Remove t he f uel t r ans fe r pump. Dis conne ct t he cros s o ver pi pe s Re mov e a nd di s c a r d t he O -r ing s e a l . 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. D et a ch t he e l e c t r i cal co nne ct or. 10. Dis c o nne ct t he f uel s u ppl y pi p e . 11. Us i ng t he s pe ci a l t o o l , r e move t he l o ck i ng rin[...]

  • Página 1832

    12. CAUT I O N: Ma k e s ure t he fl oa t or a rm are no t da ma ged whi l e r e m o ving th e f ue l pump modul e . Guide t he f u e l pump modul e t hr o ug h t he a perture. 13. CAUT I O N: Ma k e s ure d a mage t o t he fue l c r o s s o v e r pip e s do e s not occur . Guide t he cros s ove r pi pe s t hr ough t he a pe r t ur e . 14. Remove t[...]

  • Página 1833

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Quic k Releas e Co upli ng - Push C o nnect Gene ral P r ocedures Disc onn e ct 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Fue l Va p or s " s i gns a b ou t th e ve hi cle . Be f o r e a ny wo r k i s ca r r i[...]

  • Página 1834

    5. D i s conne ct t he f uel l i ne q ui ck r e l e a s e coupl i ng. 1. P r es s t he fue l li ne qui ck rel e as e coupl i ng l o ck i ng t a ngs . 2. Dis con nect t he f ue l l i ne q ui ck r e l e a s e co upl i ng. 6. D i s conne ct t he f uel l i ne q ui ck r e l e a s e coupl i ng. P r e s s t he f ue l l i ne q ui ck r e l ea s e co upl i n[...]

  • Página 1835

    9. Rel e as e t he f uel l i ne qui ck rel e a s e coupl i ng. P r e s s t he f ue l l i ne q ui ck r e l ea s e co upl i ng l o cking r e l e a s e co ll ar. 10. Dis c o nne ct t he f uel l ine qui ck rel e a s e coup li ng. 11. Us i ng a s uit a bl e Fl a t -bl ad e d s cr ewd river r el e a s e t he fue l l i ne q ui ck r el e a s e coupl i ng s[...]

  • Página 1836

    C onne ct • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst r uct i ons may res ul t i n p e r s o na l i njur[...]

  • Página 1837

    5. CAU TI O N : Make s ur e t h e fue l l i ne cl i cks i nt o pl ace w hen i ns t a l l i ng th e l i ne . T o make s ur e t ha t t he f ue l l i ne i s ful l y s e at e d , pul l o n t he l i ne . I nst a l l t he f ue l l i ne q uick r e l e as e cou pl i ng. 6. NOT E: Make s ure t he col l a r o n t he fue l l i ne is i ns e rte d ful l y int o[...]

  • Página 1838

    P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Spring Loc k C ou plin g s Gene ral P r ocedures Speci al T ool (s) S pr ing Lo ck Co upl e r Too l o r E qui val e nt 23-040 D isco nn e ction 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i [...]

  • Página 1839

    4. Ins t a l l the s p r i ng l ock co upl i ng t oo l . P la ce s ui t a b l e a bs o rb e nt mat e r i al be lo w t he pi pe t o col l e ct f ue l s pi l l ag e 5. Clo s e a nd pus h t he s p r i ng l o ck coupl i ng t o o l in to t he o pe n s i d e of t he cage . 6. S e pa r at e t he fi t t ing . 7. Remove t he s p r i ng l o ck coupl i ng t o[...]

  • Página 1840

    1. Ins pect a nd cl e a n bo t h coupl i ng e nds . I ns t a l l ne w O -r ing s an d g a r t e r s p r i ngs if ne ces s a r y. 2. F i t t he ma le f i t t i ng i nt o t he f e mal e e nd a nd pus h unt i l t he ga r t e r s pring s na ps over t he fl a r e d e n d o f t he mal e f i t t i ng. 3. M ake s ure t he coupl i ng i s e nga g e d by pul [...]

  • Página 1841

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n Fue l t a nk s u pport s t r ap r et ai ni ng b o l t s 25 18 - Fue l pu m p modul e l ocking ring - v e hicl es wi t h 2.5L o r 3.0L e ngi ne (non f e de ral mar k e t vehi cl e s ) 70 52 - Fue l pu m p modul e l ocking ring - v e hi[...]

  • Página 1842

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank a nd Lin es Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L e ngi ne It e m P a rt N um be r De scri pt i on 1 - Fue l pump modul e 2 - Fue l t a n k 3 - L o we r fu e l t a nk f i l le r pi pe ret a i ni n g nut 4 - U pp e r f ue l t a nk f i l le r pi pe ret a i ni ng [...]

  • Página 1843

    Item Pa rt Nu m ber De scr i pti on 1 - Fue l l e ve l se n s o r 2 - Fue l t a nk 3 - Fue l t a nk f i l l e r pi p e 4 - Fue l t a nk f i l l e r pi p e brea t he r hos e 5 - Fue l t a nk he a t s hi e l d 6 - Fue l t a nk s up port s t raps 7 - Fue l t a nk s up port s t rap i ns ul a t or 8 - Fue l fi l t e r Ve hi cl e s wi th 2.5L or 3.0L e n[...]

  • Página 1844

    I te m P a r t Nu m be r Des cri pti o n 1 — Fue l f i l le r ca p 2 — Fue l t a nk f i ll e r pi pe 3 — Fue l t rans f e r pump 4 — Fue l t a nk 5 — Fue l t a nk s uppo rt s t raps 6 — Fue l f i l te r 7 — Fue l pump modul e 8 — Fue l t a nk p r es s ure s e ns o r (Fed e ral market vehi cl e s onl y) Fu el Tan k The fue l t ank i [...]

  • Página 1845

    Fu el Tan k Filler Pi pe The fue l t ank fi l l e r pi pe i s o f a s t e e l con st r uct i o n a nd i s r e t a i ne d t o t he vehi cl e by mea n s of t hree r e t a i ni ng nut s, o ne ret a i ni ng t he fi l l er ne ck t o t h e bo d y a nd t wo nut s re t a i ni ng t he f i ll er pi pe t o th e ve hi cle chas s i s . The f ue l t a nk f i l l[...]

  • Página 1846

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank a nd Lin es Dia gn os i s a nd Te s t i ng Insp ection a nd verif ica tion 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual i ns pecti o n, vehi cl es wit h petrol engi nes Mecha[...]

  • Página 1847

    Ve hi cl e s wi th di ese l engi ne onl y. Do no t i nt e r change fue l i nj e ct ors . Improper i n je ct o r i ns t al l a t i o n ca n caus e mi s fi r e s , po or r unni ng a nd s e vere e ngi ne da mag e. Make s ur e tha t a ny pr ot ect i ve clo t hi ng worn i s c l e a n and made from l i nt -fr e e no n-fl o cking mat e r i a l . Fa i l ur[...]

  • Página 1848

    Sym ptom P ossi bl e s ource Acti on Di ff i cul t t o s t a rt hot Inj ect or l e a k Fuel t empe rat ure s ens o r IAT s e ns or MAF s e ns o r Engi ne c o ol a nt te m pe r a t ur e (ECT) s ens o r Purge val ve Fuel pu m p Igni t i on s ys te m EG R val ve s t uck op e n For fue l inj e ct o r te s t s , REFER t o: Fue l Charging a nd Co nt r o [...]

  • Página 1849

    Sym ptom P ossi bl e s ource Acti on c a ni s t e r S no w o r i ce pa ck around th e ca ni s te r o ut le t or fi l t er Fue l s m e l ls i n/around t he vehi c l e Fil l er ca p i ncorr e ct l y f i t t e d Lea ks f r om j o i nt s Lea ks f r om mod ul e s e a l s Lea k f r o m i nl et /out l e t pi pe s a t p ur ge va l ve Ino pe r at i ve pu r [...]

  • Página 1850

    1 2 3 DT C C ondi ti on Possi bl e s ource Ac ti on P 0441 Evapo r at i ve e mi s s i o ns s ys t e m, in c orr e ct p ur ge f l o w Ca ni s t er purg e pi p e ; r e s t rict ed, l e aki ng o r di sco nne ct ed Ca ni s t er vent r e s t r i ct e d Ca ni s t er purg e pi p e s t o e ngi ne ; r es t ricte d, l e aki ng o r di s conne c t e d Ca ni s [...]

  • Página 1851

    1 2 1 1 1 FT06, p i n 02 (B ) and GROU ND. FT06, p i n 04 (B ) and GROU ND. Ve hi cl e s wi th 2.0 L pet r ol ; CA415, p i n 04 (B) a nd GROU ND. Ve hi cl e s wi th 2.0 /2.2 L di e s el e ngi ne s ; CA415, p i n 04 (B) a nd GROU ND. I s t he r es i s t a nce gr ea t e r t ha n 5 oh m s ? Ye s REP AIR t he hi gh r e s i s t a nce ci rcu i t . Fo r a[...]

  • Página 1852

    1 1 1 2 3 1 1 2 F06, pi n 05 (W B) a nd GRO UN D. I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i on, ref e r t o t he wiring di a g rams. CL EAR t h e DTC, t e s t t he s yst em f o r no r mal o p e r at i o n. No GO t o A 6 . A6 : CHEC K T HE FUEL LEVEL SEN SOR RAN G[...]

  • Página 1853

    1 2 3 4 1 2 1 2 3 4 5 6 7 8 1 No GO t o B4 . B4: C HEC K T HE PO WER SUP PLY CIRC UIT T O T HE F UEL PUMP Re conne ct t he f uel pump modul e conne ct o r , CA105. Dis conne ct t he fu e l pump co nnect o r: Ve hi cl e s wi th 2.5/3.0 L e ng ine , RO W ; FT02. Ve hi cl e s wi th 2.5/3.0 L e ng ine , U S A; FT06. Tur n t he i gni t i o n s wi t ch t[...]

  • Página 1854

    2 3 4 1 2 3 4 5 1 2 Mak e s ure t he gea r s e le ct o r i s i n t he NEUT R AL pos i t i on f or ve hi cle s f i t t e d wi th manual t r ans mis s i on , P AR K po s i t i o n fo r vehi cle s fi tt e d wi t h aut o mat i c tran smi s s i o n. S t a r t t he e ngi ne a nd a l l o w t o i dl e . W hi l e t he e ngi ne i s i dl i ng, d i s co nnect [...]

  • Página 1855

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Filter2.0L Du rat o rq-TDCi/2. 2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ha nd P r e s s ur e Pu m p wi t h A da pt e r Kit 310-110 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t yp[...]

  • Página 1856

    4. D i s conne ct t he f uel f il t e r t o f uel pump f u e l s uppl y l i ne f r om t he fu e l f i l t e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l a b l a nking pl ug t o t he f u e l[...]

  • Página 1857

    3. NOT E: Make s ure t ha t t he ha nd p r i mer arr o w i ndi ca t i ng t he fue l f l o w i s poi nt i ng t o wa rds t he fue l f i l t er. I nst a l l t he ha nd p r e s s ure pump s p e ci a l t oo l b et we e n t he fue l fi lt e r and t he fue l f i l t e r fue l s uppl y l i ne . 4. NOT E: O nce t he ha nd pr e s s ur e pump s pe ci a l t o [...]

  • Página 1858

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Filter2.0L N A V6 - AJV6/2.5L NA V 6 - A JV6/3.0L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s m[...]

  • Página 1859

    Insta llat ion 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y f l a mmabl e vapors a r e a l wa y s pr es ent a nd may i gni t e . Fai l ur e t o fo l l o w t he s e in s t ruc t i o ns may r e s ult i n pers o nal i njur[...]

  • Página 1860

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender2 .0L NA V 6 - A JV 6 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s [...]

  • Página 1861

    5. Remove t he f uel l e vel s e nder. Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst[...]

  • Página 1862

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender2 .0L Duratorq-TDC i/2. 2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne [...]

  • Página 1863

    Do not ca r ry or o perat e c e l l ul a r pho nes w he n work ing o n o r ne a r a ny f ue l r e l at e d co mpo nent s . Hi ghl y f l a mm abl e vapo rs a r e a l wa y s pr es e nt an d may i gni t e . Fa i l ure t o fo l lo w t he se in s t ruc t i o ns may r e s ul t i n p ers ona l i nj ur y. Th is proc e dur e i nvol ve s fue l h a ndl i ng. [...]

  • Página 1864

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender LH2.5L NA V6 - AJV6 / 3.0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a m[...]

  • Página 1865

    5. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e fu e l l e ve l se n de r a nd h arnes s . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre s[...]

  • Página 1866

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender R H2.5L N A V6 - A JV 6/3. 0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl [...]

  • Página 1867

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Senso r2.0L Durato rq- TDCi/2.2L D uratorq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re move/In st a l l f ue l pump/trans f e r pum p l o ck i ng r i ng 310-127 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or[...]

  • Página 1868

    4. D et a ch t he t o p o f t he fue l l e ve l s ens or . 5. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l l e v e l s e ns o r. Re move t h e fu e l l e ve l se n s o r . 1. Ro t a t e t he l o we r pa r t o f t he fue l le vel s e ns o r . 2. Re move t he f ue l l e ve l se ns o r . Re mov e a[...]

  • Página 1869

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Pump Mo dule2.0L N A V6 - AJV6 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re move/In st a l l f ue l pump/trans f e r pum p l o ck i ng r i ng 310-072A R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i [...]

  • Página 1870

    5. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l pump modul e . Re move t h e fu e l pump modul e . 1. Ro t a t e t he l o we r pa r t o f t he fue l pump modul e . 2. Re move t he f ue l pump modu le . Re mov e a nd di s c a r d t he s e a l . Insta llat ion 1. W ARN INGS : Do no t s moke o r ca[...]

  • Página 1871

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Pump Mo dule2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Non fe d e r al mar ket ve hi cl e s onl y) 310-0 72A Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cki[...]

  • Página 1872

    3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Det ach t he e l e ct r i ca l conne cto r . 4. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Di s conn ect t he fu e l s uppl y pi p e . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Q ui ck Re l ea s e Co upl i ng - P us h Conn ect (310-00 Fuel S ys te m - Ge neral I nf orm at [...]

  • Página 1873

    8. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Re move t h e fu e l pump modul e a nd cr os s ove r pi pe s . Re mov e a nd di s c a r d t he O -r ing s e a l . 9. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e fu e l t ank. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Fue l Ta nk - 2. 5L NA V6 - AJV 6/3.0L NA V 6 [...]

  • Página 1874

    13. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Det ach t he f uel p ump m o dul e f la n ge f rom t he f uel pump mo dul e ba s e . 14. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e l e ct rica l conne ct o r . 15. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e l e ct rica l conne ct o r . 16. Det a ch[...]

  • Página 1875

    18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he fu e l cr o s s ove r pi pe f r om t he fue l p ump modul e b a s e . 19. CAUT I O N: Ma k e s ure t he fl oa t or a rm are no t da ma ged whi l e r e m o ving th e f ue l pump modul e . • NO T E: Fed e ral market vehi cl e s onl y. Re move t h e fu e l pump modul e . Re mov e [...]

  • Página 1876

    1. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e in s t a l l in g t he f ue l p ump mod ul e . • NO T E: Fed e ral market vehi cl e s onl y. • NO T E: Make s ur e t he f ue l pump modul e is corr e ct l y o r i en t a t e d . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ins t al l a ne w O -r i ng s [...]

  • Página 1877

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.0L N A V6 - A JV 6 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng/P e trol Fu mes s i gn s a bo ut t he ve hi cl e . Be f o r e a ny wo r k i s ca r r ie d o u[...]

  • Página 1878

    7. D i s conne ct t he f uel f il t e r l i ne qui ck rel e a s e coupl i ng. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 8. D i s conne ct t he f uel f il t e r l i ne qui ck rel e a s e coupl i ng. For[...]

  • Página 1879

    12. NO TE: An as s i s t a nt w i l l be req uir e d to r e move t he fu e l t a nk. Re move t h e fu e l t ank. Re mov e t he f ue l t a nk s uppo rt s t raps . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s .[...]

  • Página 1880

    4. Connect t he e va porat i ve e mis s i on ca ni s t er ho s e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 5. Connect t he f ue l f il t e r l i ne qui ck rel e a s e coupl i ng. For a ddi ti ona l i[...]

  • Página 1881

    10. At t ach t he wi r i ng harnes s gr omm e t . 11. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 12. Conne ct t he b a t te r y g r o und cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t[...]

  • Página 1882

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.0L D urato rq - T DCi/2. 2L Duratorq-TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng s i gns abo ut t he v e hi cl e. Do not s moke [...]

  • Página 1883

    6. D et a ch t he brea t he r ho se from t he fue l t ank. 7. NOT E: Not e t h e o r i e nt a t i o n o f t he fue l t a nk f il l e r pi pe t o f uel t a nk hos e r e t a i ni ng cl i p b e fo re l o o s e ni ng. Lo o s e n t he f uel t a nk fi l l er pi p e t o fu e l t a nk ho s e ret a i ni ng cl i p. 8. NOT E: An a s s i s t a nt wi ll b e r e[...]

  • Página 1884

    1. NOT E: An a s s i s t a nt wi ll b e r e qui r ed t o i ns ta l l t he f uel t a nk. • NO T E: Make s ur e t he f ue l f i l l e r pi pe ho s e i s conne c t e d t o t he fue l t a nk a s it i s i ns t al l e d. I nst a l l t he f ue l t ank. Ins t al l t he f ue l t a nk s u pport s t raps . Ti ght e n t o 25 Nm. 2. NOT E: Make s ure t he f u[...]

  • Página 1885

    6. Lowe r t he vehi cl e . 7. F i l l t he fu e l t ank w it h fue l . 8. Connect t he e l ect r i cal co nnect o r. 9. Att a ch t he wi r i n g ha r ne s s g r omm et . 10. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Di s a s s embl y a nd As s e m[...]

  • Página 1886

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.5L N A V6 - A JV 6/3.0 L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng/P e tro[...]

  • Página 1887

    6. D et a ch t he e l e c t r i cal co nne ct or. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. Usi ng a s ui t a bl e s uct i on devi c e dr a i n t he f uel t a nk fi l l e r pi pe . 9. NOT E: To pr e vent t he ve hi cl e be coming uns t a bl e whe n t he f ue l t a nk ha s bee n r emove d, i ns t a l l t h e ve hi cle t ie down s t r a[...]

  • Página 1888

    13. Remove t he a xl e as s e m bl y rea r r e t ai n in g b ol t . 14. Remove t he a xl e as s e m bl y f r ont ret a i ni ng bol t s . 15. Us i ng t he s pe ci a l t o o l , l owe r the a xle a ss e mbly a pproximat e l y 75 mm (2.95 i nches ) . 16. Ins t a l l t he cha in s u ppl i e d wi t h t he s pe cia l t oo l HT J1200- 2 t o t he a xle a s[...]

  • Página 1889

    18. At t ach t he s e cur ing s t r a p s upp li e d wi t h t he s pe cia l t oo l HT J1200-2 t o t he r ea r t owi ng e ye t hr e a d a nd s uppo r t t he rea r of t he a xl e a s s e m bl y. 19. Remove t he s pe ci a l t o o l . 20. NO TE: No t e t he or i e nt a t i o n of t he f ue l t a nk f i l l e r pi p e t o f ue l t ank hos e r e ta i ni [...]

  • Página 1890

    23. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e vapo r at i ve e mi s si o n cani s t e r cl o s e val ve e l e ctrica l conne ct or. 24. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Det ach t he e va porat i v e e mis s i o n ca ni s te r pur ge ho s e f r om t he fue l t a nk r e t a i ni ng cl i ps . 25. CAUT I O N: U s[...]

  • Página 1891

    28. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Us i ng t he s p e ci a l t o ol , l ow er t h e f ue l t a nk a ppr o x i mat e l y 100 mm (3.94 i nche s ). Det a ch t he fue l fi ll er pi pe ho se from t he fue l t ank. Ins t al l bl a nki ng pl ugs t o t he f ue l t a nk a nd f ue l f il l e r pi pe ho s e . 29. NO TE: No n f e de r a l ma r [...]

  • Página 1892

    33. W A RNING: T he f u el t a nk c a nno t be dr ai ne d i n ve hi cl e . Due t o t he hea vy we i ght , make s ur e t ha t t he f ue l t a nk i s s ecur e l y a t t a ched t o t h e pow ertrai n as s e mbly j a ck when r e m o ving. Fa i lure t o f ol l o w t hi s i ns t ruc t i on m a y r es ult i n pe r s o na l i nj ury . • NO T E: Al l ve h[...]

  • Página 1893

    3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r ho s e t o t he e vap orat i ve e mi ss i on cani st e r . 4. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r ho s e t o t he e vap orat i ve e mi ss i on cani st e r . 5. NOT E:[...]

  • Página 1894

    8. Ins t a l l the f uel t a nk s uppo r t s t r aps re ta i ni ng bo l t s. Ti ght e n t o 25 Nm. 9. Remove t he s p e cia l to o l . 10. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he e vapo r a t i ve e mi s si o n cani s t e r p ur ge ho s e t o t he f ue l t a nk r e t a i ni ng cl i ps . 11. NO TE: Fe d e r al mar ket ve hi cl [...]

  • Página 1895

    13. Conne ct t he e vapora ti ve e mis s i o n ca ni s t e r pur ge hos e qui ck rel e a s e coupl in g. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 14. NO TE: Make s ur e th e fue l ta n k f il l e r pi[...]

  • Página 1896

    18. Remove a nd di s car d t he axl e a ss e mbl y wa s he r. 19. Ins t a l l a n ew a xl e a s s e mbl y wa s he r . 20. Remove t he cha i n f r om t he a xl e a s s e mbl y front s upp o r t bracket . 21. Us i ng t he s pe ci a l t o o l , i ns t a l l t he a xl e a s s e m bl y. 22. Loo s e l y i ns t a l l t he a xl e a s se m bl y front r et a[...]

  • Página 1897

    23. Loo s e l y i ns t a l l a ne w axl e a ss e mbl y r ea r r et a i ni ng bol t. 24. Ti g ht e n t o 90 N m. 25. Ti g ht e n t o 110 N m. 26. Remove t he s pe ci a l t o o l . 27. Ins t a l l t he f r ont muff l e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Muff l e r - 2. 0L NA V6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ[...]

  • Página 1898

    30. Conne ct t he e l e ct r i cal conne ct o r. 31. At t ach t he e le ct r ica l conne ct o r . 32. At t ach t he wi r i ng harnes s gr omm e t . 33. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 34. Fi ll t h[...]

  • Página 1899

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank Fill er Pipe Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s moke o r car r y l i ght e d t ob a cc o or ope [...]

  • Página 1900

    7. Remove t he f uel t a nk fi l l er pi p e a nd ho s e . 1. Re move t he r e t a i ni ng nut s . 2. Re move t he f ue l t a nk f i l le r pi pe a nd hos e . Insta llat ion 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y [...]

  • Página 1901

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - G as F uel T ank Pre ss ure Senso r Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he f ue l t a nk pr e s s ure s e ns o r i s fi t t e d t o f e de r a l mark et ve hi cl e s o nl y. 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or an op e n f la m e o f a ny[...]

  • Página 1902

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ransfe r Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Non fe d e r al mar ket ve hi cl e s onl y) 310-0 72A Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Fed e r al mark et ve hi[...]

  • Página 1903

    3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Det ach t he e l e ct r i ca l conne cto r . 4. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t r ans fe r pump be f o r e r e moval . Us i ng t he s p e ci a l t o ol , re mov e t he l o c ki ng r i ng. 5. CAU TI O N : Make s ur e[...]

  • Página 1904

    8. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t r ans fe r pump be f o r e r e moval . Us i ng t he s p e ci a l t o ol , re mov e t he l o c ki ng r i ng. 9. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l t r a ns f e r pump. • NO [...]

  • Página 1905

    • NO T E: Fe de ral mar ket vehi cle s, re fe r t o s t e p 1. • NO T E: No n f e de ral ma r k e t vehi c l e s , re fe r t o s t e p 2. 1. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e in s t a l l in g t he f ue l p ump mod ul e . • NO T E: Fed e ral market vehi cl e s onl y. • NO T E: Make s ur e t he f ue l [...]

  • Página 1906

    P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Ine rtia Fuel Shuto ff (IF S) S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl s i de t rim pa ne l . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D i s conne ct t he e l ect r i cal conne c[...]

  • Página 1907

    P ubl i s he d: 24-Ma r -2 011 Fuel Tan k and Li nes - Fuel T ank Fill er Pipe Hos e Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s moke o r car r y l i ght e d t ob a cc o[...]

  • Página 1908

    a nd may i gni t e . Fa i lu r e t o f ol l o w t he s e i ns t r ucti ons ma y r es ul t i n pe r s o nal in j ur y. Th is p roc e dur e i nvol ves fue l ha ndl i ng. Be p r e pa r ed f o r fue l s pi l l age a t a l l ti mes a nd a l w ays o b s e r ve f uel ha n dl i ng precaut i o ns . F a i l ur e t o fo l l o w th e s e i nst r ucti o ns m a [...]

  • Página 1909

    P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Accel erat o r pe da l 9 - 80 JagDocs.com[...]

  • Página 1910

    P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele ratio n Co n trol Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um b e r Desc ri pti on 1 — E ngi ne cont r ol modul e (ECM) 2 — Ac cel e r a t or ped a l (l e ft -hand d r ive vehi cl e s ) 3 — Thr ot t l e body 4 — Ac cel e r a t or ped a l (r igh t -ha nd d r i ve [...]

  • Página 1911

    * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele ratio n Co n trol Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. If a n obvi o us cau se[...]

  • Página 1912

    1 2 3 1 2 3 4 1 2 Pi n N um be r C i r cu i t Fun cti on Ci r c ui t Col or 12 Out put (5 v ol t s ) O range /Y e ll o w 13 Out put (5 v ol t s ) Y e l l o w 19 G r o und Bl a ck /Gr e e n 20 G r o und Bl a ck /Gr e e n 52 T hr o tt l e Re l ay Gr ound Gree n/Re d 75 Input P urp l e 76 Input Y e l l o w 80 T hr o tt l e mot o r Gr e e n 102 Input R[...]

  • Página 1913

    1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 3 1 I s t he r es i s t ance great e r t ha n 10,000 o hms ? Ye s DIA GNOSE t he e l e ct r o ni c e ngi ne co nt r o l s yst e m. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Sect i o n 303-14A El e ct r oni c Engi ne Cont r ol s S e c t i o n 3 03-14B El e c t roni c Engi ne Co nt rol s . No REP AIR t he [...]

  • Página 1914

    1 2 3 1 2 1 2 1 2 1 2 1 1 1 2 3 1 1 2 Turn t he i gn it i o n s wi tch t o t he O FF p o si t i on. Di s c onn e ct t he t hr ot t le pos i t i on s e ns o r e l e ct rical co nnect or EN13. Mea s ur e t he res i s t a nce b et we e n EN13-1 and ground. I s t he r es i s t ance l e s s t ha n 5 o hms? Ye s GO t o C6 . . No GO t o C5 . . C 5: C HEC [...]

  • Página 1915

    1 1 1 2 1 2 1 1 2 1 2 1 2 3 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he t hrott l e mot o r r e l ay po we r s uppl y ci rc ui t . CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i o n. No I NS TALL a ne w t hr o t t l e mot o r r el a y. CLEAR t he DTC. T ES T t he sys t e m fo r nor mal op e r at io n. D6: C [...]

  • Página 1916

    P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator Cable Adj ustme nt2. 0L NA V 6 - A JV 6 Gene ral P r ocedures 1. Remove t he primary cabl e r et a i ni ng cli p . 2. NOT E: Make s ure t he acce l e r a t o r cabl e i s s e a t e d ful l y i n the ret a i ni ng br acket . Ful l y d e pr e ss t he a ccel e r a t or pe d a l a n[...]

  • Página 1917

    P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator Cable2.0L N A V6 - AJV 6 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry , Mount i ng a nd Ca b l e s . 2. D et a ch t he a ccel e r a t o[...]

  • Página 1918

    6. Remove t he a cc e l e r a to r cab l e . Det a ch t he a ccel e rat o r cab l e gr ommet . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 5 Nm. 3. Adjus t t he a cc e l e r a t o r cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Acce l e r a t o r Cabl e A dj us t me nt -2.0L in t h[...]

  • Página 1919

    P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator P ed al Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.0L engi n e 1. D et a ch t he a ccel e r a t o r cab l e . 1. P o si t i on t he a ccel e rat o r a c t ua t o r t o t he ful l y o pe n po s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . 2. D et [...]

  • Página 1920

    5. Remove t he a cc e l e r a to r pe da l. Insta llat ion 1. NOT E: Ve hi cl e s wit h 2.5L , 3.0L o r di e s e l e ngi ne s hown, 2.0L s i mil a r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 9 Nm. JagDocs.com[...]

  • Página 1921

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - T o rque Sp eci f i cat ions Descri pti o n Nm l b- f t l b- i n Cr ui s e cont r o l s wi t ch r e t a i ni ng s cr e ws 3 - 27 JagDocs.com[...]

  • Página 1922

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Des cr ipt i o n a nd O pe r a t i o n 2.0L ve hi cl e s It e m Pa rt Nu mb e r Descri pt i on 1 — Engi ne cont r o l modu le (ECM ) 2 — Cr ui s e cont r o l s wi t ch 3 — Ha ndbrake s wi tch 4 — Cr ui s e cont r o l mod ul e 5 — Thr o tt l e b ody 6 — Ins t r um e nt cl us [...]

  • Página 1923

    It e m Pa rt Nu mb e r Descri pt i on 1 — Engi ne cont r o l modu le (ECM ) 2 — Cr ui s e cont r o l s wi t ch 3 — Thr o tt l e b ody 4 — Ins t r um e nt cl us t e r (IC) 5 — S pee d cont rol dea ct i vat o r s wi t ch (br ake ped a l pos i t i on s eco nda r y s wi t ch, gre en) 6 — S pee d cont rol dea ct i vat o r s wi t ch (br ake p[...]

  • Página 1924

    Actua tor Switche s ON Sw itc h W he n t he O N s w it ch i s o pe r a t ed t he s p e e d cont rol s ys t e m i s a ct i vat e d a nd providi ng t he v eh i cl e i s t ravel li ng at a s pe e d great e r t ha n 40k m/ h (25m il e /h), t he s p e e d cont rol s yst e m wil l a ccep t t he s pe e d i npu ts . T he i ns t r u ment clus t e r (IC) wi [...]

  • Página 1925

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol2 .0L NA V6 - AJV 6 Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the v e hi cle s pe e d co nt rol sys t e m a nd t he commun i cat i o n ne t wo r k whi ch i s co nnect ed t o t he s yst e m, pr ecl ud e t he us e of wo r k s hop ge ne [...]

  • Página 1926

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol2 .5L NA V6 - AJV 6/3 .0L N A V6 - A J2 7 Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the v e hi cle s pe e d co nt rol sys t e m a nd t he commun i cat i o n ne t wo r k whi ch i s co nnect ed t o t he s yst e m, pr ecl ud e t he us e [...]

  • Página 1927

    1 2 3 1 1 2 3 1 2 1 2 1 1 2 1 DT C De sc ri pti o n Poss i bl e Sour ce Acti on t o ground, hi gh re si s t a nce. Brak e cance l s wi tch po we r s uppl y ci r cui t o pe n ci rc ui t . Brak e cance l s wi tch f a i l ure. Pinpoint Test s PINPOIN T TE ST A : P056 8 . CHECK SPEED CONTROL INPU T WIRE F OR OPEN CIRCU I T/HIG H RESI S TANC E T EST C O[...]

  • Página 1928

    1 2 1 2 1 2 1 2 1 2 3 1 2 3 I s t he r es i s t a nce 0 o hms? Ye s No el e ct r i cal f a ul t i n s wi t chpa ck . RECHECK DTCs. No I NS TALL a ne w s wi t chpack. REFER t o Spee d Cont r ol Swit ch i n t hi s se ct i o n. CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . PINPOIN T TE ST C : P0 56 6 . S PEED CONTROL CANCEL SW[...]

  • Página 1929

    1 2 1 2 3 4 5 1 2 3 1 2 3 1 2 3 1 2 1 2 3 4 5 1 2 3 Conne ct a n o hmm e t e r bet we e n pi ns 1 and 3 o f t he cl ut ch cance l s w i t c h. Op e r at e t he cl ut ch pe d a l up and do wn, whi l e o b s e r ving t he res i st a nce r e a di ng. Doe s t he r e s i s ta nce s wi t ch b e t we e n o p e n a nd cl o s e d ci r cuit a s t he p e da l[...]

  • Página 1930

    1 2 3 1 2 1 2 1 1 1 2 3 1 2 3 1 2 1 EN16, pi n 31 (B). Fo r add i t i o nal i nf or ma ti on, re fe r t o wiring di ag rams. CLEAR t he DT C. T ES T t he s ys t e m f o r no r mal op e r at i o n. PINPOIN T TE ST I : P157 1. B RAKE ON/OF F SW ITCH / BRA KE CANCEL SWI TCH MALFU N CTION T EST C ONDI T IONS DET AI LS/R ESULT S/AC T I O NS I1 : CHEC K [...]

  • Página 1931

    1 Is t he s wi t ch o p e n ci rc uit ? Ye s GO t o I 10 . No INS TA LL a ne w br ake can ce l swi t ch. CL EAR t he DTC. T ES T t he s y s t e m fo r norm al o pe r a t i on. I1 0: CHECK T HE S WI T C H A C T ION O F T HE BR AK E C AN C EL S WI T C H Mea s ure t he r es i s t ance b e t wee n pi ns 1 a nd 2 of t he brake ca nc e l s wi t ch, wi t [...]

  • Página 1932

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Deactivato r Switch Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he s p e e d cont r o l d e a ct iva t o r s wi t ch e l e ct r i cal c onn e cto r . 2. Remove t he s p e e d cont r o l de a ct i vat o r s wi t ch. Tur n t he s pee d cont r ol de a ct i va t or s[...]

  • Página 1933

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Module Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s p e e d cont r o l modul e cab le r et ai ni ng t i e st r ap . 2. D et a ch t he i nne r c a bl e . 3. D et a ch t he ou t e r cabl e . 4. D et a ch t he coo l a nt e xpans i o n t a nk. 1. Re move t he coo l a nt [...]

  • Página 1934

    5. D i s conne ct t he e l ect r i cal conne ct o r. 6. Remove t he modul e r e t a ini ng bo l t . 7. Remove t he modul e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 4 Nm. JagDocs.com[...]

  • Página 1935

    3. Tig ht e n t o 3 Nm. JagDocs.com[...]

  • Página 1936

    P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s t ee ring whe e l. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ste e ring W h e e l (211-04 S te e r i ng Col umn, Re moval a nd Ins t a l la t i o n). 2. Remove t he s t ee ring whe e l fi nis her t r i[...]

  • Página 1937

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Re frige r a nt HFC 134a Compr es s o r oi l P ol yal ky l e ne gl y col S yst e m oi l quant i t y Tot a l s ys t e m o i l qua nt i t y = 160ml. Ne w c ompres s o r s uppl i e d wi t h 90ml, pl us a dd i t o [...]

  • Página 1938

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Cli m ate Co ntro l System Des cr ipt i o n a nd O pe r a t i o n The pur po s e o f t he a i r di s t ribu ti o n s yst e m i s t o rout e a i r t o t he de s i gnat e d regi st e r s . T his i s a ccom pl i s he d whe n a i r ent e rs t he pl e num t hr o ugh t he[...]

  • Página 1939

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Cli m ate Co ntro l System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion REFER t o : Cl i mat e Co nt rol Sy s t e m (412-00 Cl i ma te Co nt r o l Sy s t e m - Gene r a l I nfo r mat i on, De s cr ip t i o n a nd O p e rat i o n). Insp ection a nd Ve rifi[...]

  • Página 1940

    DT C De s cri pti o n Poss i bl e Cause A c ti o n B1253 A i r Te mpe r at ure Int ernal S e ns o r Cir cuit Shor t t o Gr o und I n ca r t e mp s e ns or fe e d s ho r t t o g r ound Re fe r t o t he r el e va nt ci r cuit di ag r a m and che ck t he i nt e g r i t y of t he wi r i ng be t we e n t he a i r t e mpe r at ur e i nte r n a l s e ns o[...]

  • Página 1941

    DT C De s cri pti o n Poss i bl e Cause A c ti o n B1946 Cl i mat e Co nt r ol A /C Po s t Eva porat o r S e ns o r Ci rc uit Fai l ur e Evapo rat or t empe r a t ure s e ns o r f ee d ope n ci r cuit Re fe r t o t he r el e va nt ci r cuit di ag r a m and che ck t he i nt e g r i t y of t he wi r i ng be t we e n t he Cl i mat e Co nt r ol A/C P o[...]

  • Página 1942

    DT C Descri pti on Poss i bl e Ca use Ac ti on B1318 Ba t t e r y Vol ta ge L o w Bat t ery di s char ge d W iring harnes s f a u lt Charging s ys t e m fa ul t Check ba t t e r y i s f ul l y charged . U s i ng t he a p pr opr i a t e ci r cuit di a gr ams : Che ck p o wer sup pl y cir cuit s from front po we r di s t ribu t i o n b o x t o t he f[...]

  • Página 1943

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) C o mpress or Leak Detectio n Gene ral P r ocedures 1. Remove t he A/C co mpr e s s or f r om t he vehi c l e . For add i t i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 412-03 Ai r Condi t io ni ng . 2. Ins t a l l A/C pres s ur[...]

  • Página 1944

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) System Flushin g Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . W a r ning : Due t o ref r i ge r ant ha za rds, a lwa ys we [...]

  • Página 1945

    9. Ins t a l l new r ef r i gerant l i ne s i f clo gge d wi t h de bris . 10. Reco nnect t he h ea t e xchange r be i ng f l us hed . 11. Add ad di t i ona l r e f r i gerant oi l a s r e qui red. Fo r ad di t io na l i nf o r mat i on , r ef e r t o Ref r i g e r ant O i l A ddi ng . 12. Ev a cuat e , charg e a nd l e a k t es t A /C s yst e m. 1[...]

  • Página 1946

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) System Reco v ery, Evacuation an d Charging Gene ral P r ocedures 1. W ARN INGS : A/C r e f r i geran t c a n be ext r e mel y ha za rdous a nd f a i l ur e t o f ol l ow th e e qui p m e nt manuf a c t u r e r s ins t ruc t i o ns may r e[...]

  • Página 1947

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Co ntam inated Refrigerant Handli ng Gene ral P r ocedures 1. If cont a mi nat e d ref r i ge rant i s de t ect e d DO NO T r eco v e r t he ref r i ge rant i nt o your R-134a O R R-12 recover y/ r e c ycli ng e qui pme nt . Ta ke t he fo l l o w a cti ons : 1. Re p[...]

  • Página 1948

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Dischargin g and Recovery Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . Fa i l ur e to f o ll ow t hi s i nst r ucti o n may r e s ul t i n p e r s o n[...]

  • Página 1949

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - El ectroni c L eak Detectio n Gene ral P r ocedures 1. W ARNING: Go od ve nt i la t i o n i s nece s s a r y in t he area whe r e A/C le a k t e s t i ng i s t o be ca r r ie d o ut . If t he s ur r o und i ng a i r is co nt a mi nat e d wit h r e frige r a n t ga s[...]

  • Página 1950

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Inspectio n a nd Assembly Requ i re me nts Gene ral P r ocedures 1. NOT E: Any t i me a ho s e o r comp one nt conne ct i on l e a k i s obs e r v e d, t he c ompo ne nt a nd fi t t i ng mus t b e s e pa r a t e d, cl e a ne d a nd a ne w O -r ing a nd c on ne ct or[...]

  • Página 1951

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Leak Dete cti on Gene ral P r ocedures 1. NOT E: O n vehi cl e s wi t h R-134a Le a k T race Dye i ncorpor at e d i nt o t he A/C s ys t em. The e xact l o ca t i on o f l e a ks c a n b e pi np oi n te d b y t he brigh t yel l o w-gr e e n g l ow of t he t r ace r [...]

  • Página 1952

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Refrige rant Oi l Ad ding Gene ral P r ocedures 1. A ne w repl a cement A /C co m pr es s or co nt a i ns 1 50 ml (5 o z . ) r ef r i ge rant oi l . If t he a mount o f oi l dr ai ne d f r om t he r emove d A/C comp r e s s o r i s be t we e n 90 and 150 ml (3 t o 5[...]

  • Página 1953

    P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Refrige rant System Tests Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . T he A /C ref r i ge r an t a na l yze r mu s t b e use d be f o r e t he recov[...]

  • Página 1954

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - A ir Dis tributio n and Filterin g Des cr ipt i o n a nd O pe r a t i o n It e m Pa r t Nu m be r De sc ri pti on 1 — Le f t -hand s i de regi s t e r 2 — Ce nt e r r e gi st e r 3 — Ri ght -hand s id e regi s t e r 4 — Ri ght -hand s id e f r o nt f l o o r duct 5 — Ri ght[...]

  • Página 1955

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - A ir Dis tributio n and Filterin g Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 412-00 Cli mat e Con trol Sy s t em - Ge ne r a l I nfo r mat i o n JagDocs.com[...]

  • Página 1956

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - Center Registers Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt pa ne l vene e r t rim. 2. Remove t he ce nt e r r egi st e r s . Re mov e t he ce nt e r regi s t e r r e t a in in g s cr ews . Insta llat ion 1. To i ns t a l l , rever s e t he remov [...]

  • Página 1957

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - Driver Sid e Register Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt pa ne l vene e r t rim. 2. Remove t he i ns t r um e nt pa ne l s urr o und. Re mov e t he i ns t r ument p a ne l s urr o und ret a ini ng s cr ews . 3. Remove t he drive r si de r [...]

  • Página 1958

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - F ron t Foo tw ell Duct L H Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f o ot we l l l a mp. 2. D et a ch t he f l oo r regi s t e r . Re mov e t he f lo o r r egi s t e r r e t a i ni ng s cr e ws 3. D et a ch t he f ront o f t he cent e r cons ul s i d e t ri[...]

  • Página 1959

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - F ron t Foo tw ell Duct RH Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f o ot we l l l a mp. 2. D et a ch t he f l oo r regi s t e r . Re mov e t he f lo o r r egi s t e r r e t a i ni ng s cr e ws . 3. D et a ch t he f ront o f t he cent e r cons ul s i d e t r[...]

  • Página 1960

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - P assen ger Side Register Re moval a n d I ns t a l l a t i on R em ova l 1. W ARNING: T o a voi d acci de nt a l d e pl o ym e nt and pos s i b le pers ona l in j ur y, t he ba ck up po we r s up pl y must be d epl et e d be fo re repa i ring or r e pl a ci ng a ny a i r ba g s uppl[...]

  • Página 1961

    P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - P o llen Filter Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl vent s cr ee n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co wl Ve nt S cr e e n (501-02 Fr ont End Bo dy P a nel s , Re mova l a nd Ins t al l a t io n). 2. Remove t he po l l e n fi l [...]

  • Página 1962

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Speci fi ca ti on I n ve hi cle cr os s b e a m bon di ng W SKM 2G37 9-A1 I n ve hi cle cr os s b e a m s o l vent wi pe W S KM14J 251- A1 T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n Evapo rat or core ho us i ng t o i n [...]

  • Página 1963

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heating a nd Ventil atio n Des cr ipt i o n a nd O pe r a t i o n The he at i ng a nd de f r os t i n g s yst e m i s a b l e nded a i r s ys t e m a n d co ns i st s o f a he a t e r co r e, a bl ow er mot o r , d i s t r i but i on d oors a n d a n e vapo rat or core. Ai r i s di rect e d t[...]

  • Página 1964

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heating a nd Ventil atio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 41 2-00 Cl i m a t e Co nt r ol S ys t e m - Ge ne r a l Info rm at i o n . JagDocs.com[...]

  • Página 1965

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - B lo we r Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he bl owe r mot o r l o we r cover. 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t he bl owe r mot o r . Re mov e t he b l o we r mo t o r r e t a i ni ng s cr e ws . Insta llat ion 1. To i ns t a l[...]

  • Página 1966

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - E va po rator C o re Ho usin g Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . 2. Recover t he r e frige r a n t. Fo r a ddi t i o nal i nfo r mat i o n, refe r to S ect i o n 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a[...]

  • Página 1967

    9. Usi ng a s ui t a bl e t o o l di s con nect t he r e f r i geran t li ne . 10. Remove t he ref rige r a nt l i ne r et a i ni ng cl i p . 11. Us i ng a s uit a bl e t o ol di sco nne ct t he r ef r i ge rant l i ne . 12. Remove t he e va porat o r cor e ho us in g l ow er s e cur ing nut . 13. Remove t he i ns t r ume nt pa ne l . For a dd i t [...]

  • Página 1968

    14. Remove t he ce nt e r r eg i s t e r a ir duct . 15. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 1. O n ma nual A /C o nl y. 2. Al l ve hi cle s . 16. Dis c o nne ct t he e l e ct r ica l conne ct o r . 17. Remove t he g l ove b o x mount i ng f r a m e . Re mov e t he re ta i ni ng bo l t s. 18. Dis c o nne ct t he e l e ct r ica l c[...]

  • Página 1969

    19. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 20. Det a ch t he wi ring ha r nes s. 21. Det a ch t he wi ring ha r nes s. 22. Det a ch t he wi ring ha r nes s. Re mov e t he e a r th l e a d r e t a i ni ng bol t . Det a ch t he wi ring ha rn es s . 23. Us i ng a s uit a bl e t o ol cut t he bond i ng on t he i n ve hi cl e cr os s bea [...]

  • Página 1970

    24. Det a ch t he cent e r o f t he i n v ehi cl e cr os s be a m. 25. Remove t he i n ve hi cl e cr os s be a m ret a i nin g b o lt s . Lef t-h a nd s i de s ho wn, r i g ht -ha nd s i de s i mil a r . 26. Remove t he i n ve hi cl e cr os s be a m a nd t he e va porat o r cor e ho us i ng . Insta llat ion 1. NOT E: Re m o ve t he P U bo nd i ng f[...]

  • Página 1971

    3. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 1972

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heater C ore Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: If a l e ak i s s us pe ct e d, t he h e a t e r core must b e l e ak t e s t e d i n t h e vehi cl e b e fo re r emova l. For a ddi ti o nal i nfo r mat i o n, ref e r to S e ct io n 412-00 Cli mat e Cont r ol Sy st e m -[...]

  • Página 1973

    7. Remove t he he a t e r cor e ai r duct ho us i ng. 1. Re move t he he a t e r c ore a i r duct hous i ng ret a i ni ng s cr e ws . 2. Re move t he he a t e r c ore a i r duct hous i ng . Re l e a s e t he re t a i ni ng t abs . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 8. Remove t he he a t e r cor e hous ing ret a i ni ng[...]

  • Página 1974

    12. Remove t he he a te r co r e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 1975

    P ubl i s he d: 11-May-2 011 Heating and V entilatio n - E va po rator C o re Ho usin g Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he e vap orat o r co r e h ou s i ng. For add i t i o na l i nf orm a t i o n, r e fe r t o Evapo rat or Co r e H ous i ng . 2. D et a ch t he bl owe r moto r f r om t he i n ve hicl e cr os s b e a [...]

  • Página 1976

    5. Rel e as e t he he a t e r cor e hous in g ret a i ni ng t abs . 6. Remove t he he a t e r cor e hous ing . 7. Remove t he rub be r s e a l . 8. Remove t he he a t e r cor e r et a i ni ng bo l t . 9. Remove t he he a t e r cor e . JagDocs.com[...]

  • Página 1977

    10. Remove t he b l owe r mot or . Re mov e t he b l o we r mo t o r r e t a i ni ng s cr e ws . 11. Remove t he manu a l c on t r ol bl o we r mot or r es i s t o r. Re mov e t he ma nua l cont r ol b l o we r m ot o r r e s i s to r ret a i ni n g s cr ew. 12. Remove t he rubber s e al . 13. Remove t he e va porat o r cor e ret a i ni ng s cr e w[...]

  • Página 1978

    14. Remove t he e va porat o r cor e up pe r hous i ng . 15. Remove t he e va porat o r cor e . A ssemb ly 1. To a s s e mbl e , reverse t he di s as s e mbly proced ur e. 2. Tig ht e n t o 7 Nm. JagDocs.com[...]

  • Página 1979

    3. Tig ht e n t o 5 Nm. JagDocs.com[...]

  • Página 1980

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n El e ctric bo o s t e r he a t e r r et a in i ng nut s 10 - 89 He a t i ng e le m e nt e l e ct rica l conne ct or r et a i ni ng nut s 4 - 35 JagDocs.com[...]

  • Página 1981

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - E lectric B o os ter Heater Des cr ipt i o n a nd O pe r a t i o n Due t o t he hi gh -ef fi ci ency o f t he di e s el e ngi ne , t here i s i ns uff i ci e nt wa s t e -hea t a v ai l a b l e t o t he h e a t e r cor e. An a uxi l ia r y e l e c t r i cal b o os t e r he at e r i s i ns ta l l e [...]

  • Página 1982

    5 - TMAP s e ns or 6 - CHT s ens o r 7 - Gene rat o r P r o vi de d t he t emp erat ure cond i ti ons a re s a t i sf ie d and de pe nd i ng o n t he l o a d cond i t i o n o f t he ge ne rat o r , t he P CM w i l l ca use o ne o f th e fo l lo wi ng t o occur : a c t i va t io n o f rel a y 1 a c t i va t io n o f rel a y 2 a c t i va t io n o f b[...]

  • Página 1983

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Des cr ipt i o n a nd O pe r a t i o n For mar ket s th a t e x pe rie nce e x t r e mel y l o w t e m pe rat ur e s , a f uel f ire d b o os t e r hea t e r i s i nst a l l e d in pl ace o f t he e l e ct rica l boo s t e r hea t e r . The fue l f ir e d bo o s t e r he[...]

  • Página 1984

    It e m Pa r t Nu m be r Descri pti o n 1 - Combus t i o n a i r f a n 2 - Burner ho us i ng 3 - El e c t r on ic c ont r ol mod ul e 4 - H ea t e xchange r 5 - Burner i nse rt 6 - Exhaus t 7 - Coo l ant i nl e t 8 - Gl o w pl ug / f l a me s e nso r 9 - Evap o r a t or 10 - Fue l i nl e t 11 - Coo l ant o ut l e t 12 - Ai r int a ke Comb u s tion A[...]

  • Página 1985

    Over he at Protec tion Ove r he a t pr ot e ct i o n i s cont r ol l e d by a t e m pe r at ur e res i s t o r lo ca t e d in t he he a t excha nge r. Thi s p r ot ect s a g ai nst e xces s i ve op e rat i ng t e mperat ures . O ve r he a t pr ot ect i on res po nds a t a co ol a nt te m pe rat ur e i n e xces s o f 125 ° C a nd s wi t che s t he [...]

  • Página 1986

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - Auxilia ry Heater Dia gn os i s a nd Te s t i ng Principle of oper at ion The r e a re t wo t ype s of a uxil i a r y hea t e r , t he e l e ctri c boost er hea ter , whi ch i s f i t t e d a s s t a nda rd, a nd t h e f ue l f i re d boost er hea ter , wh i ch is an opt i on. Fo r a ddi t i ona l [...]

  • Página 1987

    1 2 3 1 2 Auxi l iary heat er 1 f use connect or C i r cu i t Pi n Auxil i a ry hea t e r r e l a y 1 o ut put 01 Auxil i a ry hea t e r 1 cont r ol 02 Auxi l iary heat er 1 co nnect o r C i r cui t P i n Auxil i a ry hea t e r r e l a y 1 cont r o l 01 Ju ncti o n b o x connector C i r cui t P i n Auxil i a ry hea t e r r e l a y 1 cont r o l 38 E[...]

  • Página 1988

    1 2 1 2 3 4 1 1 2 3 4 1 1 2 3 4 5 6 7 1 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S US P ECT:- Auxi l i a r y he a t er 1 a s s e mbly No REP AI R t he sh ort c i r cuit . For a ddi t i o na l i nfo rm at i o n, r ef e r t o t he wiring di a gr ams . A3 : CHEC K T HE AUXI L I ARY HEAT ER 1 CIRC UIT C ONT IN UI T Y Auxil i a ry hea t[...]

  • Página 1989

    1 2 3 4 1 2 3 4 1 1 2 3 4 1 2 3 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s GO t o A14 . No GO t o A13 . A1 0: CHEC K T HE AUXI LIA RY HEA T E R 1 CO NT R O L LI NE 'O F F' S T AT E • NO T E: I t i s as s umed t he i g ni t i o n i s s t i l l o n f r o m t he pr e vio us s t e p, i f n ot , p l e a s e make s ur e t he i [...]

  • Página 1990

    1 2 3 4 5 6 7 1 2 3 4 1 Auxi l iary heat er connector C i r cu i t Pi ns Auxil i a ry hea t e r cont r ol 03/05 Auxi l iary heat er rel a y 2 conn ec tor C i r cui t P i n Auxil i a ry hea t e r r e l a y 2 cont r o l 02 I gni t io n s up pl y 01 P e rm a nent 12 vo l t sup pl y 03 Auxil i a ry hea t e r 2 cont r ol 05 E ng i ne control m o d ul e [...]

  • Página 1991

    1 2 3 4 1 2 3 4 1 1 2 3 4 1 2 3 4 1 1 2 I s t he r es i s t a nce l e s s t ha n 10 o hms? Ye s GO t o B4 . No REP AI R t he o pen c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di a gr ams . B4: C HEC K T HE SUPP LI ES T O T HE AUXI LIA R Y HEA T ER 2 R ELAY Ke y o f f. Mea s ur e t he vol t a ge be t we e n : Au xi l[...]

  • Página 1992

    3 4 1 2 3 4 1 2 3 Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: Au xi l i ary hea ter rel ay 2 conn e c tor, harne s s s i de Ve hi cl e ba ttery Auxil i a ry hea t e r 2 cont r ol , p i n 02 Ne g at i ve po s t I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S US P ECT:- ECM No REP AI R t he sh ort c i r cuit . [...]

  • Página 1993

    1 2 3 4 1 2 1 1 2 1 Auxi l iary heat er connector C i rcui t P i n Auxil i a ry hea t e r cont r ol 01 Auxi l iary heat er rel a y co nnector C i rcui t P i n Auxil i a ry hea t e r r e l a y cont rol 02 P e rm a nent 12 vo l t sup pl y 03 ECM r e l ay cont r ol l e d 12 vol t s uppl y 01 Auxil i a ry hea t e r r e l a y out p ut 05 Ke y o f f. Aux[...]

  • Página 1994

    1 2 3 4 1 2 3 4 1 1 1 2 3 4 1 1 2 3 4 di a gr ams . C 6: C HEC K T HE AUXI L IA RY HEAT ER C ONT R O L LI NE ' ON' ST AT E S can t o ol co nnect ed . Acce s s t he ECM a nd cont r ol t he a uxil i a r y hea t e r cont r ol P ID. Act iva t e t he a uxil i a r y hea t er. Mea s ur e t he vol t a ge be t we e n : Au xi l i a r y heate r fuse[...]

  • Página 1995

    1 2 3 4 1 1 2 3 4 1 2 3 4 1 2 3 Ke y o f f. Auxil i a ry hea t e r r e l a y conne c t o r di s conne c t e d. Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: Au xi l i a r y heate r fuse c on nector, harness s i de Vehi cl e battery Auxil i a ry hea t e r r e l a y out p ut , pi n 01 P os i t ive p o s t I s t he r es i s t[...]

  • Página 1996

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Dia gn os i s a nd Te s t i ng Principle of oper at ion The fue l f ir e d bo o s t e r he a t e r i s a vai la b l e as an o pt io n in pl ace o f t he e l e ct ric ve rsi o n, a nd i s l i kel y t o be m o r e co mm on i n e xtreme cli mat e s . The s ys t e m pe r fo [...]

  • Página 1997

    1 2 3 1 1 2 3 4 Fuel fi red h e ate r modul e con nect or C i r cu i t P i n Fue l fi r ed he a t e r modul e g r ound 02 Fue l fi r ed he a t e r modul e i g ni t i o n s up pl y 04 Fue l fi r ed he a t e r modul e p ow er 01 Fue l fi r ed he a t e r modul e s i gnal 05 Fuel fi red h e ate r modul e rel ay connect or C i rcui t P i n Fue l fi r ed[...]

  • Página 1998

    1 1 2 3 4 1 1 2 3 4 1 1 2 3 4 1 2 3 4 1 Mea s ur e t he res i s t a nce b e t we e n: Fuel fi r e d hea te r rel ay co nn e ctor, h ar ness si de Ve hi cl e batter y Fue l fi r ed he a t e r modul e r e l ay s i gna l , p i n 01 P os i t i ve p o st I s t he r es i s t a nce great e r t ha n 100 K ohms ? Ye s GO t o A6 . No GO t o A5 . A5 : CHEC K [...]

  • Página 1999

    1 2 1 1 2 I s t he vol t a ge be t we e n 9 vo lt s a nd 15 vo l t s ? Ye s GO t o A12 . No NO s uppl y t o t he f ue l fi r ed he a t e r modul e c i r cuit . REP AI R t he circ ui t as ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, r ef e r t o t he wi r i ng d ia gr ams . A1 2: CHEC K T HE I GNI T ION S U P P LY T O T HE FUEL F I RED [...]

  • Página 2000

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - E lectric B o os ter Heater Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s ,[...]

  • Página 2001

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. 2. Tig ht e n t o 4 Nm. 3. Ch eck a nd t o p up t he coo l ant i f ne ce s s a ry . JagDocs.com[...]

  • Página 2002

    P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s ,[...]

  • Página 2003

    6. NOT E: Cl a mp t he ho s e t o mini miz e coo l a nt l o s s . Di s conn ect t he coo l ant ho s e . 7. Remove t he ret a i ni n g b o lt s . 8. Remove t he f uel f i re d b o os t e r he a t e r . Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. Ins t a l l the f uel f ire d b o os t e r hea t e r . Ins t al l t he re t a i ni ng b ol t [...]

  • Página 2004

    2. Ins t a l l the ret a i ni ng b o l t s . 3. Connect t he coo l a nt h os e . Re mov e t he ho s e cl a mp. 4. Connect t he coo l a nt h os e . Re mov e t he ho s e cl a mp. 5. Att a ch t he coo l a nt hos e . 6. Connect t he f ue l f ire d b o os t e r hea t e r f ue l l i ne. JagDocs.com[...]

  • Página 2005

    7. Connect t he f ue l f ire d b o os t e r hea t e r e l e c t r i cal co nne ct or. 8. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s , R emoval a nd I ns t a l l a t i o n).[...]

  • Página 2006

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Ai r condi t i o ni ng (A /C) clut ch r et a i ni ng nut 26 19 - A/C co mpr e s s or ret a i ni ng b o l t s 25 18 - A/C co mpr e s s or mani fo l d a nd t ub e ret a i ni ng bo l t 20 15 - A/C co nde ns e r cor e r e t a in ing b ol t[...]

  • Página 2007

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing Des cr ipt i o n a nd O pe r a t i o n The a i r condi t i o ni ng (A /C) s yst e m i s a cl ut ch cy cl i ng , fi x e d o rif i ce t ube t ype . The A/C compres so r i s dr i ven by t he e n gi ne . T he A/C compr e ss o r pr i mes t he g a s e o us ref r i ge r a nt o ut o f[...]

  • Página 2008

    Fixe d orifi ce tub e The fi xed o r i fi ce t ub e s yst e m al l o ws t he co mpr e s se d l i qui d t o e xpand , by met e ring t he l iq ui d i nt o t he l ow pr es s ur e a re a o f t he eva po r at or. The l ow pr es s ure b e i ng cr ea t e d by t he r e s t rict io n of t he f i xed orif i ce t ube a nd t he suct i o n o f the s cr ol l t y[...]

  • Página 2009

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n refe r t o S ect i on 412-00 Cl i ma te Co nt r o l Sy s t e m - Ge neral Inf orm a t i o n . JagDocs.com[...]

  • Página 2010

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Co mpre ss o r2. 0L NA V 6 - A JV 6/2.5 L N A V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen [...]

  • Página 2011

    7. Remove t he compr es s o r . Insta llat ion 1. NOT E: Ins t a l l ne w O -r ing s e a l s . • NO T E: Co at t he re frige r a nt l i ne O -r i ng s e a l s i n c l e a n r ef rige rant oi l p rior to ins t a l la t i o n. • NO T E: 5o z o f oi l a r e cont a i ned i n t he ne w co mpr e s s or . The a i r c on di t io ni ng s ys t e m requi [...]

  • Página 2012

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Co mpre ss o r2. 0L Duratorq-TDC i/ 2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. Recover t he a ir co ndi t io ni ng (A/C) refrig e r ant . For a ddi ti[...]

  • Página 2013

    7. NOT E: Roa d whe e l s hown r e moved f or cla rit y. Re move t h e r i ght -ha nd whe e l a r ch l i ne r a c ce s s p ane l s. 8. Usi ng t he s pe cia l t oo l , de t a ch th e a cces s o r y drive be l t . 9. D et a ch t he e xhaus t fl e xi bl e p i pe s up po r t i s o l at o r . 10. CAUT I O N: Ma k e s ure t hat t he e xhaus t f l e xibl [...]

  • Página 2014

    11. CAUT I O N: Ca r e mus t be t a ken t o avoi d dama gi ng compone nts whe n p o si t i oni ng t he bl o c k. Di s pl ace t he e ngi ne a ppr o ximat e l y 40mm rearwar ds . Re mov e t he rol l res t r i c t o r r ea r r et a i ni ng bo l t. W i t h as s i s t ance di sp l a ce t he e n gi ne a n d s uppo rt i n an a ppropria t e pos i t i on us[...]

  • Página 2015

    2. NOT E: If i ns t al l i ng t he ol d A/C compr es s or, in s t a l l new O -r i ng s e a l s . • NO T E: If i n st a l l ing a ne w A/C compr es s or, mak e s ure t hat ne w O -r i ng s ea l s a r e al r e a dy i ns t al l e d. • NO T E: Co at t he A /C co mpr e s s or O - ring s e a l s i n cl e a n ref r i ge r a nt o i l pr i o r to ins t[...]

  • Página 2016

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Pressure T ransducer Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont whe e l and t i r e. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i o n 204-04 W he e l s a nd Ti r e s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. D i s conn[...]

  • Página 2017

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Cl utch a nd Clu tch F ield C o il2.0L NA V6 - A JV 6/2.5 L N A V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P ull e y Re pl a c e r 412-109 W r e nch Strap-Uni ve r s a l 303-D 055 Cr a nk s ha f t Dampe r Re m o v er 303-D 121 R em ova l 1. Remove t he a[...]

  • Página 2018

    4. Remove t he A/C cl ut ch s hi m . 5. Remove t he A/C cl ut ch pul l e y ci rcli p. 6. CAU TI O N : Do no t us e a i r t oo l s. Fa i l ur e t o f o l l ow t hi s i ns t r u cti o n m a y r es ult i n da mag e t o t he compon e nt . Us i ng t he s p e ci a l t o ol , re mov e t he A/C clu t ch pul l e y. 7. Remove t he A/C s e ns o r r et a i ni [...]

  • Página 2019

    9. Remove t he A/C cl ut ch a nd cl ut ch f i e l d c oi l ci r cli p. 10. Remove t he A /C cl ut c h and c l ut ch f i e l d coi l . Insta llat ion 1. Ins t a l l the A/C clut ch a nd cl ut ch f i e l d coi l . 2. CAU TI O N : Make s ur e t h e ci rc l i p i s i ns t al l e d a nd s e a t e d corr e ct l y . Fai l ure t o fo l l o w t hi s i ns t [...]

  • Página 2020

    3. Att a ch t he A/C t e mpe r at ure s e n so r. 4. Ins t a l l the A/C t e mpe r at ure s e nso r r et a i ni ng p l a te . Ti ght e n t o 6 Nm. 5. NOT E: The A/C cl ut ch be aring a nd p ul l e y i s a s l i p fi t o n t he compr e s s o r. If co r r ect l y al ig ne d i t sho ul d sl i p on e as i ly. If di ff i cul t y is e xpe r i ence d o n [...]

  • Página 2021

    8. Ins t a l l the A/C clut ch. Ins t al l t he A /C cl ut ch r et a i ni ng nut . 9. Usi ng t he s pe cia l t oo l , t i ght e n t he A/C cl ut ch re ta i ni ng nut . Ti ght e n t o 26 Nm. 10. Meas ur e a nd a dj us t t he A/C cl ut ch a i r g a p by remov i ng o r ins t a l l ing A/C cl ut ch s hi m s . A/C cl ut ch a i r ga p t o be s e t b e t [...]

  • Página 2022

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Co n den ser C ore Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S ect io n 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. Remove t he f r ont bu m pe r cover . For a ddi ti o nal[...]

  • Página 2023

    1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n 7 Nm. 3. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r i o r to ins t a l la t i o n. I nst a l l a ne w O -r ing s e a l . 4. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r[...]

  • Página 2024

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Evaporato r Co re Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i n ve hicl e cr o s s be a m and e vap o r a t or cor e hous in g. Fo r a ddi t i o na l i nfo rm at i on, ref e r t o Sect io n 412-02A Hea t i ng a nd Ve nt i l a t i o n S ect i o n 412-02B Auxi l i a r y He a t in[...]

  • Página 2025

    6. Remove t he e vap orat o r co r e s up po r t br a cket . Re mov e t he re ta i ni ng s c r e w. 7. Remove t he e vap orat o r co r e h ou s i ng. 8. Remove t he e vap orat o r co r e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2026

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Evaporato r Co re Orific e Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. D et a ch t he e vap o r a t or cor e o r i fi c[...]

  • Página 2027

    P ubl i s he d: 11-May-2 011 A ir C onditio ning - Suctio n Accumu lato r Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. Remove t he wa s he r r e s e voi r. Fo r ad di t i [...]

  • Página 2028

    7. Remove t he s uct i on a ccum ula t or. Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r i o r to ins t a l la t i o n. I nst a l l a ne w O -r ing s e a l . 3. NOT E: Coa t t he r e[...]

  • Página 2029

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C ontro l C o mp o nents Des cr ipt i o n a nd O pe r a t i o n I te m P a rt Nu m ber Descri pti o n 1 — A ir i n le t bl e nd do o r a ct ua t o r 2 — A ir di s char ge t e m pe r at ur e s e ns or 3 — De fros t v e nt /r e gi s t e r bl e nd do o r a ct uat o r 4 — T e mpe r a t ur [...]

  • Página 2030

    Item Pa r t Nu m be r De sc ri pti o n 1 — Touch s cr e e n s wi t ch 2 — Re ci r cula t e d a i r s wi t ch 3 — Incr ea s e s e t t e mpe rat ur e s w i t c h 4 — De c r e as e s e t t e mper a t ure s wi t ch 5 — Te mperat ure/clo ck di s pl a y 6 — Aut o mat i c o pe r at i o n s wi t ch 7 — Fan s pe e d s wi tch 8 — Cl i mat e c[...]

  • Página 2031

    Item Pa r t Nu m be r De sc ri pti o n 1 — Fan s pe e d a nd O N/O FF s wi t ch 2 — Re ci r cula t e d a i r s wi t ch 3 — S c r e en d i s p l a y 4 — Ce l s i us /Fahr e nhe i t s e le ct s wi t ch 5 — Aut o mat i c o pe r at i o n s wi t ch 6 — Ai r di s t r i but i o n s wi t che s 7 — Incr ea s e s e t t e mpe rat ur e s w i t c [...]

  • Página 2032

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C ontro l C o mp o nents Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 41 2-00 Cl i m a t e Co nt r ol S ys t e m - Ge ne r a l Info rm at i o n . JagDocs.com[...]

  • Página 2033

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Air Disc harg e T em p erature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he a i r di s char ge t e m pe r at ur e s e ns or e l e ctr i cal co nne cto r. 3. Remove[...]

  • Página 2034

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Ambient Air T emperature Sens or Re moval a n d I ns t a l l a t i on R em ova l CAU TIO N : Make s ur e t he i gni t i on s wi t ch i s i n t he o f f p os i t io n be f ore di s conne ct i n g t he a mbie nt a i r t empe r a t ure s e ns o r . 1. D et a ch t he a mbi e nt a i r t empe rat ur[...]

  • Página 2035

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C lima te C ontro l A ssem bly Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns ax l e 1. NOT E: To ai d r e mov a l of t he cl i mat e co nt rol a s s e mbl y pl ace t he J-ga t e s el e ct o r i n t h e ne ut ral po s i t i o n. Re move t h e J-ga t e s urr[...]

  • Página 2036

    6. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et up pe r r et ai ni ng s cr ews co ver. 7. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et up pe r r et ai ni ng s cr ews . 8. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et l o wer r e t a i ni n g s cr ews . 9. D i s conne ct t he ha [...]

  • Página 2037

    11. Dis c o nne ct t he cl i mat e cont r o l a s s e mbl y e l e ct rica l co nnect or s . 12. Remove t he cl i mat e cont r o l a s s e mbl y r et a i ni ng s cr e ws . 13. Remove t he cl i mat e cont r o l a s s e mbl y. 1. Re move t he r e t a i ni ng s cr e ws . 2. Re move t he cl i mat e co nt rol a s s e mbly. Insta llat ion 1. NOT E: Make s[...]

  • Página 2038

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Defros t V ent/R eg ist er Blen d Doo r Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he de f ros t vent /r egi s t e r bl e nd do o r a ct uat o r e le ctrica l conn[...]

  • Página 2039

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Foo tw ell Vent/Duct Blen d Doo r Actuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he f o ot we l l vent /d uct bl end doo r a ctua t o r e l e ct r ica l conne ct or. [...]

  • Página 2040

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Sunlo ad Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt clu s t e r a nd ve nt f i ni s h p a nel . 2. Remove t he i ns t r um e nt clu s t e r f i ni s h pa ne l . 3. Remove t he s i de ai r vent . 4. D i s conne ct t he s un lo a d s e ns or e l e ct [...]

  • Página 2041

    5. Remove t he s unl o a d s e nso r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2042

    P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - T emperature Blend Do o r Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he t e mper a t ur e b le nd d o or a ct ua t o r e l e ct rica l conne ct o r . 3. Remove t h[...]

  • Página 2043

    P ubl i s he d: 11-May-2 011 Instrum ent Cl uster and Panel Il lumi natio n - Instrument Cl uster an d Panel Illu min atio n Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the i ns t ru me nt cl ust e r pr e c l ude t he us e o f wo rk s ho p g e ne r al e le ctrica l t e s t e qui pme nt . The r e f[...]

  • Página 2044

    P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s W it h 2.0L , 2.5L An d 3. 0L Engi ne s It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Lo w e xt e r i or t e mpe [...]

  • Página 2045

    It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Lo w e xt e r i or t e mpe r at ur e wa rning 5 — Ta cho met e r 6 — Po we rtrai n mal funct i on 7 — Engi ne mal f uncti o n 8 — Fr ont fo g l amp s 9 — Mai n be a m 10 — S i de ([...]

  • Página 2046

    It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Gl o w pl ug wa r ning la m p 5 — Lo w e xt e r i or t e mpe r at ur e wa rning 6 — Ta cho met e r 7 — Engi ne mal f uncti o n 8 — Fr ont fo g l amp s 9 — Mai n be a m 10 — S i de [...]

  • Página 2047

    P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he i ns t ru ment cl us t e r , ref e r to the rel e va nt De s cr i pt i o n and O pe r a t i o n s e ct i o ns i n t he worksho p ma nua l. REFER t o: I ns t rum e nt Cl u[...]

  • Página 2048

    P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : Do no t l e a ve t he i ns t r ument cl us t e r fa ce d o wn f o r any le ngt h of t ime . Lo we r a nd e x t e nd t he st e e r i ng col umn t o i t s m a ximum r e arwar d po s i t i o n. 2. D i s conne ct t he[...]

  • Página 2049

    P ubl i s he d: 11-May-2 011 Ho rn - Horn Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s W it h 2.0L , 2.5L An d 3. 0L e ngi nes It e m P ar t N u m ber De scr i pti on 1 — Ho rn s wi t c h 2 — P o we r d i s t ribut i o n b o x 3 — Ho rn The ho r n s ys t e m cons i s t s o f t he fo l l owi ng : P owe r di s t rib ut i o n bo x fus e 3[...]

  • Página 2050

    It e m P a r t Nu m be r De s cri pti on 1 — Hor n s wit ch 2 — Hor n r el ay 3 — Hor n The ho r n s ys t e m cons i s t s o f t he fo l l owi ng : P owe r di s t rib ut i o n bo x fus e 3 (20A) P owe r di s t rib ut i o n bo x r el ay 2 Ho r n Ai r ba g s l i d i ng co nt a ct W i r i ng ha r ne s s Ho r n swi t ch Gene ric el e ctr o ni c m[...]

  • Página 2051

    P ubl i s he d: 11-May-2 011 Ho rn - Horn Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri cal S wit ch Ho r n Re l a y( s ) Fuse (s) El e ctrica l conne ct o r (s ) D[...]

  • Página 2052

    P ubl i s he d: 11-May-2 011 Ho rn - Horn Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng . 2. D et a ch t he ho r n. 3. Remove t he ho r n . 1. Dis con nect t he horn e l e ct r i ca l conne cto r . 2. Re move [...]

  • Página 2053

    P ubl i s he d: 11-May-2 011 Ho rn - Horn Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r ai r ba g modul e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Driver Ai r B a g Modul e (501-20B S uppl e men ta l Re st rai nt Sy s t e m, Remo val a nd I nst a l l a t i on). 2. D i s conne ct t he ho r n s wi t ch[...]

  • Página 2054

    P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Inform atio n and Message Cen ter Des cr ipt i o n a nd O pe r a t i o n It e m Par t N u m ber De scri pt i o n 1 — Ins t rum ent Cl us t e r 2 — Red W a r ni ng L amp 3 — A m ber W ar ni ng La mp 4 — Dr i v e r' s I nfo r mat i on/Me ss a ge Ce nt e r The dr i ver&apos[...]

  • Página 2055

    P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Inform atio n and Message Cen ter Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal Fuse (s ) [...]

  • Página 2056

    P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Message Cen ter Re moval a n d I ns t a l l a t i on 1. The i nfo rm a ti o n a n d mes s age ce nt e r i s bui l t i nt e gral t o t he s p e edo met e r . Fo r ad di t i ona l inf or mat i o n, r e f er t o Sect i on 413-01 I nst r um e nt Cl ust e r . JagDocs.com[...]

  • Página 2057

    P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Message Cen ter Sw itch Re moval a n d I ns t a l l a t i on 1. The t rip comput e r s wi tch i s b ui l t i n te gr al t o t he h ea dl amp s wi t ch. Fo r a ddi t i o na l i nfo rm at i on, ref e r t o Sect io n 417-01 Ext e r i or Li ght i ng . JagDocs.com[...]

  • Página 2058

    P ubl i s he d: 11-May-2 011 Warning Devices - Warning Dev ic es Des cr ipt i o n a nd O pe r a t i o n 4-doo r I te m P a r t Nu m be r Des cri pti on 1 — Do or a ct ua t or 2 — Safe t y be l t b uck l e 3 — I ns t r um ent cl us t e r 4 — J Ga t e (Aut omat i c o nl y) 5 — Eng i ne co mpar t me nt s wi t ch - v i s ual wa rn i ng o nl y[...]

  • Página 2059

    It e m Par t Nu m ber De scri pt i on 1 — Doo r act ua t o r 2 — S af et y be l t buckl e 3 — I ns t rum e nt cl ust e r 4 — J Gat e (Aut o mat i c o nl y) 5 — Engi ne c ompa r t ment s wi t ch - vis ua l w arning o nl y 6 — He a dl a mp s wit ch 7 — I gni t i on s wi t ch 8 — Li ft gat e s wi t ch - vi s ua l wa r ni ng onl y 9 —[...]

  • Página 2060

    The i ns t r um e nt cl us t e r a ct s a s a sys t em monit o r fo r t he vi s u a l w arnings . It recei ve s i nput s f r om s wi t che s a nd s e ns o rs di rect l y o r t hr oug h t he m ul t i p l e x l i nk from a no th e r m odu le and trig ge r s t he ne ces s a r y vis ua l wa r ni ng Ign ition Switch Lock C ylin der (North America Only )[...]

  • Página 2061

    P ubl i s he d: 11-May-2 011 Warning Devices - Warning Dev ic es Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the i ns t ru me nt cl ust e r and gene r a l e l e ct roni c modul e (GEM ), o f whi ch t he mes s a g e ce nt e r i s a pa r t , a nd t he mult i p l e xe d co mm unica t i on ne t wo rk [...]

  • Página 2062

    P ubl i s he d: 11-May-2 011 Warning Devices - Oil Chan ge Indicato r Reset Gene ral P r ocedures 1. NOT E: S t e ps 2 t o 5 mus t be compl e t e d wi t hi n 3 s e cond s f or s ucces s ful s ervice mod e res e t t i n g. • NO T E: Ig ni t i on key i n t he OFF po s i t i o n. P r es s a n d ho l d dow n t he t r i p co mpute r R E SET but to n. [...]

  • Página 2063

    P ubl i s he d: 11-May-2 011 Warning Devices - Low Washer Fluid W arni ng Indicato r Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he res e rv o i r[...]

  • Página 2064

    P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Des cr ipt i o n a nd O pe r a t i o n Item P ar t N um be r Descri pt i o n 1 — P a r king a i d s wi t c h 2 — Fr o nt pa r king a i d s pea ke r 3 — Fr o nt pa r king a i d s e ns o r 4 — Re ar out e r pa rk i ng a i d s e ns o r 5 — Re ar cent re pa r ki ng a i d s e ns or 6 ?[...]

  • Página 2065

    (2 ft ), at t he vehi cl e cor ne rs. The ve r t i ca l r ang e i s a de qua t e t o p r ot e ct t he hi gh e s t a nd l o we s t po i nt s o f t he front o f t he ve hicl e . The s ys t e m wil l d et e ct cur bs wi t h he i ght s o f a t l e a st 18 c m (7.1 i nches ). O bs t a cl e s , s uch a s c urbs, t h at a re l ow e n ough t o p a s s und [...]

  • Página 2066

    P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he pa rk i ng a i d, ref e r to the rel e va nt Des cr i p t i on a nd O pe rat i o n s e ct i o ns i n t he wo r ks hop manua l . REFER t o : P a r ki ng Ai d (413-13 P a r king A i d, D[...]

  • Página 2067

    DT C Descri pti on Pos si bl e Ca use A ct i on C1714 Ri ght Fr on t S e ns o r Cir cuit Shor t t o V ba t W i r in g harnes s co ncern Re fe r t o e le ctrica l ci r cuit di a gr a ms. Che ck if da t a li ne is s ho r t ci r cuit t o pow er. Re pai r wi ring ha r nes s us i ng a p pr ove d me t h ods a nd ma t e r i a l s , c l e a r DTC a nd r et[...]

  • Página 2068

    P ubl i s he d: 11-May-2 011 Par kin g A id - F ron t Parking Aid Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont B umper Cover (501-19 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. D i s conne ct t he e l ect r i cal conne ct o r.[...]

  • Página 2069

    P ubl i s he d: 11-May-2 011 Par kin g A id - F ron t Parking Aid Speaker Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r a[...]

  • Página 2070

    5. Remove t he a s ht ray Dis conne ct t he e l e ct r i cal co nnect o rs. Re mov e t he a s ht ray. 6. Remove t he s wi t ch pa ck t rim cove r. 7. Remove t he ret a i ni n g s cr ew co ver pl a t e . 8. Remove t he di sp l ay mount i ng br a c ket up pe r ret a i ni ng s cr ews . 9. Remove t he di sp l ay mount i ng br a c ket l o we r ret a i n[...]

  • Página 2071

    10. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 11. Remove t he d i s p la y modul e a nd a udi o uni t . 1. Dis con nect t he e l e c t rical co nnect ors a nd t h e fi br e op t i c conne ct o r . 2. Re move t he d is pl a y modu le and audi o uni t . 12. Dis c o nne ct t he f r o nt p a r k in g a i d s p ea ke r e l e ct rica l conne [...]

  • Página 2072

    P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Mo d ule4 -D oo r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl es . 2. Remove t he s p a r e whe e l . 3. D i s conne ct t he e[...]

  • Página 2073

    P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Mo d uleW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce fl oo r covering. 3. Remove t he ce nt re l o a ds pace s t o wage compartment . 4. D i s conne ct t he e l ect r i cal conne ct o r. JagDocs.c[...]

  • Página 2074

    5. D i s conne ct t he e l ect r i cal conne ct o r. 6. D i s conne ct t he e l ect r i cal conne ct o r. 7. Remove t he pa r ki ng a i d modul e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2075

    P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he bumpe r l ow er bl a ck out p a nel . 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. CAU TI O N : Make s ur e e xc e s s i ve pres s ur e or t o o ls a re no t us e d whe n r e moving th e s e ns or f r [...]

  • Página 2076

    P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid Speaker4-D o or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear pa rc e l s he l f . Fo r a d di t i ona l i nf o r mat i on , refe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t[...]

  • Página 2077

    P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid SpeakerWagon, VIN R ange: D86655 - >E43419 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce s t owa g e compa rtment t r i m pan e l . 3. Remove t he l o ad s p a ce s t owa g e compa rtment . 4. D i[...]

  • Página 2078

    5. Remove t he rear pa rk i ng a i d s pe a ker. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2079

    P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid SpeakerWagon, VIN R ange: E4 3420-> V 99999 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. Re move a nd di s ca r d t he l i f t g a t e o pe ni ng we a t he r s t rip. 2. Remove bo t h C-pi l l [...]

  • Página 2080

    8. D i s conne ct r e a r p ark ing a i d s pe a ke r el e c t r i cal co nne ct or. 9. Remove t he rear pa rk i ng a i d s pe a ker. Re mov e t he 2 s cr ews . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ins t al l a ne w l if tg a t e o pe ni ng we at he r s t r ip. JagDocs.com[...]

  • Página 2081

    P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem Des cr ipt i o n a nd O pe r a t i o n V eh icl es wi th 2.0 L, 2 .5L or 3. 0L en gin es The charging s yst e m cons i s t s o f a 120 a mp out put ge ne r a t or a nd re gul a t o r as se m bl y whi ch g e ne r a t e s c ur r ent t o s uppl y[...]

  • Página 2082

    P ubl i she d: 14-Jul-2011 B attery and Chargin g Syste m - General Info rm atio n - Battery C are Des cr ipt i o n a nd O pe r a t i o n 12 V LEAD ACID BAT TER Y CARE MANUAL FOR DE AL ER / RE T AILE R US E 1. INTRODU CTION 2. GENERAL RU LES FO R BA TTERY CA RE 3. EQ U IP MENT (MI NIMU M S TANDAR D) 4. HEAL TH AN D SA F ETY PRECA UTI ONS 5. DETE R [...]

  • Página 2083

    s uppo rte d wi th a po we r sup pl y / char ge r / vehi cl e ma i nt a i ner ca pab l e o f d e l ive r i ng 5 0 Amps or more. Ju mp Sta rting Ne w v ehic le s Bef ore They Hav e B een Delive re d to the Cus tom er. I t is t he de a l e r / r e t a i l e rs res p ons i bi l i t y t o e ns ur e t he b a t te r y i s not a l l o we d t o go f l a t [...]

  • Página 2084

    Digi t a l Mult i -Met e r o r Digi ta l Vo l t -Oh m Met er (DVOM) Midt r oni cs GR-1 Di agno s t i c Charge r JagDocs.com[...]

  • Página 2085

    4. HE ALTH A ND S A FETY PR ECAUTION S • W ARNINGS : BA TT ERY CELLS CO NT AI N S UL P HUR IC ACID AND EXP LO S IV E MIX TURES O F H Y DRO GEN AND O XY GEN GAS ES . I T I S THEREFORE ES S ENT I AL T HAT T HE FO L LO W I N G S AFETY PRECAU T IO NS ARE O BSERVED . Ba t t e r i e s e mit hi ghl y e xplo s ive hydr o g en a t a l l t i mes , parti cu[...]

  • Página 2086

    Sc e nar io 1 - Dea lers hi p / Retailer ( Res p ons ib ility: De aler / Retailer ) 1. W i t hi n 24 ho ur s o f a r r iva l a t t he d e a l e r / ret a i l e r pr ocee d as fo l l o ws: P e r form a Mi dt r oni cs ba t t e ry t e s t (S ee A ppe ndi x A. ) Ca r ry o ut t he recommende d a ct i o ns a ccor d i ngl y . 2. If t he Mi dt roni cs r es[...]

  • Página 2087

    I t is e s s ent i a l t ha t a s ui ta b l y vent i l a t e d d e fi ned area e xis t s in e a ch d e a l e r s hi p / r e t a i l e r f o r bat t e ry ch a rging. Li kew i s e , an a r ea s ho ul d be a ll ot t ed f o r s cr a p ba t t e r i e s , a nd cl e a rly i ndi cat e d a s s uch. I t i s r ecommende d t ha t de al e r s / ret a i l e r s [...]

  • Página 2088

    CAU TIO N : DO NO T conne ct t he t e s t e r t o a ny o t he r circ ui t o r c ha s s i s po i nt . 1. Att a ch t he Mi dt roni cs Te s t e r t o t he ba t t e ry . 2. Fol l ow th e i ns t r uct i o ns o n t he te s t er t o t e st t he ba t t e r y . Ens ur e t he corr e ct ba t t e ry type a nd s i z e i s s e l e ct e d . 3. Perform t he a ct i[...]

  • Página 2089

    • NO T E: O n ve hi cl e s f i t t e d wi t h a Ba t t e ry Mon it o r ing S ys t em (BMS ) , t he di a gnos t ic ro ut i ne fo r qui e s c e nt dr a i n t e s t i ng i n t he a p pr oved di a gno s t ic s ys t e m s houl d be ut i li z e d. • NO T E: I f a cus t o mer compl a i ns o f a ve hi cl e b a t te r y th a t di s char ge s cont i nuo [...]

  • Página 2090

    1. If 24 hours have pa s s e d s i nce th e l a s t ti me t h e e ng i ne wa s run o r th e ba t t e ry charge d, p rocee d t o `P a r t 2 - Bat t e ry Te st '. 2. Tur n on t he i gni t i on. S wi t ch o n t he he a d l a mps o n hi gh be a m fo r a mini mum 3 minut es . 3. S wi t ch o ff t he he a dl amps . Fo r vehi cl e s t e s t ed a ft er[...]

  • Página 2091

    Publ i s he d: 28-S ep -2011 B attery and Chargin g Syste m - General Info rm atio n - Qu iescen t Drain Des cr ipt i o n a nd O pe r a t i o n QUIES C ENT D RA IN - TYP ICAL VALUES • NO T E: T he q ui e s cen t dr ai n a f t e r t he ini t i a l s hut do wn p e r i od s houl d not excee d t he val ue s ho wn i n t h e t abl e . Jaguar Q ui es ce[...]

  • Página 2092

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem 2.0L N A V6 - A JV 6/2.5 L NA V 6 - AJV6/3. 0L NA V6 - AJ2 7 Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o [...]

  • Página 2093

    1 2 1 1 2 1 1 Pi n Num be r C i r cu i t F u nc ti on Ci rcui t Col or 4 Ge ne r at o r Cha rge W a rning I n di cat or La mp O ut pu t S ig na l t o ECM Bl ue E ngine C o ntrol M o du l e (E C M) E l ectri c al C o nnect or ( E N 1 6, Harnes s Side ) Pi n Num be r C i rcui t F unc ti o n C i r cu i t Col or 53 Vol t a ge Re qu e st O ut p ut S i g[...]

  • Página 2094

    2 1 1 2 1 2 1 1 1 1 2 1 2 1 Mea s ur e t he res i s t a nce be t we e n e l e ct r i cal c onn e cto r EN49-1 a nd t he gen e rat o r ba t t e r y po s i t i ve ca bl e . I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o t he ge ne r a t or ba t t e ry p os i t i ve cab l e . CL EAR t he DTC. TES T t he s yst e m fo r n[...]

  • Página 2095

    1 1 1 1 1 2 1 1 1 1 1 I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o t he ge ne r a t or ba t t e ry p os i t i ve cab l e . CL EAR t he DTC. TES T t he s yst e m fo r no r m a l o pe r at i o n. No GO t o D3 . . D3: C HECK T H E S I G NA L WI RE FOR A SH O R T T O GR O UND Mea s ur e t he res i s t a nce be t we e n[...]

  • Página 2096

    1 1 2 1 1 1 1 1 2 1 1 1 1 ope rat i o n. E10: CHEC K FUSE 8 2 OF T HE PASSEN GER C O MPAR T M ENT FUSE BOX FOR A S HOR T T O GR O UND Meas ur e t he res is t a nce b e t we e n e l ect r i cal conn e cto r JB51-14 of t he pa s s e nge r compart ment f us e bo x a nd gr oun d. I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REPAI R s hor[...]

  • Página 2097

    1 2 1 1 1 1 1 2 1 1 2 1 2 I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he pa s s e nge r c ompa rtment f us e box a nd t he i gni t i on r el ay. TEST t he s y s t em f o r norm al op e r at i o n. No REP AIR t he ci r cuit b e t we e n t he pa s s e nge r c ompa rtment f us e box a nd t he ge n e r at [...]

  • Página 2098

    1 2 1 2 3 1 2 3 T EST C ONDI T IONS DET AI L S/R ESULT S/ACT IONS H1 : CHEC K T HE GENER AT OR FO R T HE CAUSE OF RADIO I NT ER FER ENC E S TART a nd RU N t he e ngi ne a t 1500 RP M. TU RN t he radi o s wi t c h t o t he O N po s i t i o n. Is r a di o i nt e rfe rence p res e nt ? Ye s GO t o H3 . . No GO t o H2 . . H2 : CHEC K T HE GENER AT OR F[...]

  • Página 2099

    P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem 2.0L Durato rq- T DCi/2. 2L Duratorq-TDC i (110k W/1 50PS) - P uma Dia gn os i s a nd Te s t i ng Principle of oper at ion The di e s e l char gi ng s y s t em d i f fe rs f r o m t ha t us ed i n p e t r o l -e ng i ne d var ia n t s i n t ha[...]

  • Página 2100

    1 2 3 1 1 1 2 3 4 1 2 3 1 DT C Co ndi ti on Pos si bl e Sour ce Act i on No ne The ba t t e ry kee ps di s cha r g i ng Ba t t e r y f a ul t Ba t t e r y cabl e s Ba t t e r y qui e s ce nt d r ai n Acces s o r y dr ive b e l t t e ns i o n Gene r a t or f a i l ur e Gene r a t or pul le y f aul t Che ck t he ba t t e ry condi t i on a nd s t a t [...]

  • Página 2101

    2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 1 1 2 3 4 5 1 2 1 Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conn ect t he ge nerat o r t hr e e -way con nect or . Conn ect a vol t met e r bet we e n t he g ene rat o r , p i n 01 a nd GRO UN D. S t art t he e ngi ne . Tur n t he he a dl i ght s a nd he a t e d rea r wi nd o w t o t he ON p[...]

  • Página 2102

    1 1 1 1 1 1 2 1 2 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS E1: CHEC K T HE GENER AT O R FOR SECU R IT Y Ins p ect t he g e nerat o r f ixi ngs . I s t he ge ne rat o r s e cur e? Ye s GO t o E2 . No S ECU RE t he ge ne r a t o r . REFER t o : Ge nerat o r. TES T t he s yst e m f or no r m al o p e r at i on . E2: CHEC K T HE ACC ESS O [...]

  • Página 2103

    1 2 1 2 3 1 2 3 1 2 3 T EST C O NDI T IONS DET AI LS/RE SULT S/ACT IONS F1: C HEC K IF T HE GENERAT O R I S T HE CAUSE OF T HE RADI O I N T ER FER E NCE S ta rt an d r un t he e n gi ne a t 1500 r pm . Tur n t he radi o t o t he O N po s i t i o n, a nd s e l e c t t he a f f e ct e d s t at io n. Is t he radi o i nt e r f e r ence pr e s e nt ? Ye[...]

  • Página 2104

    P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Battery C harging Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o t he b at t e ry car e ma nua l (BCM ). JagDocs.com[...]

  • Página 2105

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Ba t t e r y Capa ci t y Ve hi cl e s W it h P e t rol Engi ne s 80 Ah Ba t t e r y Capa ci t y Ve hi cl e s W it h Die s e l Engi nes 80 Ah Ba t t e r y Col d Cranking Vehi cl es W i t h P e t r o l E ngi ne s 680 Amps Ba t t e r[...]

  • Página 2106

    [...]

  • Página 2107

    I te m P a rt N um be r De scr i pti on 1 — B at t e r y t o g e nerat o r a nd s t arte r mot o r p os i t i v e c a bl e 2 — B at t e r y cover 3 — B at t e r y 4 — B at t e r y t r a y 5 — B at t e r y ground ca bl e 6 — B at t e r y cla mp r et ai ni ng bo l t 7 — B at t e r y cla mp 8 — B at t e r y cla mp r et ai ni ng nut The[...]

  • Página 2108

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o t h e ba t t e r y car e manual . JagDocs.com[...]

  • Página 2109

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Co nnec t Gene ral P r ocedures • W ARNINGS : Ba t t e r i e s no r m al l y produce e xpl o s ive g a s e s which may ca use pers ona l i nj ur y, t he ref o r e do not a l l o w l i g ht e d s ubs t ance s t o come ne a r t he ba t t ery. W he n charging o r work i ng ne ar[...]

  • Página 2110

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Disco n nect and Co nnect Gene ral P r ocedures Disc onn e ct • W ARNINGS : Ba t t e r i e s no r m al l y produce e xpl o s ive g a s e s which may ca use pers ona l i nj ur y, t he ref o r e do not a l l o w l i g ht e d s ubs t ance s t o come ne a r t he ba t t ery. W he [...]

  • Página 2111

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ).[...]

  • Página 2112

    6. NOT E: Pe t r ol e ngi ne s how n, d i es e l e ngi ne s i mi l a r. Re move t h e ba tt e r y he a t s hi e ld . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2113

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Cables2 .0L NA V6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nt[...]

  • Página 2114

    7. D et a ch t he ba t t e ry t o s t a rte r mot o r so l eno i d c a bl e cove r . 8. Remove t he ba t t e r y t o s t a r t e r m o to r s o l e no i d ca bl e . Re mov e t he re ta i ni ng nut . 9. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t[...]

  • Página 2115

    12. Remove t he a i r f i l t e r ret a i ni ng b r ack e t . Re mov e t he re ta i ni ng nut s . 13. Det a ch t he ge ne r at o r ba t te r y po s i t i ve cabl e p r ot e ct ive co ver. 14. Remove t he b a t t e r y pos i t ive cab l e . Det a ch t he ge ne rat o r b a t t e r y po s i t i ve ca bl e e l e ct r i cal conne cto r. Re mov e t he re[...]

  • Página 2116

    2. Tig ht e n t o 6 Nm. 3. Tig ht e n t o 12 Nm. 4. Tig ht e n t o 25 Nm. 5. Tig ht e n t o 25 Nm. 6. Tig ht e n t o 4 Nm. JagDocs.com[...]

  • Página 2117

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Cables2 .0L Durato rq- TDCi / 2.2L Du ratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s[...]

  • Página 2118

    7. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he st a r t e r m o t o r . 8. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he ai r cle a ne r mount i ng bracket . 9. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he powe r s t e[...]

  • Página 2119

    12. Det ach t he ge n erat o r and s t arte r mot o r pos i t i ve cabl e from t he e ngi ne cover mount i ng b r a ck et . 13. Dis c o nne ct t he g e ne r at o r wi r i ng ha r ne ss e l e ct rical co nnect or. 14. Det a ch t he ge ne r at o r an d s t a r t e r mot or po s it i ve ca bl e f r om t he ge ne r a t or ca bl e moun t i ng bracket . [...]

  • Página 2120

    16. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 17. Det a ch t he ba t t e ry g r ound ca bl e f r o m th e t rans mis s i on r et a i ni ng br acke t and bat t e ry br a cket . 18. Det a ch t he ba t t e ry g r ound ca bl e f r o m th e t rans mis s i on . 19. Remove t he b a t t e r y ground cab l e. Insta llat ion JagDocs.c[...]

  • Página 2121

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 25 Nm. 2. Tig ht e n t o 25 Nm. 3. Tig ht e n t o 8 Nm. 4. Tig ht e n t o 8 Nm. JagDocs.com[...]

  • Página 2122

    P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Tray Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y (414- 01 Ba t t e ry , Mount i ng a nd Ca b l e s , Remo v al a nd I ns t a l l a t i o n). 2. NOT E: Pe t r ol e ngi ne s how[...]

  • Página 2123

    P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - T o rque Sp eci f i cat ions Descri pti on Nm l b -f t l b- i n Gene r a t or uppe r r et ai ni ng bo l t 4 7 35 - Gene r a t or l o we r r et a i ni ng b o l t s - vehi cl e s wi t h 2.0L, 2. 5L o r 3.0L e ngi ne 25 18 - Gene r a t or l o we r mount i ng s t uds - vehi cl e s wi t h 2. 0L di[...]

  • Página 2124

    P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator Des cr ipt i o n a nd O pe r a t i o n C ha r ging syste m componen ts Ve hi cl e s wi th 2.0L, 2. 5L o r 3.0L e ngi ne Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) 2 — Ge nerat o r Ve hi cl e s wi th 2.0L di e s e l eng ine JagDocs.com[...]

  • Página 2125

    Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) 2 — Ge nerat o r • NO T E: Ge ne r at o rs s houl d b e s e r v ice d a s a uni t a nd no t di s mant l ed fo r overhaul . JagDocs.com[...]

  • Página 2126

    P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator Dia gn os i s a nd Te s t i ng 2.0L/2.5L/3.0L Ve hi cl e s REFER t o : Cha r g i ng Sy s t em - 2. 0L NA V6 - AJV 6/2.5L NA V6 - AJV6/3.0L N A V 6 - A J27 (414-00 B a t t e r y a nd Cha rging Sy st e m - Gene ral I nfo r m at i o n, Dia gno si s a nd Te s t i ng). 2.0L Di e s e l V[...]

  • Página 2127

    P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator2.0L N A V6 - A JV 6/ 2.5L NA V6 - AJV6 / 3.0L NA V6 - A J27 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl es . 2. Remov[...]

  • Página 2128

    7. Remove t he ge ne r a t or . Re mov e t he g e ne r at o r uppe r r e t a i ni ng bo l t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. 2. Tig ht e n t o 25 Nm. 3. Tig ht e n t o 12 Nm. JagDocs.com[...]

  • Página 2129

    P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator2.0L Durato r q -TDCi/2.2L Duratorq-TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) S epa rat o r, ba l l j o i nt 204-192 Re l e a s e t o o l , bel t t e ns i on e r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a[...]

  • Página 2130

    7. D et a ch t he r i ght -hand s t ab i l i z e r ba r li nk. Re pos i t i o n t he a nt i -lo ck br a ke s yst e m (ABS) wi ring ha r ne s s m o unt i ng b r a cket . 8. Usi ng t he s pe cia l t oo l , de t a ch th e a cces s o r y drive be l t . 9. Remove t he ge ne r a t or co ol i ng duct f r o m th e ge ne r at o r . 10. Det a ch t he ge ne r[...]

  • Página 2131

    12. Remove t he g e ne r at o r uppe r r e t ai ni ng bo l t . 13. Remove t he g e ne r at o r r e t a i ni n g nut s . 14. Remove t he g e ne r at o r mount i ng s t uds . 15. Remove t he g e ne r at o r. Insta llat ion JagDocs.com[...]

  • Página 2132

    1. Ins t a l l the ge n e r at or. 2. Ins t a l l the ge n e r at or mount i ng s t uds . Ti ght e n t o 15 Nm. 3. Loos e l y i nst a l l t he g ene rat o r r e t a i nin g nut s . 4. Ins t a l l the ge n e r at or uppe r r e t ai ni ng bo l t . 1. Ti g ht e n t o 47 N m. 5. Tig ht e n t o 47 Nm. JagDocs.com[...]

  • Página 2133

    6. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 7. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 12 Nm. 8. Ins t a l l the ge n e r at or coo li ng duct t o t he ge ne rat o r . Ti ght e n t o 4 Nm. 9. Usi ng t he s pe cia l t oo l , at t a ch t he a cces s o r y drive be l t . 10. At t ach t he rig ht -ha nd s [...]

  • Página 2134

    11. Ins t a l l t he t i e -r od e nd a nd t he t i e -r od e nd ret a i ni ng nut . Ti ght e n t o 35 Nm. 12. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. 13. Ins t a l l t he f r ont , right -hand whe e l and t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti r[...]

  • Página 2135

    P ubl i s he d: 11-May-2 011 Info rma tio n and E ntertainm ent System - G eneral In fo rmati on - Audio System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he Audi o Sy s t e m and co mponent s , r ef e r t o t he r e l e v an t De s c ript io n a nd O pe r at i o n s e ct i o n i n t he w[...]

  • Página 2136

    DT C Descri pti on Poss i bl e Ca uses Ac ti on U0194 Los t Comm uni ca t i o n wi t h Digi t a l Audi o Co nt rol Modul e B Di gi t a l Aud io Broa dcas t Modul e Gat e wa y modul e - l o s t c ommunicat i o n wi t h d ig i t a l a udi o b r o a d cas t mod ul e Ca r ry out a ny p i npoi nt t e s t s a s s oci a t e d wi t h t hi s DT C us in g t [...]

  • Página 2137

    DT C De scr i pti on Poss i bl e Ca uses Act i on C1977 Audi o S t e e ring W h e e l S w i t c h Ci r cui t Shor t T o Gr o und Ra di o hea d uni t , a ud io s t ee ring whe e l s wi t c h ci r cuit - s h or t t o ground Re fe r t o e l e ct rical c i r cuit d i a grams, no t es sus pe c t t h e a ud io s t e ering whe el s wi t ch che ck f o r ci[...]

  • Página 2138

    DT C De s cri pti o n P ossi bl e Ca uses Act i on B11A413 L -Band a nt e nna DAB L -Band a nt enna Ci r cuit - ope n ci r cuit Re f e r t o e l e ctr i cal ci rc ui t d ia g r ams a nd che ck DAB L -ba nd a nt e nna ci rc ui t fo r op e n ci rcu i t B11-A511 Ba nd 3 a nt e nna DAB b a nd 3 a nt e nna ci rcu i t - sho rt t o ground Re f e r t o e l[...]

  • Página 2139

    P ubl i s he d: 11-May-2 011 A udio U nit - A udio System Des cr ipt i o n a nd O pe r a t i o n Ba s e cas s e t t e I te m Pa rt N um ber De sc ri pti o n 1 — Dol b y n oi s e reduct i on but t o n 2 — Rep e a t CD but t o n 3 — Audi o s yst e m di s pl ay 4 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 5 — Radi o s t a t i[...]

  • Página 2140

    I te m Pa rt N um ber De sc ri pti o n 1 - Mu t e s a ud i o 2 - Repe a t CD but t o n 3 - Audi o s yst e m di sp l ay 4 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 5 - Radi o s t a t i o n pre-s e t but to ns 6 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 7 - Mix CDs o r CD/M D t r acks but t o n 8 - Eje c t CD or [...]

  • Página 2141

    I te m Pa rt N um ber De sc ri pti o n 1 - O n/Of f pus h f o r t ou ch -s cr e e n cont r ol s 2 - Touch-s cr ee n di s pl a y 3 - Pres s to a cce ss t o uch-s c r e e n o p t i ons 4 - CD t r a ck mix but t on 5 - Prio r i t y p r o g r amme t ype but t o n 6 - Tr a ff i c a nno unce ment but t on 7 - Aut o me mor y but t on 8 - S e l ect CD chan[...]

  • Página 2142

    3 - Pres s to a cce ss t o uch-s c r e e n o p t i ons 4 - Eje c t CD or MD 5 - Mix CDs o r CD/M D t r acks but t o n 6 - Prio r i t y p r o g r amme t ype but t o n 7 - Tr a ff i c a nno unce ment but t on 8 - Aut o me mor y but t on 9 - S e l ect CD chang er 10 - S e l ect co mpact d i sc whe n i n o t her a udi o mode , o r CD pau s e 11 - Audi [...]

  • Página 2143

    P ubl i s he d: 11-May-2 011 A udio U nit - A udio System Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 415-00 Info rm at i o n a nd Ent e rta i nment Sy s t e m - Ge neral Inf or m a t io n . JagDocs.com[...]

  • Página 2144

    P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cli mat e cont r ol p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 412-04 Cont r ol Co mpone nt s . 2. Remove t he na vig a ti o n s y s t e m s cr ee n (whe r e f i t t ed). For a ddi ti ona l i nf o[...]

  • Página 2145

    P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it A mplifi er4-D o o r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l ugga g e co mpar t me nt front f lo o r car pe t . 2. Remove t he l ugga g e co mpar t me nt r ea r fl o or car pe t . 3. Remove t he l ugga g e co mpar t me nt i nt erio r t r i m. 4. D i s conne ct t he a [...]

  • Página 2146

    5. Remove t he a udi o uni t a mpl if ie r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Usi ng t he Jag ua r a pproved di agno s t i c s yst e m con fi gur e t he a udi o uni t a m pl i fi e r . JagDocs.com[...]

  • Página 2147

    P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it A mplifi erWagon Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he au di o uni t pi n cod e i s a vai l a bl e bef or e di s conne c t i ng t he b a t te r y gr ound cabl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r e f [...]

  • Página 2148

    6. Remove t he l e ft -hand lo a d s p ace s i de t rim p a nel ret a i ni ng s cr e w. 7. D i s conne ct t he pa r ki ng a id s pe a ker e le ct r ica l conne cto r . 8. Remove t he pa r ki ng a i d s pe a ker. 9. Remove t he a udi o uni t a mpl if ie r ret a i ni ng bol t . 10. Remove t he a ud i o uni t ampl i f i e r r et a i ni ng b ol t s . J[...]

  • Página 2149

    11. Remove t he a ud i o uni t ampl i f i e r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Tig ht e n t o 9 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a[...]

  • Página 2150

    P ubl i s he d: 11-May-2 011 A udio U nit - Com pact Disc (C D ) Ch anger4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he ICE pi n co de i s a vai l abl e be fo re di s conne ct i ng t he bat t ery ground ca bl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o[...]

  • Página 2151

    7. D i s conne ct t he e l ect r i cal conne ct o rs. 8. Remove t he compa ct di s c (CD ) pl a ye r r e t a ini ng bo l t s . 9. Remove t he CD p l a yer . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 1 Nm. JagDocs.com[...]

  • Página 2152

    2. Tig ht e n t o 1 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). JagDocs.com[...]

  • Página 2153

    P ubl i s he d: 11-May-2 011 A udio U nit - Com pact Disc (C D ) Ch angerWagon Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he au di o uni t pi n cod e i s a vai l a bl e bef or e di s conne c t i ng t he b a t te r y gr ound cabl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r[...]

  • Página 2154

    6. Remove t he l o ad s p a ce s t owa g e compa rtment . 7. Remove t he l o ad s p a ce fl oo r covering r e t a i nin g s cr ews . 8. D et a ch t he l o a d sp a ce fl o o r cove r i ng upwards. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 10. Remove t he l ef t -han d l o a ds pa ce s t ow ag e comp[...]

  • Página 2155

    11. Det a ch t he modul e ret a i ni ng brack e t . 12. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con nect or s . 13. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s . 14. Dis c o nne ct t he mul t i funct i on v o i ce a c t i va t e d m odul e e l e ctrica l conne ct ors. 15. Dis c [...]

  • Página 2156

    16. Remove t he CD pl a yer r e t a i ni ng b o lt s . 17. Remove t he CD pl a yer. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 1 Nm. 2. Tig ht e n t o 1 Nm. JagDocs.com[...]

  • Página 2157

    3. Tig ht e n t he modul e r e t a i n in g b r a cke t uppe r a nd l owe r f i xin gs . Ti ght e n t he l ow er r e t a i ni n g nut s t o 4 N m . Ti ght e n t he up pe r r et a i ni ng bo l t t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , M[...]

  • Página 2158

    P ubl i s he d: 11-May-2 011 A udio U nit - Steering Wheel Audio C ontro ls Re moval a n d I ns t a l l a t i on 1. Remove t he s t ee ring whe e l. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ste e ring W h e e l (211-04 S te e r i ng Col umn, Re moval a nd Ins t a l la t i o n). 2. Remove t he s t ee ring whe e l fi nis her t r im pan[...]

  • Página 2159

    P ubl i s he d: 11-May-2 011 A ntenna - T o rque Sp eci f i cat ions Descri pti o n Nm l b- f t l b-i n Modul e r e t a i nin g b o lt - 4 Door 9 – 80 Ant e nna ret a i ni n g nut - W a go n 7 – 62 JagDocs.com[...]

  • Página 2160

    P ubl i s he d: 11-May-2 011 A ntenna - Antenna Des cr ipt i o n a nd O pe r a t i o n ANT ENNA - 4 DOOR I te m Pa rt N u mber De sc ri pti on 1 — Roof pod ant e nna modul e (vehi cl es from 2009MY ) 2 — FM an t e nna 3 — AM Ant e nna 4 - Digi t a l Aud io Broadca s t (D AB)/Ve hi cl e Inf orm a t i o n a nd Co mm unica t i o n Sy st e m (VI [...]

  • Página 2161

    The DAB s ys t e m us e s t he a nt e nna i n t he r oo f p od a nt e n na modul e a nd a l s o t he r e a r win do w he a t e r e l e ment s f or DAB r ece pt i on . The a nt e nna mod ul e r ece i ves L ba nd s i g nal s whi ch a re p a s s e d di r e ctl y t o t he DAB modul e i n t he lu gga ge compa r t ment . The r ea r wind o w e l e ment s [...]

  • Página 2162

    Wag on - V eh icle s fr om 20 0 9MY Ve hi cl e s f r om 2009MY a r e f i t t e d w i t h a roof po d a nt e nna mo dul e . Th e mo dul e i s s e cur e d t o t he ve hi cl e roof pa ne l wi t h 2 l o ck nut s a nd wa s he rs s cr ewe d o nt o cap t i ve s t uds i n t he mod ul e . T he mod ule ca n co nt a i n t he f o l l owi ng a nt e n na e d e p[...]

  • Página 2163

    P ubl i s he d: 11-May-2 011 A ntenna - Antenna Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal Modul e FM annt ena AM a nt e nna W i r i ng ha r ne s s f o r[...]

  • Página 2164

    P ubl i s he d: 11-May-2 011 A ntenna - AntennaWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. Remove t he bo t h s un vis o r[...]

  • Página 2165

    8. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l f r om t he B -pi l l a r t r i m l o we r t rim pa ne l . 9. Remove bo t h C-pi l l a r trim pane l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: C-Pi l l a r Tr i m P a nel - W ago n (501- 05 I nt e r i o r Tr im a nd O rname n[...]

  • Página 2166

    14. Det a ch t he hea d l i n er. 15. CAUT I O N: T he hea dl i ne r must no t be cr ea s e d o r fo l ded dur ing r e m o val o r i ns t a l l at i on. Fa i l ur e t o f o l lo w thi s i ns t r ucti on may res ul t i n dama ge t o t he co mpon ent . Lo we r th e he a d l i ne r. Re mov e t he s unr oo f op e ni ng pa ne l we a t herst r ip . 16. D[...]

  • Página 2167

    19. Det a ch t he ant e nna harnes s . 20. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 21. Remove t he a nt e n na . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 7 Nm. 2. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. I nst a l l a ne w l i f t ga t e o p e [...]

  • Página 2168

    P ubl i s he d: 11-May-2 011 A ntenna - Modul e Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he C-pi l l a r t rim. Fo r add i t i o nal i nf or ma ti on, re fe r t oSect i on 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. D i s conne ct t he a nt enna ca b l e e l e ct r i cal co nnect o r. 3. D et a ch t he mod ul e . 1. [...]

  • Página 2169

    P ubl i s he d: 11-May-2 011 Speakers - Speakers Des cr ipt i o n a nd O pe r a t i o n Al l Ve hi cl e s Op t i m um a cous t i c d et a il i s a chi eve d t hr o ugh moun ti ng t he s pea ker s hi gh o n e a ch doo r pa ne l . The pr e m i u m s oun d s y s t e m s pe a k e r s a r e powe re d b y a s e pa r at e , remot e ampl i f i e r. For add[...]

  • Página 2170

    P ubl i s he d: 11-May-2 011 Speakers - Speakers Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal W i r i ng f or da mag e a nd co r ros i o n El e ctrica l co[...]

  • Página 2171

    P ubl i s he d: 11-May-2 011 Speakers - F ro nt Do or Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he f r ont s pea ke r . 1. Dis con nect t he e l e c t rical co nnect or[...]

  • Página 2172

    P ubl i s he d: 11-May-2 011 Speakers - F ro nt Do or Tweete r Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he f r ont t we et e r s pe a ke r . Insta llat ion 1. To i ns [...]

  • Página 2173

    P ubl i s he d: 11-May-2 011 Speakers - Parc el Shelf Speaker Re moval a n d I ns t a l l a t i on 1. Remove t he pa r cel s hel f. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P a r cel S he l f (501- 05 I nt e rio r Tr i m a nd O rnament a t i o n, Re moval a nd Ins t a l la t i o n). 2. D i s conne ct t he e l ect r i cal conne ct o r[...]

  • Página 2174

    P ubl i s he d: 11-May-2 011 Speakers - Re ar Doo r Spe aker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he rear s pe aker. 1. Dis con nect t he e l e c t rical co nnect or. 2. R[...]

  • Página 2175

    P ubl i s he d: 11-May-2 011 Speakers - Re ar Doo r Twee ter Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he rear t we e t e r s pe ake r. 1. Dis con nect t he e l e c t r[...]

  • Página 2176

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Gen eral S p ec if ic a t ions It e m Speci fi cati on Fr o nt t ur n s i gna l l a mp b ul b PY 21W Fr o nt f og l a mp bul b H1-55W P a r ki ng/Side l a mp b ul b W 5W Lo w b e a m l a mp bul b H1-55W Hi gh b ea m l a mp bul b H1-55W Hi gh i nt ens i t y di s cha r ge (HI D) l a mp bu lb D2 s -3[...]

  • Página 2177

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Exterior L igh ting Des cr ipt i o n a nd O pe r a t i o n The he ad l a mp s wit ch is l o cat e d o n t he dr i ver s i de o f t he i n st r um e nt pa ne l. It al s o o perat e s t he s i d e l a mps , f og la mps , "Aut o Mod e ", he adl a mp l eve ll i ng a nd t he t r i p s wi t ch[...]

  • Página 2178

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamps Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he l i g ht i ng s yst e m, ref e r t o t he rel e vant Des cr i pt i on a nd O perat i o n s e ct i on s i n th e wo r k s hop manual . REFER t o: Ext erio r Li ght i ng (417-01 Exte[...]

  • Página 2179

    DT C De sc ri pti o n P os si bl e Ca use Acti on B2615 Fr ont or rea r axl e vehi cl e le vel s e ns o r s upp l y circ ui t fa i l ur e W i ring ha r ne s s concern Re fe r t o e l e ct r i cal cir cuit d i a grams , check l e ve l se ns o r powe r s up pl y circ ui t f o r s ho r t t o p o we r . Re p a i r wi r ing harnes s us i ng ap prov e d [...]

  • Página 2180

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp Adjustment Gene ral P r ocedures 1. NOT E: He a dl a mp a dj us t men t s ho ul d be made at roo m t e mper a t ur e . P r epa re t he vehi cl e fo r he a dl a mp a dj us t me nt . 1. P l a ce t he vehi cl e o n a le vel s ur f a c e . 2. Be f ore a dj us ti ng t he he a dl a mps , che c[...]

  • Página 2181

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Ballast Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o He a d l a mp A ss e mbl y - i n t hi s se ct i o n. 2. Remove t he bul b c ove r . 3. D i s conne ct t he ba l l a st mo dul e e l e ct rica l [...]

  • Página 2182

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - F ront Fo g Lam p Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o S ect i on 501-02 Fr ont End Bo dy P a nel s . 2. D i s conne ct t he f o g la mp e l e ct rica l co nnect o r . 3. Remove t he[...]

  • Página 2183

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp Ass embly Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont B umper Cover (501-19 Bumpe r s , Re moval a nd I ns t [...]

  • Página 2184

    Vehi c le s with headla m p w asher s 6. Remove t he he a dl a mp w as he r mot o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Ch eck t he h e adl amp a dj us t me nt , r e f e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: He a dl a mp Adj ust ment (417- 01 Exte rio r L i ght i ng, Gene r a l P r [...]

  • Página 2185

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp B u lbV ehicles With: High Intensi ty Dis charge Headlam ps Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o He a d l a mp A ss e mbl y - i n t hi s se ct i o n. 2. Remove t he bul b c ove r [...]

  • Página 2186

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp L eveling Mo d ule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi t i o na l i nf orm at i o n, r e fe r t o He a dl a mp As s e m bl y 2. Remove t he he a dl a mp bul b cover . 3. D i s conne ct t he he a dl a mp a dj us t me nt modu[...]

  • Página 2187

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp L eveling Sens or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 204-04 W h e e l s a nd Ti r es . 2. D et a ch t he l i nk r od f r om t he hea dl a mp l e ve l in g s e[...]

  • Página 2188

    6. Remove t he he a dl a mp l e v e l ing s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2189

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp S witch Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he he a dl a mp s wi t ch. 1. Re l e a s e t he r e t ai n in g t a ng. 2. De ta ch t he he a dl a mp s wi t ch. 2. Remove t he he a dl a mp s wi t ch. 1. Dis con nect t he he a dl a mp s wi t ch e l e ct rical co nne[...]

  • Página 2190

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - High Mounted Sto plam p4- Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl i ne r, fo r a d di t i ona l i n fo r mat i on , refe r t o S e cti on 501-05 I nt e r i o r Tr im a nd O rname nt a ti o n . 2. Remove t he hi gh mount e d s t op l amp ret a i ni ng s cr ews . [...]

  • Página 2191

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - High Mounted Sto plam pWag o n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2. Rem[...]

  • Página 2192

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - R ear Lamp As sembl y4- D o o r Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch a nd r ep o s i t i on t he r e a r qua r t e r t rim pane l . 2. D i s conne ct t he rear l a mp a s s emb l y e le ct r ica l conne cto r . 3. Remove t he rear l a mp a s s emb ly re ta i ni ng nut s . 4[...]

  • Página 2193

    P ubl i s he d: 11-May-2 011 E xterior L i ghting - R ear Lamp As sembl yW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o[...]

  • Página 2194

    P ubl i s he d: 11-May-2 011 Interio r Li ghting - Interior Li ghting Des cr ipt i o n a nd O pe r a t i o n The i nt e r i or l i gh ti ng s yst e m cons i s t s of t he f ol l o wi ng compo ne nt s : On e f r ont int e r i or l a m p. Two map r ea d i ng l amp s. Two f r o nt f o ot we l l l a mps On e rear i nte r i or l a mp. Two f r o nt d o o[...]

  • Página 2195

    P ubl i s he d: 11-May-2 011 Interio r Li ghting - Interior Li ghting Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri ca l Doo r s wi t c h(s) I nt e r i o r la mp s [...]

  • Página 2196

    P ubl i s he d: 11-May-2 011 Interio r Li ghting - Front Interio r Lam p Re moval a n d I ns t a l l a t i on 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . JagDocs.com[...]

  • Página 2197

    P ubl i s he d: 11-May-2 011 Interio r Li ghting - Rear Interior Lam p Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he i nt e rio r la mp. 2. Remove t he i nt e r i o r l a mp. Dis conne ct t he e l e ct r i cal co nnect o rs. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2198

    P ubl i s he d: 11-May-2 011 Daytime Runni ng Lamps (DRL ) - D aytime Runni ng L amps (DRL ) Des cr ipt i o n a nd O pe r a t i o n DRL us e t he ful l i nte ns i t y l o w bea m he a dl a mps whi ch a re p e r m ane nt l y i l l umina t e d whe n t he ve hi c l e i s b e i ng dr i ven. DRL a re us e d i n a number of market s a nd t h e r e a r e [...]

  • Página 2199

    P ubl i s he d: 11-May-2 011 Daytime Runni ng Lamps (DRL ) - D aytime Runni ng L amps (DRL ) Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El [...]

  • Página 2200

    P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw ork Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r D e s cri pti on 1 — Ant i -lo ck br a ke cont r ol mod ul e 2 — In ca r e nt e r t a i nment (I CE) modul e 3 — Dual a ut o mat i c t e mperat ure co nt r ol (DAT C) 4 — J Gat e m[...]

  • Página 2201

    P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw orkV IN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion The vehi cl e ha s f our modul e commun i cat io n net wo r ks . O nl y t hr e e o f whi ch are co nne cte d to t he di agn os t i c conne ct o r . The standard cor[...]

  • Página 2202

    REFER t o : Ai r Bag S up pl e ment a l Re s t r ai nt S ys t e m (S RS ) (501-2 0B S u ppl e ment a l Res t r ai nt Sy s t e m, Di a gnos i s a nd Te s t i ng). The voi ce a ct i va t e d cont r ol modul e (VACM) i s c o nne ct e d t o t he D2B communica t i on net wo r k. T hi s a l l o ws t he us er t o s e l e ct f unct i o ns b y gi ving a voi[...]

  • Página 2203

    fo r one e rr or , o r, a s i n t he ca s e of a n o p en ci r cuit , no DTC be i ng s e t . DT C Desc ri pti on Possi bl e S ource Ac ti on P 1573 CAN t hr ot tl e a ngl e e rr or TP s ens or fa ul t (a d di t io nal DTCs lo g ged ) ECM CA N me s s a ge e r r or For TP s e n so r circ ui t t e s t s, REFER t o : El e ct roni c Engi ne Co nt rol s [...]

  • Página 2204

    DT C Desc ri pti on Possi bl e S ource Ac ti on P 1699 CAN ECM t o EATCM ne t w ork m a l funct i on Modul e po we r s up pl y o r gr ound i nt err upt i o n CAN op en ci r cuit f a ul t ; EATCM t o ECM CAN s hort ci rc uit fa ul t ; EATCM t o ECM EATCM f a il ur e ECM f a i lur e Re f e r t o po we r a nd g r ound t e st f or s us p e ct modul e .[...]

  • Página 2205

    DT C Desc ri pti on Possi bl e S ource Ac ti on U2196 I ns t r ument cl us t er CAN e ngi ne s p e e d mes sa g e i nval i d Verif y i nt e gr it y o f e ngi ne m a nage m e nt s yst e m CAN ne t wo r k fa ul t For i ns t r um e nt cl us t e r CAN ne t wor k t e st s , GO t o P i npoi nt T e s t D. U2197 I ns t r ument cl us t er CAN e ngi ne s p e[...]

  • Página 2206

    DT C Desc ri pti on Possi bl e S ource Ac ti on sup pl y fa ul t Modul e ig ni t io n s wi t che d sup pl y fa ul t U2614 Ampl i f i e r not r es pond i ng on D2B net wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t For D2B 'wa ke-up' ci rc ui t t e s t [...]

  • Página 2207

    1 2 Descri pti o n Possi bl e s ource Acti on fa i lu r e TCM s up pl y o r gr ound f a ul t (16 b it ) B+ s upp l y f a i l ure Ig n + s uppl y f a i lur e GR O UND f ai l ure For 16 b it TCM ci r cuit t es t s , GO t o P i npo i nt T e s t AD. TCM s up pl y o r gr ound f a ul t (32 b it ) B+ s upp l y f a i l ure Ig n + s uppl y f a i lur e GR O [...]

  • Página 2208

    1 2 1 2 1 1 2 1 1 2 1 1 2 1 1 2 Is t he res i s t a nce b e t we e n 50 a nd 70 ohms ? Ye s GO t o A 3 . No GO t o A 2 . A2 : CHEC K T HE C AN N ET W O R K FOR SHOR T CIRC UIT Tur n t he i gni t i o n s wi t ch to the O F F p os i t i on. Mea s ure t he r es i s t a nce b e t we en pi ns 06 (Y ) a nd 14 (G) of t he di a gno s t i c conne ct or . Is[...]

  • Página 2209

    1 1 1 1 1 1 1 1 Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a ddi t i o na l i nf o r m at i o n, r ef e r t o t he wi r i ng di a gr a ms. Cle a r a ny DTCs , t e s t th e s yst e m f o r norm al op erat i o n. No GO t o A 12 . A1 2: CHEC K T HE CAN - CIRC U IT BET W EEN T HE D I[...]

  • Página 2210

    1 1 1 1 1 2 1 GO t o C5 . C 5: C HEC K CAN - FOR SHOR T C IRC UIT T O BAT T ER Y Mea s ur e t he res i s t a nce b et we e n t he di a g nos t i c co nnect or, pi n 14 (G ) a nd pi n 16 (O Y ). I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring[...]

  • Página 2211

    1 1 1 1 1 2 1 1 1 Mea s ur e t he res i s t a nce b et we e n: Ve hi cl e s wi th 2.5 a nd 3. 0L e ngi ne - EN16, pi n 123 (G) a nd IP 10, p in 18 (G). Ve hi cl e s wi th 2.0L p e t rol eng i ne - EN65, pi n 88 (G) a nd I P10, pi n 18 (G ). Ve hi cl e s wi th 2.0L d i e s e l e ngi ne - DL01, pi n 73 (G) a nd I P10, pi n 18 (G ). I s t he r es i s [...]

  • Página 2212

    1 2 1 2 1 1 2 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D6 . D6: C HECK F O R SH OR T CI RC U IT BET W EE N CAN + A ND CAN - Dis c[...]

  • Página 2213

    1 1 1 1 1 1 1 1 1 Mea s ure t he r es i s t ance b e t w ee n: Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - pi ns 123 a nd 124 o f t he ECM. Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - pi ns 88 a nd 89 o f t he ECM. Vehi cl e s wi t h 2. 0L di e s e l e ng in e - pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms[...]

  • Página 2214

    1 1 2 1 1 1 Meas ur e t he r es i s t a nce be t we e n I P 22 p in 06 (Y ) a nd EN65, p in 89 (Y ). Vehi cl e s wi t h 2. 0L di e s e l e ng in e - Dis c on ne ct t he ECM conne ct o r , DL01. Meas ur e t he r es i s t a nce be t we e n t he d ia g no st i c conne ct o r , p i n 06 (Y ) and DL01, p in 54 (Y ). Is t he res i st a nce g r ea t e r t[...]

  • Página 2215

    1 1 1 1 2 1 1 1 2 1 2 Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - pi ns 88 a nd 89 o f t he ECM. Vehi cl e s wi t h 2. 0L di e s e l e ng in e - pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms ? Ye s GO t o E13 . No P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i s a t i o n b e f o[...]

  • Página 2216

    1 1 2 1 1 1 1 GO t o F8 . F8: C HEC K FOR O PE N C IR C UIT ON CAN - BET W EEN T HE DI AGNOST I C C O NN EC T O R AN D T HE EAT C M ODU LE Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 14 (G) a nd IP 101, pi n 23 (G). Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a n[...]

  • Página 2217

    1 1 2 1 1 1 1 2 1 2 1 1 2 CLEAR t he DT C, t e st t he s ys t e m fo r n or mal o pe r a ti o n. PINPOIN T TE ST G : P17 9 9: CAN NET WORK MALF UNCTI ON, ANTI- LOCK B RAK E (A BS ) /DYNAMI C STA B ILITY CONTROL (DS C) CONTROL MODU LE T EST C O NDI T IONS DET AI LS/RE SULT S /ACT IONS G1: CHEC K T HE AB S OR DSC MO DULE F OR DAMA GE Ins p e ct t he [...]

  • Página 2218

    1 1 1 1 1 1 To t es t : Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis conne ct t he ECM conne ct o r , EN16, a nd t he I C conne ct or , I P 10. Meas ure t he r es is t a nce b e t we e n EN16, p i n 124 (Y ) a nd I P 10, pi n 17 (Y ). Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - Dis conne ct t he ECM conne ct o r , EN65, a nd t he I C conne ct[...]

  • Página 2219

    1 1 1 1 1 2 3 4 1 1 2 3 1 2 3 1 2 1 2 GO t o H3 . H3 : CHEC K T HE SCP + FOR SH OR T C IRC U I T T O BA T T ER Y Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi ns 02 (Y ) a n d 16 ( O Y ). Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t[...]

  • Página 2220

    1 1 1 1 1 1 1 1 2 3 4 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o H13 . H1 3: CHEC K FOR LO SS O F S CP + T ER M I N AT ION[...]

  • Página 2221

    1 2 3 1 2 3 4 1 2 1 2 1 1 2 3 4 5 6 1 Re conne ct t he I CE conne ct o r , I P 65. Re conne ct t he b a t t e r y ne g a t i ve te r mina l . Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 02 (Y ) a nd GROU ND. Is t he res i st a nce 150 t o 210 ohms ? Ye s INS TA LL a ne w ICE he a d uni t . REFER t o : A udi[...]

  • Página 2222

    1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 1 1 2 3 4 5 6 K1: C HECK T HE ' WAKE-UP ' SI GNA L T O T HE CD CHAN GER Di s c onn e ct t he CD cha nge r connect or, CA301. Turn t he i gn it i o n s wi tch t o t he AC C po s i t i o n. Mea s ur e t he vol t a ge be t we e n CA301, pi n 03 (O ) a nd GRO U ND, us i ng a n os ci ll o s cop e (s e [...]

  • Página 2223

    1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 2 3 4 5 6 I s U 2019 se t ? Ye s CHECK t he 'wake-up' s i gna l t o t h e modul e . No GO t o M2 . M2: C HEC K F O R DT C U260 2 O R U 2 603 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o gg ed? Ye s CHECK f o r br e a k in opt i ca l harnes s . No RECHECK DT Cs. N o br e a k in opt i cal ha [...]

  • Página 2224

    [...]

  • Página 2225

    1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 1 2 1 2 Q1: C HEC K F IBRE OP T I C LEA D BET WE EN LUGGAGE CO M P ART MENT JOIN T AND AMPLIFI ER Dis c on ne ct t he f i b r e o pt i c conne c t o r , CD06. Dis c on ne ct t he f i b r e o pt i c conne c t o r , CD07. Conne ct t he O p t i ca l B us Tes t er t o CD07. S e t t he Op t ical B us Te s t e [...]

  • Página 2226

    1 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 No CHECK t he m o dul e f or GROU ND. IN S TAL L a ne w 'phone m o dul e . REFER t o: M odul e - 4-D oo r (419-0 8 Ce l l ul ar Ph one , Remova l a nd I ns t a l l a t io n). CLEA R t he DTC, te s t t he sys t e m fo r nor mal o pe r at i o n. GO t o R4 . R 4: CHEC K T HE PER MANEN T SUPPLY T O T HE NA V[...]

  • Página 2227

    1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 1 2 3 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n t he 'pho ne mod ul e co nnect o r, P H01, pi n 29 a n d t he c e nt r a l j unct i o n fus e bo x, fus e 78. For a ddi t i o nal i nfo r m at i o n, r e f e r t o t he wi r i ng di a g r a ms . CL EAR t he DTC, t e s t t [...]

  • Página 2228

    1 2 3 1 1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 I s t he v ol t a ge l e ss t ha n 4 vol t s ? Ye s GO t o W 2 . No GO t o W 3 . W2: C H ECK T HE MO DULE SUPPLY CIRC UIT T O T HE YAW R AT E S ENS O R FOR HI GH R ESI ST ANCE Tur n t he i gn it i o n s wi t ch t o t he O FF po s i t i o n. Di s conn ect t he DS C modul e conne c t o r , JB185. Mea s ur e t he [...]

  • Página 2229

    1 2 1 2 1 1 2 3 1 1 2 3 1 1 2 I s t he v ol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n JB185, p i n 02 a nd ba t t e r y. T hi s circu i t i ncl ud e s t he front powe r di s t r i but i o n bo x, fus e 41. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o th e wi r i ng di a gr a m s . No GO t o Y 3 . Y3: CHEC K[...]

  • Página 2230

    1 2 1 2 1 1 2 1 1 2 1 2 1 1 1 2 Turn t he i gni t i o n s wi t ch t o t he O N pos i t i o n. Mea s ur e t he vol t a ge be t we e n I P 101, p in 02 (W R) a nd GRO U ND. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AI R t he cir cuit be t wee n IP 101, pi n 02 a nd ba t t e r y. Th is ci r cuit i nclude s t he p r i mar y j unct i o n b[...]

  • Página 2231

    1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 1 I s t he vol t age le s s t ha n 10 v ol t s ? Ye s REPAI R t he ci r cui t b e t we en JB131, pi n 06 and bat t e ry . Thi s ci r cui t i ncl ude s t he f r on t po we r di s t rib uti o n b o x , f us e 32. For a dd i t i o na l i nf o r mat i o n, refe r t o t he wi ring di agrams . No GO t o A D2 . AD2 : CHEC K T[...]

  • Página 2232

    1 2 3 1 2 1 2 1 1 2 3 1 2 1 2 1 1 2 3 PINPOIN T TE ST A F : ECM S U PPLY OR G ROU ND F A U LT (V EHIC LES WITH 2 . 0 L PETROL ENG I NE) T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS AF1 : CHEC K T HE B+ SUPP LY T O T HE ECM Turn t he i gn it i o n s wi tch t o t he O FF po s it i o n. Di s c onn e ct t he ECM con nect or , EN65. Mea s ur e t[...]

  • Página 2233

    1 2 1 2 1 1 1 1 1 2 3 1 2 1 2 I s t he vol t age le s s t ha n 10 v ol t s ? Ye s REPAI R t he ci r cui t b e t we en DL 01, pi n 03 a nd ba t t e r y. Th is ci rc ui t i ncl ude s t he front po we r di s t r ib ut io n bo x, fus e 21, and t he EMS cont r ol r el ay. Fo r a ddi t i on a l i nf o r m at i o n, r ef e r t o t h e wi r i ng di a gr a [...]

  • Página 2234

    1 2 3 1 1 2 3 1 2 1 2 1 2 3 1 2 1 2 1 AJ1: CHEC K T HE B+ SUPPLY T O T HE C D CHAN GER Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conne ct t he CD cha nge r connect o r, CA301. Mea s ur e t he vol t age bet we e n CA301, pi n 02 (O Y ) a nd GROU ND. I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cu[...]

  • Página 2235

    2 3 4 1 2 1 2 3 4 1 2 1 2 1 1 1 Di s conn ect t he pa r k a i d modul e co nne ct or, CA 418. Tur n t he i gni t i o n s wi t ch t o th e O N po s i t i o n. Mea s ur e t he vol t a ge bet we e n CA418, p i n 01 (N ) a nd GROU ND. I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n CA418, p i n 01 a nd b a t t e[...]

  • Página 2236

    1 2 3 4 1 1 1 1 2 1 1 1 1 2 3 AP4: CHEC K FOR O PE N C IR C UIT O N K- LI N E BET WEE N DI A GNOST I C C O NNECT O R A ND RC M Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conn ect t he ba tt e r y ne ga t i v e t e rm ina l . Di s conn ect t he RCM con nect or , IP 74. Mea s ur e t he res i s t a nce be t we e n di a gno s[...]

  • Página 2237

    4 1 1 1 1 2 3 4 1 1 1 Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 07 (W ) a nd : Vehi cl e s wi t h l ow-l i ne cons o l e - RC23, pi n 08 (W ). Vehi cl e s wi t h hi gh-l i ne cons o l e - RC33, pi n 03 (W ). Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci [...]

  • Página 2238

    1 2 1 1 1 1 2 3 4 1 2 3 4 1 2 3 Tur n t he i gn i t i on s w i t ch t o t he O FF pos it i o n. Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM conne ct o r , EN16. Meas ur e t he r es i s t a nce be t we e n t he d ia g no st i c conne ct o r , p i n 07 (W ) a nd E N[...]

  • Página 2239

    P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw orkV IN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion The vehi cl e ha s f our modul e commun i cat io n net wo r ks . O nl y t hr e e o f whi ch are co nne cte d to t he di agn os t i c conne ct o r . The standard co[...]

  • Página 2240

    REFER t o : Ai r Bag S up pl e ment a l Re s t r ai nt S ys t e m (S RS ) (501-2 0B S u ppl e ment a l Res t r ai nt Sy s t e m, Di a gnos i s a nd Te s t i ng). The voi ce a ct i va t e d cont r ol modul e (VACM) i s c o nne ct e d t o t he D2B communica t i on net wo r k. T hi s a l l o ws t he us er t o s e l e ct f unct i o ns b y gi ving a voi[...]

  • Página 2241

    DT C Desc ri pti on Possi bl e S ource Ac ti on CAN s hort ci rc uit fa ul t JG M fa i l ur e ECM f a i lur e P 1573 CAN t hr ot tl e a ngl e e rr or TP s ens or fa ul t (a d di t io nal DTCs lo g ged ) ECM CA N me s s a ge e r r or For TP s e n so r circ ui t t e s t s, REFER t o : El e ct roni c Engi ne Co nt rol s - 2.5L NA V6 - AJV 6/3.0L N A V[...]

  • Página 2242

    DT C Desc ri pti on Possi bl e S ource Ac ti on P 1656 TP s e ns or a mpl i f i e r ci r cuit m a l f unct i on ECM f a i lur e P l e as e che ck part is not o n a ny f o r m o f pr i or a ut horiz a t i o n be fo re r e pl a ceme nt . P 1699 CAN ECM t o EATCM ne t w ork m a l funct i on Modul e po we r s up pl y o r gr ound i nt err upt i o n CAN [...]

  • Página 2243

    DT C Desc ri pti on Possi bl e S ource Ac ti on U2019 VACM not res po nd i ng o n D2B ne t wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t For D2B 'wa ke-up' ci rc ui t t e s t s, GO t o P i npo i nt T e s t K. Fo r VACM D2B net wo r k t e s t s , GO to[...]

  • Página 2244

    DT C Desc ri pti on Possi bl e S ource Ac ti on U2613 Na vig a t i on cont r o l m o dul e not re s po ndi ng on D2B net wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t Modul e pe r m an e nt s upply fa ul t Modul e a c ce s s o ry s wi t ched sup pl y fa ul t Mo[...]

  • Página 2245

    Descri pti o n Possi bl e s ource Acti on Memory s ea t mod ul e s uppl y o r ground fa ul t B+ 1 s uppl y f a i l ur e B+ 2 s uppl y f a i l ur e Ig n + s uppl y f a i lur e El e ctroni c GR O UND fa i lu r e P owe r GR O UND fa i lu r e S ig na l GR O UND fa i lu r e For memor y s e a t modul e c i r cuit t e s t s , GO t o P i npo i nt T e s t A[...]

  • Página 2246

    1 2 1 2 1 2 1 1 2 1 1 2 1 1 2 1 • NO T E: T he f o l l o wi ng t e s t i s bas e d on t he maxi m um num be r o f modul e s i n t he net wo r k. Re fe r t o t he wi ring di agra m s f or i nfo r mat i on o n ne t wo r ks wi t h f e wer modul e s . T EST C ONDI T IONS DET AI L S/R ESULT S/ACT IONS A1 : CHEC K T HE R ESI S T AN C E O F T HE C AN NE[...]

  • Página 2247

    1 2 1 1 1 1 1 1 1 Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a ddi t i o na l i nf o r m at i o n, r ef e r t o t he wi r i ng di a gr a ms. Cle a r a ny DTCs , t e s t th e s yst e m f o r norm al op erat i o n. No GO t o A 11 . A1 1: CHEC K T HE CAN + CI RC U I T BET WEEN T HE [...]

  • Página 2248

    1 1 1 1 1 1 2 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f or no r ma l op e r at i o n. No GO t o C4 . C 4: C HEC K CAN - FOR SHOR T C IRC UIT T O GR O UND Mea s ur e t he res i s [...]

  • Página 2249

    1 1 1 1 1 2 1 1 Di s conne ct t he ECM co nnect o r, DL01, a n d t he IC conne ct o r , I P 10. Mea s ur e t he res i s t a nce be t we e n DL01, pi n 54 (Y ) and I P 10, pi n 17 (Y ). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he CAN + ci r cui t . For ad di t i o na l i nfo rm at i on, refe r t o t he wi ring d i a grams. C[...]

  • Página 2250

    1 1 2 1 2 1 1 2 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D5 . D5: C HECK CAN - FOR S HO R T CIRC UIT T O BAT T ER Y Mea s ure t h[...]

  • Página 2251

    1 1 1 1 1 1 1 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o D12 . D12 : CHEC K FOR LO SS OF T ER MI N AT I ON WI T HI N T HE [...]

  • Página 2252

    1 1 1 2 1 1 Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM conne ct o r , EN16. Meas ur e t he r es i s t a nce be t we e n I P 22 p in 06 (Y ) a nd EN16, p in 124 (Y ) . Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - Dis c on ne ct t he ECM conne ct o r , EN65. Meas [...]

  • Página 2253

    1 1 1 1 1 2 1 1 1 2 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o E12 . E12: CHEC K FOR LOSS OF T E R MI NA T ION WI T HI N T H[...]

  • Página 2254

    1 2 1 1 2 1 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o F7 . F7: C HEC K FOR O PE N C IR C UIT ON CAN + BET WE EN T HE D IA GNOST IC[...]

  • Página 2255

    1 1 1 2 1 1 1 1 2 1 2 1 pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms ? Ye s GO t o F13 . No P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i za t i o n b e f ore repl a cemen t . F13 : CHEC K FOR LO SS OF T ER M I N AT ION W IT HI N T HE I C Mea s ure t he r es i s t ance b e t w ee[...]

  • Página 2256

    1 2 1 1 1 1 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc ui t . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o t h e wi r i ng d i a gr ams . CL EAR t he DTC, t e s t t he s yst e m f o r norm al ope rat i on. No GO t o G9 . G9: CHEC K FOR CO R R EC T BUS T ER MIN AT ION Re conne ct t [...]

  • Página 2257

    1 1 1 1 1 1 1 2 3 4 1 1 2 3 1 2 3 T EST C O NDI T IONS DET AI LS/RE SULT S/ACT IONS H1 : CHEC K GEM F OR DAMA GE Ins p e ct t he GEM f o r da mage . Does t he GEM i ndi ca t e any s i gns of da mage ? Ye s INS TA LL a ne w GE M. REFER t o : Ge ne r ic El e c t r o ni c Modul e (GEM) (419-10 Mu l t i funct i on El e ct roni c Mod ul e s, Re moval a [...]

  • Página 2258

    1 2 1 2 1 1 1 1 1 1 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o H11 . H1 1: CHEC K FOR LO SS O F S CP + T ER M I N AT ION W[...]

  • Página 2259

    1 2 3 4 1 1 2 3 1 2 3 4 1 2 1 2 1 1 2 3 4 5 Tur n t he i gn i t i on s w i t ch t o t he O FF pos it i o n. Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Dis conne ct t he I CE conne ct or, IP 65. Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 02 (Y ) a nd IP 65, pi n 09 (Y ). Is t he res i st a[...]

  • Página 2260

    6 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 Che ck f o r 'not r e s po ndi ng' DTCs . Is U 2003 s e t ? Ye s CHECK t he 'wake-up' si gna l t o t he modul e . No GO t o J2 . J2: CHEC K F OR DT C U2 602 OR U26 03 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o g ged ? Ye s CHECK f or brea k i n op t ica l h a r nes s . No Re c[...]

  • Página 2261

    1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 L2: CHEC K FOR DT C U260 2 O R U2603 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o gg ed? Ye s CHECK f o r br e a k in opt i ca l harnes s . No RECHECK DT Cs. N o br e a k in opt i cal ha r n e ss . PINPOIN T TE ST M : U20 1 9: V OI CE CONTROL MODU LE NOT RES PONDING T EST C ONDI T I O NS DE[...]

  • Página 2262

    6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 1 2 Check f or l i ght p ul s e s a t the r ecei ver pi n o f d is conne ct e d D2B co nnect o r , CD02. Are l i ght pul s e s v i s ib l e ? Ye s GO t o P 2 . No INS TA LL a ne w t e l e mat ic ha r nes s be t we e n CD06 a nd CD02. Fo r add i t i ona l i nf o r m a t i o n, re f er t[...]

  • Página 2263

    3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 1 2 Conne ct t he O p t i ca l B us Tes t er t o CD05. S e t t he Op t ical B us Te s t e r t o T X . S e t t he Op t ical B us Te s t e r t o O N . Check f or l i ght p ul s e s a t the t rans m i t t e r pi n o f di s conne cte d D2B conne c t o r , CD07. Are l i ght pul s e s v i s ib l e ? Ye [...]

  • Página 2264

    1 2 1 2 1 2 3 1 2 3 1 2 3 1 2 3 I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he voi ce a cti vat e d cont r ol modu le conne ct o r , P H02, pi n 22, a n d f us e 71 of t he ce nt ral j unct i o n f us e box. For add i ti ona l i nf o r m a t i o n, ref er t o t h e wi r i ng di a gr ams . CL EAR t he D[...]

  • Página 2265

    1 2 3 1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 T 1: CHEC K T HE I G NI T ION SWI T C HED SUPP LY T O T HE VO I CE AC T I VA T ED C ONT R O L MO DULE Dis conne ct t he vo ice a ct i va t e d cont rol mo dul e conne ct o r, PH02. Tur n t he i gn i t i on s w i t ch t o t he O N po s i t i o n. Mea s ure t he v ol t a ge be t wee n PH02, p i n 06 (W R) a n[...]

  • Página 2266

    1 2 3 1 2 3 1 1 2 3 1 2 1 2 1 2 1 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . No No fa ul t f o und wi t h p o we r or ground sup pl i e s . Che ck fo r DTCs i ndi c a t i ng a mod ul e f a ul t . PINPOIN T T[...]

  • Página 2267

    2 3 1 2 1 2 1 2 1 1 2 3 1 1 2 3 1 Tur n t he i gni t i o n s wi t ch t o th e O N po s i t i o n. Mea s ur e t he vol t a ge bet we e n JB185, p i n 23 (GW ) a nd GRO UN D. I s t he v ol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n JB45, pi n 23 a nd ba t t e r y. T hi s c i r cuit i nclude s t he front powe r di s t r[...]

  • Página 2268

    1 2 1 2 1 2 1 1 2 1 1 2 1 2 1 1 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS AB1 : CHEC K T HE B+ SUPPLY T O T HE EA T C MODULE Di s c onn e ct t he EA TC mod ul e conne ct o r , I P 101. Mea s ur e t he vol t a ge be t we e n I P 101, p in 14 (O G) a nd GROU ND. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AI R t he cir cuit be [...]

  • Página 2269

    1 2 1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . No No fa ul t f o und wi t h p o we r o r ground s uppl i e s . Che ck fo r DTCs i ndi c a t ing a mod ul e f a ul t . PINPOIN T TE [...]

  • Página 2270

    1 1 2 3 1 2 1 2 1 1 2 3 1 2 1 2 1 I s t he res i s t a nce grea t e r t ha n 5 o hms ? Ye s REPAI R t he hi gh res i s t a nce ci r cuit . For ad di t io na l inf or mat io n, r e fe r t o t h e wi ring di a grams . No GO t o A E5 . AE5: CHEC K T HE GR O UND 2 T O T HE T CM Meas ur e t he r es i s t a nce be t we e n JB231, p i n 38 (B ) a nd GROU [...]

  • Página 2271

    1 2 3 1 2 1 2 1 1 1 1 1 2 3 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh res i s t a nc e ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . No No fa ul t f o und wi t h p o we r o r ground su ppl i e s . Che ck fo r DTCs i ndi c a t i ng a mod ul e f a ul t . PINPOIN T TE ST [...]

  • Página 2272

    1 2 1 2 3 1 1 2 3 1 2 1 2 1 2 3 1 2 GO t o A I 3 . AI 3: C HEC K T HE G R O UND T O T HE I C E Tur n t he i gni t i o n s wi t ch to the O F F p os i t i on. Mea s ure t he r es i s t a nce b e t we en IP 65, pi n 01 (B) and GRO UN D. Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a [...]

  • Página 2273

    1 2 1 2 3 4 1 2 1 2 3 4 1 2 1 2 1 1 Tur n t he i gni t i o n s wi t ch t o th e O FF pos i t i on. Mea s ur e t he r es i s t a nce be t we en JB232, p in 02 (B) a nd GROU ND. Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i n[...]

  • Página 2274

    1 1 2 3 4 1 1 1 1 2 1 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i on, ref e r t o t he wiring di a g rams. CL EAR t h e DTC, t e s t t he s yst e m fo r no r m a l op e r at i o n. No GO t o A P3 . AP3: CHEC K K-LIN E F OR SH O R T CIRC U IT T O BAT T E R Y Mea s [...]

  • Página 2275

    1 1 2 3 4 1 1 1 1 2 3 4 1 1 GO t o A R3 . AR3: CHEC K K -LINE FOR S HOR T CIRC U IT T O BAT T E R Y Mea s ure t he r es i s t ance b e t w ee n di a gnos t i c conne ct or, pi n 07 (W ) a nd pi n 16 (O Y ). Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t[...]

  • Página 2276

    1 1 2 1 1 1 1 2 3 4 1 2 3 4 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o A T3 . AT 3: C HECK K - LIN E FOR S HO R T CIRC UIT T O BAT T ER[...]

  • Página 2277

    1 2 3 1 1 1 1 1 1 1 1 1 2 AV2 : CHEC K T HE GR O UND T O T HE A MPLIF I ER Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Mea s ur e t he res i s t a nce be t we e n CA425, p i n 02 (B) and GR O U ND. Mea s ur e t he res i s t a nce be t we e n CA425, p i n 08 (B) and GR O U ND. I s e it he r res i s t a nce gr ea t e r t ha n 5 o[...]

  • Página 2278

    1 1 1 1 1 2 3 4 Is t he res i st a nce b et we e n 50 a nd 70 o hms ? Ye s P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i za t i o n b e f ore repl a cemen t . No GO t o A W 10 . AW10 : C HEC K C ONT IN UI T Y OF T HE CAN + C I R C UI T To t es t : Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM con[...]

  • Página 2279

    1 2 No GO t o A X2 . AX2 : CHEC K T HE GR O UND T O T HE JGM Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Mea s ur e t he res i s t a nce be t we e n I P14, pi n 2 (B) a nd GRO UN D. I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci rcu i t . Fo r ad di t io nal i nf or ma t i on, r [...]

  • Página 2280

    P ubl i s he d: 11-May-2 011 Module C o nfi guratio n - Mo dule C onfi guration Dia gn os i s a nd Te s t i ng Principles of Ope ra tion • NO T E: Ne wl y r el e a s e d modul e s wi l l requi r e co nfi gur a t i on a ft er be i ng i ns t a l le d o n t he vehi cl e . A l l conf i gur ab l e modul e s wi l l be pa ckage d i n a kit whi ch cont a[...]

  • Página 2281

    P ubl i s he d: 11-May-2 011 Module C o nfi guratio n - Mo dule C onfi guration Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h mo dul e conf i gur a t i o n, o f whi ch t he GEM and i ns trum e nt cl us t e r are a pa rt, a nd t he mul t i pl e xed comm unica t i o n ne two rk whi ch a r e conne ct e d t o t [...]

  • Página 2282

    P ubl i s he d: 11-May-2 011 Wiring Harnesse s - Wiring Harn ess Des cr ipt i o n a nd O pe r a t i o n Introd uction CAU TIO N : Do not us e a ny o t her he a t s hrink s l ee ve o t her t ha n t he a pproved gl ue l i ned hea t s hr i nk s l e e ve me nt i o ne d i n t he repa i r pr oce dure. The pur po s e o f t hi s document is t o pr o m o te[...]

  • Página 2283

    The i l l us t rat i o n s hows : The pr e -te r mina t e d wi ring ha r ne s s (s) whi ch a re in clud e d i n t he wi ring ha r nes s repa i r ki t The pa r t number o f t he pre-t e r m i n at e d wi r i ng harnes s The l e t te r s howi ng t he e xtract o r t i p whi ch mus t be us e d t o remove t hi s t ype o f e l e ct rica l conne ct o r t [...]

  • Página 2284

    The P r e-T erm i nat e d W i r i ng Ha r ne s s (s ) i l lus t rat i on sh ows t he e l e ct r i cal conne cto r t er m i na l t y pe , t he p a r t numbe r o f t he p r e-t erm i nat e d wi r i ng ha r nes s a nd t he l e t t e r of t he e xt r act o r t i p whi ch must be us e d t o e xt r a ct t he e l ect r i cal co nnect o r t e r m i n al f [...]

  • Página 2285

    By pr e s s i ng t he ou te r e d ge s o f the wi r i ng ha r ne s s cabl e le ngt h s t o p t o ge t he r th e a dj us t e r ca n b e s l id up or down t he j aw. Thi s d e cr e as e s o r in cr e a s e s t he l e ngt h b y whi ch t he wi ring ha r nes s ca bl e i ns ul a t io n wi l l b e s t r i ppe d f r om t he p r e-t e r mina t e d wi ring h[...]

  • Página 2286

    The cr i mpin g p li e r s ha ve a mov i ng j a w a nd a s t at i o na r y j a w, wi t h t hr ee di ff e r e nt s i z e d cr i mping e ncl o s ures . Ea ch o f t he e nclo s ur e s i s id e nt i fi e d by a red , bl ue o r yel l ow c ol oured d ot which cor r es po nds t o t he t hr e e co l o ur s o f th e pre-t erm i nat e d wi r ing harnes s (s [...]

  • Página 2287

    CAU TIO N : Se vera l di f fe re nt t y pe s and si ze s of ter m i nal m ay b e found i n a s i ngl e e l e ct ri cal con nector hous i ng. I t is ne ces s a r y t o i de nt i f y: The conduct o r (wire) si z e o f t he a f fe cte d w i r i ng ha r nes s The e l e ct rica l c on ne cto r r ang e f r om whi ch t he d amage d w i r i ng ha r nes s i[...]

  • Página 2288

    JagDocs.com[...]

  • Página 2289

    JagDocs.com[...]

  • Página 2290

    • NO T E: T he chart s hows t he e l e ct r i cal co nnect o r t ypes , t erm i nal p ins /s o cket s , e xtr a ct o r t i p a nd ant i -ba ckout t i p. El e c tri cal con nector termi na l t ype P i n or soc k et E xtr actor t i p Ant i -ba ck out t i p Muli tl o ck 040 s e rie s D A Muli tl o ck 040 s e rie s B A Muli tl o ck 070 s e rie s B B [...]

  • Página 2291

    CAU TIO N : : A numb e r of e l e ct r i cal conne c t o r t e rm ina l s a r e go l d pl a t e d or go l d fl a she d . W he n d e fe ct i ve , t he y mus t be i ns t a l l e d wit h a gol d pr e-t e rm in a t e d wi ring ha rn es s (s) f r om t he wiring ha r ne s s r e pa i r ki t. I t i s no t a l w ays e a s y t o i de n ti fy t he f e mal e a[...]

  • Página 2292

    S pi ce Co r r ect l y Loca t e d JagDocs.com[...]

  • Página 2293

    P ubl i s he d: 11-May-2 011 Wiring Harnesse s - Wiring Harn ess Repair Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o: W i ring Ha rnes s (418-02 W i ring Ha r nes s e s , Des cr ipt i o n a nd O pe rat i o n). JagDocs.com[...]

  • Página 2294

    P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft - Ac tive Des cr ipt i o n a nd O pe r a t i o n Item Pa rt N u mber Descri pt i on 1 — Ge ne r a l e l e ct roni c modul e 2 — A udi o un i t 3 — I n trusi on s ens o r (i f e qui ppe d) 4 — Do o r a ct ua t o r 5 — I n c l i na t i o n s ens o r (if e q ui ppe d) 6 — [...]

  • Página 2295

    P ATS s yst e m whe n t he i gni t i on is s wi tche d t o p os i t i o n II . W he n t h e i gni t i o n i s swi t c he d in t he of f po s i ti o n, t he LED wi l l f l a s h e very f our s e cond s whe n t he s ecur i t y s ys t e m i s i n t he p re-ar m or a r m ed s t a te . The s e c urit y L ED wi l l i l l umin at e f o r t hree s e co nds[...]

  • Página 2296

    P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft - Ac tive Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri cal Doo[...]

  • Página 2297

    P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft Alarm Ho rn Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l e ft -hand f r ont fe nde r sp l as h shi el d. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fe nde r S pla s h Shie l d (501- 02 Fr ont End B o dy P a nel s , Re mova l a nd I ns t al l a t i o[...]

  • Página 2298

    P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft - Pass ive Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Des cri pti o n 1 — P AT S t r a ns cei ver modul e The pa s s i ve ant i t he f t sys t e m (PAT S ) i s a f ea t ur e t o prevent t he vehi cl e f r o m bei ng dr i v e n aw ay by a n unaut horiz e d p e [...]

  • Página 2299

    P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft - Pass ive Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mech a ni c al El e ctri cal [...]

  • Página 2300

    P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft Security Access Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h t he a nt i t h e ft , o f whi ch t he s ecur i t y a cces s i s a part, a nd t he m ul ti pl e xed commun i cat io n ne t wo r k whi ch a re co nne cte d t o i t pr e clud e t he[...]

  • Página 2301

    P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Key P ro g ram min g Us ing Diagno s tic E quipment Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h t he a nt i t h e ft , o f whi ch t he key pr ogr a mm i ng i s a p a r t , a nd t he mult i pl e xe d comm uni cat i o n ne t wo r k whi ch a re co nne cte[...]

  • Página 2302

    P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Passi v e Anti-Theft Sy stem (PATS) Tra nsceiver Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s without driv e r low e r a ir bag 1. Remove t he i ns t r um e nt pa ne l l o we r t rim pa ne l . Vehi c le s with driv er lo we r ai r ba g 2. Remove t he drive r lo we r ai rbag m odu[...]

  • Página 2303

    P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Des cr ipt i o n a nd O pe r a t i o n The Ho meL ink unive r s a l t rans mi t t e r pr ovi de s a conve ni e nt wa y t o r e pl a ce up t o t hr ee h a nd-hel d t rans mit t e r s w i t h a s i ng le bui l t -i n de vice . The uni ve r s a l t rans mi tt e r : wil l o [...]

  • Página 2304

    1 1 P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual Inspect i on Mechani cal Damag [...]

  • Página 2305

    P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Program m ing Gene ral P r ocedures W ARNI N G: A g a r a g e d o or o pen in g s ys t e m t hat ca nnot s t o p o r r e ver s e i t s e l f a f te r de te ct i ng a n o bj e ct i n i t s pa t h d o e s no t mee t cur r e n t fe de r a l s a fe t y s t a nda r ds . To d [...]

  • Página 2306

    a s t he uni ve r s a l t r ans mi t t e r red l i ght f l a s he s (1-2 s e conds ). Re l ea s e t he b ut t o n a nd re-pr e s s t he b ut t o n t o conf i rm t ha t t he uni versa l t r ans mit t e r i s t r ai ne d t o t he r e ce i ver . 5. The ga r a ge d o o r ope ne r s ho ul d r e cog ni z e th e uni versa l t rans mi t t e r . Erasing Ch [...]

  • Página 2307

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Des cr ipt i o n a nd O pe r a t i o n 4-D oo r I te m P a rt Nu m ber Descri pti o n 1 — Ro o f p od a nt e nna modu le (from 2009MY ) 2 — Na vi ga t i o n GP S a nt e nna (u p t o 2009M Y ) 3 — Na vi ga t i o n comput e r 4 - Na vig a t i o n s ys t e m di s pl ay W a go n J[...]

  • Página 2308

    I te m P a rt Nu m ber Descri pti o n 1 - Roo f pod a nt e nna modul e (f rom 2009MY ) 2 - Na vig a t i o n GPS ant e nna (up t o 2009M Y ) 3 - Na vig a t i o n comput e r 4 - Na vig a t i o n s ys t e m di s pl ay The na v i g at io n sys t e m ut i l i z e s the f o l l o wi ng fu ncti o ns . Vo i ce gui d a nce vol u m e co nt rol l e d vi a a u[...]

  • Página 2309

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he na vig a t i o n s yst e m, ref e r to t he rel e va nt Des cr i p t i on a nd O pe rat i o n s e c t i o ns i n t he wo r ks hop manua l . REFER t o: Na vig a t io n S ys te m[...]

  • Página 2310

    DT C De s cri pti o n Po ssi bl e C ause Ac ti on B2205 GPS r ece i ve r f a ul t S at e l l i t e na vi ga t i on s ys t e m modul e - gl o ba l p os i t i o ni ng s a t e l l i t e rece i ver fa ul t Ca r ry out a ny p i npo i nt t es t s a s s oci a t ed wi t h t his DT C us i ng t he m a nufa ct ur er a pprov e d d i a gno s ti c s y s t e m. R[...]

  • Página 2311

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Antenna4-Doo r, VIN R ange : E96603 -> J39905 Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i ps . Lef t-h a nd s hown, rig ht -ha nd s i mi l a r . 2. Remove t he rear s e a t s i de bo l s t e r s . For a ddi t i [...]

  • Página 2312

    7. Remove t he GPS ant e nna. 1. Dis con nect t he GP S a n te nna e l e ct rica l conne ct o r . 2. Re move t he GP S a nt e nna. 1. Remove th e po p ri ve t. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2313

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Antenna4-Doo r, VIN R ange : J399 06- >V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t s . 2. D et a ch t he r e a r s ea t b a ck r e st bo l s t e r s . P r e s s t he t a ng s . 3. Remove t he rear s e a t b a ck r es t[...]

  • Página 2314

    6. Remove t he C-pi l l a r t rim pa ne l s . 7. D et a ch t he cove r s t o e xpo s e t he s cr ews and r emove t he r ea r pa s s e nger a s s i s t ha ndl e s . 8. NOT E: S ome varia t io n i n t he i l l us t rat i o ns may o c cur , but t he e ss e nt i a l in f orm a t i o n i s a l wa ys corr e ct . Det ach t he rear of t he he a dl i ne r .[...]

  • Página 2315

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System AntennaWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2. D et a[...]

  • Página 2316

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Di splay Module Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns m ission 1. NOT E: To ai d r e mov a l of t he na vi gat i o n mod ul e a nd a udi o un it p l ace t he J-gat e i n t h e 'D' po s i t i on . Re move t h e J-ga t e s urr ou[...]

  • Página 2317

    6. Remove t he s wi t ch pa ck t rim cove r. 7. Remove t he ret a i ni n g s cr ew co ver pl a t e . 8. Remove t he di sp l ay mount i ng br a c ket up pe r ret a i ni ng s cr ews . 9. Remove t he di sp l ay mount i ng br a c ket l o we r ret a i ni ng s cr ews . 10. Dis c o nne ct t he e l e ct r ica l conne ct o r s . JagDocs.com[...]

  • Página 2318

    11. Remove t he d i s p la y modul e a nd a udi o uni t . 1. Dis con nect t he e l e c t rical co nnect ors a nd t h e fi br e op t i c conne ct o r . 2. Re move t he d is pl a y modu le and audi o uni t . 12. Remove t he na vi ga t i o n s y s t e m di s pl ay modul e . 1. Re move t he navi gat i o n s ys t e m di s pl a y ret a i ni ng screws . 2[...]

  • Página 2319

    [...]

  • Página 2320

    6. Remove t he a udi o uni t a mpl if ie r . 7. D et a ch t he mod ul e ret a i ni ng br acket . 8. D i s conne ct t he e l ect r i cal conne ct o rs. 9. Remove t he na vig a ti o n mod ul e ret a i ni ng bo l t s. 10. Remove t he na vi ga t i o n modul e . JagDocs.com[...]

  • Página 2321

    Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Tig ht e n t o 3 Nm. 3. Tig ht e n t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). Jag[...]

  • Página 2322

    P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Mo duleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he na viga t i o n DVD di s c ha s be e n r e m o ved a nd t he a udi o uni t p in code i s a va il a b l e be f o r e di s conne ct i ng t he ba tt e r y ground c a bl e. Di s conn ect t he ba tt e[...]

  • Página 2323

    6. Remove t he l o ad s p a ce s t owa g e compa rtment . 7. Remove t he l o ad s p a ce fl oo r covering r e t a i nin g s cr ews . 8. D et a ch t he l o a d sp a ce fl o o r cove r i ng upwards. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 10. Remove t he l ef t -han d l o a ds pa ce s t ow ag e comp[...]

  • Página 2324

    11. Det a ch t he modul e ret a i ni ng brack e t . 12. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con nect or s . 13. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s . 14. Dis c o nne ct t he vo i ce a ct i vat e d cont r o l modul e (VACM) e l e ct r i ca l conne ct ors. 15. Dis c o [...]

  • Página 2325

    16. Remove t he na vi ga t i o n s y s t e m module r et a i ni ng bo l t s . 17. Remove t he s yst e m navi ga t i o n modu le . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Tig ht e n t o 3 Nm. JagDocs.com[...]

  • Página 2326

    3. Tig ht e n t he modul e r e t a i n in g b r a cke t uppe r a nd l owe r f i xin gs . Ti ght e n t he l ow er r e t a i ni n g nut s t o 4 N m . Ti ght e n t he up pe r r et a i ni ng bo l t t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , M[...]

  • Página 2327

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - T o rque Sp eci f i cat ions Descri pti on N m l b- ft l b-i n Ce l l ul a r phone mo dul e 5 - 44 JagDocs.com[...]

  • Página 2328

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho ne Des cr ipt i o n a nd O pe r a t i o n C ELLULA R PHONE - UP TO 2 006 M Y The po r t a bl e ce l l ul a r phone s ys t e m cons i s t s o f : Ce l l ul a r phone ha nds e t (GS M) . Cr a d l e (GS M). Ce l l ul a r porta b le (US On ly). Ha nds e t b a t t e r y (US O nl y) . Ha ng [...]

  • Página 2329

    it ma y b e ne ce s s ary t o reduce t he s y s t e m vol ume s l ig ht ly whe n us ing ce r t a i n mob i le p hone s . P hone r e la t e d mes s a ge s a re s hown on t he a udi o uni t pa ne l di sp l ay o r t o uc h-s cr e en whe n the phone s ys te m i s a cti ve. T he B l ue t oo t h™ t e l e phone s ys t e m c a n be us e d i n co njunct i[...]

  • Página 2330

    Item P a rt N um ber Descri pt i on 1 - Rot a r y Vol ume cont r ol 2 - Rot a r y cont rol Te l e pho ne m o de - s cr ol l t hr oug h s t ore d numbe r s 3 - Pho ne mode s e l e ct b ut t on 4 - S t a r t vo ice mode but t o n, a ns w er t e l e p ho ne o r se n d/end i n p hone mode The t el e phone s wi t ches a r e l o cat e d o n t he LH s id [...]

  • Página 2331

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho ne Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he pho ne s yst e m, ref e r t o th e rel e va nt Des cr i pt i on a nd O perat i o n s e ct io ns i n t he wo r ks hop manua l . REFER t o : Ce l l ul a r Pho ne (419-08 Cel l ul[...]

  • Página 2332

    • NO T E: W he n pe rfo r mi ng vol t a ge o r r e s i s t a nce t e s t s , a l wa ys use a di g i t a l mult i me t e r (DMM ) a c cur a t e t o t hree d e ci m a l pl a ces and wi t h a cur r e nt ca l i brat i on certi fi c a t e . W he n t e st i ng r e s i s t a nce, a l wa ys t a ke t he r es i s t a nce o f t he DMM l e a d s in t o a c c[...]

  • Página 2333

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho neVe hicles W i th: Bl ueto oth Dia gn os i s a nd Te s t i ng Over view Thi s s e cti on cove r s t he co mpon ent s of t he B l ue t o ot h c e l lul a r pho ne s yst e m. For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he B l ue t o o t h cel l ul a r p hone [...]

  • Página 2334

    1 1 1 1 1 1 1 1 1 • NO T E: I ns pe ct conne c t o r s f or s i g ns of wa t e r ing res s , a nd p i ns f o r damag e and /or co r ros i o n. • NO T E: I f a cont r o l modu le or compone nt i s s us pe ct a nd t he vehi cl e r e mai n s under manuf a ct urer wa r rant y, r e fe r t o t h e W a rr a nt y Po l i cy a nd P r o ce dures manual (s[...]

  • Página 2335

    1 1 1 1 1 1 1 1 1 1 1 Is t he co nnect i on be t w ee n t he B l ue t oo t h upgr a de modul e a nd t he p hone h a rn es s l oo s e ? Ye s Re conne ct t he B l ue t oot h u pgr a de mod ul e a nd check f or norm a l ope rat i o n. No GO t o B 5 . B4: Ar e any of t he B lue t oo t h up gr a de mod ul e pi ns d a maged ? Ye s Re fe r t o t he wa r r[...]

  • Página 2336

    1 1 1 1 1 1 1 1 1 1 1 Ha s t he hand s e t pai r ed wi th t he s ys t e m s ucces s f u ll y ("Phone con nect e d" di sp l a yed (t ouch s cr ee n) o r "S IG* " di s pl a y e d (audi o he a d un i t di s pl a y))? Ye s P r o b l e m may ha ve be e n d ue t o a f aul ty Bl ue to o t h conne c t i o n. No P a ir a nd conne ct a d [...]

  • Página 2337

    1 1 1 1 1 1 1 1 1 1 Che ck al l c onn e cti o ns /connect i vit y t o a nd f r o m t he p o rta bl e s upp o r t e l e ct r oni cs (PS E) mod ul e a nd t he B l uet oo t h upgrade m o dul e . A re a ny o f the ha rn e s s co nnect i o ns lo o s e o r d ama ge d? Ye s Re ct i f y as ne ce ss a r y. Re fe r t o t he e l e ct rica l gui d es . No Re f[...]

  • Página 2338

    1 1 1 1 1 1 1 1 1 1 I n t he ha nds e t Bl ue t o o t h menu, is "Jag ua r " l i s t e d a s a p a i red de vi c e ? Ye s GO t o F3 . No Fol l ow p a iring p r oce s s f or t he s peci f i c han ds et . GO to F6 . F3: I s t he hand s e t 'conne ct e d' t o ano t h er Bl ue t o o t h de vice (i .e . not "Jagua r ")? Ye [...]

  • Página 2339

    1 1 1 1 1 1 1 1 1 1 1 1 Che ck th e ha nd se t menu. Ha s a ut o conne c t bee n t ur ne d o n? Ye s GO t o G4 . No S wi t ch a ut o conne ct o n and che ck f o r nor mal o p e r at i on . G4: Ha s t h e us er t r i e d t o t r ans f e r a ca l l from ha nds f r ee t o ha nds e t ? Ye s Che ck th e ha nd s e t gui de i nfo , s o m e ha nd s e t s w[...]

  • Página 2340

    1 1 1 1 1 1 1 1 1 1 Ha s t he us e r f ol l o we d ve hi cle and hands e t i ns truc t i o ns f or do wnl o a di ng phone b oo k? Ye s GO t o H4 . No Re fe r t o t he vehi c l e ha ndbo o ks/ha nds e t 'quick gui d e i nfo rm at i o n' r e gardin g p ho nebo o k do wnl o a d. Che ck f or no rm al op e r at i o n. H4 : Aft e r " Downl[...]

  • Página 2341

    1 1 1 1 1 1 1 1 1 1 1 1 I5 : I s t he r e a ny 3r d p a r t y au di o ? Ye s End. No Dis conne ct t he Bl ue to o t h l i nk be t we e n t he ha nds e t a nd vehi cl e pho ne s yst em a nd re -t r y t he ca ll . GO t o I6 . I6 : Doe s t he 3 rd pa r t y ca ll a udi o wo rk wi th t he mobi l e pho ne d i s conne cte d f r om t he vehi cl e? Ye s Re [...]

  • Página 2342

    1 1 1 1 1 1 1 1 1 1 Ar e the mi cr o p ho ne harne ss conne ct i o ns da mag e d? Ye s Re cti f y as ne ces s a r y . Re fe r t o t he e l e ct rica l g ui de s . No Re pl a ce t he micr o p ho ne a nd r e-t ry t he cal l . GO t o I17 . I1 7: Doe s t he 3 rd pa r t y ca ll a udi o wo rk wi th t he B l ue t o ot h s ys t e m? Ye s P r o b l e m may [...]

  • Página 2343

    1 1 1 1 1 1 1 1 1 1 1 W he n t he r e i s no ca l l i n pr og r es s , a nd t he a udi o s o urc e i s cha nge d, i s any aud i o hea rd e .g. f r om r adi o ? Ye s GO t o K3 . No Che ck D2 B conne ct i ons a re no t l o o s e a nd t hat a l l node s a r e conne ct e d on t he D2B ring . Re cti f y as ne ces s a r y . GO t o K2 . K2: Ar e a ny of t[...]

  • Página 2344

    1 1 1 1 1 1 1 1 1 1 1 1 Ca n a ny r i ngi ng be he a r d t hrough t he ve hi cl e s pe a kers? Ye s P r o b l e m due t o a f a ul t y Bl ue t o o t h l i nk . No GO t o K4 . K14 : Ha s t he hand s e t " profi l e " b ee n s e t t o "s i le nt "? Ye s Cha nge se t t i ngs wi t hi n p r o fi le , make a n i ncomi ng c a l l a nd [...]

  • Página 2345

    1 1 1 1 1 1 1 1 1 1 1 1 I s ca l l vo lu m e s t il l l o w whe n ca l l t r a ns f e rr e d t o 'hands et ' mod e ? Ye s GO t o L 6 . No Key of f i g ni t i o n a nd wai t 6 minu te s f or t he p o r t a bl e s upp o r t e l e ct r oni cs (PS E) modul e t o s hut d own. Key o n i gni t i o n and r e -t ry t he c a l l . GO t o L 16 . L6:[...]

  • Página 2346

    1 1 1 1 1 1 1 1 1 1 I s vo l ume s t i l l l o w? Ye s Ref e r t o t he wa rr a nt y pol i cy a nd p r oce dur e s manua l i f a modul e i s s us p ect . No Low a udi o i s s ue ca us e d by t he ha nds e t , cons ult t he hand s e t s uppl i e r . PINPOIN T TE ST M : CANNOT D IA L OUT F ROM AU DI O HEAD U NI T/TO U CH- S CREEN/STEERING WHEEL CONTR[...]

  • Página 2347

    1 1 1 1 1 1 1 1 1 1 1 1 Ca nnot di a l us i ng voi c e cont r o l ? Ye s GO t o N8 . No GO t o N6 . N6 : Ca nnot t ur n phone o n/of f? Ye s GO t o N8 . No GO t o N10 . N7 : I s t he hand s e t o n t he ap prov e d pho ne li s t ? Ye s Ca ll T e chni cal He l p l i ne . No On l y han ds e t s s pe cif i e d i n t he app r oved l i s t wi t h t he c[...]

  • Página 2348

    1 1 1 1 1 1 1 1 1 1 Is t he ca l l droppe d a ga i n? Ye s P a ir a nd conne ct a d if fe rent known 'goo d' hands e t t o t he vehi cl e p hone s ys t e m a nd ma ke a n i ncomi ng cal l. GO t o O 7 . No S wit ch o ff t he ha nds e t, remove t he b at t ery f r o m the ba ck o f t he hand s e t . Re pl a ce t he b at t e r y i nt o t he [...]

  • Página 2349

    1 1 Ca n t he cal l be t rans f e r r e d b e t we e n ha nds f r e e a nd ha nds e t ? Ye s P r obl em may have b e e n caus e d b y t he Bl uet o ot h l in k be i ng di s conne ct e d. No Ke y o f f i g ni t i o n f or 6 mi nut e s f or t he po r t a bl e s uppo r t e l e ct roni c s (P S E) modul e t o s hut down. Ke y o n i gni t i o n a nd r e[...]

  • Página 2350

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Blu etoo th Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. Remove t he Bl uet o ot h[...]

  • Página 2351

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Handset Ho lde r Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f l o or cons o l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. NOT E: US mod[...]

  • Página 2352

    6. Remove t he a rm r e s t . 7. Remove t he no n s li p mat . 8. Remove t he ha nds e t ha ng up cup. Insta llat ion Vehi c le s with c or de d cellular phone 1. Ins t a l l the ha nds e t h a ng up cup. JagDocs.com[...]

  • Página 2353

    2. Ins t a l l the no n s l i p mat . 3. Ins t a l l the a rm r e s t . Vehi c le s with c or dle ss cell ular phone 4. Ins t a l l the a rm r e s t . 5. Att a ch t he ha nds e t ho l de r . 1. I ns t a l l t he hands e t hol de r . 2. At t a ch t he ha nds e t hol der. JagDocs.com[...]

  • Página 2354

    6. Ins t a l l the ce l l ula r phone . All v e h icle s 7. NOT E: US mode l s o nl y have a n a d di t i on a l a nt e nna conne cto r . Conn ect t he cel l ul ar phone e l e ct rica l conne ct or . 8. Ins t a l l the f l o o r cons ol e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a [...]

  • Página 2355

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Module4-Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he compa ct di s c (CD ) cha nge r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co mpact Di s c (CD) Cha nger - 4-Door (415-01 A udi o U ni t, Re moval a nd I ns t a l l a t i o n). 2. Remove t he modul e . Insta ll[...]

  • Página 2356

    P ubl i s he d: 11-May-2 011 C ellula r P ho ne - ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. Remove [...]

  • Página 2357

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - T o rque Sp eci f i cat ions Descri pti o n N m l b- ft l b- i n Vo i ce a ct i vat e d co nt r ol modul e 5 - 44 JagDocs.com[...]

  • Página 2358

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M o dule C o ntrol led Functio ns Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Descri pti on 1 — V oi ce a cti vat e d co nt rol mod ul e (VACM) 2 — Ge ne r i c e le ctroni c modu le (GEM) V oic e Activa te d Cont rol Comp one n t Loc at ion JagDocs.com[...]

  • Página 2359

    I te m P a rt N um be r Descri pti o n 1 — Micr opho ne 2 — Vi s ua l fe e d back mes s a ge cent er di sp l a y 3 — Audi b l e f e e dba ck (incorpor a te d i n a u di o s ys t e m) 4 — S te e r i ng whe e l cont rol s G ene r ic Electronic Module (GEM) The GEM modul e is l o cat e d o n t he r i gh t hand s i de , be l o w t he i ns t ru [...]

  • Página 2360

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Ele ctronic Modul e Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he mult i f uncti o n e l e ct roni c mod ule s , r e f e r t o t he rel e vant De s cr ipt i o n a nd O pe rat i on se ct i o ns i n t he [...]

  • Página 2361

    cur r e nt ca l i brat i on certi fi c a t e . W he n t e st i ng r e s i s t a nce, a l wa ys t a ke t he r es i s t a nce o f t he DM M l e a d s i nt o a ccount . • NO T E: Che ck and r ect i fy ba s i c f a ul t s fi r s t be fo r e be gi nni ng di a gno s t i c rout i ne s th a t i nvo l ve pi npo i nt t e s t s . • NO T E: I ns pe ct conn[...]

  • Página 2362

    DT C D escri pti on Possi bl e Ca us es Ac ti o n B2282 Le f t turn s wi t ch s hort to gr ound Tur n s wi t ch f a ul t y W i ring ha r ne s s co ncer n Che ck le ft t ur n s w i t c h ope rat i o n f o r s t i ck ing . Re pl a ce s wi t ch a s r eq ui red. Re fe r t o e l e ct r i cal c i r cuit wi r i ng di a g r a ms . Che ck l e f t tur n s wi[...]

  • Página 2363

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - Generic E lectron ic Module (G E M) Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : El e ct roni c modul e s a r e s e ns i t i ve t o s t a t i c e l e ct rical c ha rg e s . I f expo s ed t o t he s e charges , d a m a ge may r e s ul t . Di s conn ect t he ba t[...]

  • Página 2364

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Vo ice Activated Module4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : El e ct roni c modul e s a r e s e ns i t i ve t o s t a t i c e l e ct rical c ha rg e s . I f expo s ed t o t he s e charges , d a m a ge may r e s ul t . Di s conn [...]

  • Página 2365

    6. Remove t he VACM. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 6 Nm. 2. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). 3. Confi gu r e t he vo i ce a[...]

  • Página 2366

    P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Vo ice Activated ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a[...]

  • Página 2367

    P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Front E nd B ody P anel s Des cr ipt i o n a nd O pe r a t i o n Fr o nt B umper As s e mbly and Unde rtray The front b ody s t r ucture i s d es i gne d t o s a ti s fy bumpe r i mpa ct r equi re m e nt s and primaril y compr is e s t he f r ont bumper as s e mbl y whi ch i s ful l y de s c r[...]

  • Página 2368

    P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Air Deflector2 .0L Durato rq- TDCi / 2.2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des [...]

  • Página 2369

    P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Co w l Vent Screen Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he wi p er arm s a nd b l ade s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W i pe r Pi vot A rm (501- 16 W i p e r s a nd W a s he r s , Re moval a nd I ns t a l l a t i on ). Vehi c [...]

  • Página 2370

    P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Fen der Splash Shield Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. Fo r addi t i ona l i nf o r m at i o n, r e f er t o S ect i on 204-04 W he e l s an d T i res . 2. Remove t he whe e l a r ch l i ne r acce ss cove r . 3. Remove whe e l a [...]

  • Página 2371

    P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Radiator S p las h Shi eld Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng . 2. Remove unde r t r ay as s e m bl y. Insta llat ion 1. To i ns t a l l , rev[...]

  • Página 2372

    P ubl i s he d: 11-May-2 011 B ody Cl osures - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-ft l b-i n Doo r hi ng e b o lt - hi nge to bo dy 35 26 – Doo r hi ng e b o lt - hi nge to do o r 47 35 – Doo r hi ng e g r ub scr e w 18 13 – Doo r che ckst r a p t o b o dy 35 26 – Doo r che ckst r a p t o d o or 6 – 53 Doo r s t riker pl a[...]

  • Página 2373

    P ubl i s he d: 11-May-2 011 B ody Cl osures - Body Cl os ures Des cr ipt i o n a nd O pe r a t i o n Doo r s The pa s s e nger compa r t ment d o or s e a ch compr is e o f a n i nner a nd ou t e r pane l, cli nched a nd b o nded t o ge t he r t o fo rm a do or as s e mbly. Bo t h pa nel s i nco r por at e e xte n s i o ns s p ot wel de d t o ge t[...]

  • Página 2374

    P ubl i s he d: 11-May-2 011 B ody Cl osures - D o o r A l ignment Gene ral P r ocedures 1. NOT E: Re a r do o r sho wn, front doo r s i mi l a r. Re move t h e r e a r do o r ape rtur e s ea l . 2. Remove t he s t r i k e r pla t e . 3. Loos e n t he doo r hin ge b o l t s . 4. NOT E: Ini t i a l do o r f i t t i ng, se t t he f r ont d o or 4 mm [...]

  • Página 2375

    6. Ins t a l l the s t r i ker pl a t e . Ti ght e n t o 25 Nm. 7. Ins t a l l the rear do o r a p ert ur e s e a l . JagDocs.com[...]

  • Página 2376

    P ubl i s he d: 11-May-2 011 B ody Cl osures - Hoo d Alignment Gene ral P r ocedures 1. Remove t he ho od l at ch. Fo r ad di t io na l i nf o r ma t i on, ref e r t o Sect i on 501-14 Hand l e s , Locks , La t c he s a nd Ent r y Sy s t e ms . 2. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. Re move t h e A-pi l la r e xte r io r t r i m. 3.[...]

  • Página 2377

    7. Tig ht e n t he ho o d hi ng e s cr e ws t o 20 Nm. 8. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. I nst a l l t he l o we r A-pi l l ar dr a i na ge channe l . 9. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. I nst a l l t he A -pi l l a r ext e rio r t r i m. 10. Ins t a l l t he ho od l a t ch. Fo r a d di t i on al i n fo r mat[...]

  • Página 2378

    P ubl i s he d: 11-May-2 011 B ody Cl osures - Liftgate Alignment Gene ral P r ocedures 1. Ope n t he l i f t ga t e. 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Adj us t bo t h l i ft gat e b ump s t o ps count e r- clo ckwis e t o t hei r f ul ly s e a t e d po s i t i o n. 3. Remove t he l o ad s p a ce s cuff pl at e t r i m pa[...]

  • Página 2379

    9. Tig ht e n t he l i f t g a t e s t r i ker r e t a i ni ng b ol t s . Ti ght e n t o 25 Nm. 10. Loo s e n t he uppe r l i ft ga t e hi n ge r e t ai n in g b ol t s . 11. NO TE: Make s ur e th e ga p be t we e n t he l if t ga t e a nd t he r e a r qua r t er pane l s , rear l a mp a s s e mbl i e s a nd rea r bumpe r co v e r are e qual . S et[...]

  • Página 2380

    15. NO TE: Make s ur e th e ga ps be t wee n t he l i f t ga t e a nd r e a r la mp a ss e mbli e s a r e equ a l on bo t h s i des . S et t he l i ft gat e g a ps t o t he r e a r l a mp as s e mbl i e s . 16. Ti g ht e n t he l o we r l i f t g a t e hi ng e r e t a i ni ng bo l t s . Ti ght e n t o 14 Nm. 17. NO TE: L e ft -hand s h own, r i g h[...]

  • Página 2381

    22. Mak e s ure t he r ea r wi pe r pi vot a r m i s i n t h e pa r ke d po s it i o n. 23. O pen th e l i f t ga t e wi nd o w gl a s s . 24. O pen th e l i f t ga t e. 25. Remove t he l i f t ga t e trim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt [...]

  • Página 2382

    P ubl i s he d: 11-May-2 011 B ody Cl osures - Lugg age Co m partment L id Alignm ent Gene ral P r ocedures 1. Remove t he l ugga g e co mpar t me nt l i d a p erture s e a l . 2. Remove t he s t r i k e r pla t e . 3. NOT E: Le f t ha nd s ho wn, r i g ht ha nd s i mi l ar. Re move t h e ga s s t ru t . 4. NOT E: Le f t ha nd s ho wn, r i g ht ha [...]

  • Página 2383

    5. Pul l up/pus h down o n l ugg a ge compartment l i d. 6. NOT E: S et t he a li gnment t o 2 mm lo we r t ha n no mi nal . S et t he l ugg age c ompa rtment l i d a l i gnme nt . 7. Tig ht e n t he l ugga g e comp artme nt l i d hi ng e b ol t s . Ti ght e n t o 25 Nm. 8. Adjus t t he l ugga g e co mpar t me nt l i d s t op s cr e w. 9. Ins t a l[...]

  • Página 2384

    10. Ins t a l l t he s t r ike r pla t e . Ti ght e n t o 10 Nm. 11. Ins t a l l t he l ugga g e co mpar t me nt l i d a pe rture s e al . JagDocs.com[...]

  • Página 2385

    P ubl i s he d: 11-May-2 011 B ody Cl osures - We atherstri p Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Fr ont do o r s hown, rear do o r s i mi la r. Det ach t he do o r che ck s t r a p . 2. Remove t he wi ndo w a pe rture t r i m. 3. Remove t he f r ame se a l . 4. NOT E: A s ta rt poi nt lo cat o r can be fo und on e a ch we at [...]

  • Página 2386

    6. Usi ng a s ui t a bl e t o o l remove a ny r es i dua l a dhe s i ve f r om t he doo r. Insta llat ion 1. NOT E: Doo r wea t he rst r i ps a r e i de nt i fi e d by a col o r cod e d do t whi ch i s a ls o t he s t a rt poi nt . T he r i ght hand front do o r i s r ed , t he l e ft ha nd f r o nt doo r i s ye ll o w, t he right hand r ea r doo r[...]

  • Página 2387

    6. Ins t a l l the do o r che ck s t rap. Ti ght e n t o 35 Nm. JagDocs.com[...]

  • Página 2388

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n S ea t bel t a nchor i ng bo l t 5 5 41 – Lo a ds p a c e r et a i ni ng ho o k - W ago n 8 – 71 JagDocs.com[...]

  • Página 2389

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Interior T r im Des cr ipt i o n a nd O pe r a t i o n Thi s s e cti on cove r s r emova l a nd i nst a l l a t i on of t he i nt e r i o r mold i ngs a nd t r i m pa ne l s . I n many i nst a nces , o ne c ompo ne nt o v e rla ps a not he r compone nt . I f t hi s co ndi t i o n i[...]

  • Página 2390

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - A - Pillar Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 2. NOT E: The A-pi l l a r t rim p a nel i s s e cur ed t o t he t op o f t he A-pi ll a r by a r e t a i ni ng s t r a p. T he r e t a ini ng s t r[...]

  • Página 2391

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - B- Pilla r Lo w er T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s c uf f p l a t e t rim pa nel . For ad di t io na l i nf o r mat i o n, r ef e r t o S c uf f Pl a t e Tr im Pa nel —Fr o nt . 2. Remove t he rear s cuff pl a t e t r i m pa ne[...]

  • Página 2392

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - B- Pilla r Upper Trim P anel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i p. 2. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 3. D et a ch t he B -Pi l l a r upp er t r i m pa ne l . 4. D et a ch t h[...]

  • Página 2393

    5. D et a ch t he s a f e ty b e l t lo we r a nc ho r from t he unders i de o f t he s ea t . 6. Remove t he B-pi l l a r uppe r t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 55 Nm. JagDocs.com[...]

  • Página 2394

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Co wl Side T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 2. Remove t he f r ont s c uf f p l a t e t rim pa nel . For ad di t io na l i nf o r mat i o n, r ef e r t o S c uf f Pl a t e Tr im Pa nel —Fr [...]

  • Página 2395

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - C-P illa r T rim Panel4 -D o or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t s i de bo l s t e r . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 501-10 S e at in g . 2. NOT E: The C-pi l l a r t rim pa ne l i s s e cur ed t o t he t[...]

  • Página 2396

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - C-P illa r T rim PanelW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce cove r . 2. F ol d d o wn t he r e a r s e at b a ckr e s t . 3. D e t a ch t he l o a d s p ace co ver ret a i ni ng br acket fi ni s he r t r i m. 4. Repo s i t i on t he r[...]

  • Página 2397

    7. D et a ch t he r e a r d oo r o pe n in g we a t he r st rip. 8. Remove t he C-pi l l a r t rim pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2398

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - D- Pillar Tri m P anel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he l i f t ga t e o pe ni ng we a t he rst r i p. 2. D et a ch t he D-Pi l l a r t r i m pa ne l . 3. Remove t he D-Pi l l a r t rim p a nel . Insta llat ion 1. Att a ch t he D-Pi l l a r t rim p [...]

  • Página 2399

    3. Ins t a l l the D-Pi l l a r t rim p a nel . 4. Att a ch t he l i f tg a t e o pe ni ng we at he r s t r ip. JagDocs.com[...]

  • Página 2400

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Front Doo r Trim Pa nel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ret a i ni n g s cr ew co ver. 2. Remove t he ret a i ni n g s cr ew. 3. Remove t he ret a i ni n g s cr ews . 4. D et a ch t he f ront do o r trim pa nel . JagDocs.com[...]

  • Página 2401

    5. D et a ch t he do o r handl e ca bl e . 6. Remove t he do o r han dl e cabl e. 7. Remove t he f r ont do o r t r i m pane l . Dis conne ct t he e l e ct r i cal co nnect o rs a nd de t a ch t he wi r i ng ha r nes s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2402

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Front Scuff Plate Trim P anel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s cuff pl a t e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2403

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Headliner4-Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. R[...]

  • Página 2404

    8. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he rear do o r op eni ng we a t he r -s t rip. 9. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he B-pi l l a r l o we r t rim pa ne l . 11. NO TE:[...]

  • Página 2405

    13. Remove t he C-p il l a r trim pa nel s . 14. Det a ch t he cove r s t o e xpo s e t he s cr e ws a nd re m o ve t he dr ive r a nd pa s se n ge r as s i s t ha n dl e s . 15. Remove t he rea r s e a t cus hi on . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t [...]

  • Página 2406

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - HeadlinerWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. R[...]

  • Página 2407

    8. D i s conne ct t he right -ha nd e l e ct rica l conne ct or and det a ch t he w i r i ng ha r nes s. 9. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he B-pi l l a r l o we r t rim pa ne l . 11. NO TE: Ri ght -hand[...]

  • Página 2408

    13. Remove bo t h C-pi ll ar t rim p ane l s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: C-Pi l l a r Tr i m P a nel - W ago n (501- 05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o n). 14. Remove bo t h D-pi l l a r t rim p ane l s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: D-Pi ll a [...]

  • Página 2409

    19. Dis c o nne ct t he roof o pe ni ng pa ne l m o to r e l e ct rical conne c t o r . 20. Dis c o nne ct t he rea r was he r hos e co nne ct o r . 21. NO TE: He a d l i n er s ho wn removed fo r cl a r i t y. Us i ng a s ui t a b l e a dhe s i ve t a pe , pr ot e ct b o th f r ont co r ne r s of t h e he a dl i ne r. 22. NO TE: He a d l i n er s [...]

  • Página 2410

    Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. I nst a l l a ne w l i f t ga t e o p e ni ng we a t he rst r i p . JagDocs.com[...]

  • Página 2411

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Liftgate Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he l i f t ga t e wi ndow g la s s we a t he r s t r i p. 2. Remove t he l i f t g a t e wi ndo w gl as s l a t ch a ct ua t or fi ni s he r t r i m pa ne l . 3. Remove t he l i f t g a t e t rim pa [...]

  • Página 2412

    5. Remove t he l i f t g a t e fi ni s her t r i m pa ne l . 6. D ea t ch t he l i f t ga t e t r i m pa ne l . 7. Remove t he l i f t g a t e t rim pa nel . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2413

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Loa dspace Scuf f Plate Tri m P anel Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce fl oo r covering. 3. Remove t he ce nt re l o a ds pace s t o wage compartment . 4. D et a ch t he l o a d sp a [...]

  • Página 2414

    5. D et a ch t he l o a d sp a ce s c uf f p l a t e t rim pa nel . 6. Remove t he l o ad s p a ce s cuff pl at e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2415

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Loa dspace Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce s cuff pl at e t r i m pa ne l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce Sc uff Pl a t e Trim P a nel (501-05 I nt e r i o r Tr im a nd O rn a ment a t[...]

  • Página 2416

    8. Remove t he ret a i ni n g ho ok. 9. Remove t he l o ad s p a ce t rim p a nel ret a i ni ng screws . 10. Det a ch t he l o a ds pa ce t r im pa ne l rea r r e t a i n ing cl i ps . 11. Det a ch t he l o a ds pa ce t r im pa ne l f r ont ret a i ni ng c l i p s . 12. Remove t he l oa ds pa ce t r im pane l . JagDocs.com[...]

  • Página 2417

    Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. JagDocs.com[...]

  • Página 2418

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - P arcel Shelf Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with s plit r ea r se at back r est 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t[...]

  • Página 2419

    6. Remove t he pa r cel s hel f. P as s t he re ar cent re s a f e t y be l t t hr ough t he pa rc el s he l f. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 55 Nm. JagDocs.com[...]

  • Página 2420

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Doo r T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ret a i ni n g s cr ew co ver. 2. Remove t he ret a i ni n g s cr ew. 3. Remove t he ret a i ni n g s cr ew. 4. D et a ch t he r e a r d oo r t r i m pa ne l . 5. D et a ch t he do o r handl e ca [...]

  • Página 2421

    6. Remove t he do o r han dl e cabl e. 7. Remove t he rear do or t r i m pa ne l . Dis conne ct t he e l e ct r i cal co nnect o rs a nd de t a ch t he wi r i ng ha r nes s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2422

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Scuff P late T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he s cuff pl at e t r i m pa ne l . 2. Remove t he s cuff pl a t e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2423

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Window Bli nd Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i ps . 2. Remove t he rear s e a t s i de bo l s t e r . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 501-10 S e at in g . 3. Remove[...]

  • Página 2424

    7. Remove t he rear wi nd ow bl i nd r e t a i ni ng cl ip s . 8. Remove t he rear wi nd ow bl i nd. P r e s s t he s i de s o f t he rea r wi ndo w b l i nd i nwa rds. 9. Remove t he rear wi nd ow bl i nd r o o f f i xing . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2425

    P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Sun Vi s or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s un vis o r r e t a i ni ng s cr e w cover . 2. D et a ch t he s un v i s o r . 3. Remove t he s un vis o r . Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. NOT E: Us i ng a s ui t a bl [...]

  • Página 2426

    [...]

  • Página 2427

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ex terio r Trim Des cr ipt i o n a nd O pe r a t i o n 4-Do or I te m Pa r t Nu m be r Descri pti on 1 — Ra d ia t o r g r il le 2 — Front b umper i ns e r t mo ul di ng 3 — Front d o or l o we r m oul di ng 4 — Front d o or gl a s s m o ul di ng 5 — Re a r do o r l o we r[...]

  • Página 2428

    It e m Pa r t Nu m be r Descri pti on 1 - Roo f r ai l 2 - Re a r s po i l e r 3 - Li f t ga t e m o uld i ng 4 - Rocker pa nel moul di ng JagDocs.com[...]

  • Página 2429

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Do or Mouldin g Re moval a n d I ns t a l l a t i on R em ova l 1. Appl y s uit a b l e pr ot ect i ve t a pe to adj a c e nt a r ea s o f pa i nt wo r ks . 2. Usi ng a ha n d-hel d hea t g un, a ppl y he at uni fo r mly a l ong t he moul di ng l e ngt h. 3. Appl y i n g l o ca l he[...]

  • Página 2430

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Li ftgate Moul ding Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a[...]

  • Página 2431

    6. Remove t he l i f t g a t e moul di ng r et a i ni ng s cr e ws . 7. D et a ch t he gromm et . 8. Remove t he l i f t g a t e moul di ng . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. JagDocs.com[...]

  • Página 2432

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Radiator G rille Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r gr i l l e . Re mov e t he rad i a t or gril l e ret a i ni ng bol t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 7 Nm. JagDocs.com[...]

  • Página 2433

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Rear Spo ilerWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove and di s card t he t a i l ga t e o p e ni ng wi nd ow fi ni s he r t rim p ane l . 2. Remove t he rear s po i l e r r e t a i n in g nut s . 3. D et a ch t he r e a r s poi l e r . 4. Remove t he rear s p[...]

  • Página 2434

    1. NOT E: A ne w t a i l ga t e op eni ng wi ndo w f ini s he r t r i m pa ne l must b e in s t a l l e d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 5 Nm. JagDocs.com[...]

  • Página 2435

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ro cker Panel Mou lding Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roc ker pa ne l mould i ng r e t a ini ng s cr e ws . 2. NOT E: Bot h do o r s wi ll n e e d t o be o p e n t o r e move t he rock e r pane l m o uld i ng. Re move t h e r ocker pa ne l moul di ng[...]

  • Página 2436

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ro of Rail Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Us i ng a s ui t a bl e t i e s t r ap remove t he r o o f r a i l f r ont t r i m. Re move t h e r oo f r ai l front t rim. 2. Remove t he roof rai l f r ont r e t a i nin g b o l t s . 3. NOT E: Us i ng a s ui t [...]

  • Página 2437

    1. NOT E: Ins t a l l ne w s e a l s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 14 Nm. 2. Tig ht e n t o 14 Nm. JagDocs.com[...]

  • Página 2438

    P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Wi ndow Moul ding Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he do o r wi ndow g l a s s a pe rture s e a l . 2. Remove t he wi ndo w moul di ng . Re mov e a nd di s c a r d t he r i v e t s . Insta llat ion 1. NOT E: Ins t a l l ne w r i vet s . To i ns t a ll ,[...]

  • Página 2439

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b- i n Exte rio r mi r r or r et a i ni ng nut 12 9 - JagDocs.com[...]

  • Página 2440

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Rea r Vie w Mirro rs Des cr ipt i o n a nd O pe r a t i o n The manua l d i p pi ng i nt e r i or mirr o r is a pr i s mat i c uni t wi t h mi r r or di p pi ng a chie ved b y pul l i ng th e l e ver fo r wa r d. W he re f i t t e d a n e l e ct r ochr omic i nt e rio r m i r r o r wil l a ut oma t [...]

  • Página 2441

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Rea r Vie w Mirro rs Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal El e ctrica l conne ct o r (s ) W i r i[...]

  • Página 2442

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - A uto-Dimm in g Interio r Mirror Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he i nt e rio r m i r ror trim pane l . 2. D et a ch t he i nt e rio r m i r ror . 3. Remove t he i nt e r i o r mirr o r. Dis conne ct t he i nt e rio r mi r r or e l ect r i cal co nnect o r. Insta llat[...]

  • Página 2443

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he wi ndo w s ur r o und t r i m pane l . 3. D i s conne ct [...]

  • Página 2444

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 12 Nm. JagDocs.com[...]

  • Página 2445

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror C ontrol S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he e xte rio r m i r ror c ont rol s w i t[...]

  • Página 2446

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror C ov er Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xte rio r m i r ror gl a s s . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Exte rio r Mi rr or Gl as s . 2. Appl y l i ght p r e s s ur e t o t he i nne r e d ge of t he e xt e r i o r mirr o r cov e[...]

  • Página 2447

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror G lass Re moval a n d I ns t a l l a t i on R em ova l 1. Appl y l i ght p r e s s ur e t o t he mi rr o r g l a s s . 2. D et a ch t he mirr o r gl a s s . 1. App l y l i g ht pr e s s ur e t o t he i nne r e dge of t h e mi r r or gl a s s . 2. P ul l t he o ut e r e dge o f the m[...]

  • Página 2448

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xte rio r m i r ror gl a s s . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Exte rio r Mi rr or Gl as s . 2. D et a ch t he e xt e r i or mirr o r m ot or. 1. Re move t he e xt e r i or mirr o r mot o[...]

  • Página 2449

    P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Interior Mi rror Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i nt e r i o r mirr o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2450

    P ubl i s he d: 11-May-2 011 Seating - T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b-i n Fr o nt s e a t r e t a i ni ng b ol t s 20 15 - Fr o nt s e a t ba ckr e s t r et a i ni ng bo l t s 25 18 - Fr o nt s e a t cus hi o n ret a i ni ng nut s 15 11 - Fr o nt s e a t t rack mot o r r e t a i ni ng bol t 10 7 - Fr o nt s e a t cus hi[...]

  • Página 2451

    P ubl i s he d: 11-May-2 011 Seating - Seats Des cr ipt i o n a nd O pe r a t i o n Fr o nt Seat - Hi gh S pe ci fi c a t i o n, V e hi cl e s wi tho ut Seat P o s i t i o n Memory It e m Pa rt Nu mber Desc ri pti o n 1 — Fr ont s ea t 2 — Fr ont s ea t t r a ck a nd cus hi o n front /r ea r he i gh t a dj ust ment s wi t ch 3 — Fr ont s ea t[...]

  • Página 2452

    It e m Pa rt Nu mber Desc ri pti o n 1 — Fr ont s ea t memo r y s t ore s wi t ch 2 — Fr ont s ea t memo r y s wi t ch 3 — Fr ont s ea t ba ckr es t r ecl i ne r s wi t ch 4 — Fr ont s ea t l umbar sup po r t s wi t ch 5 — Fr ont s ea t t r a ck a nd cus hi o n front /r ea r he i gh t a dj ust ment s wi t ch Fr o nt Seat - Low Sp e ci f i[...]

  • Página 2453

    I te m Pa r t N u m ber Descri pti on 1 — Fr o nt s e a t t rack a dj us t me nt l o ck i ng ba r 2 — Fr o nt s e a t ba ckr e s t r ecl i ner ha nd whe e l 3 — Fr o nt s e a t cus hi o n he i g ht a dj us t me nt s wi t ch (Dr i ver s i de o nl y) 4-D oo r, Ve hi cl es wit h 70/30 S p l i t Sea t JagDocs.com[...]

  • Página 2454

    Item P a rt N um be r De sc ri pti on 1 — Re a r s ea t b a ck r e s t bol st e r - RH 2 — Re a r s ea t b a ck r e s t 3 — Re a r s ea t h e a d r es t r a i nt s (Ce nt e r r e a r s e at h e a d re st r ai nt i s o pt i o nal ) 4 — Re a r s ea t b a ck r e s t 5 — Re a r s ea t b a ck r e s t bol st e r - LH 6 — Re a r s ea t cus hi [...]

  • Página 2455

    Item P a rt N um be r De sc ri pti on 1 — Re a r s ea t b a ck r e s t bol st e r - RH 2 — Re a r s ea t b a ck r e s t 3 — Re a r s ea t h e a d r es t r a i nt s (Ce nt e r r e a r s e at h e a d re st r ai nt i s o pt i o nal ) 4 — Re a r s ea t b a ck r e s t 5 — Re a r s ea t b a ck r e s t bol st e r - LH 6 — Re a r s ea t cus hi [...]

  • Página 2456

    It e m Pa rt Nu mber Des cri pti o n 1 — Fr ont s e a t b ackr e s t r ecl i ner mot o r 2 — Fr ont s e a t cus hi o n f r o nt he i ght a d ju s t ment mot o r 3 — Fr ont s e a t t rack mot o r 4 — Fr ont s e a t cus hi o n rea r hei ght a dj ust ment mot o r P a ss e nge r Fr ont Sea t - Hi gh Sp e cif ica t i o n It e m Pa rt Nu mber Des[...]

  • Página 2457

    I te m P a r t Nu m be r De s cri pti on 1 — Fr ont s e at l umba r s upp o r t b a g 2 — Fr ont s e at l umba r mot o r P a ss e nge r Fr ont Sea t W e i g ht S e ns ing s ys t e m I te m Pa rt Nu m ber Desc ri pti on 1 — Fr on t s e a t we i ght s e ns or 2 — Fr on t s e a t we i ght s e ns or modul e He a t e d S e a t Modul e - Hi gh S [...]

  • Página 2458

    s e ns o r a nd t he pas s e n ger s e a t has a we i ght s e ns i ng s y s t em. I n bot h i ns t a nces t he comp one nt s fo rm a n i nt e gr a l pa r t o f t he o ccupant r e s t r ai nt s ys t e m. For add i t i o na l i nf or m a t io n, ref er t o : S e at P o s i t i o n Sens or (501- 20B S upp le m e nt a l Re s t r a i nt S y s t e m, Re [...]

  • Página 2459

    * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 1 2 3 4 1 1 P ubl i s he d: 11-May-2 011 Seating - Seats Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspec[...]

  • Página 2460

    2 3 4 1 1 1 2 1 1 2 3 1 2 1 2 1 1 2 Dis c on ne ct t he s e a t cont r ol s wi t ch e l e ct rical co nnect or RS 1. S wi t ch t he i gni t i o n s wit ch t o t he O N p os i t i on. Meas ur e t he vol t a ge be t we e n t he s e a t cont r ol s wit ch e l e c t r i cal co nnect or RS 1 pi n 6, (O Y ), a n d g r o un d. I s t he vol t age gr ea t e[...]

  • Página 2461

    1 1 2 3 1 2 1 2 1 1 1 2 3 1 2 1 2 1 2 Mea s ure t he r es i s t ance b e t wee n the s e a t cont r o l s wi t ch e l e ct rical conne c t o r RS 16 pi n 3, (B), a n d g r o un d a nd be t we e n RS 16 pi n 6, (B), and ground. Ar e t h e res i st a nces l e s s th a n 5 ohms ? Ye s GO t o B 10 . . No REPAI R t he ci r c ui t. TEST t he s y s t em f[...]

  • Página 2462

    1 2 3 1 2 1 2 1 2 1 1 1 2 3 1 2 1 2 1 2 C 6: C HEC K T HE R H FRO NT S EAT T R ACK MOT O R C I R C UI T Di s c onn e ct t he s e a t t rack mo to r e l e ct rica l c on ne ct or RS 4. O pe rat e t he s e a t cont r ol s wi t c h t o t he R EARW ARD t rack pos i t i o n. Mea s ur e t he vol t a ge be t we e n t he s e at t rack mot or e l e ct rica [...]

  • Página 2463

    1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 1 2 1 2 Is t he res i s t a nce l e s s t han 5 ohms ? Ye s I NS T AL L a ne w s e a t co nt rol s wi tch. For a dd i t i o na l i nfo rm a ti o n, re fe r t o Sea t Cont r ol S wit ch . No REP AIR t he ci r c ui t. TEST t he s y s t e m fo r norm al o pe rat i on. D7: C HECK T H E LH FRO NT SEAT C USHI ON R EAR H EIGH[...]

  • Página 2464

    1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 1 2 1 2 REP AIR t he ci r c ui t. TEST t he s y s t e m fo r norm al o pe rat i on. D16 : CHEC K T HE RH F R ONT SEAT CUSHI ON RE AR H EIGHT A DJUST MENT MO T OR CIRC U I T S Dis conne ct t he s e a t cus hi on r ea r he i ght a dju s t ment mot o r e l e ct r i cal co nnect or RS 2. Op e r at e t he s e a t co nt r ol[...]

  • Página 2465

    1 2 3 1 2 1 2 1 2 1 1 2 1 1 2 3 1 2 1 2 Dis conne ct t he s e a t b a c kr es t mot o r e l e ct r i cal conn ect or RS 6. Op e r at e th e s e a t co nt r o l s wi t ch t o t he REARW ARD RECLI NE p os i t io n. Mea s ure t he v ol t a ge be t wee n t he s e a t b a c kr e s t mot o r el e ct r i cal co nnect or RS 6 pi n 2, (Y R), a n d RS6 p i n[...]

  • Página 2466

    1 2 1 1 2 1 2 1 1 2 3 1 2 1 2 1 2 1 1 2 REPAI R t he ci r cui t . T ES T t he s ys t e m fo r nor mal op e r at i o n. F7: C HEC K T HE L H S EAT LUMBAR AS SEMBLY I N FLA T E CIRC UI T Ope rat e the s e a t l umbar cont r ol s wi t ch t o t he IN FLATE p os i t i on. Meas ur e t he vol t a ge be t we e n t he s e a t l umba r m o to r e l ect r i c[...]

  • Página 2467

    I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s INS TA LL a ne w s e a t l umbar cont r ol s wi t ch. TE S T t he s yst e m f o r norm a l op erat i o n. No REPAI R t he ci r cui t . T ES T t he s ys t e m fo r nor mal op e r at i o n. JagDocs.com[...]

  • Página 2468

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : An RCM modu le o nl y r e qui res r e pl a ce ment i f t he s y s t em ha s i ncur red f i ve s e parat e de pl o ym e nt s. At no t i me chang e a n RCM f o r l e s s t ha n fi ve s e pa r a t e de p l o ym ent s . Al ways we a r s a f[...]

  • Página 2469

    5. D et a ch t he s a f e ty b e l t lo we r a nc ho r from t he unders i de o f t he s ea t . 6. Remove t he s e a t r e a r r e t a i ni ng bol t covers. 7. Remove t he s e a t . Re mov e t he re ta i ni ng bo l t s. 8. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf[...]

  • Página 2470

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 20 Nm. 2. Tig ht e n t o 55 Nm. 3. Tig ht e n t o 20 Nm. JagDocs.com[...]

  • Página 2471

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Ba ckrest Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. D et a ch t he ou t e r s i d e t r i m pa ne l . 3. D et a ch t he ou t e [...]

  • Página 2472

    6. D et a ch t he i nne r si de t rim pa ne l . 7. Remove t he i nne r s i de t rim p ane l . 8. Remove and di s card t he cabl e ti e . 9. D et a ch t he r e cl in e r m ot o r el e ctr i cal co nne ct or. 10. Dis c o nne ct t he recl i ne r mot or e l e ct r i ca l conne ct o r . JagDocs.com[...]

  • Página 2473

    11. Det a ch t he r ecl i ne r mot o r wiring ha r ne s s . Re mov e a nd di s c a r d t he r et a i ni ng cli p. 12. Det a ch t he s e a t ha r ne s s e l e ct rica l conne ct o r . 13. Dis c o nne ct t he s i de a i r bag modul e e l ect rical conne cto r. 14. Det a ch t he s i d e a i rbag mod ul e wi r i ng harnes s . Re mov e a nd di s c a r d[...]

  • Página 2474

    16. Remove t he f ront s e a t ba ckr e s t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e Ti ght e n t o 25 Nm. 2. Tig ht e n t o 25 Nm. JagDocs.com[...]

  • Página 2475

    P ubl i s he d: 11-May-2 011 Seating - Front Seat C ushi on Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : The front se a t cus hi on i s ca l i b r at e d t o t he o ccupant c l a s s i f i cat i o n s e ns o r, a nd can onl y be repl ace d a s pa rt of t he s e r vice ki t . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S[...]

  • Página 2476

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Fron t Height Adj ustm ent Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Cu t a n d d i s ca r d t he cab le t i e . 3. D et[...]

  • Página 2477

    6. Remove t he f r ont s e at front h e i ght a dj us t me nt mo t o r . Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 2478

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Rear Height Adjustment Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Remove and di s card t he cabl e ti e . 3. D et a ch t[...]

  • Página 2479

    6. Remove t he t r i m fi ni she r . 7. Remove t he f r ont s e at r ea r hei ght a dj u st ment mot or. Re mov e t he re ta i ni ng bo l t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 2480

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Reclin er Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. Remove t he f r ont s e at hea d res t rai nt [...]

  • Página 2481

    6. D i s conne ct t he f r ont s e at ba ckr e s t m o to r e l ect r i cal conne cto r. 7. D et a ch t he f ront s e a t ba ckr e s t recl i ne r bar f r om t he moto r. 1. Re move t he r e cli ner ba r r et a i ni ng cl i p. 2. De ta ch t he f r ont s ea t b a ck r e s t r e cli ne r ba r from t he mot o r . 8. Remove t he f r ont s e at r ecl i [...]

  • Página 2482

    P ubl i s he d: 11-May-2 011 Seating - Front Seat T rack Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Remove and di s card t he cabl e ti e . 3. D et a ch t he f ront s e a[...]

  • Página 2483

    1. NOT E: Make s ure t he f ront s e a t t r a c k mot o r cont rol rods a r e co r r ect l y lo ca t e d . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 Nm. JagDocs.com[...]

  • Página 2484

    P ubl i s he d: 11-May-2 011 Seating - Lu mbar Assem bly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . Fo r a d di t i ona l i nf o r mat i o n, refe r to Fr o nt Sea t B ackr e s t . 2. Remove t he he a d res t r a i nt . P r e s s t he t a ng s . 3. D et a ch t he ba ckr e s t cove r . Det a ch t he r [...]

  • Página 2485

    6. D et a ch t he ba ckr e s t cove r . Cut t he ho g rings . 7. D et a ch t he ba ckr e s t cove r . Cut t he ho g rings . 8. Rol l t he b a ckr e s t cover up t he ba ckr e s t. 9. D et a ch t he l umba r mot o r fr o m t he s e a t b a c kr e st f r a me . Cut t he ca b le t ie s . 10. Remove t he l umbar as s e mbl y. Cut t he ca b le t ie s . [...]

  • Página 2486

    Insta llat ion 1. NOT E: Ins t a l l ne w cab l e t i e s a nd h og r i ngs . Us e ho g ring pl i e r s t o cl os e th e hog r i ng s . Do no t us e an y ot he r to o l . The hog r ing s mus t b e cl os e d t o overla p a s i ll us t r a t e d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. JagDocs.com[...]

  • Página 2487

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Re a r S ea t Cushi o n . 2. Remove t he rear cent e r s af e t y be l t a nd buckl e. Re mov e t he re ta i ni ng bo l t . 3. Remove t he r[...]

  • Página 2488

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r, Vehi cles Wi th: 70/3 0 Split Seat Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t . 2. Remove t he rear s e a t b a ck r es t . 1. De ta ch t he rear s e a t backr e s t . 2. Re move t he r e a r s ea t ba ckr es t . Insta llat io[...]

  • Página 2489

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krestWago n, Ve hicle s W ith: 70/3 0 Spl it Seat Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 2. F ol d d o wn t[...]

  • Página 2490

    1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 55 Nm. 2. Tig ht e n t o 55 Nm. 3. Tig ht e n t o 23 Nm. 4. Tig ht e n t o 23 Nm. JagDocs.com[...]

  • Página 2491

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest La tchWagon Re moval a n d I ns t a l l a t i on R em ova l 1. D i s a s s e mble t he r e a r se a t ba ck res t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S e a ti ng, Di s a s s e m[...]

  • Página 2492

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls ter4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t . 2. D et a ch t he r e a r s ea t b a ck r e st bo l s t e r . P r e s s t he t a ng . 3. Remove t he rear s e a t b a ck r es t b o ls t er. Insta llat ion 1. To i ns t a l l , rever[...]

  • Página 2493

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls terWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce cove r . 2. F ol d d o wn t he r e a r s e at b a ckr e s t . 3. D e t a ch t he l o a d s p ace co ver ret a i ni ng br acket fi ni s he r t r i m. 4. D et a ch t he r e a r s ea t b ol s t e r . 1. P r es [...]

  • Página 2494

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Cu shi on Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Re m o ve a nd d i sca r d o l d re ta ini ng cl ip s . Re move t h e r e a r s e at cush io n. 1. De ta ch t he rear s e a t c us hi o n f r ont ret a i ni ng c l i p s . 2. S li de t he r e a r s ea t cus hi on o ut o f t he ret a [...]

  • Página 2495

    P ubl i s he d: 11-May-2 011 Seating - Seat Ba se Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. D et a ch t he e l e c t r i cal co nne ct ors . 3. Remove t he[...]

  • Página 2496

    1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 15 Nm. JagDocs.com[...]

  • Página 2497

    P ubl i s he d: 11-May-2 011 Seating - Seat Co n trol S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. D et a ch t he ou t e r s i d e t r i m pa ne l . 3. D et a ch t he ou t[...]

  • Página 2498

    6. Remove t he s e a t c ont r ol s wi t c h. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2499

    P ubl i s he d: 11-May-2 011 Seating - Front Seat Ba ckrest Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. Remove t he f r ont s e at hea d res t rai nt . P [...]

  • Página 2500

    6. D et a ch t he f ront s e a t ba ckr e s t co ver r e ta ini ng hoo k. 7. D et a ch t he f ront s e a t ba ckr e s t co ver. Re mov e a nd di s c a r d t he hog r i ngs . 8. D et a ch t he f ront s e a t ba ckr e s t co ver. Re mov e a nd di s c a r d t he hog r i ngs . 9. D et a ch t he ba ckr e s t cove r . Re mov e a nd di s c a r d t he hog [...]

  • Página 2501

    11. Remove t he f ront s e a t he a d res t r a i n t gui de s . Us i ng a s u it a b le t oo l , p r es s t he l o cking t a ngs . 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s e at b a ckr e s t cover t e ns i o n cor ds f r om t he front s e a t ba ck r e s t . 13. Remove t he f ront s e a t ba ckr e s t cove[...]

  • Página 2502

    P ubl i s he d: 11-May-2 011 Seating - Front Seat C ushi on Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he f r ont s e at cush io n. For a dd i t i o na l i nf o r mat i o n, refe r t o Fr ont S ea t Cushi o n . 2. Remove t he s e a t c us hi o n co ve r . Uncl i p t h e s e a t cus hio n f r om t he se a t ba s e. Cut t he ho g [...]

  • Página 2503

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r, Vehi cles Wi th: 70/3 0 Split Seat Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - f o l di ng. For add i t i o na l i nf orm a t i o n, r ef e r t o Rea r S e a t Ba ck r es t —Fo l di ng . 2. Remove t he he a d res t r a i nt (s ).[...]

  • Página 2504

    1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra te d. To a s s e mble , r e ver s e t he d is a s se mbl y pr oce dur e . JagDocs.com[...]

  • Página 2505

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krestWago n, Ve hicle s W ith: 70/3 0 Spl it Seat Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S e [...]

  • Página 2506

    7. D et a ch t he r e a r cen t r e s a f et y be l t g ui de f i nis her. 8. Remove t he rear cent re s a fe t y be l t g uid e f ini s he r . 9. D et a ch t he r e a r s ea t b a ck r e st cove r . Re mov e a nd di s c a r d t he hog r i ngs . 10. Det a ch t he r ea r s e a t ba ckr es t co ver . 11. Det a ch t he r ea r s e a t ba ckr es t co ve[...]

  • Página 2507

    12. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 13. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 14. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 15. Det a ch t he r ea r s e a t ba ckr es t co ve[...]

  • Página 2508

    17. Remove t he rea r s e a t ba ckr e s t co ver. P as s t he ce ntre s a fe t y bel t t hrough t he re a r s e a t ba c kr es t co ver. A ssemb ly 1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra t[...]

  • Página 2509

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - f i xed . For ad di t i on a l in fo rm at i on, refe r t o Re a r S ea t B a ck r e st —Fi x e d . 2. Remove t he he a d res t r a i nt s . 3. D et a ch t he ba ckr e s t cove r . Cut t he ho g[...]

  • Página 2510

    5. Remove t he he a d res t r a i nt gui de s . 1. Us i ng a s ui ta b l e s cr ew dr ive r , pres s th e l o c king t a ng. 2. Re move t he he a d r e s t rai nt g ui de . 6. Remove t he ba ck res t frame f rom t he b a ck r e st cus hi o n a nd co v e r. 7. D et a ch t he ba ckr e s t cove r from t he cus hi o n. Cut t he ho g rings . 8. Remove t[...]

  • Página 2511

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls ter Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - bo l s t e r . Fo r addi t i ona l i nf o r m at i o n, r ef e r t o Rea r S e a t Ba ck r es t —B ol s t er . 2. Remove t he ba ck res t bol st e r c o ver . Cut t he ho g rings . A ssemb ly 1.[...]

  • Página 2512

    P ubl i s he d: 11-May-2 011 Seating - Rear Seat Cu shi on Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t cus hi o n. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Re a r S ea t Cushi o n . 2. D et a ch t he s e a t cus hi on cove r . Cut t he ho g rings . 3. Cu t t he s e a t c us hi o n co ver t e ns i o n[...]

  • Página 2513

    7. Remove t he s e a t c us hi o n co ve r . Cut t he ho g rings . A ssemb ly 1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra te d. To a s s e mble , r e ver s e t he d is a s se mbl y pr oce dur e [...]

  • Página 2514

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Ad hesi ve Desc ri pti on Speci fi cati on W i nd s hi e l d A dhe s i ve W S S -M2G 379- A6A T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b-i n Fr o nt wi ndo w gl a s s r e t a i ni ng bo l t s 8 - 71 Re a r q uarte r l i ght r e t ai ni ng s cr e ws 7 - 62 Re a r wi nd o[...]

  • Página 2515

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Gl ass, Frames and Mechani sms Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle has a ful l y bo nd ed, l ami na t e d front wi nds hi e l d gl a s s gl a z e d d ire c t l y t o t he b od y. The front wi nds hi e l d gl a s s i s a vai l a bl e i n s i x ver s i o ns : S ta nd a [...]

  • Página 2516

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Gl ass, Frames and Mechani sms Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l a nd e l e ct r i cal dama ge . 2. Vi sual[...]

  • Página 2517

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Doo r W indow Moto r In itiali zati on Gene ral P r ocedures 1. NOT E: Af t e r t he ba t t e r y has be e n d is co nnect e d it i s nece s s a ry t o in it i a l i z e e a ch do or wi nd ow mot or s e pa r a t e l y t o o pe r a t e th e "one -t o uch" up f unct i o n. Op e [...]

  • Página 2518

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Liftgate Windo w Glass Adj ustm ent Gene ral P r ocedures 1. M ake s ure t he r e a r wip e r m oun ti ng a r m i s i n t he pa r ked po s it i o n. 2. Ope n t he l i f t ga t e win do w gl a s s . 3. Ope n t he l i f t ga t e. 4. Remove t he l i f t g a t e t rim pa nel . For a ddi ti [...]

  • Página 2519

    Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o n). JagDocs.com[...]

  • Página 2520

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Front Doo r Win dow Gla ss Re moval a n d I ns t a l l a t i on R em ova l 1. Lowe r t he f ront doo r wi ndo w gl a s s a ppr oxi mat e l y 290 mm (11.41 i n). 2. Remove t he f r ont do o r t r i m pane l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r T r im P [...]

  • Página 2521

    4. Tig ht e n t o 8 Nm. 5. CAU TI O N : Do no t t ou ch t he a d hes ive s urface a s r eb on di ng wi l l b e impa i r e d. At t a ch t he front doo r wea t he rshi el d. 6. Ins t a l l the f r ont d o or t rim pan e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname [...]

  • Página 2522

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Front Doo r Win dow Reg ulato r and Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r win do w g la s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r W i ndow Gla s s (501-1 1 Gl as s , Fr a m e s a nd Mecha ni s m s , R e mo[...]

  • Página 2523

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Liftgate Windo w Glass Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2[...]

  • Página 2524

    6. D et a ch t he l i f t ga t e wi ndow g la s s r el ea s e s wi t ch e l e ct rica l c o nne ct or . 7. D i s conne ct t he l i f tg a t e wi ndo w gl as s re le a s e s wi t ch e l e ct rica l co nnect o r . 8. D et a ch t he l i f t ga t e wi ndow g la s s wi ring ha rn es s ret a i ni ng cl i ps . 9. D et a ch t he l i f t ga t e wi ndow g la[...]

  • Página 2525

    Insta llat ion 1. CAU TI O N : Make s ur e t h e l i ft ga t e w i nd ow gl a s s do e s no t cont act th e v e hi cl e bod y work whe n t he l i ft ga t e win do w gl a s s i s cl o s ed. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he ve hi cl e . • NO T E: Al i gn t he l i f t ga t e wi ndo w gl a s s r e[...]

  • Página 2526

    6. Connect t he de f r o s t gr id wi re e le ct rica l conne ct o r . 7. Att a ch t he de f r o s t grid wi re e l e ct rical c onn e cto r . 8. Connect t he na vig a t i o n s yst e m a nt e nna e l e c t r i cal co nnect o r. 9. Att a ch t he na vig a t i o n s yst e m a nt enna e l e ct r i cal co nnect o r. 10. Loo s e n t he li f t ga t e wi [...]

  • Página 2527

    11. Al i gn t he l if tg a t e wi nd ow gl as s t o t he li ft g a t e wi ndo w g l a s s a p e r t ur e. 12. Ti g ht e n t he l i ft ga t e w i ndow g la s s ret a i ni ng bol ts . Ti ght e n t o 9 Nm. 13. CAUT I O N: Ma k e s ure t he r e a r s poi le r do e s no t cont act t he vehi cl e r o o f pa nel wh e n t he l i ft ga t e wi ndo w g la s s[...]

  • Página 2528

    21. Loo s e n t he r e a r wip e r mot or r e t a i ni ng nut s . 22. Clo s e t he l i f t ga t e . 23. NO TE: T he a i d o f a n a s s i st a nt i n t he l oa ds pa ce wi l l be r eq uired t o a li g n t he r e a r wi p e r mot o r t o t he l i ft ga t e wi ndow g la s s . Make s ur e t he l i f t ga t e gl a s s l a t ch a nd r ea r wi pe r mount[...]

  • Página 2529

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Fixed Window G las s Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or t r i m pa ne l . Fo r add it i o na l i nf orm at i o n, r e f er t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. CAU TI O N : Do no t t ou ch t he a d hes[...]

  • Página 2530

    6. D et a ch t he wi nd o w gl a s s a pe r t ur e s e a l . 7. Remove and di s card t he r i vet s. 8. D et a ch t he r e a r q uarte r wi ndo w gl a s s gui de rai l r et a i ni ng brack e t . 9. Remove t he ret a i ni n g s cr ews . 10. CAUT I O N: U s e care whe n r e mov i ng t he r e a r q uarte r wi ndo w gl a s s . Fa i l ur e t o f o l l o[...]

  • Página 2531

    Insta llat ion 1. CAU TI O N : U s e care whe n i nst a l l i ng t he r e a r qu a r t er w i ndow g la s s . Fai l ure t o fo l l o w t he s e i ns t ruc t i o ns may r es ul t i n da mage t o t he wi ndow gl a s s a n d t he ext e r i or t r i m. • NO T E: W he n refi t t in g t he or i g i na l r ea r quarte r gl a s s , a ppl y ne w be a d o [...]

  • Página 2532

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Gla ss Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear qua r t e r wind o w gl a s s . For add i ti ona l i nf o r m a t i o n, r e f er t o W i nd ow Gla s s —Re a r Q uarte r . 2. Lowe r t he d o or wi ndow g l a s s unt i l t he pi n i s v i[...]

  • Página 2533

    1. CAU TI O N : U s e care whe n i nst a l l i ng t he s l e e ve a nd t he pi n i nt o t he win do w gl as s . Fa il ure t o fo l l o w t he s e i ns truc t i o ns may r es ul t i n da mage t o th e wi ndo w g l a s s . I nst a l l t he p i n. 1. CAU TI O N : Make s ur e t h e s le e ve i s f i t t ed cent r al i n t he win do w gl as s . 1. I ns [...]

  • Página 2534

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Re gulator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-05 In t e r i o r Trim a nd Ornament a t i o n . 2. Remove t he rear s pe aker. For a ddi ti ona l[...]

  • Página 2535

    7. Remove t he rear do or wi ndo w r e gul a t o r. Insta llat ion 1. Ins t a l l the rear do o r wi ndo w r e gul a t o r . Ti ght e n t o 7 Nm. 2. CAU TI O N : S uppor t t he wi ndow g l a s s p r i o r to removal o f t he pr ot ect ive t a pe . Re move t h e pr o t e ct i ve t a pe from t he t op o f the w i ndow g l a s s . 3. CAU TI O N : U s [...]

  • Página 2536

    4. NOT E: Ins ert t he gl a s s i nt o t he r e gul a t or gl a s s c l a mp a nd f i r mly pus hed dow n. Che ck b ot h s i de s of t he cl a mp have s na ppe d ove r t he s pace r br acket pi n. At t a ch t he wi ndo w gl a ss i nt o t he regul a t o r cla mp. 5. CAU TI O N : Do no t t ou ch t he a d hes ive s urface a s r eb on di ng wi l l b e [...]

  • Página 2537

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Re gulator and Mo tor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or wi ndo w gl a ss . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Door W ind ow Gl as s (501-11 Gl as s , Fr a m e s a nd Mecha ni s m s , R e moval a nd [...]

  • Página 2538

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Q uarter Wi ndow Gl ass Re moval a n d I ns t a l l a t i on Speci al T ool (s) S pray B ot t l e W K9 Lubr i cant Co ncent r at e W K9L Po we r Cutt i ng To o l W K10HD Cut ti ng Bl a de - Si de W K4ZS Adhe s i ve Re mova l Bl a d e - B o dy W K6 Bet a gun a ppl ica t i on g un B[...]

  • Página 2539

    2. Remove t he rear qua r t e r wind o w gl a s s fi ni she r t r i m. 3. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o n). 4. Appl y a s ui t a bl e p rot e cti ve t a p e t o[...]

  • Página 2540

    2. If t he o r i gi na l r e a r q uarte r wi ndo w gl a s s i s t o b e i ns t a l l e d r emove a ny r es i dua l a dhe s i ve from t h e r ea r qua r t e r wind o w gl a s s us ing t he s pe c i al t o ol . 3. Thoroughly cl e an r e a r quarte r wi n dow g la s s s u r f ace us i ng Be t a wi pe s p irit . 4. Thoroughly cl e an t he ma ti ng fa [...]

  • Página 2541

    7. Cu t t he no z z l e o f t he JLM 20452 gl a s s bo ndi ng a dhe s ive t o a chi e ve a t r i an gul a r s e ct i o n be a d 8 m m (0.32 i n) wi d e b y 10 mm (0.4 i n) hi gh. 8. Usi ng t he s pe cia l t oo l , app l y a uni f o r m b ea d of a d he s ive t o t he r e a r qua r t e r wi ndo w g l a s s e d ge co mm e nc i ng a t t he bot t o m c[...]

  • Página 2542

    14. NO TE: Make s ur e th e r ea r qua r t e r wi ndow gl a s s a dhe s i ve ha s s e t bef o r e i ns ta l l i ng t he rear qua r t e r wi ndo w g l a s s e xt erio r we a t herst rip. I nst a l l t he r e a r qua r t er w i ndow g l a s s we a t he rst r i p. JagDocs.com[...]

  • Página 2543

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Wi ndow G las s U sin g Che ese Wire Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he hi gh l e ve l s t op l a mp. For a ddi ti o nal i nfo r mat i o n, ref e r t o S ect i o n 417-01 Ex t e r i o r Li ght i ng . 2. D et a ch t he s e a t b e l t reel t r i m pa ne [...]

  • Página 2544

    6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e . 10. Pl a c e a p r ot e c t i ve s he e t ove r t he parcel s he lf a nd pl a ce a pr ot e c[...]

  • Página 2545

    12. Prepare t he che e s e wi r e and the cut t ing hand l e . P os i t i on t he cut t i ng ha ndl e cen t r a l t ube f ul l y up wa r ds i n t he handl e. Cut a s ui t a bl e l e ng t h o f chee s e wire a nd pa s s o ne e nd t hrough t he handl e t ub e a nd t he l oca t i ng a pe r t ur e . Mov e t he cut t i ng h andl e ce nt r a l t ube do w[...]

  • Página 2546

    19. Appl y s ui t a bl e pr ot ect i ve t a pe t o t he wi nds hi e l d g la s s a pe r t u r e . 20. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng a s ui t a b l e t o o l remov e r es i dua l a d he s ive f r om t h[...]

  • Página 2547

    3. Appl y gl a s s pr i mer t o th e ma t i ng f a ce o f the bod y f la nge . 4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o u[...]

  • Página 2548

    7. CAU TI O N : Make s ur e t h e wi nds hi e l d gl a s s d oe s not move o ut o f pos i t i on i n t he wi nds hi e l d g la s s a pe r t ur e . App l y s ui t a bl e p rot e ct i ve t a p e t o t he t op o f t he wi nd sh i e l d gl a s s . 8. Remove t he t a p e f rom t he i nne r e d ge o f t he r oo f pane l. 9. Remove t he prot e ct i ve she[...]

  • Página 2549

    13. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o rs fo r at le a s t 1 hour af t e r i ns t al l a t io n of t he wi nd s hi e l d gl a s s . Fa i l ur e t o f o l l o w t he s e in s t ruc t i o ns may r e s ult i n dama ge t o t he wi nd shi el d gl a s s a dhe s i v e. Conn ect t he e l e ct rica l conne ct o r s . 14. CAUT I O N[...]

  • Página 2550

    19. CAUT I O N: Ma k e s ure t he wind s h ie ld gl a s s a dhe s i ve i s s e t bef o r e r e m o ving th e prot e ct i v e t a pe . Re move t h e pr o t e ct i ve t a pe from t he t op o f the w i nds hi el d g l a s s . JagDocs.com[...]

  • Página 2551

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Wi ndow G las s U sin g Cuttin g T oo l Re moval a n d I ns t a l l a t i on Speci al T ool (s) Lub r i cant conce nt rat e BTB -W K9L S pr ay bo t t l e BTB -W K9 Cut t i ng t o ol BTB -W K10HD S er rat e d ge ne r a l pur po s e 'Z' cut t i ng bl ad e BTB -W K24ZS C Cu[...]

  • Página 2552

    3. Remove t he rear s e a t b a ck r es t l at ch co v e rs. 4. D et a ch t he pa rc el s he l f t r i m pa ne l . 5. D i s conne ct t he e l ect r i cal conne ct o rs. 6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. D i s conne ct t he e l ect r i cal conne ct o r. JagDocs.com[...]

  • Página 2553

    8. D i s conne ct t he e l ect r i cal conne ct o r. 9. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e . 10. Pl a c e a p r ot e c t i ve s he e t ove r t he parcel s he lf a nd pl a ce a pr ot e ct i ve bo a r d o ver t he s he e t . 11. Appl y s ui t a bl e pr ot ect i ve t a pe t o i nne r edg e o f [...]

  • Página 2554

    16. Appl y c ut t i ng l ubrica nt t o b ot h s i de s o f t he i nne r C -pi l la r wi nds hi e l d gl a s s a d he s i ve. 17. Ins t a l l t he cutt i ng t oo l cont r ol l e r arm BTB-W K11B t o t h e cut t in g t o ol BTB -W K10HD. S et the cut t ing cont rol l e r a rm t o 45 mm . 18. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. •[...]

  • Página 2555

    24. Remove t he wi nds hi e l d gl a s s . At t a c h l i ft ing ha nd l e s t o t he wi nds hi e l d gl a s s . 25. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng t he s p e ci a l t o ol r e move t he r e s i du a l [...]

  • Página 2556

    4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o und t he wi nd s hi e l d gl a s s edg e . Us i ng a s ui t a b l e pne umat ic [...]

  • Página 2557

    8. Remove t he t a p e f rom t he i nne r e d ge o f t he r oo f pane l. 9. Remove t he prot e ct i ve she e t a nd t he pr ot e ct i ve bo a r d f r om t he pa r cel s he l f . 10. Remove t he p rote c t i ve t a p e f r om a r o un d t he win ds hie ld gl as s a pe r t ur e . 11. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o r f or[...]

  • Página 2558

    14. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o rs fo r at le a s t 1 hour af t e r i ns t al l a t io n of t he wi nd s hi e l d gl a s s . Fa i l ur e t o f o l l o w t he s e in s t ruc t i o ns may r e s ult i n dama ge t o t he wi nd shi el d gl a s s a dhe s i v e. Conn ect t he e l e ct rica l conne ct o r s . 15. At t ach t[...]

  • Página 2559

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windo w C ontro l S wit ch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he wi ndo w cont r ol s wi t ch. Inst[...]

  • Página 2560

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windshi eld Gl ass U s ing Ch eese Wire Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s un vis o r s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-05 In t e r i o r Trim a nd Ornament a t i o n . 2. Remove t he cowl vent s cr ee n cover. For a[...]

  • Página 2561

    handl e. Cut a s ui t a bl e l e ng t h o f chee s e wire a nd pa s s o ne e nd t hrough t he handl e t ub e a nd t he l oca t i ng a pe r t ur e . Mov e t he cut t i ng h andl e ce nt r a l t ube do wnwa rd s t o s e cur e t he c he e s e wi r e. 10. Us i ng a s uit a bl e l ong bl a ded t o ol , pe ne t rat e th e wi nds hi e l d g l a s s a dhes[...]

  • Página 2562

    16. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng a s ui t a b l e t o o l remov e t he re si dua l a dhe s i v e from t he bo dy f l a nge . Insta llat ion 1. M ake s ure t he ne w wi nds hi e l d g la s s s ur f a c[...]

  • Página 2563

    5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o und t he wi nd s hi e l d gl a s s edg e . Us i ng a s ui t a b l e pne umat ic a ppl i cat io n gun, a ppl y a un i f o r m be a d o f a dhe s i v e t o t he w i nds hi el d gl a s s e dge comm e nci ng a t t he bot[...]

  • Página 2564

    10. Remove t he p rote c t i ve t a p e f r om th e w i nds hi el d g l a s s a p e r t ur e. 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he t he h ea t e d wi nd s h ie ld gl a s s e l e ct rical conn ect o r s . 12. Ins t a l l t he A-pi l l a r ext e r i or t r i m. 13. Ins t a l l t he r e ar vi ew mi r r or . For a d[...]

  • Página 2565

    P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windshi eld Gl ass U s ing Cu tting To o l Re moval a n d I ns t a l l a t i on Speci al T ool (s) Lubr i cant co nc e nt r at e BTB-W K9L S pray b ot t l e BTB-W K9 Cut ti ng t ool BTB-W K10HD S e rr a t ed e x t r a l o ng f la t cut t i ng bl ade BTB-W K1S C S e rr a t ed gene r al p[...]

  • Página 2566

    4. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Di s conn ect t he he a t e d wi nds hi e l d gl a s s e le ctrica l conne ct o r s . 5. Remove t he A-pi l l a r e xt e r i or t rim. 6. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e t o pr ot e ct t he p a i nt wo r k. 7. Pl a ce a s ui t a[...]

  • Página 2567

    12. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he cut t i ng t o o l, cut t hrough t he l owe r wi nds hi el d g l a s s a d he s i ve a nd a p pr oxi mat e l y 150 mm (5.9 i n) u p t he A-pi l l a r. 13. Appl y c ut t i ng l ubrica nt t o b ot h s i de s o f t he i nne r A-pil l a r wi nd s hi e l d gl a s s a d he s i ve. 1[...]

  • Página 2568

    19. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he s p e ci a l t o ol cut t hr o ugh a ny r e mai ni ng wi nds hi e l d gl a s s a dhe s i v e o n t he A -pil l a rs. 20. W i t h a s s i s t a nce remov e t he wi nds hie l d gl a s s . At t a c h t he l i f t i ng ha ndl e s t o t he w ind s hi e l d g la s s . 21. Remove t h[...]

  • Página 2569

    3. Appl y gl a s s pr i mer t o th e ma t i ng f a ce o f the bod y f la nge . 4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o u[...]

  • Página 2570

    7. CAU TI O N : Make s ur e t h e wi nds hi e l d gl a s s d oe s not move o ut o f pos i t i on i n t he wi nds hi e l d g la s s a pe r t ur e . App l y s ui t a bl e p rot e ct i ve t a p e t o t he t op o f t he wi nd sh i e l d gl a s s . 8. Remove t he prot e ct i ve ta p e f r o m t he i nner l e a di ng e dge o f t he roof pa nel . 9. Remov[...]

  • Página 2571

    For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-09 Re a r Vi e w Mi r r or s . 14. Ins t a l l t he cowl vent s cr ee n. For a dd i t i o na l i nf o r mat i o n, refe r t o S ect i o n 501-02 Fr ont End Bo dy P a ne l s . 15. Ins t a l l t he s un vis or s . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S e cti o [...]

  • Página 2572

    P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Instrum ent Panel Des cr ipt i o n a nd O pe r a t i o n I te m Pa r t Nu m be r Descri pti o n 1 — Le f t h a nd s i de regi s t e r 2 — Ins t rum ent cl us t e r 3 — Ce nt e r r e gi s t er 4 — P as s e nger a i r bag mo dul e 5 — Gl ove bo x 6 — Ri g ht hand si de r eg[...]

  • Página 2573

    P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Floor Co n so le Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D et a ch t he e l e c t r o ni c p as s i ve a nt i -t he ft s ys t e m (PA TS) l i ght . 2. Remove t he P AT S l i g ht . Dis conne ct t he e l e ct r i cal co nnect o r. 3. Remove t he ha nd br ak[...]

  • Página 2574

    5. Remove t he ret a i ni n g s cr ews . 6. Remove t he ce nt e r cons o le t rim pa ne l . 7. Remove t he ce nt e r cons o le t rim pa ne l . 8. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. Re move t h e r e t a i ni ng s cr e ws . Vehi c le s with autom at ic tra ns m ission JagDocs.com[...]

  • Página 2575

    9. Remove t he J-gat e s ur r ound. Vehi c le s with ma nual tra nsmission 10. Det a ch t he ge a r s e l e ct o r s ur r ound. All v e h icle s 11. Remove t he ret a i ni ng s cr e ws. Vehi c le s with c or dle ss cell ular phone 12. Dis c o nne ct t he b l ue t oot h upgr a de modul e e l e ct rica l co nnect o r . All v e h icle s JagDocs.com[...]

  • Página 2576

    13. Remove t he f l o o r c on s o l e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2577

    P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Instrum ent Panel Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he cons o l e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. Remo[...]

  • Página 2578

    All v e h icle s 11. Remove t he rig ht ha nd e nd pane l. 1. De ta ch t he f r ont doo r ope nin g we a t he r s t r ip . 2. Re move t he r i ght ha nd e nd pa ne l . 12. Remove s uppo r t pa nel . 13. Remove t he l ow er vent . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 14. Remove t he i ns t r ume nt pa ne l ret a i nin g s[...]

  • Página 2579

    16. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ew. 17. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ews . 18. Remove t he l ef t ha nd e nd p a nel . 1. De ta ch t he f r ont doo r ope nin g we a t he r s t r ip . 2. Re move t he l e f t hand e nd pa ne l . 19. Remove t he l ow er vent . 1. De ta ch t he bu lb ho l der. 2. Re [...]

  • Página 2580

    21. Det a ch t he el e ct r i cal ha r nes s . 22. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ew. 23. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ews . 24. Remove a nd di s car d t he pop r i ve t s. 25. Remove t he i ns t r ume nt pa ne l . Insta llat ion JagDocs.com[...]

  • Página 2581

    1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2582

    P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Overhea d C o nso le Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r o of cons o l e . 2. Remove t he roof co ns ol e . Dis conne ct t he e l e ct r i cal co nnect o r( s ). Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2583

    P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Overhea d C o nso le S w itch Mo ulding Re moval a n d I ns t a l l a t i on R em ova l • NO T E: S o m e va r i a t i on i n t he i l l ust r at i o ns may o cc ur, but the e s s e nt i a l i nf o r m a t i o n i s a l wa ys co r r ect . 1. Remove t he ove r he a d co ns o l e . F[...]

  • Página 2584

    4. CAU TI O N : Make s ur e t h at onl y t he hea d o f t he f i xing i s r e moved . Do no t d r i l l a ny de e pe r t ha n nece s s a ry . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on m a y r es ult i n da mag e t o t he compon e nt . Re move t h e pr i nt e d ci rc ui t boa rd (P CB) co ver . Us i ng a 5mm dr il l b i t, car e f ul l y dr[...]

  • Página 2585

    7. Remove t he f o am pa d. 8. Car ef ul l y remove s unroof roc ker s wi t ch f or r eus e i n t he new r e a r s wit ch m o uld i ng. Insta llat ion 1. S e l e c t t he co r rect s wi t ch moul di ng fo r t he vehi c l e f r om t he pa rts ki t . 2. Remove any unne c e s s a r y s wi t ch but t o ns from t he re ar moul di ng us in g a s ui t a b[...]

  • Página 2586

    8. Ins t a l l the co ver . Ins t al l t he 4 Torx s cr e ws Ti ght e n t o 1. 5 Nm. 9. Ins t a l l the ga r a ge d o o r op ene r modul e . 10. Ins t a l l t he f r ont i nt r us i on s e ns or. 11. Ins t a l l t he ove r he a d cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P [...]

  • Página 2587

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Doo r l a t ch act uat o r r e t a i ni ng s cr e ws 7 - 62 Doo r l a t ch s t r i ker r e t a i ni ng bo l t s 25 18 - Doo r e x t e r i o r ha ndl e r e t ai ning s cr e ws 5 - 44 Lug gag e co mpar t men t li[...]

  • Página 2588

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Handles, L ock s, Latc hes and E ntry Systems Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um b e r Desc ri pti on 1 — Rear do o r e xt e r i or ha ndl e 2 — D oo r i nt e r i o r han dl e 3 — G ene ric e l e ct r oni cs modul e (GEM ) 4 — Hood la t ch rel[...]

  • Página 2589

    Item Pa rt N um be r Desc ri pti on 1 - L i f t g at e wi ndow gl a s s r e l e as e s wi t ch 2 - L i f t g at e wi ndow la t ch a ct uat o r 3 - L i f t g at e l a t ch a ct ua t o r 4 - L i f t g at e rel e a s e s wi t ch For most mar ket s e xcl udi ng No rth Ame r i ca a nd Jap a n, t he r e mot e cent ral l o ck i ng s y s t e m i nc o r por[...]

  • Página 2590

    K ey less Entry The i nt e gr at e d k e y remot e t rans mi t t e r op erat e s t he f ol l o wi ng f unct i on s : unl ocki ng th e dr ive r do or unl ocki ng/lo cking a l l do o r s r e l e a s i ng t he l ugga ge co m pa r t ment l i d a c t i va t e/de a ct i va te t he d o ubl e l o ck i ng a r ms /di s a r m s t he a nt i -t he ft al a r m s[...]

  • Página 2591

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Lo cks, Latches and En try Sy stem s Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h[...]

  • Página 2592

    1 1 1 1 2 1 1 2 1 Sym tom ( Ge ner a l ) Sym ptom (Speci f i c) P os si bl e S ourc e A c ti on Doo r (s ) fa i l t o op e n An i ndi vi dua l d o o r f ai ls t o o p e n f r om t he e xt e r i o r handl e Exte r i o r r e le a s e ha ndl e fa i lu r e Op e r at i ng rod di s conne cte d /dama ge d P a wl st i cking Check t he pa wl f o r cor r ect[...]

  • Página 2593

    Are a n y of t he cab le s d i sco nnect e d o r d amage d ? Ye s RECTI FY a s nece s s a ry . For a dd i t i o na l i nfo rm at i on, re fe r t o r e mova l a nd i ns t a l l a t i on i n th i s s ect io n. No CARRY OU T fun cti o nal t e s t s us i ng t h e Ja gua r ap pr oved d i a gnos t i c s ys t e m. JagDocs.com[...]

  • Página 2594

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Remote T r ansm itter Programm in g Gene ral P r ocedures 1. NOT E: Al l r e mot e t r a ns mit t e rs a r e pr ogr a mm abl e an d mus t b e pr ogr a mmed a t t he s a me t i me. • NO T E: If a n at t empt i s made t o program a f i f t h remot e t rans mi t t e r a ft e[...]

  • Página 2595

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Exterio r F ront Do o r Handle Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r win do w g la s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r W i ndow Gla s s (501-1 1 Gl as s , Fr a m e s a nd Mecha ni s m s , R e mo[...]

  • Página 2596

    6. Remove t he f r ont do o r ext e r i or ha ndl e . Insta llat ion 1. NOT E: Ins t a l l ne w f ront do o r s ecur i t y s hi e ld ret a i ni ng cli p s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 5 Nm. 2. Tig ht e n t o 7 Nm. JagDocs.com[...]

  • Página 2597

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F ro nt Do or Lo ck A ctuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. CAU TI O N : Do no t t ou ch [...]

  • Página 2598

    6. D i s conne ct t he f r ont d oo r l a t ch a ct ua t o r el e ct r i c a l co nnect o rs. 7. Remove t he f r ont do o r la tch a ctua t o r . 1. De ta ch t he f r ont doo r l a t ch a ct ua t o r r el e a s e c a bl e. 2. Dis con nect t he f ront do o r l a t ch a ct ua t o r r e l e as e ca bl e . 3. Re move t he f r o nt do o r l a t ch a ct [...]

  • Página 2599

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F ro nt Do or Lo ck C y lin der Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r ext e r i or ha ndl e . For a dd i t i o na l i nf or m a t io n, r e fe r t o Ha ndl e —Fr on t Doo r E x t e r i o r . 2. Remove t he do o r l o ck cy l i nde r[...]

  • Página 2600

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F uel Fill er Do or Release Handl e and C able4- Doo r Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he p r o ce d ur e s ho wn is f or LHD ve hi cl e s . The pr oce dure is s i m i l a r fo r RHD ve hi cl e s . All v e h icle s 1. Remove t he rear s e a t c[...]

  • Página 2601

    8. Repo s i t i on t he f l o o r cove r i ng t o o ne s i de . 9. D et a ch t he r e a r d oo r o pe n in g we a t he r st rip a nd po s i t i o n t o o ne s i de . 10. Repo s i t i o n t he wi r i ng harnes s t o o ne s i de. Loo s e n t he r e t a in ing s cr e ws . 11. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 12. Det a ch t [...]

  • Página 2602

    Vehi c le s bu ilt up to VI N: J38 978 13. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 14. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . Vehi c le s bu ilt from VIN :J38 97 9 15. Remove t he l ugga ge co m pa r t ment fl oor covering . 16. Det a ch a nd r e po s i t i o n t he LH rear qua r t e d t r i m pan e l . 17[...]

  • Página 2603

    18. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 19. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . All v e h icle s 20. Det a ch a nd r e po s i t i o n t he RH re ar qua r t e r t rim pa ne l . 21. Remove t he f u el f i l l e r d oor rel e a s e cabl e. 1. Ro t a t e t he fu e l fi l l e r doo r r el e as e c a bl e[...]

  • Página 2604

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F uel Fill er Do or Release Handl e and C ableWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i[...]

  • Página 2605

    9. D i s conne ct t he s ub wo of e r e ncl os ur e e l e ct rica l co nnect or (i f e qui pp e d). 10. Remove t he s ubwo of e r e nclos ur e (i f e qui ppe d). 11. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 1. Ro t a t e t he fu e l fi l l e r doo r r el e as e c a bl e cl o ck wis e . 2. De ta ch t he f ue l f i l l e r doo r r[...]

  • Página 2606

    14. Repo s i t i o n t he ca bl e t hr o ugh t he boo t . 15. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he f ue l f i l l e r doo r r e l e a s e ca bl e . Det ach f ue l fi l l e r do or r el e a s e ca bl e . 16. Det a ch fue l f i l l er do o r r e l e a s e ca bl e . 17. Repo s i t i o n t he f l o o r cove r i ng t o o n[...]

  • Página 2607

    19. Remove t he f u el f i l l e r d oor rel e a s e ha ndl e. 1. De ta ch t he f ue l f i l l e r doo r r el e a se c a bl e f rom t he ha ndl e . 2. Re move t he f ue l fi l l er doo r r el ea s e ha nd l e . 20. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he f ue l f i l l e r doo r r e l e a s e ca bl e . Re move t h e fu e[...]

  • Página 2608

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Li ftgate Latch Actuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t a i l ga t e t r i m pa ne l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov [...]

  • Página 2609

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Li ftgate Window G las s Release S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear wi nd ow wi per pi vot a r m ret a i ni ng nut c ove r . 2. Remove t he rear wi nd ow wi per pi vot a r m. 3. Remove t he l i f t g a t e wi ndo w gl as s rel e a s[...]

  • Página 2610

    5. Remove t he rear wi pe r m o unt i ng arm cover . 6. Remove t he rear wi pe r m o unt i ng arm . 7. Remove t he l i f t g a t e wi ndo w gl as s rel e a s e s wi t ch. Dis conne ct t he l i f t ga t e wind o w gl a s s r el e a s e s wi t ch e l e ct rical c on ne ct or . Insta llat ion 1. Ins t a l l the l if tg a t e wi nd ow gl as s re le a s[...]

  • Página 2611

    2. Ins t a l l the rear wi p e r mount i ng arm . Ti ght e n t o 8 Nm. 3. Ins t a l l the rear wi p e r mount i ng arm cove r . 4. Ins t a l l the rear wi p e r mount i ng arm cove r r e t ai ni ng nut t r i m covers . 5. Ins t a l l the l if tg a t e wi nd ow gl as s re le a s e s wi t ch r e t a i ni ng nut . Ti ght e n t o 9 Nm. 6. M ake s ure t[...]

  • Página 2612

    7. Ins t a l l the rear wi nd ow wi per pi vot a r m ret a i ni ng nut . Ti ght e n t o 7 Nm. 8. Ins t a l l the rear wi nd ow wi per pi vot a r m ret a i ni ng nut cover . 9. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e[...]

  • Página 2613

    14. CAUTI O N S : W i t h t he ai d o f a n a s s i s t a nt i n the l oa ds pa ce, f u ll y t i ght e n t he r ea r wip e r mot or r e t a i ni ng nut s . Fa i l ure t o f ol l o w t hi s i ns t ruc t i o n ma y r es ul t i n dama ge t o t he ve hi cl e . Make s ur e t he rear wi p e r mot o r do e s not mov e whi l s t t i ght eni ng t he r e t a[...]

  • Página 2614

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Luggage Com partm ent Lid L atc h Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l ugga g e co mpar t me nt l i d l a t ch a ct uat o r trim pa nel . 2. D i s conne ct t he l u gga ge co mpa r t ment li d l a t ch a ctu at o r e l e ct rica l conne [...]

  • Página 2615

    P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Rear Door Lo c k Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or t r i m pa ne l . Fo r add it i o na l i nf orm at i o n, r e f er t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. CAU TI O N : Do no t t ou ch t he a [...]

  • Página 2616

    6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. Remove t he rear do or l a t c h a ct ua t or . 1. De ta ch t he rear do o r l a t ch act uat o r r e le a s e ca bl e . 2. Dis con nect t he r e a r d oor l a tch a ctu a t or rel e a s e cabl e. 3. Re move t he r e a r d oor l a tch a ctua t or. Insta llat ion 1. To i ns t a l l , rever s e[...]

  • Página 2617

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b- i n Fr o nt mount i ng a r m and p ivo t s h af t ret a i ni ng bol t s 8 - 7 1 Fr o nt wi pe r mot o r r e t a i ni ng s cr e ws 8 - 71 Fr o nt wi pe r mot o r s haf t r e t a ini ng nut 18 13 - Fr o nt wi pe r arm ret a i nin g nut s 17[...]

  • Página 2618

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p ers and W ashers Des cr ipt i o n a nd O pe r a t i o n Al l ve hicl e s Item Par t N um be r Desc ri pti on 1 — Mo is t ur e s e ns or 2 — W i pe r pi vot arm s /wip e r bl a des 3 — Mo unt i ng a r m a nd pi vot s haf t 4 — W i nds creen was h e r j e t s 5 — Re s ervoi r 6 — Re [...]

  • Página 2619

    Item P a rt N um ber D e scr i pti on 1 - Re a r wi ndo w wa s he r je t 2 - Re s e r voi r 3 - W i nds he i l d a nd rea r w i ndow wa s her mot o r 4 - Re a r wi ndo w wi pe r m ot o r 5 - Re a r wi pe r mount i ng a r m 6 - Re a r wi ndo w wi pe r pi vot a rm /wip e r b l a de The r ea r wi pe r an d wa s he r sys t e m cons i s t o f t he f o l[...]

  • Página 2620

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p ers and W ashers Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mech a ni c al El ectri cal W i p e[...]

  • Página 2621

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Headlam p Wash er P um p Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he unde r t r a y. For a dd it i [...]

  • Página 2622

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rain S ensor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i nt e r i o r r e a r vi e w mi rr o r . Fo r ad di t i ona l i n fo r mat i on, refe r t o S ect i o n 501-09 Re ar Vi e w Mi r r or s . 2. Remove t he moi s t ur e s ens o r . 1. Dis con nect t he moi s t ur e s e ns o r[...]

  • Página 2623

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rain S ensor Module Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl s i de t rim pa ne l . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. Remove t he rai n s e ns or modul e. 1. Dis con nect t he r a in[...]

  • Página 2624

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rear Windo w Wiper Motor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i [...]

  • Página 2625

    1. NOT E: Do not t i ght e n t he r ea r wind o w w i pe r mot or ret a i ni ng nut s a t th i s s t a ge . I nst a l l t he r e a r wi ndow wip e r mot o r. 2. Connect t he rea r wi nd o w wi per mot o r e l e ct rical conn ect o r . 3. NOT E: Do not t i ght e n t he l i ft gat e wi ndo w gl a s s a c t ua t o r r et a i ni ng bo l t s a t t hi s [...]

  • Página 2626

    6. M ake s ure t he r e a r wip e r m oun ti ng a r m i s i n t he pa r ked po s it i o n. 7. NOT E: The a i d o f a n a s si s t a nt in t he l o ads pa ce wi l l be r eq ui red t o a l ig n th e r ea r wi pe r mot or t o t h e l i ft ga t e wi nd o w gl a s s . Make s ur e t ha t t he l i ft gat e gl a s s l a t ch a nd rear wi per mount i ng a r[...]

  • Página 2627

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d and Rear Wi ndow Washer Pump Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he right -ha nd front whe e l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. D et[...]

  • Página 2628

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Was her Pump Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he wa s he r pump . 1. Dis con n[...]

  • Página 2629

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Was her Reservoir Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ABS e l e ct r i cal co nnect o r. 2. D et a ch t he A BS modul e . 3. Remove t he ABS modul e s u pport brack e t ret a i ni ng b ol ts . 4. Remove t he ABS modul e s u pport brack e t . JagDocs.c[...]

  • Página 2630

    5. Remove t he res e rv o i r fi l l e r ne ck . 6. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S ect i o n 501-19 Bumpe r s . 7. D i s conne ct t he he a dl a mp w as he r s uppl y hos e . 8. Remove t he res e rv o i r . 1. Dis con nect t he wa s he r pump, hea d l amp wa s her pump and f l ui d l e [...]

  • Página 2631

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Wi per M o to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he mount i ng a rm a nd pi v ot s ha ft a s s e mbl y. For add i t i o na l i nf o r ma t i o n, r e f e r t o Mount i ng Arm an d P i v o t S haf t . 2. Remove t he wi p er mot o r . Insta llat ion 1. To i ns [...]

  • Página 2632

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p er Mou nting Arm a nd Pivot Shaft Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he pl enum cove r . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S e ct i on 501-02 Fr ont En d B od y P a ne l s . 2. D et a ch t he mount i ng arm a nd pi vot s ha ft as s e m bl y. 3. Remove[...]

  • Página 2633

    P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p er Pivot Arm Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover - wi nd s cr ee n wi pe r 501-065 R em ova l 1. Remove t he wi p er arm nut co vers 2. Remove t he wi p er arm nut s . 3. Usi ng t he s pe cia l t oo l , de t a ch th e w i pe r arm s . 4. Remove t he wi p er arm s J[...]

  • Página 2634

    Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 17 Nm. JagDocs.com[...]

  • Página 2635

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b- i n Roo f o pen ing pa ne l frame ret a i ni ng bo l t s 9 - 80 Roo f o pen ing pa ne l br a ck et re t a i ni ng b ol t s 9 - 80 Roo f o pen ing pa ne l mot or ret a i ni ng bo l t s 3 - 27 Roo f o pen ing pa ne l gl a s s r et a i ni [...]

  • Página 2636

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu mb e r Descri pti on 1 — Roof o pe ni ng pa ne l s hi e l d 2 — Lif t e r a rm s 3 — Air de f l e ct o r 4 — Roof o pe ni ng pa ne l fra m e 5 — Roof o pe ni ng pa ne l mot or 6 — Roof o pe ni ng pa ne l g la [...]

  • Página 2637

    - Th e roof op e ni ng gl a s s wi l l cl o s e unt i l the roo f op e ni ng pa ne l s wi t ch i s pres s e d i n a ny di rect i o n o r t he r oo f o p eni ng gl a s s r ea che s t he f ul l cl os e d po s i ti o n. P r e s s t he r e a r of the swi t ch t o t he f i rst d e t ent wi t h t he r o of o pe nin g gl a s s i n a ve nt up p os i t io n[...]

  • Página 2638

    * * * * * * * P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Dia gn os i s a nd Te s t i ng Principles of Ope ra tion Roof Op en ing Pan el Control Modu le Ba t t e r y po we r i s cont i nuo us l y s uppl i e d t o t he r o o f op eni ng pane l co nt r ol mod ul e . Ho w e ve r , t he r oo f o p eni ng pa nel wi l l o [...]

  • Página 2639

    * * * * * * * * * * * * * * * * * * * * * * * 1 2 1 1 1 1 1 1 The roof o pe ni ng p a ne l i s no i s y du r i ng o pera ti o n Ro o f ope ni ng p a ne l gl a s s . Roo f ope n ing p a ne l . Roo f ope n ing p a ne l mot o r . GO t o Pi npoi nt T es t C. The roof o pe ni ng p a ne l d oe s n ot op en o r c l o s e Ro o f op e ni ng pa ne l . Roo f [...]

  • Página 2640

    1 1 1 1 No GO t o C3 . C 3: C HEC K T HE R O OF O PE NI NG PAN EL MO T O R Cycle t he r o of o pe nin g g l a s s f r om t he ful l -ope n t o t he ful l -cl o se d pos i t io n. Doe s t he r o of o pe ni ng pa n el mot or make e xc e s s i ve no i s e ? Ye s CHECK t he r o of o pe n in g p a ne l mot o r for cor r e ct mo unt i ng. If ne ce s s a [...]

  • Página 2641

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Mot or Synchroniz atio n Gene ral P r ocedures Ne w R oof Ope n ing Pan e l Motor Synch roniza tion Procedure • NO T E: T he roof op e ni ng pa ne l a nd r o of ope ning p a ne l mot o r m us t be i n st a l l ed a nd t h e roof ope n in g pa ne l a l i gnmen t checked p r i o r t o s ynchr o [...]

  • Página 2642

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel A li gnment Gene ral P r ocedures 1. Pl a ce a s ui t abl e 1.0 - 1.2 mm t h ick p la s t i c s p a cer be t we e n t he roof op e ni ng pa ne l a nd t he roof p a ne l . 2. Adjus t t he r e ar e dge o f t he r o o f op e ni ng pa ne l . 1. Lo os e n t he r ea r s cr ews o [...]

  • Página 2643

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Air Deflec to r Re moval a n d I ns t a l l a t i on R em ova l 1. M ove t he roof ope nin g p a ne l gl a s s ful l y rearwar d. 2. D et a ch t he a i r de f l e ct or. 3. Remove t he a i r de f l e ct or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2644

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Li fter Arms Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. D et a ch t he cont r ol a r m . 3. Remove t he l i f t e r a r m r et a in i ng p la t e [...]

  • Página 2645

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel C ontro l S wit ch Re moval a n d I ns t a l l a t i on 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . JagDocs.com[...]

  • Página 2646

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Drain H os e Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r q uarte r t r i m pa ne l . 2. D et a ch t he drai n hos e f r o m t he r et ai ni ng cl i p. 3. D et a ch t he drai n hos e f r o m t he gr omm e t . 4. Remove t he he a dl i ne r. For a[...]

  • Página 2647

    6. Remove t he drai n ho s e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]

  • Página 2648

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Fra me Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. D et a ch t he r o of o pen i ng p ane l s hi e l d. 1. P o si t i on t he[...]

  • Página 2649

    7. D et a ch t he r o of o pen i ng p ane l r ea r dr a i n ho se s . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 8. D et a ch t he r o of o pen i ng p ane l frame . 9. Remove t he roof o pe n in g p a ne l frame ret a i ni ng br acket s. Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 10. CAUT I O N: T ake ca [...]

  • Página 2650

    12. Remove t he roof o pe ni ng pa ne l m o to r. 13. Remove t he a i r de f l e ct o r . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 14. Det a ch t he cont rol a r m s . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 15. Remove t he l i f t e r a r m ret a i ni ng pl a te s . Rig ht -ha nd s i d e s ho wn, l [...]

  • Página 2651

    17. Remove t he l i f t e r a r ms . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Tig ht e n t o 9 Nm. 3. Tig ht e n t o 9 Nm. 4. Tig ht e n t o 3 Nm. JagDocs.com[...]

  • Página 2652

    5. CAU TI O N : If mot o r os ci ll a t i o n i s de t e ct e d , l o o s e n t he mot o r s cr ews , o p e r at e t he r o o f op e ni ng pa ne l , th e n ret i ght e n t he mot o r s cr ews . If ne ce ss a r y r ep e at t hi s pr ocedu r e . S ync r oni z e t he r oo f o peni ng pan e l mot o r . Re fe r t o Mot or S y nchr oni z at i o n —Ca l[...]

  • Página 2653

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Gl ass Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Make s ur e t he roof o p e ni ng pa ne l gl a ss i s i n t he cl o s e d po s i t i o n. 1. Remove t he roof o pe n in g p a ne l gl a s s s cr ew s. 2. Remove t he roof o pe n in g p a ne l gl a s s . Inst[...]

  • Página 2654

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . 2. D et a ch t he r o of o pen i ng p ane l mot or. 3. Remove t [...]

  • Página 2655

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Shi eld Re moval a n d I ns t a l l a t i on R em ova l 1. Parti a l ly o pe n t he r o of o pe nin g p a ne l . 2. D et a ch t he f ront o f t he r o o f o pe ni ng pa ne l s hi e l d. 1. P o si t i on t he cent e r of t he roof o pe n in g p a ne l s hi e l d do wnwa r ds[...]

  • Página 2656

    P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Weatherstrip Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. Remove t he roof o pe n in g p a ne l gl a s s s e a l . Insta llat [...]

  • Página 2657

    P ubl i s he d: 11-May-2 011 B umpers - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt b umper cover uppe r s e cur ing bo l t s 7 5 - Fr o nt b umper cover s i d e s e cur ing bo l t s 7 5 - Re a r b ump e r cover s i de s e cur i ng nut s 7 5 - Re a r b ump e r cover s e cur i ng nut s 7 5 - Re a r b ump e r s e cur ing b[...]

  • Página 2658

    P ubl i s he d: 11-May-2 011 B umpers - Bum pers Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle i s f it t e d w i t h a cha s s is mount e d a l umi ni um be a m a nd i s c ove r ed b y a on e pi e ce col o r co-o r di na t e d f ront bum pe r cover whi ch in cor po r at e s t he en e rg y a bs o r bi ng f o a m . Th e bu m pe r cons t r u[...]

  • Página 2659

    P ubl i s he d: 11-May-2 011 B umpers - F ron t B umper Co v er Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he radi a t o r s pl a s h s hie ld r et ai ni ng bo l t s . 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Det ach t he whe e l a r ch l i ne r . 3. D i s conne ct t he bumpe r wi ring ha rn es [...]

  • Página 2660

    5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . App l y s ui t a bl e t a p e t o t he b ump e r cover t o prevent da mage t o t he bumpe r c o ver . 6. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Re po s i t i o n t he hea d la mp wa s hers t o t he f ul l y o pe n po s i t i o n. 7. NOT E: Le f t -hand s ho wn, r i ght [...]

  • Página 2661

    9. CAU TI O N : Make s ur e t h e bu m pe r c o ver i s s up porte d bef or e r e m o ving th e s e cur ing bo l ts . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re move t h e bu m per cove r . Re mov e t he b umper cover s e cur ing b ol t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o[...]

  • Página 2662

    P ubl i s he d: 11-May-2 011 B umpers - F ron t B umper Co v er Insert Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S ect i on 501-19 Bumper s . 2. Remove t he e ne r gy a bs or bi ng fo a m. 1. Re move t he e ne rgy a bs o rbi ng f o a m r et a i ni n[...]

  • Página 2663

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per4- Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a dd i t i o na l i nf orm a t i o n, r e fe r t o Bumpe r Cover—Rea r . 2. Remove t he bumpe r i ns ul a t or. 3. Remove t he rear bumper. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l p[...]

  • Página 2664

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum perWag o n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Bumper Cove r - W a go n (501-1 9 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . [...]

  • Página 2665

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver4- Door Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he r e a r whe el a rc h l i ne r. Rig ht -ha nd s i d e s ho wn[...]

  • Página 2666

    7. D i s conne ct t he e l ect r i cal conne ct o r. All v e h icle s 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. D et a ch t he gromm et . 10. Det a ch t he s i d e o f t he b umper cover. JagDocs.com[...]

  • Página 2667

    11. Det a ch t he s i d e o f t he b umper cover. 12. CAUT I O N: Ma k e s ure t he bumper cover i s s up porte d be f o r e r e m o ving th e s e cur ing nut s. Re move t h e bu m per cove r se cur i ng nut s . 13. Remove t he b umper cover . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 7 Nm. 3. Tig [...]

  • Página 2668

    4. Tig ht e n t o 7 Nm. 5. Tig ht e n t o 7 Nm. JagDocs.com[...]

  • Página 2669

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co verWa go n Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. NOT E: Ri g ht -hand s ho wn, l [...]

  • Página 2670

    7. D et a ch t he l o a d s p ace f lo o r covering. 8. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt . 10. Det a ch t he modul e ret a i ni ng brack e t . 11. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con [...]

  • Página 2671

    12. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s (i f e qui pp e d). 13. Dis c o nne ct t he vo i ce a ct i vat e d cont r o l (VACM) modul e e l e ct r i ca l conne ct ors (i f e qui p ped ). 14. Dis c o nne ct t he ce l l ul a r pho ne mod ul e e l e ct rica l co nnect o r s (i f e qui pp e d). 15. Det a ch t[...]

  • Página 2672

    17. Det a ch t he r igh t -ha nd l oa d s p ace s i de t rim p a nel . 18. Remove t he rig ht -ha nd l o a d sp a ce s i de t rim p ane l . 19. Dis c o nne ct t he s ubwo of e r e nclos ur e e l e ct rical conn ect or (i f e q ui pp e d) . 20. Remove t he s ubwo of e r e nclos ur e (i f e qui ppe d). 21. Det a ch t he bumper cover. JagDocs.com[...]

  • Página 2673

    22. CAUT I O N: Ma k e s ure t he bumper cover i s s up porte d be f o r e r e m o ving th e ret a i ni ng nut s . Re move t h e bu m per cove r r e ta i ni ng nut s . Vehi c le s with park ing aid 23. Dis c o nne ct t he e l e ct r ica l conne ct o r . 24. Det a ch t he gr o m met . All v e h icle s 25. Remove t he b umper cover . Insta llat ion 1[...]

  • Página 2674

    2. Tig ht e n t o 4 Nm. 3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. Tig ht e n t o 4 Nm. 6. Tig ht e n t o 4 Nm. JagDocs.com[...]

  • Página 2675

    7. Tig ht e n t o 8 Nm. JagDocs.com[...]

  • Página 2676

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver Insert4-D oo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i on 501-19 Bumper s . 2. Remove t he e ne r gy a bs or bi ng fo a m. 1. Re move t he e ne rgy a bs o rbi ng f o a m r et a i ni ng [...]

  • Página 2677

    P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver InsertWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Bumper Cove r - W a go n (501-1 9 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. D et a ch t he bumpe r cov e r i ns e rt. 3. U[...]

  • Página 2678

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - T o rque Sp eci f i cat ions Desc ri pti on N m l b- f t l b -i n Fr o nt s a fe t y be lt b uck l e a nd pr et en s i o ne r r e t a i ni ng bol t 50 37 - Fr o nt s a fe t y be lt l o we r a nchor r et a i ni ng bol t 55 41 - Fr o nt s a fe t y be lt u ppe r r et a i ni ng bo l t 25 18 - Fr o nt [...]

  • Página 2679

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt System Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r ba g o ccupant r e s trai nt s s[...]

  • Página 2680

    (gene r i c e l e ct roni c modu le ) ) o f an i nt erm i t t e nt t one wi ll s t a rt or r e s ume a ccompani e d by t he s e a t be l t wa r ning la mp f l a s hi ng i n t he in s t r um en t clus t e r . T he i nt e r mit t e nt t o ne a nd f l a shi ng l a mp wi l l l a s t f o r 10 s e cond s , f o l l ow ed by a 10 s e cond pe riod wi t h no[...]

  • Página 2681

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt System Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual i ns pecti on Damag e d/f r a ye d we b bi ng Damag e d buck l e s Damag e [...]

  • Página 2682

    cor r e ct b y l oo s e ni ng t he r e t a i ni ng bol t , a l i gni ng t he r et r act o r t o ce nt ral i z e t he s a fe t y bel t we b bi ng a nd ret i ght e n t he bol t . The vehi cl e i s e qui ppe d wit h t wo f r o nt a nd t hree r ea r i ne rti a r ee l s a fe t y b el ts . T he se s a f e t y bel t s a re dual s ensi ti ve w hi c h mea n[...]

  • Página 2683

    1 2 3 4 5 6 7 8 DT C C ondi ti o n Poss i bl e s ource Ac ti on pr et e ns i one r circ ui t fa u lt s qu i b t e s t s , GO t o P i npo i nt T e s t E. Fla s h co d e 38 - dr i ver s i de P I D $595 4/5961 (bit 7) B2292 Safe t y be lt r ee l pr et e ns i one r circ ui t fa u lt Ret r act or pret e ns i o ne r c i r cuit ; ope n c i r cuit For dr i[...]

  • Página 2684

    1 2 3 4 5 6 1 1 1 1 1 1 2 3 Ar e t h e r e a ny DTCs a nd/or f la s h co de s se t wi t h t he s i mula t o r( s ) i n p la ce ? Ye s GO t o A 2 . No INS TA LL a ne w pr e t e ns i o ne r . REFER t o : Safe t y Be lt B uck l e a nd P r e t e ns i one r (501-20 A S a fe t y Bel t Sy st e m, Re moval a nd I ns t a l l a t i on). CLEAR t he DT C, t e [...]

  • Página 2685

    4 5 6 7 8 1 2 3 4 5 6 1 1 1 1 1 1 Conne ct t he s i mula t or i n pl a ce of t he p r e t e ns i o ne r . Re conne ct t he b a t t e r y ne g a t i ve te r mina l . Cle a r th e DTC. Tur n t he i gn i t i on s w i t ch t o t he O N po s i t i o n. Re check t he DTCs an d fl a s h co de s. Ar e t h e r e a ny DTCs a nd/or f la s h co de s se t wi t [...]

  • Página 2686

    2 3 4 5 1 1 1 1 1 2 3 4 5 1 W a it o ne mi nut e f o r t he ba cku p pow er s u ppl y t o de p l e t e. Di s c onn e ct t he RCM c on ne ct or , For ve hi c l e s wi t h 2. 0L e ngi ne; CA165. For ve hi c l e s wi t h 2. 5/3.0L en gi ne ; CA450. Di s c onn e ct t he dr i ver s a f e t y be l t s wi t ch co nnect o r, CA 65. Mea s ur e t he res i s [...]

  • Página 2687

    1 1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 1 I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AI R t he sh ort c i r cuit . For a ddi t i o na l i nfo rm at i o n, r ef e r t o t he wiring di a grams. Cl e a r t he DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D3 . D3: C HECK T H E PAS SENGER SA FET Y BELT SWIT C H S UPP[...]

  • Página 2688

    1 1 1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . Cl e a r t he DTC, t e s t t he s ys t e m fo r n or mal o pe r a t i o n. No GO t o E4 . E4: CHEC K T HE R ET R AC T O R PR ET ENSI[...]

  • Página 2689

    1 1 1 1 1 1 2 3 1 1 1 1 No GO t o F3 . F3: C HEC K T HE RE T R ACT OR PR ET E NS IONER GR O UND CI RC UIT F O R H IGH RE SI ST AN CE Mea s ur e t he res i s t a nce b e t we e n CA422, pi n 03 (B R) a nd t he RCM conne ct o r, pi n 38 (BR). I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For[...]

  • Página 2690

    1 1 1 1 GO t o G6 . G6: CHEC K T HE BELT T ENSI ON SEN SOR GR O UND CI R C UI T FOR S HOR T C IRC UI T T O BA T T ER Y Meas ur e t he res is t a nce b e t we e n W S 1 9, p i n 03 (G) and t he ba t t e ry p os i t i v e t e rm ina l . I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R t he s hor t cir cui t . For a dd i t i o na l i[...]

  • Página 2691

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - F ront Safety Bel t Retractor Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he f r o nt s e a t be l t s , whi ch i ncor po r at e t he s e at be l t r e t r a cto r s a nd p r e te ns i o ne r s are s up pl i e d a s an a s s e m bl y and no t s e r vi cea bl e compone nt s . • [...]

  • Página 2692

    Insta llat ion • NO T E: T he f r o nt s e a t be l t s , whi ch i ncor po r at e t he s e at be l t r e t r a cto r s a nd p r e te ns i o ne r s are s up pl i e d a s an a s s e m bl y and no t s e r vi cea bl e compone nt s . • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r [...]

  • Página 2693

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - F ront Safety Bel t Sho ulder Hei g ht Adj uster Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he uppe r B-pil l a r t r i m pa ne l fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D et a ch t he s a f e ty b e l [...]

  • Página 2694

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r C enter Safety Belt Retra cto r4-Door Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r r ect t he con di t i on, ins t a l l t he o r i gi na l pa rt a nd carr y o ut t he di[...]

  • Página 2695

    2. Tig ht e n t o 55 Nm. 3. NOT E: Make s ure t he an t i r ot a t i on pi ns o n t he bo dy a nd s a f e t y b e l t a nchor pl a t e a r e l o c a t e d corr e ct l y be fo re t ig ht e ni ng the bo l t . Ti ght e n t o 55 Nm. JagDocs.com[...]

  • Página 2696

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r C enter Safety Belt Retra cto rWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s a s s e mble t he r e a r se a t ba ck res t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S [...]

  • Página 2697

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt Bu ckle Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-10 S e at in g . 2. Remove t he l e ft -hand rear s a fe t y be lt b uck l e s . Re mov e t he re ta i ni ng bo l t [...]

  • Página 2698

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt Retractor4-Door Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r r ect t he con di t i on, ins t a l l t he o r i gi na l pa rt a nd carr y o ut t he di a gno s [...]

  • Página 2699

    1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 55 Nm. 2. Tig ht e n t o 55 Nm. JagDocs.com[...]

  • Página 2700

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt RetractorWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l [...]

  • Página 2701

    2. Tig ht e n t o 55 Nm. JagDocs.com[...]

  • Página 2702

    P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt Bu ckl e and Pr etensio n er Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r b[...]

  • Página 2703

    6. Remove t he s a f e t y be l t buckl e a nd pr e t e nsi one r. Re mov e t he re ta i ni ng bo l t . Insta llat ion • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r ba g O RS compone nt s .[...]

  • Página 2704

    [...]

  • Página 2705

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Supplemental Restrain t System (SRS) Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: A l l pyr ot e chni c de vi ces a r e da nge r o us . B e f o r e pe rfor ming a ny p r o ce d ur es o n a ny pyr ot echni c de vice , r e a d a l l i nfo r mat i on cont a i ne d wi t hi n [...]

  • Página 2706

    The pr i mar y purpos e o f t h e res t r ai nt s cont rol s ys t e m i s t o di s cr i mina t e be t we e n a n e vent t hat wa r r a n ts s upp l e ment a l res t rai nt s s yst e m de p lo yment a nd a n e vent t ha t doe s no t . T he a i r ba g cont r o l modu le , l oca t e d unde r t he f l oo r cons o l e, g ove r ns t he o pe r at i o n of[...]

  • Página 2707

    The s e at t r ack po s i t i o n s e ns or: The s e at t r ack po s i t i o n s e ns or i s l o ca t e d o n t he d river s e a t t r a ck. The s e a t p o si t i o n s e ns o r de t e rm ine s t he po si t i o n o f t he dr ive r s e a t , which i s t hen com muni c a t e d t o t he r es t r a i nt s cont r ol modul e . If t he dr i ver s e a t i[...]

  • Página 2708

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Supplemental Restrain t System (SRS) Dia gn os i s a nd Te s t i ng Principle of oper at ion The S RS is a n in t e ll i ge nt s ys te m , i n t hat i t de pl o ys t he a p pr op r i a te a i r bag mo dul e f o r any i mpact e ve nt , b a s e d o n i nf or mat io n prov i de d [...]

  • Página 2709

    W a rning l i ght ON s o l i d f o r s i x s e conds . W a rning l i ght goe s o f f fo r t wo s e c o nds . W a rning l i ght fl as he s t he a ppr o pr ia t e numbe r of t i m e s fo r t he f aul t l o gge d (s e e be l o w). W a rning l i ght goe s o f f fo r t wo s e c o nds . The s e quence i s r e pe a t e d f i ve t i mes . W a rning l i ght[...]

  • Página 2710

    DT C / Fl a sh cod e C o ndi ti on Poss i bl e s ource Acti on B2294 Cur t a i n ai r bag circ ui t s t a t us fa ul t Pa s s e nge r cur t a i n ai r ba g ci r cui t; st a t us fa ul t For cur ta i n a i rb a g ci r cuit t e s t s , GO t o P i npo i nt T e s t D. Fla s h co d e 25 - pa s se nge r B2295 S id e ai r ba g ci rcu i t s t at us f aul t[...]

  • Página 2711

    1 2 3 4 5 1 2 1 2 1 2 1 2 1 2 DT C Co ndi ti on P ossi bl e sou rce Act i on B2290 O cc upant cl a s s i f i ca t i on se n s o r (O CS ) s yst e m f a ul t OCS modul e communicat io ns f aul t For communica ti on ci r cuit t e s t s , GO t o P i npoi nt T e s t N. For more d e t a i l e d CA N ci rcu i t t e s t s , REFER t o : Communicat i o ns N[...]

  • Página 2712

    1 1 2 3 4 5 6 7 1 2 3 4 5 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . Cle ar t he DTC, t e s t t he s yst em f o r norm al ope rat i on. No GO t o B 5 . B5: C HEC K T HE PAD LAM P T R IGGER CIRC U I[...]

  • Página 2713

    1 2 1 1 2 3 4 5 6 7 1 2 3 4 I P 37, pi n 01 (RW ) a nd t he RCM co nnect or , pi n 13 (RW ) I P 37, pi n 02 (BW ) a nd t he R CM connect or, pi n 14 (BW ) Are a n y of t he r e s i s t a nce s gr ea t e r t ha n 5 o hms ? Ye s GO t o C4 . No I NS TALL a ne w RCM. REFER t o : Re s t r ai nt s Co nt rol Modul e (RC M) (501-20B S uppl e ment a l Re s [...]

  • Página 2714

    5 1 2 3 4 5 6 7 1 2 3 4 5 CA450. Mea s ur e t he res i s t a nce b e t we e n: For fl a s h code 24 The RCM conne ct o r , p i n 03 (RW ) a nd CA 144, p i n 01 (RW ) The RCM conne ct o r , p i n 04 (B W ) a nd CA144, p i n 02 (B W ) For fl a s h code 25 The RCM conne ct o r , p i n 05 (RW ) a nd CA 145, p i n 01 (RW ) The RCM conne ct o r , p i n 0[...]

  • Página 2715

    1 2 3 4 5 6 1 2 3 4 1 1 2 3 4 5 6 1 2 3 I NS TALL a ne w RCM. REFER t o : Re s t r ai nt s Co nt rol Modul e (RC M) (501-20B S uppl e ment a l Re s t rai nt S y s t e m, Re moval a nd I ns t a l l a t i o n). Cl e a r t he DT C, t es t t he s ys t e m f o r n or mal o perat i o n. PINPOIN T TE ST F : B 22 96 (F LASH COD E 42) : FRO NT IMPAC T SENSO[...]

  • Página 2716

    4 1 1 2 3 4 5 6 1 2 3 4 1 For ve hi c l e s wi t h 2. 5/3.0L en gi ne ; CA450. Mea s ur e t he res i s t a nce b e t we e n CA215, pi n 02 (W ) a nd t he RCM conne ct o r , p i n 27 (W ). I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he [...]

  • Página 2717

    1 2 3 4 5 6 1 2 3 4 1 1 2 3 4 5 6 1 2 3 W ARNI N G: T o a voi d a cci den t a l de p lo yment a nd po s s i bl e pe r s o na l i nju r y , t he ba ckup po w e r s uppl y mus t b e de pl e t e d be f or e repa i r i ng or r ep l a cing any ai r b ag SRS compone nt s . To de p le t e t he b ackup po we r s uppl y e ne r g y, di s conne ct t he ba t t[...]

  • Página 2718

    1 2 3 4 5 6 7 8 1 2 3 4 5 1 1 1 2 3 4 5 W ARNI N G: T o a voi d a cci den t a l de p lo yment a nd po s s i bl e pe r s o na l i nju r y , t he ba ckup po w e r s uppl y mus t b e de pl e t e d be f or e repa i r i ng or r ep l a cing any ai r b ag SRS compone nt s . To de p le t e t he b ackup po we r s uppl y e ne r g y, di s conne ct t he ba t t[...]

  • Página 2719

    1 1 1 1 1 2 3 4 5 1 1 1 No GO t o L 2 . L2: CHEC K T HE DRI VER SEAT T R ACK PO SI T ION SEN SOR S UP PLY CIRC UIT FOR SHOR T CI R C UIT T O BA T T ER Y Mea s ur e t he res i s t a nce b e t we e n CA65, p in 20 (U ) a nd t he b a t t e r y p o s i t i ve t e r mi nal . I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AI R t he sh or[...]

  • Página 2720

    1 1 2 3 4 5 1 1 2 1 1 1 1 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . Cl e a r t he DTC, t e s t t he s ys t e m fo r n or mal o pe r a t i o n. No GO t o M5 . M5: C HEC K T HE PASSEN GER SEA T T R ACK POSIT IO[...]

  • Página 2721

    1 1 1 1 1 2 1 No GO t o N8 . N8 : CHEC K T HE 5V C IRC U IT BET W EEN T HE OC S A ND T HE SEAT T R ANS DUCE R FOR S HOR T C IRC UI T T O GR O UND Mea s ur e t he res i s t a nce be t we e n W S 17, pi n J (W ) and GROU ND. I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i[...]

  • Página 2722

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Dispos al Gene ral P r ocedures Deployed A ir Ba g 1. W ARNING: A l wa ys wea r s a fe t y g la s s es when r e pa i ring a n a i r b ag s uppl e men t a l r e s t rai nt s y s t e m (S RS ) v e hi cl e a nd whe n ha ndl i ng a n a i r ba g m o dul e . Fai l ure to fo l l o w t[...]

  • Página 2723

    8. W ARNING: Be f ore p roc e e di ng , make s ur e precaut i o ns have be e n ta ke n t o wa r n pers o nnel of a p os s i b l e l o ud noi s e upon a ct i vat i o n. Do not a ll o w a n y bo dy t o a pproa c h cl os e r t o res t r a in t de vi ce t han s i x m e t e r s . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n p ers[...]

  • Página 2724

    3. W ARNING: Make s ur e t ha t t he t yre s t a ck is s t ab l e b e f ore a nd a f te r dep l o yment . Fai l ure t o f o l l o w t hi s i nst ru ct i o n my r es ul t i n p e r s ona l i njur y. S t ack s cr a p t yr e s o f a suf fi c i e nt he i ght t o mas k t he s i de cur t a i n a i r bag m o dul e , s e cur ing t og et he r wi t h h e a v[...]

  • Página 2725

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - C lo cksprin g Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : Al wa ys we a r s a fe t y gl a s se s w he n r e pa i r i ng a n a i r ba g s upp l e ment a l r e s t rai nt s s yst e m (S RS ) vehi cl e a nd whe n ha ndl i ng a n a i r ba g m od ul e . Ca r r y a l i ve[...]

  • Página 2726

    3. Remove t he s t ee ring co l umn uppe r s hr ou d. 4. D i s conne ct t he mul t i f unct i on s wi t c h el e ct r i cal co nnect ors. 1. Re move t he mult i f unct i o n s wit ch s pr i ng. 2. Dis con nect t he mult i f unct i o n s wi t ch e l e ct r i cal c onn e cto r s . 5. Remove t he mul ti fu ncti on s wi t c he s . 6. Remove t he a i r [...]

  • Página 2727

    pers o nal i njur y. • NO T E: A repai r is mad e by r e pl a ce men t onl y. I f a pa r t is re pl a ced and th e new part d oe s n ot c orr e ct t he co ndi t io n, in s t a l l t he o r i gi na l part a nd c a rr y out t he di a gno s t i c pr oced ur e a ga i n. • NO T E: T he a i r ba g s l i di ng co nt a ct has a s e rv ice l ock t ha t [...]

  • Página 2728

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - C rash S enso r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag or any ot he [...]

  • Página 2729

    Ne ve r pr obe t he e l e c t rical co nnect ors o f a i r ba g modul e s or any o t her s up pl e ment a l res t r a i nt s ys te m (S RS) compone nt . Fai lur e t o fo l lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d [...]

  • Página 2730

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Driver Air Bag Mo d ule Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : An RCM modul e o nl y r e qui r e s r e pl a ceme nt i f t he s ys t e m ha s incur red fi v e s e pa rat e de pl o yment s . At no t i me chang e a n RCM f or l e s s t ha n fi ve s ep a rat e d e p[...]

  • Página 2731

    3. D i s conne ct t he drive r ai r b a g modul e e l e ct r i cal co nnect o r. 4. Remove t he drive r ai r ba g modul e . Dis conne ct t he d river a i r ba g modu le el e ct r i cal co nnect o r. Insta llat ion 1. W ARN INGS : An RCM modul e o nl y r e qui r e s r e pl a ceme nt i f t he s ys t e m ha s incur red fi v e s e pa rat e de pl o ymen[...]

  • Página 2732

    3. NOT E: Make s ure t he driver a i r ba g mod ule s na p f it co nne ct o r s a re ful l y s ea t e d. I nst a l l t he d r i v e r a i r ba g mo dul e. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur[...]

  • Página 2733

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Driver Lo wer Air B ag M o dule Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt s cont rol (RCM ) modul e o nl y requi r e s repl a cement i f t h e s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s[...]

  • Página 2734

    3. D et a ch t he r i ght -hand drive r l o we r a ir ba g modul e ret a i ni ng cl i p. 4. D et a ch t he l e f t -hand drive r lo we r a i r ba g mod ul e r et ai ni ng cli p. 5. Remove t he drive r lo we r ai r ba g modul e . Dis conne ct t he d river l owe r a ir ba g modul e e l e ctrical co nnect or. Insta llat ion 1. W ARN INGS : An RCM modu[...]

  • Página 2735

    2. NOT E: Make s ure t he driver l o we r ai r ba g mod ul e r et a i ni ng cl i p s a r e f ul l y s ea t e d. I nst a l l t he d r i v e r l ow er ai r ba g m o dul e . Ti ght e n t o 11 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng[...]

  • Página 2736

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - O ccupant C las si ficatio n Sen sor Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a [...]

  • Página 2737

    5. Remove t he e l ect r o nic cont rol uni t (ECU). 1. Re move t he t wo cl i ps . 1. Remove th e ECU. 6. D i s conne ct t he e l ect r i cal conne ct o r fr o m t he s e ns or. 7. D et a ch t he wi ring ha r ne s s f r om t he s e a t ba s e by cut t i ng a nd r emovi ng t he cabl e t i e s . If a pl a s t ic ha rn es s con nect or pl at e i s f [...]

  • Página 2738

    10. Remove t he s e a t b as e ret a i ni ng nu ts . 11. Det a ch t he pa s s e nge r wei gh t s e n so r e l e ctrica l conne ct o r f rom t he r et a i ni ng cl i p. 12. Remove t he s e a t cove r . Uncl i p t h e s e a t cover from t he s e a t bas e . 13. Remove t he s e a t cus hi o n bl ad de r from t he s e a t bas e . Re mov e t he t wo f i[...]

  • Página 2739

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Passenger Air B ag Deactiva tio n (PA D) Indica tor Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl [...]

  • Página 2740

    6. Remove t he P AD i ndi ca t o r . Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag s uppl e men t a l r e s trai nt s s ys[...]

  • Página 2741

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Passenger Air B ag Module Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt s cont rol modul e (RCM) o nl y requi r e s repl a cement i f t h e s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t ha n[...]

  • Página 2742

    4. D et a ch t he pa s s e nge r f i nis h p a ne l . 5. Remove t he pa s se n ge r a i r ve nt . 6. W ARNING: Di sco nnect t he pa s s e n ger a i r bag modul e right -ha nd e l e ct r i cal conne ct o r bef or e t he l e f t -ha nd e l e ct rical conne c t o r . Fa i l ur e t o fo l lo w t he s e ins t ruc t i o ns m a y r e s ult in pers ona l i[...]

  • Página 2743

    9. Remove t he pa s se n ge r c o mpartment f i ni s he r trim. 10. Remove t he p a s s e ng e r compa r t m e nt . Re mov e t he p a s s eng e r compa r t me nt ret a i ni ng s cr ews . 11. Dis c o nne ct t he p a s s e ng e r compa r t m e nt l amp e le ctrica l conne ct o r . 12. NO TE: U nde r no ci rc um s t ance s s ho ul d t he a i r ba g be[...]

  • Página 2744

    Ca r r y a l i ve a i r ba g modul e wi t h t he a i r ba g a nd de p lo yment d oor poi nt e d a wa y f r om your bod y. T hi s wi ll r e duce th e r i s k of i njur y i n t he e v e nt o f a n a cc i d ent a l de pl o ym e nt . Ne ver probe t he conne ct o r s o n t he a i r bag modul e . Doi ng s o m a y r e s ul t i n a i r ba g de p lo yment .[...]

  • Página 2745

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Restraints C ontro l M odule (RCM) Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i [...]

  • Página 2746

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Seat P os itio n Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag S RS[...]

  • Página 2747

    Ne ver probe t he el e ct r i cal co nnect o rs o f a i r ba g mod ul e s o r any ot he r s uppl ement a l r e s t rai nt s y s t e m compone nt . Fai lu r e t o fo l l o w t hi s r e s t rai nt s yst e m compone nt . Fa il ure t o f ol l ow th is i ns t r ucti o n ma y r e s ul t i n pers o nal i njur y. • NO T E: Re pa i r is mad e by r e pl a [...]

  • Página 2748

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side Air C urtain Module4-Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s [...]

  • Página 2749

    4. NOT E: To ai d i ns t a l l a t i o n, n ot e t he rout i ng of t he re ta ini ng cord. Det ach t he s i d e ai r cur ta i n m o dul e co r d from t he ret a i ni ng cl i p. 5. D i s conne ct t he s i d e ai r cur ta i n m od ul e e l e ct r i cal co nnect o r. 6. NOT E: To ai d i ns t a l l a t i o n, n ot e t he rout i ng of t he re ta ini ng [...]

  • Página 2750

    1. W ARN INGS : An res t r a i nt c on t r ol mod ul e (RCM) o nl y r e qui r e s repl a cemen t i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t ha n fi ve s e parat e de p l oyment s . Al wa ys we a r s a fe t y gl a s se s w he n r e pa i r i ng a n a i r ba g s upp l e ment a l[...]

  • Página 2751

    5. Ins t a l l the s i d e ai r cur t a i n modul e cord r et a i ni ng bo l t. Ti ght e n t o 9 Nm. 6. Ins t a l l the he a d li ne r . For ad di t io na l inf o r mat i o n, refe r t o S e c t i o n 501-05 I nt e r i o r Tr im a nd O rname nt a ti o n . 7. Connect t he ba t t e ry gr ound cabl e . For a dd it i o na l i nfo rm at i on, ref e r t [...]

  • Página 2752

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side Air C urtain ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t[...]

  • Página 2753

    4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he f r ont d o or o pe n ing we a t he r s t rips . 5. Remove t he A-pi l l a r t rim p a nel s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: A-P i l l ar Trim P a nel (501-05 Int e r i o r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o n). [...]

  • Página 2754

    10. Le ver o pen the co ver s t o e xpos e t he s cr e ws a nd remove t he drive r a nd pa s se n ge r as s i s t ha n dl e s . 11. Remove t he D-pi l l a r t rim p a nel s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: D-Pi ll a r Tr im P a nel (501-05 Int e r i o r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o[...]

  • Página 2755

    16. Dis c o nne ct t he rea r was he r hos e co nne ct o r . 17. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he ret a i ni ng c ord. Re move t h e s id e a i r cur t a i n mod ul e f r on t cor d ret a i ni ng bol t . 18. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he ret a i ni ng c ord. Det ach t he s i d[...]

  • Página 2756

    21. Remove t he s i de a i r cur ta i n modul e . 1. Re move t he r e t a i ni ng bo l t s . 2. De ta ch t he ret a i ni ng c l i p . Insta llat ion • W ARNINGS : An res t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s ys te m ha s i ncurr e d f i ve s e p a r at e d e pl o ym e nt s . At no t i me chang e a n RCM fo[...]

  • Página 2757

    3. Tig ht e n t o 9 Nm. JagDocs.com[...]

  • Página 2758

    P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side I mpact Sens o r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag s uppl [...]

  • Página 2759

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Speci fi ca ti on Bus h i ns t al l a t i on l ubr ica t i on S hel l gr avex o i l 973 T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt s ubf rame f ront mount r et a i ni ng bo l t s 142 105 - F[...]

  • Página 2760

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Frame Ass embly Des cr ipt i o n a nd O pe r a t i o n FRONT SU B-FRAM E A SS EMBLY The front s ub-f rame i s bol t e d to the bo d y an d a i d s i n s t ruc t ur al s uppo rt. Th e f r ont s ub-f r ame prov i d es t he mo unt i ng s ur f a ce f or t he s t e e r i ng ge [...]

  • Página 2761

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - U nderbody Mis alignm ent Ch eck Gene ral P r ocedures Speci al T ool (s) Al ig nment e qui pment 501-081 1. Rai s e a nd s uppo r t the ve hi cle on a t wo p os t r amp. Fo r ad di t i on a l i nf o r ma t i o n, r e f e r t o S e ct i on 100-02 Ja c ki ng a nd Li ft i ng[...]

  • Página 2762

    5. CAU TI O N : Make s ur e t h e mea s ur ing equi p ment i s us e d t he right wa y up a s s ho wn i n t he i ll us t r a t i o n. The Z me a sureme nt i s s e t on t he s pe ci a l t oo l be f o r e t he X mea s ur eme nt i s t a ke n o n t he ve hi cle . 6. CAU TI O N : Make s ur e t h e mea s ur ing equi p ment i s us e d t he right wa y up a [...]

  • Página 2763

    8. NOT E: The s mal l e s t di a met er pi n a nd br acket (D) i s fi t t e d t o ve hi cl e s wit h a ut omat i c t rans mi ss i on. Th e l a r ge r di a met e r pi n a nd br a ck et (D) i s fi tt e d t o ve hi cle s wi t h man ua l t rans mis s i o n. • NO T E: Cl e a n a ll t he s p e ci al t oo l mount i ng s urfaces be f o r e i ns t a l l i[...]

  • Página 2764

    9. CAU TI O N : W he n i ns t a l l i n g o r r e m ovi ng the s pe ci a l t o ol m a ke s ur e th e br a k e pi pe s a r e not da mag e d or de t a che d f r o m t he ret a i ni ng cl i ps . Adj us t t he s te a dy s c r e w t o t he f ront o f t he whe e l knuck le t o s t ab i l i ze t he s peci a l t o ol t o t he unde rsi d e o f t he vehi c l[...]

  • Página 2765

    Underbod y Di m en si o ns X-Di mens i on Mi l l i meter In c h 1-Al l v e hi cl e s 674.00 26.28 2-Al l v e hi cl e s 977.00 38.10 3-M anua l t rans mi s si o n 877.00 34.20 4-M anua l t rans mi s si o n 708.00 27.61 3-Aut o mat i c t r a nsmi s s i o n 92 4.00 36.04 4-Aut o mat i c t r a nsmi s s i o n 73 6.00 28.70 5-Al l v e hi cl e s 799.00 31[...]

  • Página 2766

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe2.0L N A V 6 - AJV6 / 2.5L NA V 6 - A JV 6/3.0 L N A V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona [...]

  • Página 2767

    7. D et a ch t he e ngi ne r o l l res t ricto r. Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 8. Remove t he e ngi ne roll r es t r i ct o r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 9. NOT E: If i ns t al l e d, r e move a n d d i s ca r d t he ga s ke t . Det ach t he drive s ha ft from dr[...]

  • Página 2768

    11. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s ui t a bl e t i e s t raps , s e cur e t he dr i ves ha ft t o t he front exha us t ha nger . 12. NO TE: Ri ght -hand s ho w[...]

  • Página 2769

    15. Det a ch t he front of t he s t e e r i ng ge a r co o li ng pi p e . 16. Det a ch t he r ea r o f t he s t ee r i ng g e a r coo l i ng p i pe . Vehi c le s with autom at ic tra ns m ission 17. Remove t he s e l e ct o r cabl e s hi e l d . 18. Det a ch t he s e l ect or ca bl e . JagDocs.com[...]

  • Página 2770

    19. Dis c o nne ct t he s e l e ct o r cabl e . 20. NO TE: Secur e t he s e le cto r cabl e us i ng t i e s t r aps . Det ach t he s e le cto r cabl e . All v e h icle s 21. Ins t a l l t he s p e cia l t o o l . 22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t[...]

  • Página 2771

    23. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 24. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 25. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re [...]

  • Página 2772

    27. Det a ch t he s t e e r ing gea r s up pl y pi pe f r om t he s t e e r i ng ge ar hea t s hi e l d mount br a c ket . 28. Det a ch t he s t e e r ing gea r he a t s hi e l d mount b r acke t . 29. Det a ch t he r igh t -ha nd s i de o f t he s t e e ring ge ar . 30. Det a ch t he l e ft -hand s i de of t he s t e e ring ge a r . 31. Us i ng s [...]

  • Página 2773

    32. Remove t he s t ee ring ge a r hea t s hi e l d l o we r r et a i ni ng b ol t s . 33. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, d et a ch th e l o we r a r m bal l j o i nt a s th e s ubframe i s bei ng l owe r e d. Fa il ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e .[...]

  • Página 2774

    2. CAU TI O N : To pr eve nt da mage t o t he l ow er arm bus hi ng, a tt a ch th e l o we r a r m bal l j o i nt a s th e s ubframe i s bei ng rai s ed . Fa i l ur e t o f ol l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l a r. At t a ch t he l o we r ar m[...]

  • Página 2775

    7. Att a ch t he right -ha nd s id e o f t he s te e r i ng ge ar. Ti ght e n t o 133 Nm. 8. Att a ch t he s t ee r in g g e a r he at s hi e l d mount br a ck et . 9. Att a ch t he s t ee r in g g e a r s uppl y p i pe t o t he s te e r i ng ge ar he a t s hie ld m o unt br acket . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Lo o s[...]

  • Página 2776

    12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l a t e r et a i ni ng bo l t s . 13. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Ti ght e n t o 142 Nm. 14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 15. NO TE: L e ft -[...]

  • Página 2777

    17. At t ach t he s e l e ct o r cabl e . 18. Conne ct t he s e l e ct o r cabl e . Ti ght e n t o 10 Nm. 19. At t ach t he s e l e ct o r cabl e . 20. Ins t a l l t he s e l e ct o r cabl e s hie ld . Ti ght e n t o 10 Nm. All v e h icle s JagDocs.com[...]

  • Página 2778

    21. At t ach t he re ar of t he s t e e r i ng ge ar coo li ng pi p e . Ti ght e n t o 7 Nm. 22. At t ach t he f r o nt o f t he s t e e r ing ge a r co ol i ng p i p e. Ti ght e n t o 7 Nm. Vehi c le s with high i ntensity dis char ge hea dlam ps 23. Conne ct t he hi gh i nt ens it y di s cha r ge (H.I .D) s e ns or drop a r m. All v e h icle s 24[...]

  • Página 2779

    25. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he l o we r a r m ba l l j oi nt r e t ai ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 26. Ins t a l l t he m uf fl e r in le t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ[...]

  • Página 2780

    30. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ins t al l t he e ngi ne r o ll re st r i ct o r r e t a i ni ng bo l t . 31. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm 32. Ti g ht e n t o 80 N m. 33. Ins t a l l t he r a di a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d[...]

  • Página 2781

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe2.0L D uratorq- TDC i/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Remove t he whe e l s and ti r es . For a ddi ti ona l i nf [...]

  • Página 2782

    7. D i s conne ct t he hi gh i nt ens i t y di s cha r ge (H.I .D) s e ns or dr op a r m. All v e h icle s 8. D et a ch t he f ront o f t he s t e e r i n g g e a r coo l i ng p i pe . 9. D et a ch t he r e a r o f t he s t e ering ge a r cool i ng pi pe . Vehi c le s with ele ctric booste r he ate r 10. Det a ch t he el e ct r i c bo os t e r he a[...]

  • Página 2783

    11. Det a ch t he coo l a nt ho se s f rom t he r e t a ini ng cl i ps . 12. NO TE: Cl a mp t he ho se t o mini miz e co o l a nt l o s s . Det ach t he co ol a nt h os e . Dis conne ct t he co o l a nt ho s e . Vehi c le s with f uel fire d boo ster he ate r 13. Det a ch t he fue l fi r e d b o os t e r h e at e r e l e ct rica l co nnect o r f r [...]

  • Página 2784

    15. Det a ch t he wi ring ha r nes s. 16. Ins t a l l t he s p e cia l t o o l . 17. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 18. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i g[...]

  • Página 2785

    19. Det a ch t he eng i ne r ol l res t r i cto r . 20. Remove t he e n gi ne rol l r e s t r i ct o r . Re mov e t he rol l res t r i c t o r r et a i ni ng bo l t . 21. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 22. NO TE: L e ft -hand s h own, r i g ht [...]

  • Página 2786

    24. Det a ch t he r igh t -ha nd s i de o f t he s t e e ring ge ar . 25. Det a ch t he l e ft -hand s i de of t he s t e e ring ge a r . 26. Us i ng s ui t a b l e s e cur i ng s trap s , s e cu re t he s t e e r i ng ge a r t o t he ve hi cle bo dy. 27. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, d et a ch th e l o we r a[...]

  • Página 2787

    1. W ARNING: Ra i s e t he s p e cia l to o l p la t f or m s lo wl y. Fa i l ure t o f o l l o w th i s i ns t r uct io n c a n res ul t i n pe rsona l inj ur y. I nst a l l t he s ubf r ame. Ra is e t he s peci a l t oo l pl a t fo rm . 2. CAU TI O N : To pr eve nt da mage t o t he l ow er arm bus hi ng, a tt a ch th e l o we r a r m bal l j o i [...]

  • Página 2788

    7. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame f ront mount r et a i ni ng bo l t . 8. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 9. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mi[...]

  • Página 2789

    12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 13. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti ght e n t o 80 Nm. 14. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 15. Remove t he s pe ci a l t o o l . 16. A[...]

  • Página 2790

    Vehi c le s with f uel fire d boo ster he ate r 17. At t ach t he co o l a nt hos e . 18. At t ach t he f uel f i red bo os t e r hea t er e l e c t r i cal co nne cto r t o t he s ub frame r e t a i ni ng t a ng. Vehi c le s with ele ctric booste r he ate r 19. At t ach t he co o l a nt hos e . Re mov e t he ho s e cl a mp. 20. At t ach t he co o [...]

  • Página 2791

    21. At t ach t he e le ct r ic bo o s t e r he a t e r el e ct r ica l conne ct o r t o t he sub f r ame r et a i ni ng t a ng . All v e h icle s 22. At t ach t he re ar of t he s t e e r i ng ge ar coo li ng pi p e . Ti ght e n t o 7 Nm. 23. At t ach t he f r o nt o f t he s t e e r ing ge a r co ol i ng p i p e. Ti ght e n t o 7 Nm. Vehi c le s w[...]

  • Página 2792

    25. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he s t a bi l iz e r b ar l i nk a rm s . Ti ght e n t o 48 Nm. 26. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he l o we r a r m ba l l j oi nt r e t ai ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 27. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mi[...]

  • Página 2793

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe Front B u shing Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ada p t or nut 204-274 For cing s cr e w 204-275 S upport 204-305 I nst a l l er gui de 204-306 Re cei ver cup 204-307 Bus h r emove r /ins t a l l e r 204-308 Bus h r emove r /ins t a l[...]

  • Página 2794

    2. NOT E: Not e t h e o r i e nt a t i o n o f t he bus hi ng be f or e removal . Us i ng t he s p e ci a l t o ol s , r emove t he f r ont s ubf r a me mount i ng b us hi ng. Insta llat ion 1. F i t t he bus hi ng t o t he s p e cia l t o o l . 2. NOT E: Appl y a s ui t abl e a mount of S he ll g rav e x o i l 973 t o t he bu s hi ng bef o r e i n[...]

  • Página 2795

    4. Usi ng t he s pe cia l t oo l s, f ul l y e nga ge t he b ushi ng i nt o t he s ubf r a me . 5. Ins t a l l the f r ont s ubf r ame For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a[...]

  • Página 2796

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe Rear B ushin g Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ada p t or nut 204-274 For cing s cr e w 204-275 S upport 204-305 I nst a l l er gui de 204-306 Re cei ver cup 204-307 Bus h r emove r 204-308 Bus h i ns t al l e r 204-315 I nst a l l er[...]

  • Página 2797

    Thr us t b e aring JAG- 061 R em ova l 1. Remove t he f r ont s ubfr a me For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a nd I nst a l l at io n). 2. NOT E: Not e t h e o r i e nt a [...]

  • Página 2798

    4. Usi ng t he s pe cia l t oo l s, f ul l y s ea t t he b us hi n g. 5. Ins t a l l the f r ont s ubf r ame For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a nd I nst a l l at io n). [...]

  • Página 2799

    P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Rear Ax l e Cro ss m ember Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) For cing nut 204-274 For cing s cr e w 204-275 S upport cup 204-299 Bus h r emove r 204-271 Bus h i ns ta l l e r 204-245 R em ova l 1. Remove t he drive di f f e rent i a l . For a[...]