Ingersoll-Rand FA5 manual

Form MHD56037 P AR TS, OPERA TION AND MAINTENANCE MANU AL MODEL F A5 AND FA5T (Dwg. MHP2107) Form MHD56037 Edition 5 May 20 06 71062103 © 2006 Ingersoll Rand Company READ THIS MANU AL BE FORE USING THESE PROD UCTS. This man ual contains impor tant safety , instal lation, operation and maintenance inf ormation. Make this ma nual av ailable to all p[...]

2 MHD56037 - Edition 5 T ABLE OF CONTENTS Description Page No. Safety Information Danger , Caution, W arning a nd Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safe Operat ing Instruc tions . . . . . . . . . . . . . . . . . . .[...]

MHD56037 - Edition 5 3 SAFETY INFORMATION This manual provides important information for all personnel involved with the safe inst allation, opera tion and proper maintenance of this product. Ev en if you feel you are familiar with this or simila r equipment, you shoul d read this manual before operating the winch. Danger , W arning, Caution and No[...]

4 MHD56037 - Edition 5 SAFE OPERATING INSTRUCTIONS The following warnings and oper ating instructions have been adapted in part from Am erican Society of Me chanical Engi neers (Safety) Standard ASME B3 0.7 and are intended to avoid unsafe operating practices which might lead to injury or property damage. Ingersoll Rand recognizes that most co mpan[...]

MHD56037 - Edition 5 5 SPECIFICATIONS Model Code Explanation Example: F A5-24MK320P FA 5 - 24 M K 320 P Series (Capacity) FA 5 = Air Powered Wi nch (5 metric ton / 1 1,000 lbs.) Drum Flange Height or Man Rider ® : - = S tandard flange: 27 inch (660 mm) diameter T = T all flange: 35 inch (890 mm) diameter MR = Man Rider TM (Refer to F A5 Man Rider [...]

6 MHD56037 - Edition 5 Performance Graphs F A5 Winch (Dwg. MHP1890) F A5T Winch (Dwg. MHP1891)[...]

MHD56037 - Edition 5 7 Description of Operation FA 5 winches are air powered, planet ary gear ed units designed for lifting and pulling applications. FA 5 winches are available with either an internal aut o ma tic disc brake, a manual or automatic band brake, or a combination of both. The output from an externally mounted piston air motor is transm[...]

8 MHD56037 - Edition 5 T raceability Load bearing parts are documente d to provide traceability . The documentation includes chemical and physical properties of raw material, heat treating, hardeni ng, tensile and charpy tests as required for the part. Units with M1, M2 or M3 in the model code have traceable load bearing components. M1 –Material [...]

MHD56037 - Edition 5 9 T able 2–Winch Bolt Hole Mounting Dimensions (Dwg. MHP2123) ‘A ’ = 1.6 feet (0.5 metre) per inch of drum length: ‘A ’ = 19.2 feet (5.85 metres) for 12 inch d rum. ‘A ’ = 25.6 feet (7.80 metres) for 16 inch d rum. ‘A ’ = 38.4 feet (1 1.7 me tres) for 24 inch drum. ‘A ’ = 48.0 feet (14.6 metres) for 30 inc[...]

10 MHD56037 - Edition 5 Installing W ire Rope CAUTION • T o avoid disc brake damage when installing wire r ope pressurize brake with a minimum of 60 psi (4.1 bar) air from an auxiliary sour ce. Refer to Dwg. MHP0166 on page 10. 1. Cut wire rope to length in accordance with wire rope manufacturer ’ s instructions. 2. Feed end of wire rope into w[...]

MHD56037 - Edition 5 11 Air Lines Inside diameter of winch air suppl y lines must not be less than sizes shown in T a ble 4 on page 11 . Before making final connections, all air s upply lines should be purged with clean, moisture free air or nitrogen be f ore connecting to winch inlet. Supply lines should be as short and straight as installation co[...]

12 MHD56037 - Edition 5 Emergency S top and Overload System Components (old style) (Dwg. MHP1492) Air Schematic–Emergency S top and Overload System (old style) (Dwg. MHP1491) Constant T ension (opt ion al feature) Refer to Dwg. MHP1865 on page 12 and Dwg. MHP1 176 on page 12 . The air supply line is connected to one of the two top ports on the co[...]

MHD56037 - Edition 5 13 Initial Operating Checks W i nches are tested for proper operation prior to leaving factory . Before winch is placed into service the foll owing ini tial operating checks should be performed. 1. When first run ning motor inject some light oil into i nlet connection to provide initial lubrication. 2. When first operating winc[...]

14 MHD56037 - Edition 5 Winc h Mounted Thr ottle Contr ol V alve Operation (old style) Dwg. MHP0566) Underwound Operation (optional featur e) Underwound operation is where wire ro pe haul-in or payout is off the bottom of drum. This is a special operation and requires a winch specifically design ed for this usage. Underwound operation requires a re[...]

MHD56037 - Edition 5 15 Pendant Hose and Ope rat ing Levers (old style) (Dwg. MHP131 1) * For distances greater than 50 feet (15 metres) contact Ingersoll Rand T echnical Sales for control sui tability . Remote Pilot Lever Throttle (optional feature) Refer to Dwg. MHP0167 on page 56, item 358. Provides for remote winch control at distances of up to[...]

16 MHD56037 - Edition 5 Overload Device An overload device is availabl e on winches with the emergency shutoff option. Overload device operation is based on differential pressure betw een air motor in let and exhaust. The overload device is factory preset to actuat e at 150% (± 25%) of winch rated capacity . When an overload condi tion is sensed, [...]

MHD56037 - Edition 5 17 Remote Pendant Emergenc y S top V alve Operation (Dwg. MHP1892) Winch Overload De vice (optional feature) The overload device is integrated into winch air motor control air system and prevents winch from lifting a load greater than overload value. Refer to “INSPECTI ON” section on page 21 . If an overload is detected, in[...]

18 MHD56037 - Edition 5 pull rod and ensure locking pin e ngages and is seated in drum hole and gland deep groove. W ARNING • Ensure that all braking me chanisms ar e engaged and all personnel ar e clear of winc h load and rigging befor e disengaging locking pin. • Extrem ely difficult locking pin r elease is an indication that load is held by [...]

MHD56037 - Edition 5 19 LUBRICATION T o ensure continued satisfactory operation of winch, all points requiring lubrication must be serviced with correct lubrican t at proper time interval as indi cated for each assembly . The lubrication intervals recomm ended in this manual are based on intermittent operation of winch eight hours each day , five d[...]

20 MHD56037 - Edition 5 K5B Motor Lubrication Locations (Dwg. MHP2126) Air Throttle Refer to Dwg. MHP0165 on page 54. Periodically , depending on winch usage and severity of e nvironment, lubr icate lever air throttle (local and remote) with recommended grease at grease fitting (246). Wire R o p e Follow wire rope manufacturer ’ s instructions. A[...]

MHD56037 - Edition 5 21 Drum Locking Pin (optional feature) Refer to Dwg. MHP0155 on page 61. Lubricate at least once every m onth, depending on environmen t and duty cycle, through grease fit ting (139) located in gland (138) with 2 or 3 pumps of a gr ease gun. If drum locking pin is disassembled, clea n all parts thoroughly and coat with clean gr[...]

22 MHD56037 - Edition 5 10. MOTOR. During operation chec k motor housing for excess heat build up. Housing should not be hot to touch. Listen for grinding or knocking noises. En sure lubricated air supply provides 6 to 9 drops per minute of ISO VG 32 (SAE 10W) oil when winch is operated at rated capacity . Operate winch slowly in both directi ons t[...]

MHD56037 - Edition 5 23 INSPECTION AND MAINTENANCE REPORT Ingersoll-Rand Force 5 Series F A5 and F A5T Air Winches Model Number: Date: Serial Numb er: Inspected by: Reason for Inspection: (Check Applic able Box) 1. Scheduled Periodic Inspection (_____ Quarterly _____ Semiannually _____ Y early) Operating Environment: Normal ___ Heavy ___ Severe ___[...]

24 MHD56037 - Edition 5 T R OUBLESHOOTING This section provides basic troubleshooting in formation. Determina tion of specific causes to problems are best ide n ti fie d by th orough inspections performed by personne l instructed in safety , operation and maintenanc e of this equipment. The chart below provides a brief guide to common winch symptom[...]

MHD56037 - Edition 5 25 SYMPT O M CAUSE REMEDY Automatic Disc Brake: Brake fails t o release. Low air supply pressure. Ensure air pressure at inlet to disc brake is at least 50 psig (3.4 bar/340 kPa). Leaking piston seals. Inspect brake breather . If air escapes from brake bre at her when attempting to release brake, rep lace brake seals. No releas[...]

26 MHD56037 - Edition 5 MAINTENANCE W ARNING • Never perfor m maintenance on winch while it is supportin g a load. • Before performing main tenance, tag c ontrols : W ARNING - DO NOT OPERA TE - EQUIPMENT BEING REP AIRED. • Only allow service personne l trained in safety and service on this winch to perform maintenance. • After performing an[...]

MHD56037 - Edition 5 27 3. Rotating adjustment screw counterclockwise will decrease pressure required to activate overload valve. Overload V alve Adjustment (new style) (Dwg. MHP2216) Overload V alve Adjustment (optional feature) old style Refer to Dwg. MHP1678 on page 27. Adjust overload valve by turning adjustment screw located at bottom of valve[...]

28 MHD56037 - Edition 5 5. Hold cam adjustment screw in position (venting air) and tighten red setscrew . 6. If required, adjust payout lim it switch. T est winch set points by operating winch through three co mplete cycles to ensure consistent limit swi tch operat ion within + /- 2 fee t (2/3 me tre) of set points. 7. Install access cover when fi [...]

MHD56037 - Edition 5 29 7. Drain oil from reduction gear assembly by removing one plug (48) when positioned at it ’ s lowest point, and one plug (48) from it’ s highest point to vent. Refer to Dwg. MHP0140 on page 20 in “LUBRICA TION” se ction. If winch is equipped with a drum band br ake elevate winch outboard end (opposite from motor end)[...]

30 MHD56037 - Edition 5 NOTICE • Do not disassemble planetary ge ar assemblies (54), (58) and (67). K5B Motor Disassembly Refer to Dwg. MHP2093 on page 44. 1. Remove five capscrews (1) from exhaust flange (253) or (254). Do not remove the two capscrews (255) from throttle valve assembly (260). 2. Remove rotary valve housi ng (247) by pulling it o[...]

MHD56037 - Edition 5 31 Piston Removal 1. Remove capscrews (901) a nd washers (902) from piston cover (919). Remove cover and discard gasket (918). 2. Remove capscrews (901) and washers (902) from poppet cover (903). Remove cover and discard gasket (904). 3. Remove the following it ems from housing poppet bor e: spring (905), poppet cap (9 06) and [...]

32 MHD56037 - Edition 5 5. Inspect drum band brake lining fo r oil, grease and glazing. If drum band brake lining is oil-soaked replace brake bands as a set. Remove gl azed areas of band brake lining by sanding lightly with a fine grit emery cloth. 6. Measure thickness of drum band brake lining. If drum brake band linings are less than 0.062 inch ([...]

MHD56037 - Edition 5 33 2. Place handle assembly ove r re verse valve end. Slide handle will have to be lifted slightly to allow pin to fit into slot in seal bracket. 3. Secure handle assembly (930) to reverse valve with tab lock washer (909) and capscrew (901), torque to 15 ft lbs. (21 Nm). W asher (909) has small ta b on side, engage with small h[...]

34 MHD56037 - Edition 5 3. Install two seal ri ngs (251) on each end of rotary valve (250). Place bearing (252 ) onto the rear of rotary valve (250) and press into position. Press only on beari ng inner race. W i th rotary valve housing (247) exhaust flange down, install rotary valve into housing. 4. Install ‘O’ ring (244) into motor ho using ([...]

MHD56037 - Edition 5 35 18. Align capscrew and dowel hole s and install cover (73). Use a soft hammer or mallet to care fully tap the cover until flush with ring gear (72). Apply a light coating of Loctite ® 242 to capscrew (75) threads and in stall by hand . Equally tighten the capscrews in a di ame trica lly oppose d pat tern to allow for equal [...]

36 MHD56037 - Edition 5 25. Install the motor assembly to motor mounting plate using capscrews (4) and lockwashers (3). Lightly coa t capscrew threads with Loctite ® 242 and torque to 85 ft lbs (1 15 Nm). 26. On winches with a disc brake install fitting (31) in dump valve (30) and screw into brak e rele as e port. Install vented fitting (29) in du[...]

MHD56037 - Edition 5 37 Te s t i n g Operational T est Prior to initi al use, all new or re paired winches shal l be tested to ensure proper operation. 1. Check oil level in motor , re duction gear assembly and disc brake are correct. T op off leve ls as required before operation as described in the “LUBRICA TION” section. 2. T o initially ‘b[...]

38 MHD56037 - Edition 5 F A5 W INCH ASSEMBLY DRAWINGS REFERE NCE DIAGRAM (Dwg. MHP1493)[...]

MHD56037 - Edition 5 39 F A5 WINCH DRAWINGS AND PARTS LISTS T ABLE OF CONTENTS Description Page No. Drum, Base and Reduction Gear Assembly Drawing (Dwg. MHP0157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Drum, Base and Re duction Gear Asse mbly Parts L ist . . . . . . . . . . . . . . [...]

40 MHD56037 - Edition 5 DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING (Dwg. MHP0157)[...]

MHD56037 - Edition 5 41 DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number •2 Oil Seal 1 51873 61 Plug 4 71068571 3 Lockwasher 10 50181 62 ‘O’ Ring 4 Order Item 34 4 Capscrew 10 52379 63 Ring Gear 1 •5 ‘O’ Ring 1 51459 66 Sun Gear [...]

42 MHD56037 - Edition 5 DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST (CONT’D) UPRIGHT ASSEMBL Y P ARTS LIST Inboard Upright (Item 42) To t a l Qty Part Number Outboard Upright (Item 84) To t a l Qty Part Number Standard Drum Flange (27 inch) † 1 10789 S tandard Drum Flange (27 inch) † 1 10790 T a ll Drum Flange (35 inch) † 1 10787 T al[...]

MHD56037 - Edition 5 43 MUFFLER ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2090) 165 169 170 162 161 169 165 170 K5B Motor Muffler and K5B Control V alve with Long Exhaust Manif old K5C2 Control V alve Muffler Assembly K5B Motor Muffler V alve with Muffler with Round Exhaust Manif old K5B Control 957 958 959 171 171 171 169 165 172 355 173 163 170 K5[...]

44 MHD56037 - Edition 5 K5B MOTOR ASSEMBLY DRAWING (Dwg. MHP2093) 200 216 228 205 203 201 202 204 205 208 207 213 206 210 209 206 213 229 230 226 225 225 231 232 233 234 237 3 217 4 236 235 231 240 243 250 251 252 205 203 201 200 205 209 247 246 208 207 204 202 228 243 244 214 251 253 1 96 255 254 1 15 2 900 946 951 949 260 257 96 317 248 K5B V alv[...]

MHD56037 - Edition 5 45 K5B MOTOR ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number 199 Motor Assembly 230 Oil Slinger 1 K5B-540 with Control V alve * 1 K5B-546M-S 231 Crank Assembly 1 K5B-A516 without Control V alve * K5B-546LM-S 232 Sleeve 1 K5B-519 1 Capscrew 5 51471 2[...]

46 MHD56037 - Edition 5 DISC BRAKE ASSEMBLY DRAWING (Dwg. MHP0152) Note: T ee fitting for us e on u nit s with Di s c a nd A u to B a nd Br a ke only . 3 5 33 2 3 22 21 27 24 29 3 0 3 1 2 8 20 3 6 44 16 17 1 8 26 2 8 20 19 7 6 5 1 2 12 15 11 10 9 8[...]

MHD56037 - Edition 5 47 DISC BRAKE ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number 64 Brake Assembly (includes items 1, 7 through 32 and 44) 1 11 3 6 6 1 Capscrew (with Disc Brake) 8 51471 2 Oil Seal 1 51873 6 Motor Adapter 1 14227 7 Shaft Extender 1 10594 8 Brake Reaction Plate 1 10597 9 Spring 15 50751 10 Brake Piston 1 [...]

48 MHD56037 - Edition 5 DRUM BRAKE ASSEMBLY DRAWING (Dwg. MHP0153)[...]

MHD56037 - Edition 5 49 DRUM BRAKE ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number Manual Brake Automatic Bra ke 80 Drum with band brake 1 Refer to page 42 82 Side Rail, Right Hand 1 Refer to page 42 83 Side Rail, Left Hand Common Parts: 101 Pin † 2 4308-S 4308-S 102 Cotter Pin See ( ) 51937 (5) 51937 (7 ) 103 Link Stud [...]

50 MHD56037 - Edition 5 K5C2 CONTROL V ALVE ASSEMBLY DRAWING (Dwg. MHP2036) * Item 920 is not sold with any valve parts, must be purchased separately . 0.720 Option a l New S tyle Pi s ton (922) S hown F rom C a p (906) End Old V er s ion K5C Control V a lve Note: Br a ke Fitting 94 8 949 902 90 3 901 901 955 951 954 942 902 94 3 944 912 907 906 90[...]

MHD56037 - Edition 5 51 K5C2 CONTR OL V ALVE ASSEMBLY PARTS LIST Note 1: For service kit descriptions and additi onal informati on on related publication(s) refer to T ables on page 76. Note 2: Item 922 not sold separately , in cludes items (6) each of 901 and 902, items 904-907, 918, 921 and 923. Note 3: Item 939 not sold separately , includes ite[...]

52 MHD56037 - Edition 5 EMERGENCY S TOP AND OVERLOAD K5 C2-EX V ALVE ASSEMBLY DRAWING (Dwg. MHP2180) 9 3 5 906 956 912 910 917 711 70 3 707 706 705 704 70 3 702 701 700 940 947 955 902 721 722 916 901 902 90 3 904 905 907 94 8 901 909 9 3 0 9 3 7 9 38 9 3 9 941 942 925 96 3 944 942 942 72 3 726 94 3 716 719 71 8 715 946 949 951 21 8 901 902 720 717[...]

MHD56037 - Edition 5 53 EMERGENCY S TOP AND OVERLOAD K5C2-EX V ALVE PARTS LIST Note 1: For service kit descriptions a nd additional information on related publication(s) refer to T ables 75. Note 2: Item 922 not sold separately , in cludes items (6) each of 901 and 902, items 904-907, 918, 921 and 923. Note 3: Item 939 not sold separately , incl ud[...]

54 MHD56037 - Edition 5 K5B CONTROL V ALVE ASSEMBLY DRAWING AND PARTS LIST (old style) (Dwg. MHP0165) Item No. Description of Part To t a l Qty Part Number 260 V alve Assembly (Includes item 96, 246 and 300 through 318) 1 Not available; order K5C2-X V alve on page 51 96 Lockwasher 4 50200 246 Grease Fitting 1 53095 300 Handle 1 K5B-556 301 Roll Pin[...]

MHD56037 - Edition 5 55 FULL FLOW REMOTE CONTROL V ALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2092) Item No. Description of Part To t a l Qty Part Number 1 Capscrew 5 51471 113 Hose End 2 51029 115 Hose (bulk) As Req’d 50923 243 Gasket 1 K5B-928 253 Exhaust Cover 1 KK5B-276M 260 Control V alve Assembly 1 K5C2-SBK 321 Fitting, Elbow 4 54270 322[...]

56 MHD56037 - Edition 5 REMOTE PILOT AIR CONTROL (OPTIONAL) ASSEMBLY DRAWING (Dwg. MHP0167) 552 552 113 113 113 97 96 335 355 334 333 357 115 Remote Pilot Lever Thr ottle 348 358 343 115 115 To Brake 115 324 324 324 324 324 340 Old Style P endant Throttle 348 Remote Pilot P endant Throttle[...]

MHD56037 - Edition 5 57 REMOTE PILOT AIR CONTROL (OPTIONAL) ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number 96 Lockwasher 4 50200 97 Capscrew 4 51780 113 Fitting, Hose End – Disc Brake Only 8 51029 Fitting, Hose End – Disc and Automatic Drum Brake 10 115 Hose, Bulk As Req’d 50923 248 Gasket (item not illustrated) 1 K[...]

58 MHD56037 - Edition 5 REMOTE PENDANT ASSEMBLY DRAWINGS Pendant without Emergency S top (Dwg. MHP2346) Pendant with Emergency Stop (Dwg. MHP1677) 445 446 444 440 456 447 453 448 449 451 470 452 443 455 454 457 458 442 444 445 446 455 443 440 446 447 448 443 454 451 443 452 449 443 451 457 458 452 441 456 453[...]

MHD56037 - Edition 5 59 REMOTE PENDANT ASSEMBLY PARTS LIST Item No. Descript ion of Part To t a l Qty Part Number Wit h E- S to p Without E-Stop 353 Pendant Assembly* 1 PHS2E PHS 2E-U 440 Lifting Eye 1 64222332 441 Emergency S top V alve 1 95790108 - - - 442 Plug 1 95790106 • 443 ‘O’ Ring 2(5) 58209229 444 Plug 2(4) 54292 445 Spring 2(4) 6912[...]

60 MHD56037 - Edition 5 PILOT AIR CONTROL V ALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP0141) Item No. Description of Part To t a l Qty Part Number 510 size 355 V alve Assembly (includes items 265 through 280) 1 20993 265 End Cap 1 71 136725 266 Gasket 2 71 136733 267 Va l v e B o d y 1 Not sold separately , order item 355 268 End Cap [...]

MHD56037 - Edition 5 61 DRUM LOCKING PIN (OPT IONAL) ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP0155) 135 135 80 84 137 138 246 140 136 403 135 140 404 138 137 136 304 401 84 OLD STYLE Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number 80 27 inch S tandard Flan ge Drum (old st yle) 80 35 inch T[...]

62 MHD56037 - Edition 5 DRUM GUARD ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP0154) Item No. Description of Part To t a l Qty Part Number S tandar d Flange T all Flange 149 Drum Guard Assembly (includes items 3, 96 and 150 thr ough 158) 12 inch long drum 1 10925-2 10927-2 16 inch long drum 10925-3 10927-3 24 inch long drum 10925-5 10927-5 30 inch lon[...]

MHD56037 - Edition 5 63 EMERGENCY S TOP V ALVE, OVERLOAD ASSEMBLY DRAWING AND PARTS LIST (old style) (Dwg. MHP1341) Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number 96 Wa s h e r 2 50200 423 V alve, Shut-off 1 25541 11 3 Hose End 7 51029 424 Fitting, Nipple 1 52191 11 5 Hose (bulk) As Req?[...]

64 MHD56037 - Edition 5 PENDANT CONTROL ASSEMBLY DRAWING AND PARTS LIST (old style) (Dwg. MHP0168) Item No. Description of Part To t a l Qty Part Number 348 Fitting, Adapter 3 71048268 352 Pendant Assembly (inc ludes items 370–381 and 383) 1 No longer available Order item 353 on page 59 370 Pendant Handle (only available as part of assembly item [...]

MHD56037 - Edition 5 65 SERVICE NOTES[...]

66 MHD56037 - Edition 5 EMERGENCY S TOP OVERLOAD ASSEMBLY DRAWING (Dwg. MHP1488)[...]

MHD56037 - Edition 5 67 EMERGENCY S TOP OVERLOAD ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number 26 Fitting, T ee 1 52181 486 Muf fler 1 52472 11 3 Hose End 26 51029 487 Fitting, Connector 1 71078158 11 5 Hose (bulk) As Req’d 50923 488 Fitting, T ee 2 71067789 163 Fit[...]

68 MHD56037 - Edition 5 LIMIT SWITCH ASSEMBLY DRAWING (Dwg. MHP2027)[...]

MHD56037 - Edition 5 69 ( LIMIT SWITCH ASSEMBL Y P AR TS LIST Item No. Description of Part To t a l Qty Part Number 93 Capscrew 3 51086 96 Lockwasher 6 50200 97 Capscrew 6 51780 115 Hose As Req’d 50923 357 Fitting, Elbow 4 51281 484 Fitting, Elbow 7 52179 501 Retainer (replaces Retainer , item 191, on standard winch) 1 1 1485 502 Wa s h e r 8 713[...]

70 MHD56037 - Edition 5 PILOT AIR V ALVE PLUMBING ASSEMBLY DRAWING Note: This drawing is for Pilot Air V alve Assembly wit h Limit Swit ch. For Remote Pilot Air installation refer to Dwg. MHP0167 on pag e 56. (Dwg. MHP1679)[...]

MHD56037 - Edition 5 71 PILOT AIR V ALVE PLUMBING ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number 96 Wa s h e r 4 50200 97 Capscrew 4 51780 113 Fitting, Hose End 5 51029 115 Hose (bulk) As Req’d 50923 269 Capscrew 2 710301 18 324 Fitting, Elbow 2 52182 333 Capscrew 4 54681 334 Wa s h e r 4 50893 335 Adapter Manifold 1 13[...]

72 MHD56037 - Edition 5 T ENSIONING MANIFOLD ASSEMBLY DRAWING (Dwg. MHP2028)[...]

MHD56037 - Edition 5 73 T ENSIONING MANIFOLD ASSEMBLY PARTS LIST Item No. Description of Part To t a l Qty Part Number 11 3 Fitting, Hose End 3 51029 11 5 Hose (bulk) As Req’d 50923 248 Gasket 2 K5B-547 260 Control V alve Assembly 1 K5B-REMOTE 343 Shuttle V alve 1 50277 701 Wa s h e r 4 71320964 702 Capscrew 4 71 127054 703 Rivet 6 50915 704 Labe[...]

74 MHD56037 - Edition 5 AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP0223) Note : Drawing for reference only; components ma y not resemble those shown in drawing. ACCESSORIES Item No. Description of Part To t a l Qty Part Number 575 Filter (1–1/2 FNP T) 1 F35-0B-C28 577 Regulator (1–1/2 FNP T) 1 R40-0B-G00 578 Pipe Nipple (1-1/2 FNP[...]

MHD56037 - Edition 5 75 LABELS AND T AGS (Dwg. MHP1676) Item No. Description of Part To t a l Qty Part Number Item No. Description of Part To t a l Qty Part Number 650 Label and T ag Kit * 1 22261-4-S 654 Product Label 12-16 in. long drum 1 711 11777 22261-5-S Product Label 24 in. an d longer drum 71 109508 Label and T ag Kit -E * 24305-4-S 65 5 W [...]

76 MHD56037 - Edition 5 KITS Description of Kit Part Number Automatic Brake Kit (converts ma nual band brake to automatic band brake). Refer to Dwg. MHP0153on page 48 ; includes items 102, 105 through 1 15, 1 17 throu gh 120, 129 and 134. F A5-ABK Disc Brake Kit (adds disc brake to winch). Refer to Dwgs. MHP0152on page 46 and MHP0157on page 40; inc[...]

MHD56037 - Edition 5 77 PARTS ORDERING INFORMATION Use of other than Ingersoll Rand replacement parts may adversely affect th e safe opera tion and performance of this product. For your convenience and future re ference it is recommended that the following inform ation be recorded. Model Number _______________________________________ Serial Number [...]

78 MHD56037 - Edition 5 SERVICE NOTES[...]

MHD56037 - Edition 5 79 W ARRANT Y LIMITED W ARRANTY Ingersoll Rand Company ( I-R ) warrants to the original user its Hoists and Winches (Pro ducts) to be free of defects in material and workmanship for a period of one year from the date of purchase. I-R will repair , without cost, any Product found to be defective, including parts and labor char g[...]

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