Hustler Turf Super Mini Z manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Hustler Turf Super Mini Z. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Hustler Turf Super Mini Z o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Hustler Turf Super Mini Z se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Hustler Turf Super Mini Z, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Hustler Turf Super Mini Z debe contener:
- información acerca de las especificaciones técnicas del dispositivo Hustler Turf Super Mini Z
- nombre de fabricante y año de fabricación del dispositivo Hustler Turf Super Mini Z
- condiciones de uso, configuración y mantenimiento del dispositivo Hustler Turf Super Mini Z
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Hustler Turf Super Mini Z no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Hustler Turf Super Mini Z y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Hustler Turf en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Hustler Turf Super Mini Z, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Hustler Turf Super Mini Z, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Hustler Turf Super Mini Z. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    ••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Super Mini Z Parts Manual 302620 Rev. 8/06[...]

  • Página 2

    IMP O R T AN T : Th i s en g in e i s n ot e q u i p pe d w i th a spar k a r r e s t e r m uffl e r . I t i s a v i o l a ti o n o f Ca l i f orni a Pu b l i c Re s ou r ce C ode S ec ti o n 4442 to us e o r op erate th i s eng i ne o n any fo res t-c o vered , b rus h-co vered , o r grass -co vered unimp ro ved l and . O ther sta t e s or f ede r[...]

  • Página 3

    302620 8/06 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-[...]

  • Página 4

    302620 8/06 Chapter 11 Contents Maintenance & Adjustments Safety Precautions . . . . . . . . . . . . . . 11-2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Index . . . . . . . . . . . . .[...]

  • Página 5

    302620 8/ 06 1-1 Chapter 1 General Information This Manual covers Hustle r Super Mini Z 23/44 model 927269, Super Mini Z 25/52 model 927277 , Super Mini Z 24/52 model 927285, and Super Mini Z 27/52 model 927533. Frequently Ordered Parts Service Literature Note: When ordering p arts, you must use th e part number as shown for ea ch part, not the ind[...]

  • Página 6

    1-2 302620 8/06 sary , without notification. If a change ha s been made to your machine which is not reflected in this p arts manual, see your Hustler dealer for cur rent information and part s. Hardware Description Codes & Abbreviations The following codes are used throu ghout this part s manual. Refer to this list when ordering p arts. St an [...]

  • Página 7

    302620 8/ 06 2-1 Chapter 2 Content s Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3[...]

  • Página 8

    2-2 302620 8/06 Rivet-nut Installation NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 546630 387936 1 52" MINI Z FRAME 546648 392449 44" MINI Z FRAME 2 N/A 808493 2 3/8-16 THREAD NUTSERT 1 2[...]

  • Página 9

    302620 8/ 06 2-3 Footrest Assembly NOTES: 1. Do not tighten, Item 1 ( 388884 Mini Z Floor Plate) must be able to pivot on these bolts. INDEX NO. SERVICE PA R T N O . MFG . P A RT NO. QTY . DESCRIPTION 1 388884 388884 1 MINI Z FLOOR PLA TE 2 785485 785485 2 UPPER STEP TREAD 3 785493 785493 1 LOWER STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 7[...]

  • Página 10

    2-4 302620 8/06[...]

  • Página 11

    302620 8/ 06 3-1 Chapter 3 Content s Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2[...]

  • Página 12

    3-2 302620 8/06 Hydraulic System Installation 24 25 26 28 20 30 35 36 31 34 3 4 5 6 9 10 7 12 8 11 13 16 18 21 19 17 15 19 27 2 2 2 1 3 21 22 22 26 27 28 29 29 30 33 27 27 37 38 39 40 42 43 44 41 14 32 23 31[...]

  • Página 13

    302620 8/ 06 3-3 Hydraulic System Installation INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 068551 068551 2 NT .250-20 HX NL ZNYC 2 768515 768515 8 FW .281 X .625 X .051/.080 HD ZNYC 3 055939 055939 4 CS .250-20 X .750 HX G5 ZNYC 4 713198 713198 2 SEAL 3/8 X 3/4 X 7¾" LONG 5 713198 713198 2 SEAL 3/8 X 3/4 X 1½" LON[...]

  • Página 14

    3-4 302620 8/06 NOTES: 1. Add 3.5 oz. Lubrizol® (027912) to new system or when hydraulic oil is changed (see Owner ’ s Manual). 2. Hydraulic system capacity is 5 US quar ts. Fill reservoir to within 1" of top of Item 8 (032771 S trainer). 3. Included in Hy dro Kit (791 160). Note: Seal Kit for hydraulic pump; 788133 (BDP16 Overhaul Seal Kit[...]

  • Página 15

    302620 8/ 06 4-1 Chapter 4 Content s Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 S teering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Pump Belt and Pul[...]

  • Página 16

    4-2 302620 8/06 Battery Installation 1 1 2 3 4 5 6 7 7 7 8 6 8 9 10 11 2 12 13 14[...]

  • Página 17

    302620 8/ 06 4-3 Battery Installation NOTES: 1. When performing maintenance, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started (See owners manual). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 058776 058776 2 NT .312-18 HX NL ZNYC 2 768523 768523 3 FW [...]

  • Página 18

    4-4 302620 8/06 Deck Lift Assembly 1 5 6 6 1 1 1 1 1 2 4 4 4 6 6 6 7 8 10 11 12 13 14 15 4 4 4 6 14 14 5 7 8 8 9 6 7 8 14 3[...]

  • Página 19

    302620 8/ 06 4-5 Deck Lift Assembly NOTES: 1. Apply grease at zer ks (see owner ’ s manual). INDEX NO. SERVICE PA R T N O . MFG . P A RT NO. QTY . DESCRIPTION 1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 784488 784488 1 DECK LIFT INDICA TOR 4 781294 781294 7 CLIP E, 1.00 X.625X .050 5 782995 782995 2 DECK LIFT SPRING 6[...]

  • Página 20

    4-6 302620 8/06 S teering and Brake Assembly 2 1 1 4 5 6 7 8 9 6 10 12 13 14 12 13 15 2 17 12 18 19 20 13 21 12 16 12 22 20 23 24 24 25 12 12 26 30 7 11 6 6 27 28 29 31 15 6 5 32 34 35 36 37 26 12 13 21 41 40 42 44 43 38 12 21 33 39 26 33 26 6 12 45 46 3 47[...]

  • Página 21

    302620 8/ 06 4-7 S teering and Brake Assembly INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781260 781260 2 STEERING BAR GRIP 2 368704 N/A 2 STEERING BAR 3 367128 367128 1 CONTROL P ANEL 4 368670 368670 2 STEERING ARM MOUNT 5 055822 055822 6 CS .375-16 X .750 HX G5 ZNYC 6 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 7 78171[...]

  • Página 22

    4-8 302620 8/06 NOTES: 1. T orque to 280-310 ft.-lbs. Included with wheel motor . 2. T orque brake assembly mo unting bolts to 24 f t.-lbs. 3. 7831 18 used on left wheel. 4. 783126 used on right wheel. 5. Includes Item 1 (7 81260 S teering Bar Grip). 6. Used on mowers with seri al numbers prio r to 06071 186.[...]

  • Página 23

    302620 8/ 06 4-9 This p age intentionally lef t blank.[...]

  • Página 24

    4-10 302620 8/06 Pump Belt and Pulley Installation 1 LOCA TION FOR RUBBER BUMPER 1 2 4 5 6 7 27 35 2 8 2 8 9 10 13 12 11 14 15 17 4 16 20 21 22 18 19 23 24 1 2 25 28 31 30 32 33 34 2 5 26 28 29 14 3 For mowers with serial numbers prior to 04040580 9 13 3[...]

  • Página 25

    302620 8/06 4-11 Pump Belt and Pulley Installation NOTES: 1. T orque to 45-48 ft.-lbs. 2. T orque to 12-15 ft.-lbs. 3. Do not torque Item 18 (NT .750-10 HX NL ZN), Item 16 (368860 Pump Idler Arm) should pivot freely . 4. Apply grease at zer ks (see owner ’ s manual). 5. Electric clutch bur nishing procedure: Af ter installing a new clutch, it is [...]

  • Página 26

    4-12 302620 8/06 Cycle the deck clutch on for 15 se conds, and then off for 15 seconds. Repeat this operation 10 times - it will require about 5 minutes to complete.[...]

  • Página 27

    302620 8/ 06 5-1 Chapter 5 Content s Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Fuel System Installation. [...]

  • Página 28

    5-2 302620 8/06 Kawasaki Engine Installation 1 P/O ENGINE TO SP ADE TERMINAL PUR POSITIVE BA TTERY CABLE 2 3 3 3 YEL RED/BLK 1 2 3 5 6 7 18 9 6 7 8 6 7 11 28 29 30 7 3 3 17 21 22 23 24 25 26 19 20 27 36 37 11 11 32 31 28 33 11 34 7 7 41 42 43 44 45 47 47 46 38 39 40 TO BULLET TERMINALS (MALE-BRN) (FEMALE-ORG) 3 3 PUR 13 10 11 12 11 10 14 15 16 35 4[...]

  • Página 29

    302620 8/ 06 5-3 Kawasaki Engine Installation INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786673 786673 1 DONALDSON AIR CLEANER CAP 2 785741 785741 1 MOUNTING BAND 3 057661 057661 2 HOSE CLAMP 4 788943 788943 1 AIR FIL TER INDICA T OR 5 782763 782763 1 AIR CLEANER 6 034272 034272 10 NT .312-18 HX G5 ZNYC 7 768523 768523 18 FW[...]

  • Página 30

    5-4 302620 8/06 NOTES: 1. Includes mounting hardware. 2. Includes one (1) of It em 3 (057661 Ho se Clamp). 3. Part of Item 30 (783 894 T ractor Wire Harness). 4. Engine oil cap acity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When inst alling lower hose clamp on air cleaner hose, in stall as low as possible (against carburetor inlet). 7.[...]

  • Página 31

    302620 8/ 06 5-5 This p age intentionally lef t blank.[...]

  • Página 32

    5-6 302620 8/06 Honda Engine Installation 2 1 2 3 3 45 5 4 7 6 8 9 10 7 11 9 10 12 13 14 6 7 15 16 6 7 YEL P ART OF ENGINE 17 18 19 21 7 24 25 26 27 28 29 30 7 31 32 33 34 35 36 37 38 41 40 36 ORG BRN GRA/PUR 3 3 3 3 RED/BLK 3 PUR 3 10 42 10 43 42 1 39 POSITIVE BA TTERY CABLE 20 22 23 ANTI-ROLLOVER WHEEL BRACKET[...]

  • Página 33

    302620 8/ 06 5-7 Honda Engine Installation NOTES: 1. Includes mounting hardware. 2. Includes one (1) of It em 3 (057661 Ho se Clamp). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 785014 785014 1 HONDA 24 HP ENGINE (USED ON 927285) 2 775353 775353 1 CENTRIFICAL AIR CLEANER CAP 3 057661 057661 2 HOSE CLAMP 4 785741 785741 1 MOUN[...]

  • Página 34

    5-8 302620 8/06 3. Part of Item 41 (787 200 T ractor Wire Harness). 4. Engine oil cap acity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When inst alling lower hose clamp on air cleaner hose, in stall as low as possible (against carburetor inlet). 7. Air filter service p arts: 785261 MAIN AIR FIL TER ELEMENT 763318 V ACUA TOR V AL VE[...]

  • Página 35

    302620 8/ 06 5-9 This p age intentionally lef t blank.[...]

  • Página 36

    5-10 302620 8/06 Kohler Engine Installation 1 2 3 4 6 1 7 2 5 4 8 9 10 11 12 13 14 15 9 14 16 17 18 19 20 21 13 14 22 9 13 14 23 25 26 27 28 29 30 14 31 32 33 34 35 ANTI-ROLLOVER WHEEL BRACKET 37 36 14 38 39 2 POSITIVE BA TTERY CABLE 3 PUR (P/O ENGINE) RED/BLK 24[...]

  • Página 37

    302620 8/06 5-11 Kohler Engine Installation NOTES: 1. Includes mounting hardware. 2. Supplied with engine. 3. Part of Item 39 (788000 Wire Harness). 4. Includes one of Item 9 (057661 Hose Clamp). 5. Engine oil cap acity: 2 US quarts. 6. Engine RPM to be set at 3600±50. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 788216 78821[...]

  • Página 38

    5-12 302620 8/06 7. Used on mowers with serial num ber 05031280 and hi gher . These parts replace drain hose, 90° fitting, and drain plug, on mowers with serial numbers prior to 05031280[...]

  • Página 39

    302620 8/06 5-13 This p age intentionally lef t blank.[...]

  • Página 40

    5-14 302620 8/06 Fuel System Installation SEA T SUPPORT CROSSMEMBER 1 1 1 2 2 1 2 6 5 10 1 3 6 9 8 11 4 6 6 7 8 9 12 6 4 8 9[...]

  • Página 41

    302620 8/06 5-15 Fuel System Installation NOTES: 1. T orque to 20 ft.-lbs. 2. Supplied with new fuel t ank. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 784181 784181 2 FUEL T ANK CAP 2 796318 796318 1 RIGHT SIDE FUEL T ANK 3 796326 796326 1 LEFT SIDE FUEL T ANK 4 791277 791277 2 FITTING , FUEL T ANK 90° 5 745059 745059 1 3-W A Y FUEL[...]

  • Página 42

    5-16 302620 8/06 Instrument Panel Installation/Assembly 1 1 1 RIGHT SIDE FUEL T ANK 5a KA W ASAKI 10a HONDA 20a 15a FUSE SIZE AND LOCA TIONS 2 4 1 3 5 5 6 7 8 8 10 9 10 1 11 6 8 13 12 13 12 14 15a KOHLER[...]

  • Página 43

    302620 8/06 5-17 Instrument Panel Installation/Assembly NOTES: 1. Part of T ractor Wire Harness. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 785030 785030 1 Z CHOKE CABLE (KAWASAKI ENGINES) 786657 786657 1 Z CHOKE CABLE (HONDA ENGINES) 786657 786657 1 Z CHOKE CABLE (KOHLER ENGINES) 2 776476 776476 1 PT O SWITCH 3 712257 712257 1 RED I[...]

  • Página 44

    5-18 302620 8/06 Electrical Schematic - Kawasaki Engines (783894)[...]

  • Página 45

    302620 8/06 5-19 Electrical Schematic - Kawasaki Engines (783894)[...]

  • Página 46

    5-20 302620 8/06 Electrical Schematic - Honda Engines (787200)[...]

  • Página 47

    302620 8/06 5-21 Electrical Schematic - Honda Engines (787200)[...]

  • Página 48

    5-22 302620 8/06 Electrical Schematic—Kohler (788000)[...]

  • Página 49

    302620 8/06 5-23 Electrical Schematic—Kohler (788000)[...]

  • Página 50

    5-24 302620 8/06[...]

  • Página 51

    302620 8/ 06 6-1 Chapter 6 Content s Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Anti-Rollover Wheel Assembl[...]

  • Página 52

    6-2 302620 8/06 Front Wheel Assembly 2 2 1 TRACTOR FRAME 2 1 1 2 3 5 4 5 6 1 2 4 3 11 6 5 7 10 8 9 10 9 10 10 12 2 7 5 12 8[...]

  • Página 53

    302620 8/ 06 6-3 Front Wheel Assembly NOTES: 1. Apply grease to zer ks (see owner ’ s manual). 2. Assemble with ex tended inner race down. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZN 2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZN 3 798603 798603 2 FW .515 X 1.65 X .125 HD ZY 4 263517 26351[...]

  • Página 54

    6-4 302620 8/06 Front Wheel Breakdown - 786061 NOTES: 1. Inflate tire to 8-10 psi. 2. Service p arts for 795245 (Opti onal Semi-Pneumatic T ire/Wheel Assembly), also. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 786103 N/A 2 WHEEL BEARING 2 747402 N/A 1 TIRE 13 X 5.00 3 786079 N/A 1 WHEEL 4 019521 N/A 1 TIRE V AL VE 5 01551 1 N/A 1 GRE[...]

  • Página 55

    302620 8/ 06 6-5 Drive Wheel Assembly/Installation NOTES: 1. T orque to 65-75 ft. lbs. 2. Inflate tire to 8-10 psi. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 782078 782078 2 WHEEL/TIRE ASSEMBLY 23 X 9.50 2 782284 N/A TIRE 23 X 9.50-12 3 782086 N/A WHEEL 10 X 7.5 4 019521 N/A TIRE V AL VE 5 061077 061077 5 WHEEL NUT (QTY PER WHEEL) [...]

  • Página 56

    6-6 302620 8/06 Anti-Rollover Wheel Assembly NOTES: 1. Do not torque, wh eel must turn freely . 2. Mowers with serial number pr ior to 041 10938 will have anti rollover wheel brackets as p art of tractor frame. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 034272 034272 6 NT .312-18 HX G5 ZNYC 2 768523 768523 6 FW .343 X .687 X .051/.0[...]

  • Página 57

    302620 8/ 06 7-1 Chapter 7 Content s Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Blade S pindle Assembly Breakdo wn . . . . . . . . . . . . . . . . . . . . . . . . . 7-6[...]

  • Página 58

    7-2 302620 8/06 Deck Assembly 1 2 2 3 2 1A 11 A 12A 13A 14A 44" DECK 2 3 4 5 4 7 6 16 15 1 8 9 9 10 4 11 11 12 12 13 13 14 15 15 5 4 11 11 12 12 13 13 14 14 12 17 17 17 17 4 18 15 2 12 2 15A[...]

  • Página 59

    302620 8/ 06 7-3 Deck Assembly NOTES: 1. Do not torque, Item 2 (3571 1 1 Discharge Chute) must pivot freely . 2. Factory assembled in t op hole for shipping purposes. 3. Item 8 (389189 Pusher) inst alled as shown with zerks pointing upward, apply grease to zerks. 4. Includes items 1 1(A), 12(A), 13(A), and 15(A). 5. Service p art deck includes deca[...]

  • Página 60

    7-4 302620 8/06 Deck Pulley Assembly 1 2 1 1 3 4 5 6 7 7 8 10 12 13 13 14 2 11 7 14 15 19 20 22 23 16 19 21 23 15 23 25 26 27 19 28 29 16 24 17 23 17 9[...]

  • Página 61

    302620 8/ 06 7-5 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. See “Deck Belt Routin g and T ensioning” on page 8-3 for belt tensioning. 3. Used on mowers with se rial number pr ior to 04032000 INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 789388 789388 1 52" DECK BEL T 791335 791335 1 44" DECK BEL T [...]

  • Página 62

    7-6 302620 8/06 4. Used on mower with seri al number pr ior to 05050800. 5. Used on mowers with serial number 05050800 and higher , mowers with serial number pior to 05050800, use 786889. 6. Optional blades: 785428 16" CW Gator Blade 785436 18" CW Gator Blade 2 31 3 4 5 32 12 34 33 7 7 6 8 13 14[...]

  • Página 63

    302620 8/ 06 7-7 Blade Spindle Assembly Breakdown NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 783548 783548 1 BLADE SPINDLE RET AINING RING 2 783555 783555 2 BLADE SPINDLE BEARING 3 783530 783530 1 BLADE SPINDLE SP ACER 4 783514 783514 1 BLADE SPINDLE HOUSING 5 783522 783522 1 BLADE SPINDLE SHAFT 1 2 2 3 4 5[...]

  • Página 64

    7-8 302620 8/06[...]

  • Página 65

    302620 8/ 06 8-1 Chapter 8 Content s Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Deck Belt Routing and T ensioni ng . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3[...]

  • Página 66

    8-2 302620 8/06 Deck Installation NOTES: 1. 52" Deck inst allation shown, 44" Deck installation is similar . INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 055749 055749 4 CS .437-14 X 1.750 HX G5 ZNYC 2 051 169 051 169 2 CS .750-10X3.000 HX G5 ZNYC 3 025296 025296 4 FW .760 X 1.625 X.08 ZNYC 4 061 101 061 101 2 NT .75[...]

  • Página 67

    302620 8/ 06 8-3 Deck Belt Routing and T ensioning NOTES: 1. S pring length after tens ioning new beltmeasured fr om out side of hook to outside of hook. 2. Route belt as shown. 1[...]

  • Página 68

    8-4 302620 8/06[...]

  • Página 69

    302620 8/ 06 9-1 Chapter 9 Content s T ractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 44" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5[...]

  • Página 70

    9-2 302620 8/06 T ractor Decals TOP OF SEA T P AN 2 3 4 11 6 7 8 9 10 15 14 17 16 5 12 DET AIL A SECTION A-A SECTION B-B SEE DET AIL A BOTTOM OF SEA T P AN 13[...]

  • Página 71

    302620 8/ 06 9-3 T ractor Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 784702 784702 1 INST RUMENT PANEL DECAL 2 782128 782128 1 Z SERVICE DECAL 3 779280 779280 1 HOT & HYD OIL DECAL 4 727008 727008 1 HYD PRESSURE DECAL 5 791848 791848 1 FUEL INDICA TOR DECAL 6 782573 782573 1 FIRST ZERO TURN DECAL 7 786822 7[...]

  • Página 72

    9-4 302620 8/06 52" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781419 781419 1 BEL T ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BEL T & PULLEY DECAL 6 785535 785535 1 DECK I.D. 52&quo[...]

  • Página 73

    302620 8/ 06 9-5 44" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781419 781419 1 BEL T ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BEL T & PULLEY DECAL 6 784801 784801 1 DECK 44" I[...]

  • Página 74

    9-6 302620 8/06[...]

  • Página 75

    302620 8/06 10-1 Chapter 10 Content s Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2[...]

  • Página 76

    10-2 302620 8/06 Seat Installation 1 9 19 18 3 4 3 7 5 6 1 10 11 12 16 16 15 14 13 9 2 8 2 17[...]

  • Página 77

    302620 8/06 10-3 Seat Installation NOTES: 1. Must pivot freely . 2. Service p arts available for Michigan seat s: 3. Service p arts available for Milsco seat s: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 036244 036244 1 CS .375-16 X 1.00 HX G5 ZNYC 2 767954 767954 5 FW .406 X .812 X .060 SAE HD ZN 3 748756 748756 1 SPRING PL[...]

  • Página 78

    10-4 302620 8/06[...]

  • Página 79

    Chapter 1 1 Content s Maintenance & Adjustments Safety Precautions . . . . . . . . . . . . . . .1 1-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1-7 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1-15 302620 8/06 11-1[...]

  • Página 80

    302620 8/06 11-2[...]

  • Página 81

    302620 8/06 11-3 This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death. WARNING - denotes a hazard[...]

  • Página 82

    ▲ Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ▲ Use only genuine Hustler replacement parts to ensure that original standards are maintained Using a [...]

  • Página 83

    302620 8/06 11-5 Read Owner’s Manual and Quick Reference Decal before attempting to operate this machine. Do not smoke while refueling. Do not fill tank with engine running, or while the engine is hot. Allow engine to cool before storing machine inside a building. Store away from open flame or spark if there is fuel in tank. Clean up any gasoline[...]

  • Página 84

    302620 8/06 11-6[...]

  • Página 85

    MAINTENANCE LOCATOR CHART 1A. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1B. Engine Oil Fill & Dipstick (Kohler) 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 2C. Fuel Filter (Kohler) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Deck Pusher Arm Zerks (2) 9. Hydraulic Oil F[...]

  • Página 86

    NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Perform initial hydraulic filter change after 50 hours (one week) of operation. 4. Change en[...]

  • Página 87

    multi-purpose grease. 3. Grease the pump idler per the Maintenance Schedule. Use SAE multi-purpose grease. 4. Grease the two deck pusher arm pivots per the Maintenance Schedule. Use SAE multi-purpose grease. Electrical system The electrical system is a 12 volt, negative ground. Recommended battery size is a garden tractor BCI group U1R with 225 or [...]

  • Página 88

    Hydraulic system IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as specified. Remember, dirt is the primary enemy of any hydraulic system. WARNING: Hydraulic oil escaping under pressure can penetrate skin. Hydraulic oil may cause infection in a minor cut or opening in the skin. If exposed to hydrau[...]

  • Página 89

    WARNING: Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or conditioner opening. Keep gas away from eyes and skin. The fuel tanks are located in the tractor’s fenders. (Fig. 11-8) Total capacity for the fuel t[...]

  • Página 90

    Engine air filter Perform engine air filter maintenance per the Service Interval chart on page 11-8. A specially designed dry filter is standard equipment on the Super Mini Z tractors and supplies clean combustion air to the engine. Fig. 11-12 Recommended service procedure Many engine failures can be attributed to improper air cleaner servicing. In[...]

  • Página 91

    Incorrect air cleaner element Use only the correct Donaldson air filter element, Hustler part number 785261, which is designed to fit the canister properly. Hustler air filter elements have the correct media composition, filter area, micron size and dimensions. Always use genuine Hustler filters. Many aftermarket filters have been found to be incom[...]

  • Página 92

    control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, other[...]

  • Página 93

    ADJUSTMENTS Introduction Your Super Mini Z was adjusted before it left the factory and was checked during predelivery setup. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abno[...]

  • Página 94

    Control lever stops The control lever stops (Fig. 11-21) are designed to do two things: First, and most important, they must keep the pumps from bottoming out internally. Secondly, the stops may be adjusted to help drive straight when the control levers are pushed forward against the stops. To keep the pumps from bottoming out internally use the fo[...]

  • Página 95

    NOTE: The front brake link is not adjustable. Fig. 11-24 2. Raise and block the tractor up so the drive wheels are off of the floor. 3. Open the hydraulic pump’s bypass valve (Fig. 11-25), on the side that is being adjusted, by turning bypass valve counter clockwise one-half to one revolution. The valve stems on each hydraulic pump are located ne[...]

  • Página 96

    excessively worn or damaged. As belt stretches and wears in, adjustment may become necessary. To increase belt tension, move the spring chain one (or more) link(s) at the anchor bracket (Fig. 11-31). Installed spring length should be 7.75" ± .3" (19.7 cm ± .76 cm) originally with adjustments of .60" (15.2mm) per chain link. (Fig. 1[...]

  • Página 97

    This will assure that the height will not move during the setting process. Otherwise, spring pressure from the deck lift springs will tend to pull the stop away from the handle. 6. Loosen all nuts on the deck lift threaded rods, and the hardware on the adjuster (on the right front), until all the deck lift chains are loose, and the deck is sitting [...]

  • Página 98

    302620 8/06 11-20[...]

  • Página 99

    302620 8/06 INDEX PAGE Access to engine and hydraulic pump ............................11-9 Adjustment introduction...............................................11-15 Belt replacement...........................................................11-13 Burnishing the electric clutch.........................................11-9 Control lever adjustment [...]

  • Página 100

    302620 8/06 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Numerics 000323 5 - 1 4 000331 5 - 1 4 , 10-3 005116 7 - 5 008193 4 - 1 1 008573 3 - 3 015495 4 - 5 , 4-11 , 7-3 015511 6 - 4 015818 5 - 1 4 016253 6 - 6 016527 4 - 1 1 , 5-3 , 5-7 , 5-11 016899 5 - 1 1 016972 7 - 5 017004 4 - 7 , 5-3 , 5-7 017129 7 - 5 0195[...]

  • Página 101

    Part Page No. No. Part Page No. No. Part Page No. No. i-2 302620 8/06 727016 9 - 3 727172 9 - 3 , 9-4 , 9-5 727420 9 - 4 , 9-5 727438 9 - 4 , 9-5 727453 9 - 4 , 9-5 740696 4 - 3 742684 1 - 1 745059 5 - 1 4 747303 1 - 1 747402 6 - 4 748681 4 - 1 1 748756 1 0 - 3 756270 4 - 5 762195 5 - 1 6 763318 5 - 4 , 5-8 765339 4 - 7 767954 4 - 7 , 4-11 , 5-3 , [...]

  • Página 102

    302620 8/06 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 787440 3 - 3 787457 3 - 3 787564 3 - 3 787572 3 - 3 787580 3 - 3 787598 3 - 3 787606 3 - 3 787622 3 - 3 787689 5 - 7 787713 5 - 7 , 5-11 788000 5 - 1 1 , 5-21 788018 5 - 1 1 788026 5 - 1 1 788133 3 - 4 788166 7 - 3 788174 3 - 3 788216 5 - 1 1 788943 5 - 3 , 5-11 788968 9 - 3 7893[...]