Honda Spacy (2013) manual

This manual should b e considered a p ermanent par t of the s cooter and should remain with th e scooter wh en it is resol d. This public ation include s the latest p roduc tion information availabl e before printing. Honda M otor Co ., L td. reser ves th e right to mak e changes at any time wit hout notice and w ithout incurr ing any obligation. N[...]

● The follow ing codes in this manual indicate each countr y. ● The illustratio ns here in are based o n the NSC 1 1 0WH ED t y pe. Cou nt r y Co de s Code Country E UK ED European direc t sal es * The s pe cifi cati ons may var y wit h each lo ca le. C ongratulations on your purchase of a new Honda s cooter . Y our sele c tion of a H onda make[...]

Y our s afet y , and the safet y of other s, is ver y impor t ant. Ope rating this scooter safely is an impor t ant responsibilit y. T o help you mak e informed de cisions ab out safet y , we have provided op erating procedures and othe r information on safet y labels and in this manual. This information aler t s you to potential hazards that could[...]

C C Co o on n nt t te e en n nt t ts s s Scooter Safe ty P . 2 Op era tio n Gu id e P . 18 Maintenance P . 35 T rouble shooting P . 70 Information P . 81 Specifications P . 91 Index P . 94 32KZLB00.indb 1 2011/03/28 20:45:07 Honda Spacy-i Owner's Manual http://mototh.com[...]

Safety Guidelines . P. 3 Image Labels . P. 6 Safety Precautions . P.11 Riding Precautions . P.1 2 Acce ss or ie s & Mo dif ic ati on s . P.1 5 Loadi ng . P.1 6 Scoote r Safet y This s e c tion co nt ains imp or ta nt infor matio n for s afe ridin g of your s coo ter . Plea se rea d this s ec tion c aref ully . 32KZLB00.indb 2 2011/03/28 20:45:0[...]

3 Scooter Safety Safety Guidelines Saf ety Guidelines Foll ow thes e guid elines to enhan ce your safet y : ● Per form all rou tine and re gular inspe c tio ns spe cifie d in this manual. ● Stop the engine and keep s park s and f lame away before filling t he fuel t ank. ● Do not run th e engine in e nclos ed or p ar tly enclo sed are as. Car[...]

4 Scooter Safety Safety Guidelines Mak e Y ourself Easy to See Make yours elf mo re visibl e, espe cially at night, by wearing br ight refle c tive cl othing, posit ioning your s elf so oth er driv ers c an se e you, signaling be fore turning or changin g lanes, an d using your hor n whe n nece ss ar y. Ride wit hin Y our Limit s Neve r ride b eyon[...]

5 Scooter Safety Safety Guidelines check th e tightne ss of cr itica l nut s and bo lt s, and chec k the handle bar , brake levers, b rakes, and whe els. R ide sl owly a nd cauti ously. Y our scooter may have suf fere d damage t hat is not immediate ly app arent. Have your s cooter thoroug hly che cked at a qualifie d ser vice facilit y as so on as[...]

6 Scooter Safety Image Labels Image Labels The foll owing pa ges d es cribe t he labe l meanings . Som e labe ls warn you of potential haz ards that could c ause s erious injur y . Ot her s provid e impo r tant s afet y informatio n. Read this inform ation c arefull y and don’t remove t he lab els. If a lab el come s of f or be comes ha rd to rea[...]

7 Scooter Safety Image Labels BA T TERY L ABEL DANGER Keep flam e and spar k away from the b atte r y . • Bat ter y pro duce ex plosi ve gas that c an caus e explosion. Wear the eye prote c tion and r ubb er gloves w hen • handling the ba tter y , or you ca n get bur ned or l ose your eyesig ht by the bat ter y e lec tro ly te. Do not allo w ch[...]

8 Scooter Safety Image Labels ACCESSO R IE S AN D LOAD I NG WAR N IN G L AB EL W ARNING AC CESSO RI ES A N D LOADI N G The s afet y st abilit y and handling of this s cooter may b e affe c ted • by the addi tion of a ccesso rie s and luggag e. Read c arefully the ins tru ct ions cont ained in us er’s manual and • inst allation gui de b efore [...]

9 Scooter Safety Image Labels T Y RE I N FO RM ATIO N L A B EL Cold ty re pres sure: [Driver onl y] Front 20 0 k Pa (2 . 0 0 kgf/ cm 2 , 29 ps i) Rear 225 k Pa (2 . 2 5 kgf/ cm 2 , 33 ps i) [Driver and p ass enge r] Front 20 0 k Pa (2 . 0 0 kgf/ cm 2 , 29 ps i) Rear 225 k Pa (2 . 2 5 kgf/ cm 2 , 33 ps i) T yre size: Front 80 /90- 14 M/ C 40P Rear 9[...]

10 Scooter Safety Image Labels C A RGO L I M IT L A BE L Do not exce ed 10 kg (22 lb) . C A RGO L I M IT L A BE L Do not exce ed 3. 0 kg (6. 6 lb) . C A RGO L I M IT L A BE L Do not exce ed 1.5 kg (3 .3 lb) . 32KZLB00.indb 10 2011/03/28 20:45:10 Honda Spacy-i Owner's Manual http://mototh.com[...]

11 Scooter Safety Safety Precautions Safety Pre cautions ● Ride c autio usly and keep yo ur hands on th e handleb ar and feet o n the flo or . ● Keep pas sen ger ’s hands on the grab rail or your waist , pas seng er’s feet on th e footpe gs whil e riding. ● Alway s consid er the s afet y of your pass eng er , as well as other dr iver s an[...]

12 Scooter Safety Riding Precautions Ridin g Precauti ons Run ning -in Period During the f irs t 50 0 km (3 0 0 miles) of running, follow the se guid eline s to ensure your scooter ’s future reliabilit y and p er formance. ● Avoid full-t hrott le st ar t s and rap id accele ration. ● Ride conservatively. Avoid hard braking. ● Brak es Obs er[...]

13 Scooter Safety Riding Precautions ❙ Wet or Rainy Conditions Road sur faces a re slippe r y wh en wet, and w et brakes furt her redu ce braking ef fic ienc y. Exercis e ex tra c autio n when b raking in wet condition s. If the b rakes get wet, ap ply th e brakes while riding at low s pe ed to help th em dr y. Parking ● Park on a firm, l evel [...]

14 Scooter Safety Riding Precautions 3. T urn th e handle bar fully to the l ef t. a T urning the handle bar to the ri ght reduces s ta bilit y and may c ause the scooter to fall. 4. T urn the ignit ion s witch to the LO CK posit ion and rem ove the key . P. 2 5 Refuell ing and Fuel Guidelines Foll ow thes e guid elines to prote c t the engin e [...]

15 Scooter Safety Accessories & Modifications Ac cessor ies & Modif ications We strongl y adv ise that yo u do not ad d any access orie s that were not s pe cific ally de signe d for your scoote r by Hond a or make modi ficat ions to your s cooter from it s or iginal desig n. Doing s o can make it unsafe. Mo dif ying yo ur scooter may al so[...]

16 Scooter Safety Loading Load in g ● Carr ying e x tra weight af fec t s your s cooter ’s handling, braking an d st abilit y. Always ri de at a safe sp eed for th e loa d you are car r ying. ● Avoid car r ying a n excessi ve loa d and keep within sp eci fied l oad limit s . Ma ximu m wei ght c ap ac it y / Ma xim um luggage weig ht P. 9 1 ?[...]

17 Scooter Safety 32KZLB00.indb 17 2011/03/28 20:45:11 Honda Spacy-i Owner's Manual http://mototh.com[...]

18 Operation Guide Basic Operation Flow Pre - rid e In sp ec ti on P.40 Star t ing t he Eng ine P.26 Star t ing t he Scooter P.28 Start and warm the engine. Avoid revving the engine. Carefully inspect your scooter to make sure that it is safe to ride. Acceler ation P.28 Apply throttle gradually. Obey the speed limit. How to use basic features. ・ [...]

19 Operation Guide Star t ing t he Scooter P.28 Brak ing P.29 Refuelling P.30 T urning Corner s Sto p p in g Gradually reapply throttle when exiting turn. Do your braking before entering corners. Parki ng P.13 Park on a firm level surface. Use the stand and lock the steering. If pulling off the road, signal early enough to show traffic that you are[...]

20 Operation Guide Parts Location Centre compartment P.33 Front b rake fluid r es er voir P.62 Document compartment Do cum ent ba g P.33 Engi ne oil f ill ca p/dipsti ck P.58 Th r ot tl e g ri p P.68 Front ce ntr e cover P.50 Engi ne oil d rain bo lt P.60 Bat te r y P.52 Fuse b ox P.80 Inn er rac k P.34 Spar k plu g P.55 CBS b rake flui d re ser vo[...]

21 Operation Guide Air c lea ner P.53 T o ol k it P.49 Fuel f ill ca p P.30 Crankca se b reat he r P.54 Bat te r y P.52 Fuse b ox P.80 Sid e st and P.67 Seat l oc k P.32 Oil s train er sc re en c ap P.59 Cen tre s ta nd P.13 Hel met h old er P.32 Inn er rack P.34 Seat P.32 Rear C ar rier P.32 32KZLB00.indb 21 2011/03/28 20:45:14 Honda Spacy-i Owner[...]

22 Operation Guide Instruments Fuel gauge Ne edle in the re d mark, remaining fuel approximately 1 .3 litres (0.34 US gal, 0.29 Imp gal) Speedome ter This is show s your spe ed in kilom eter • per hour ( km / h) and /or miles per ho ur (mph ) depend o n t yp e. Odome ter Odo meter: T otal dist ance ridde n. • 32KZLB00.indb 22 2011/03/28 20:45:1[...]

23 Operation Guide Indicators PG M - F I (Pro gram me d Fuel Injection) malfunction indi cat or lam p (MI L ) C omes o n briefl y when the i gnition sw itch is turned O N. If it co mes O N wh ile en gin e is running: P.72 High b ea m ind ica tor T urn signal indicator 32KZLB00.indb 23 2011/03/28 20:45:15 Honda Spacy-i Owner's Manual http://mot[...]

24 Operation Guide Switches Headlight dimmer switch • : High beam • : Low beam T urn signal switch a Pres sing the s wi tch turns the turn signal off . Horn button Star t b ut ton 32KZLB00.indb 24 2011/03/28 20:45:16 Honda Spacy-i Owner's Manual http://mototh.com[...]

25 Operation Guide Ignition Swi tch Switches the ele c trical s y stem on /of f , lock s the ste ering. a Key can be rem oved w hen in the O F F or LOCK positi on. Steering Lock Lock the s teering w hen parking to help prevent thef t. A U -shap ed whe el lo ck or similar device is also recomme nded. ❙ Locking 1 T urn the handle bar s all the w[...]

26 Operation Guide Starting the Engine Start your en gine using the following procedure, regardles s of whether th e engine is cold or warm. This sco oter is equippe d with a sid e st and ignition cut- of f sy stem. a If the si de s tand is d own, th e engine cannot b e st ar ted. a If you lo wer the sid e st and w ith the e ngine running, it[...]

27 Operation Guide If you cannot s tar t t he engine: 1 Place the s cooter o n it s centre st and and sque eze the rear brake lever . 2 With t he throt tle slig htly op en (about 3 mm) , press t he st ar t bu tton. If the engine d oe s not st ar t: 1 Op en the throt tl e fully and pre ss th e st ar t but ton for 5 se conds. 2 Rep eat the no rmal s [...]

28 Operation Guide Starting the Scooter 1 Push the s cooter for ward of f the centre stand . a Sque eze the rear brake lever . a Kee p throt tle clo se d. Make sure the side stan d and centre stand are up. 2 Get on t he sco oter . a M ount the s cooter from t he lef t sid e, keeping at lea st on e foot on the ground. 3 Relea se the re ar brake l[...]

29 Operation Guide Braking Close the throttl e and apply t he front and rear brakes together . Front b rake lever Rear b rake lever 32KZLB00.indb 29 2011/03/28 20:45:18 Honda Spacy-i Owner's Manual http://mototh.com[...]

30 Operation Guide Refuelling Fuel t y pe: U nleade d petrol o nly Fuel o c ta ne num be r: Y our scooter is design ed to use Res earch Oc tan e Numb er (RON) 91 or higher . T a nk c apa cit y : 5.5 litres ( 1 .45 US gal, 1 .2 1 lmp gal) ❙ Re fuel ling a nd Fue l Gui de line s P.14 Opening the Fuel Fill Cap 1 Op en the s eat. P. 3 2 2 T urn the f[...]

31 Operation Guide WARNING Petro l is highl y flam mabl e and exp los ive. Y o u can b e bu rne d or ser iou sly injure d w hen h andlin g fuel. Stop the e ngine , and kee p heat , • spar k s , and f lame away. Hand le fu el only o utd oo r s. • Wip e up s pills imm ed iately. • Closing the Fuel Fill Cap 1 Ins tall and ti ghten the fuel f ill[...]

32 Operation Guide Storage Equipment WARNING Riding w ith a he lme t at t ach ed to the ho lde r can i nter f ere wi th the rear wh ee l or su sp en sio n and cou ld cau se a c rash in w hich you c an b e ser iou sly hu r t or k illed. Use t he he lme t hold er o nly whil e parked. D o not ri de wi th a helm et se cure d by the h old er . Seat O p [...]

33 Operation Guide continued Document bag The d ocument bag is in the d ocume nt compar tment in the centre compar t ment. Tool Kit The too l kit is in the rever se side of th e seat . Rubb e r st rap Rubb e r st rap Do cum ent b ag Centre compartment Never e xceed the ma ximum weight limit. Max imum We ight : 10 kg (22 lb) a Do not s tore any i[...]

34 Operation Guide Shopping Hook The sho pping ho ok is provid ed bel ow the handlebar . a Do not at t ach large lug gage to th e hoo k that would hang ou t from the s cooter and / or inter fere with t he movem ent of your fee t. Inner Rack The inner rack is provi ded b elow the handlebar . The ma ximum allowabl e load on th e shopping ho ok and[...]

Import ance of Maint enance . P. 3 6 Maintenance Schedule . ........................................... P. 3 7 Maintenance F undamentals . P. 4 0 T ool k it . P. 4 9 Rem ovin g & In st al lin g Bo dy Components . P. 5 0 Front centre Cover . P. 5 0 Cli p . ..........................................................................................[...]

36 Maintenance Impor tance of Maintenance Keeping your s cooter we ll- maintain ed is abso lutely e ss ential to your safet y a nd to protec t your inves tme nt, obt ain max imum per for mance, avoid breakdowns, a nd reduce air pollut ion. Maintenan ce is the ow ner ’s respo nsibilit y. Be sure to inspec t your s cooter before ea ch ride, and p e[...]

37 Maintenance Maintenance Schedule The maintenance schedul e spe cifies th e maintenance requirements ne cess ar y to ensure safe, dependabl e per formance, and proper emis sion control. Maintenance work should be p er forme d in accordance with Ho nda’ s stand ards and speci ficatio ns by properl y trained and equippe d technicians. Y our deale[...]

38 Maintenance Maintenance Schedule Frequency Items Pre-ride Che c k P. 4 0 Odometer R eading *1 Annu al Check Regular Replace Refer to page × 1,00 0 k m 1 4 8 12 × 1,00 0 m i 0.6 2.5 5 7. 5 Fuel Line I I I I – Fuel Level I – Throttle Operation I I I I I 68 Ai r Cle ane r *2 Eve r y 16,0 0 0 k m (10,0 0 0 m i) R 53 Crankcase Breather *3 C C C[...]

39 Maintenance Maintenance Schedule Notes: *1 : At hig her o d om ete r rea di ngs , re pe at a t the f re qu en c y in ter val e st ab lis he d he re. *2 : Ser v ic e mor e fr eq ue ntl y w hen r id in g in un usu all y we t or du st y are as . *3 : Ser v ic e mor e fr eq ue ntl y w hen r id in g in ra in or a t fu ll th rot tle. * 4 : Repl ace me[...]

40 Maintenance Maintenance Fundamentals Pre-ride Inspection T o ensure safet y , it is your resp onsibilit y to per for m a pre -r ide insp ec ti on and make sure that any proble m you find is cor rec ted. A pre -r ide insp ec ti on is a mus t, not onl y for safet y, but becaus e having a brea kdown, or even a flat t y re, can be a majo r inconveni[...]

41 Maintenance Maintenance Fundamentals Replacing Parts Alway s use H onda G enuine Par ts o r their equival ent s to ensure reliabilit y and s afet y. Whe n order ing coloure d compo nent s, spe cif y the mo del nam e, colour , and code me ntione d on the col our labe l. The col our lab el is att ache d to the centre comp ar tment und er the seat.[...]

42 Maintenance Maintenance Fundamentals Batter y Y o ur scooter ha s a maintenance -free t y pe bat ter y. Y ou do not have to che ck the bat ter y elec t roly te level or a dd dis tilled water. C lean the bat ter y te rminals if th ey be come dir t y o r corr oded. Do not rem ove the bat ter y cap s eals. T here is no nee d to remove th e cap w he[...]

43 Maintenance Maintenance Fundamentals 3. If the terminals are h eavily cor rode d, clean and polis h the terminals w ith a w ire brush or san dpap er . Wear safet y glas ses . 4. Af ter cleaning, re inst all the bat ter y . The b atte r y has a limited li fe span. Consult your deal er abo ut wh en you shoul d replace the bat ter y. Alway s replac[...]

44 Maintenance Maintenance Fundamentals If a fuse fails rep eatedl y , you likely have an elec t rica l fault. Have your sco oter inspe c ted by your deale r . Engine Oil Engine oil consumpti on vari es and oil qua lit y deteri orates according to ri ding conditi ons and time elap sed. Check the engin e o il le vel re gularl y , and top off i f nec[...]

45 Maintenance Maintenance Fundamentals Brak e F luid Do not ad d or repla ce brake fluid, except in an emerg enc y. Use only fresh brake fluid from a seale d contain er . If you do ad d fluid, have the brake sys tem ser vice d by your deal er as so on as pos sibl e. NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immedia[...]

46 Maintenance Maintenance Fundamentals T yres ( Inspecting/ Replaci ng) ❙ Checking the Air Pressure Visually ins pe c t your t yre s and use an a ir pres sure gauge to mea sure the air pre ssure at leas t once a mo nth or any time you t hink the t yres l oo k low. Always ch eck air p ressure when your t yre s are cold. ❙ Insp ec ting for Damag[...]

47 Maintenance Maintenance Fundamentals ❙ Inspecting T read Depth Insp ec t the t read wear ind icator s. I f they beco me visib le, replace th e t yres imm ediatel y . For s afe riding, you s hould rep lace the t y res when t he minimum tread d epth is rea ched. WARNING Riding o n t yre s tha t are exce s sivel y worn o r impro p erly inf lated [...]

48 Maintenance Maintenance Fundamentals Have your t yre s repla ced by your de aler . For re commen ded t y res, air p ressure a nd minimum tread d epth, se e “Spe cific ations . ” P. 9 2 Foll ow thes e guid elines w hene ver you repla ce tyr e s. ● Use the re comme nde d t yres o r equiva lent s of the sa me size, construc t ion, spe ed rati[...]

49 Maintenance Tool kit The too l kit is in revers e side of the s eat. P. 3 2 Y ou c an per form s ome roa dside repa irs, minor adjust ment s and par t s replacem ent with the to ols contained in th e kit. ● 8 x 1 2 mm O pen end w rench ● 1 0 x 1 4 mm Open end w rench ● Screwdriver g rip Phillips s crewd river ● 32KZLB00.indb 49 2011/03/2[...]

50 Maintenance Removing & Installing Body Components Fron t Centre C ov er The front centre cover must be rem oved for batter y and fuse maintenance, and front turn signal light assem bly removal. ❙ Re mov al 1. Remove the s crews and clip. P. 5 1 2. Remove the front centre cover . ❙ Inst allati on Inst all the par t s in the rever se ord e[...]

1 2 1 2 3 51 Maintenance Removing & Installing Body Components a Clip Clip The clip must b e removed to repla ce the front centre cover and front t urn signal light assembly. ❙ Re mov al 1. Pres s dow n on the centre pin to release the lock. 2. Pull the clip out of th e hole. ❙ Inst allati on 1. Slightly o pen the ret aining pawls and then [...]

52 Maintenance Removing & Installing Body Components a Battery Batter y ❙ Re mov al Make sure the ignition sw itch is OFF . 1. Rem ove the front centre cover . P. 5 0 2. Rem ove the bat ter y hol der by remov ing the screw . 3. Disconnec t the n egative terminal and remove the bat ter y le ad. 4. Disconnec t t he positi ve terminal and remove[...]

53 Maintenance Air Cleaner Changing Air Cleaner El ement Use a new H onda Ge nuine air cleaner element or e quivalent sp ecifie d for your model. NOTICE Using the wrong air cleaner element can result in serious damage to the engine. 1. Pull the pa sse nger footp eg out and remove the screw A and b olt s. 2. Rem ove the air cleaner du ct cover . 3. [...]

54 Maintenance Crankcase Breather 1. Place a drain pan und er the crankcase breather tube. 2. Rem ove the crankcase breather tube and drain depo sits . 3. Reinstall th e crank cas e breather tube. Cra nk case breather tube 32KZLB00.indb 54 2011/03/28 20:45:26 Honda Spacy-i Owner's Manual http://mototh.com[...]

55 Maintenance Spark Plug Checking Spark Plug For the re commende d spark plug, s ee “Specifications. ” P. 9 2 Use only th e recommend ed t y pe of spark plug in the recommen ded heat rang e. NOTICE Using spark plugs with an improper heat range can cause engine damage. 1. Rem ove the screw s. 2. Rem ove the centre cover by inser ting a flat hea[...]

Side electrod e 56 Maintenance Spark Plug a Checking Spark Plug 3. Disconnec t the s park plug cap. 4. Clean any dirt from around the spark plug base. 5. Remove the spar k plug using a spark plug wrench. 6. Inspe c t the ele c trode s and centre porcelain for depo sit s, erosion o r carb on fouling. a If the erosi on or de posit is heav y , repl[...]

57 Maintenance 9. With the p lug washer at tach ed, thread the spark plug in by hand to prevent cros s-threa ding. 10 . T ighten the spark p lug: ● If the old p lug is goo d: 1/8 turn after it s eat s ● If inst alling a new plug, tighten it t wice to prevent loose ning: a) First, tighten the p lug: NGK: 1/ 2 turn af ter it seat s. DENSO: 3/4 tu[...]

58 Maintenance Engine Oil Checking the Engine Oil 1. Park your s cooter on it s centre st and on a firm, level sur face. 2. If th e engine is cold, idle the eng ine for 3 to 5 minutes. 3. Turn the ignitio n sw itch OFF , s top the engine and wait 2 to 3 minutes. 4. Remove the oil fill cap /dipstick and w ipe it clean. 5. Inser t the o il fill cap /[...]

59 Maintenance Engine Oil a Adding Engine Oil Adding Engin e Oil If the engine o il is below o r near the lowe r level mark, ad d the recomm ended eng ine oil. P . 92 1. Add t he recommend ed oil until it reache s the uppe r level mark. a Place your scooter on it s centre st and on a firm, level sur face when che cking the oil level. a Do not[...]

60 Maintenance Engine Oil a Changing Engine Oil,Cleaning Strainer Screen 3. Turn the ignitio n sw itch OFF , s top the engine and wait for 2 to 3 minutes. 4. Place a drain pan under the oil strainer screen c ap. 5. Remove the oil fill c ap/dipst ick, drain bolt and sealing washer to drain the oil. 6. Remove the o il strainer scre en cap, O - ring, [...]

61 Maintenance Engine Oil a Changing Engine Oil,Cleaning Strainer Screen 10 . Check that the s ealing washer on the drain bolt is in go od conditio n. a Rep lace the sealing washer e ver y other time the oil is change d, or each time if necessar y . 11 . Inst all the drain bolt and t ighten. To r q u e : 24 N· m (2.4 k gf ·m, 1 8 lbf · ft) 12 . [...]

62 Brakes Checking Brak e Fluid 1. Place your sco oter in an upright positi on on a firm, level sur face. 2. Che ck that the brake fluid reser voir is horizontal and that the fluid l evel is: Fro n t b rak e above th e LOWE R level m a rk . CB S bra ke bet w een the LOWER level and UPPE R lev el marks. If the brake fluid level in either res er voir[...]

63 Maintenance Inspecting the Brak e Pads Check the condition of the brake pad groove wear indicators. The pa ds nee d to be replaced if a brake pad is worn to the bot tom of the gro ove. 1. Inspe c t the brake pads from in front of the brake caliper . If ne cess ar y have the pads rep laced by your dealer . Alway s replace both le ft an d right br[...]

64 Maintenance Brakes a Inspecting the Rear Brake Lever Freeplay Inspecting the Rear Brak e Lever Free pl ay 1. Place the s cooter on it s centre st and. 2. Measure the dis tan ce of the rear brake lever before the s tar ts to t ake hold. Free play at t he ti p of th e brake lev er: 1 0 to 20 mm (0.4 to 0.8 in ) Adjusting the R ear Brak e Lever Fre[...]

65 Maintenance 1. Adjust by turning the rear brake adjusting nut a half-turn at a time . 2. App ly the brake several times and che ck for free whe el rotation af ter th e brake lever is releas ed. 3. Push the brake arm to con firm that there is a gap bet we en the rear brake adjusting nut and brake arm pin. After adjus tment, confirm the fre eplay [...]

66 Maintenance Inspecting the Brak e Shoe W ear The rear brake is equipped w ith a brake wear indicator . When th e brake is applied, an arrow att ached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full applicat ion of the brake, the brak e shoes must be rep laced. See your d eale[...]

67 Maintenance Side Stand 1. Park your s cooter on it s centre st and on a firm, level sur face. 2. Che ck that the side s tan d operates smoothly. If the side st and is sti ff o r squeak y , clean the pivot area and lubricate the pi vot bolt w ith clean greas e. 3. Check the spr ing for damage or lo ss of tension. 4. Sit on the s cooter and raise [...]

68 Maintenance Throttle Checking the Throt tle With th e engine of f , check that the throt tle rotates smo othly from fully clos ed to fully open in all s teering p ositions and throt tle freeplay is correc t. I f the throt tle do es not move smoothl y , close automatica lly , or if the cable is dama ged, have the sco oter inspec ted by your d eal[...]

69 Maintenance Other Adjustments Adjusting the Headli ght A im Y ou c an adjust ver tical aim of the hea dlight for proper alignment. T o move the headlight case, loo sen the b olt. Tighten the bo lt af ter adjustm ent. Obey l oc al laws and regulati ons. Down Up Bolt Headl ight case 32KZLB00.indb 69 2011/03/28 20:45:30 Honda Spacy-i Owner's M[...]

Eng ine W il l Not St ar t . .............................................. P. 7 1 Warni ng I ndi c ator O N . .............................................. P. 7 2 PG M - FI ( Prog ramme d Fuel I nje c tio n) Malfun c tio n Indi cator L a mp (M I L) . .................. P. 7 2 T yre Puncture . ......................................................[...]

71 Troubleshooting Engine Will Not Start ❙ Star ter Motor O perates But Engine Does Not S tar t Check the following items: ● Check the correc t engine s tar ting sequence P. 2 6 ● Check that there is petrol in the fuel t ank ● Check if the PGM - FI malfunc tio n indicator lamp (MI L) is O N a If the indic ator light is ON, conta c t your[...]

72 Troubleshooting Warning Indicator ON PGM-FI (Pro grammed F uel Injection ) Malfunc tion Indi cator La mp (MIL ) If the indic ator comes O N while ri ding, you may have a serious probl em with th e PGM - FI s ys tem. Reduce spe ed and have your scooter inspe c ted by your deale r as soo n as pos sible. 32KZLB00.indb 72 2011/03/28 20:45:31 Honda S[...]

73 Troubleshooting Tyre Puncture Repairing a punc ture or remov ing a whee l requires spe cial tools and technic al exp er tise. We recommend you have this t ype of s er vi ce per forme d by your dealer . After an em ergenc y rep air , al ways have the t yre inspe c ted /repla ced by your dealer . Emergenc y Repair Using a T y re Repair Kit If your[...]

74 Troubleshooting Electrical Trouble Batter y Goes Dead Ch arge the bat ter y using a m otorcycle bat ter y charge r . Remove the bat ter y from t he scooter w hile charging. Do not use an autom obile -t y pe bat ter y charger , as these can overh eat a scooter batter y and caus e permane nt damage. If the bat ter y d oes n ot recover af ter recha[...]

75 Troubleshooting Electrical Trouble a Burned-out Light Bulb ❙ Headlight Bulb 4. Remove the s crews. 5. Remove the hea dlight case, then pull the socket off th e bulb withou t turning it. 1. Pull up the dus t covers . 2. Lo osen t he mirror adapter s. 3. Remove the rear v iew mirror s. continued Rear view mirrors Dust co v ers Mirror adapter Mir[...]

76 Troubleshooting Electrical Trouble a Burned-out Light Bulb 6. Remove the dus t cover . 7. Press the p in down and pull ou t the bulb without turning. 8. Ins tall a new bulb and p ar t s in the revers e order of removal. Do not touch the glas s sur face with your finger s. If you touch the b ulb with your bare hands, clean it wi th a cloth mois t[...]

77 Troubleshooting Electrical Trouble a Burned-out Light Bulb 3. Turn the so cket coun terclock wis e and pull it out. 4. Pull out the bulb without turning. . Install a new bulb an d par t s in the rever se order of removal. ❙ Brak e/ T ail l ight Bulb 1. Rem ove the taillight lens by removing t he scre ws. 2. Slightly pre ss the bulb in and turn[...]

78 Troubleshooting Electrical Trouble a Burned-out Light Bulb ❙ Front T urn Signal Bulb 1. Rem ove the front turn signal light assembly. P. 7 6 2. Turn t he socket counterclock wise and pull it out. 3. Slightly press th e bulb in and turn it counterclock wis e. 4. Install a new bulb and pa r t s in the revers e order of removal. a Us e only the a[...]

79 Troubleshooting Electrical Trouble a Burned-out Light Bulb a Af ter put ting back the l ens packing in place, install the rear turn signal lens. ❙ Licen se Plate Light Bulb 1. Rem ove the screw s and license light cover . 2. Pull out th e bulb witho ut turning it. 3. Insta ll a new bulb and par t s in the rever se order of removal. Lice ns e l[...]

80 Troubleshooting Electrical Trouble a Blown Fuse Blow n Fu se Before handling fuses, se e “Inspe c ting and Replacing Fuse s. ” P. 4 3 ❙ Fus e Box Fuses 1. Rem ove the front centre cover . P. 5 0 2. Op en the fuse b ox cover . 3. Pull the main fuse and other fuse s out one by one and che ck for a blown fus e. Alway s replace a blow n fuse w[...]

Key s . . P. 8 2 In st rum ent s , Co ntr ol s , & Other Fea tures . P. 8 2 Fue ls C ont ai nin g Al co hol . P. 8 3 Cataly tic Con verter . P. 8 4 Ca rin g for Your Sco ote r . P. 8 5 Stori ng Y our S co ote r . P. 8 7 T rans po r ti ng Y our S co ote r . P. 8 8 Y ou & the E nvir onm en t . P. 8 9 Serial Numbers . P. 9 0 Informati on 32KZL[...]

82 Information Keys Key s Igni tion key Be sure to record th e key number provi ded with th e original keys an d record it in thi s manual. Store the spare key in a safe loc atio n. T o make a duplicate, take the spare key or the key number to your deal er . If you lo se all keys and t he key number , the ignitio n sw itch ass embl y will pro babl [...]

83 Information Fuels Containing Alcohol Fuels C ontain ing Alc ohol Som e conventional fue ls blend ed w ith alcoh ol are available in s ome l oc ales to he lp reduce emissi ons to me et clean air s ta ndards. I f you plan to use bl ende d fuel, che ck that it is unlead ed and m eet s the m inimum oc t ane rating requirem ent. The foll owing fue l [...]

84 Information Catalytic Converter Cataly tic Conv erter This s cooter is equi ppe d with a t hree - way cat aly ti c conver ter . The c ataly tic conver ter contains pre cious m etals t hat ser ve a s cat aly st s in high temp erature chemic al reac ti ons that conver t hydroca rbo ns (HC), carbo n monox ide (C O), and oxide s of nitrog en (N Ox )[...]

85 Information Caring for Your Scooter Caring f or Y our Scoot er Frequent cl eaning and po lishing is imp or t ant to ensure the life of your H onda. A clea n scooter makes it ea sier to sp ot potential problems. In par t icular , seawater and s alt s us ed to prevent ice on roa ds prom ote the formati on of corrosio n. Alw ays wash yo ur scooter [...]

86 Information Caring for Your Scooter ❙ Washing Precautions Foll ow thes e guid elines w hen washin g: ● Do not us e high- pre ssure was her s: a High -p ressure water cl eaner s ca n damage moving p ar t s and ele c tric al par ts , render ing them ino pe rable. ● Do not dire c t water at the mu ff ler: a Water in the muf fler c an pr[...]

87 Information ● Avoid get ting p etro l, brake fluid, or deterg ents o n the ins trument s, p anels, o r headlight. Ex haust Pipe and Muf fler Whe n the ex haust pip e and muf f ler are painted, do not us e a comme rcially availabl e abrasive k itchen cleanin g compoun d. Use a neutral d etergent to cle an the painte d sur face on the ex haust p[...]

88 Information Transporting Your Scooter After re moving yo ur scooter fro m storag e, inspe c t all maintenance items req uired by the Maintenance Schedule. T ra nspor ting Y our Scoot er If your s cooter ne eds to b e transpor ted, it should b e carr ied o n a motorc ycle trail er or a flatb ed truck o r trailer that has a l oadin g ramp or lif t[...]

89 Information You & the Environment Y ou & the En viro nment Ow ning and rid ing a scooter c an be e njoyabl e, but you mus t do your pa r t to protec t the environment. Choose Sensib le Cl eaners Use a bi ode gradabl e deterg ent whe n you wash your sco oter . Avoid aeros ol spray cleane rs that cont ain chlorof luoroc arb ons (C FCs) whi[...]

90 Information Serial Numbers Seri al Numbers The fram e and engin e serial num ber s uniqu ely identif y y our sco oter and are require d in orde r to register yo ur scoote r . They may also b e required w hen ord ering re placeme nt par t s. The fram e number i s st ampe d on the rea r of the frame b od y inside th e centre compartment. The en gi[...]

91 Specifications Specifications *1 Including rider, passenger, all luggage, and accessories *2 Includes the weight of the luggage and added accessories. ■ Main Componen ts Ty p e JF31 Overall length 1845 mm ( 72. 64 i n) Overall width 67 0 mm ( 26. 38 in) Overall height 109 0 mm (42.91 in) Wheelbase 125 mm (49 .4 i n) Minimum ground clearance 1 [...]

92 Specifications Specifications ■ Ser vice Data Tyre siz e Front 80/90- 1 4M/ C 40P Rear 90/90- 1 4M/ C 46 P Tyre t y p e Bias -ply, tubeless Recommended Ty r e s Front CHE NG SH I N C-922F Rear CHE NG SH I N C-922R Tyre ai r pr es su re Front [Rider only] 20 0 kP a (2. 0 0 kgf /cm 2 , 29 ps i) [Rider and 1 passenger ] 20 0 kP a (2. 0 0 kgf /cm [...]

93 Specifications Specifications ■ Bulbs Headlight 1 2V-35/35 W Brake/ Ta il light 12 V - 2 1/ 5 W Fro nt t ur n sig na l lig ht s 1 2V-10W x 2 Rea r tu rn si gn al li gh t s 1 2V-10W x 2 Position light 1 2V-5W x 2 Lic en se p lat e lig ht 12V - 5 W ■ Fus es Main fuse 20A Other fuses 10 A ■ T orque Specifications Eng in e oil d rai n bo lt 24[...]

94 Index Index A Acces sorie s. ................................................ 15 B Basi c Op e ration Fl ow . ............................... 18 Bat ter y . 42, 52 Brak es Brake Lever Freep lay . 64 Fluid . ................................................. 45, 62 Pad Wear . .............................................. 63 Shoe Wear . 66 Braking[...]

95 Index Index a E to L E Electrical T rouble . .................................... 74 Engine Number . 90 Oil . 44 , 58 Oil Strainer Scre en . ..................................... 59 Starting . ..................................................... 26 Envi ronment . 89 F Floo de d Engi ne . ...................................... 27 Fram e Nu mb er[...]

96 Index M Maintenan ce Fundamentals . 40 Importance . 36 Saf ety . 36 Schedul e . ................................................... 37 Ma ximu m Weight L imit . ..................... 16, 91 Modifi cation s . ........................................... 15 O Odometer . 22 Oil Engine . 4 4, 58 P Parki ng . ..........................................[...]

97 Index Index a S to W S Safe t y P rec au tion s . ................................... 11 Seat . .......................................................... 32 Seria l Num bers . . 90 Sid e Stan d . 67 Sid e Stan d Ig nitio n Cut- of f Sys te m .. 26, 67 Speci ficat io ns . .......................................... 91 Speedometer . . 22 Star t Bu[...]