Hill Phoenix KRZH manual

INST ALLA TION & OPERA TION FROZEN FOOD/ ICE CREAM CASES MODEL: KRZH P058479G Rev 10 11/05 HANDBOOK COMPONENT[...]

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Welcome to the KA TS display case family . W e’re very pleased you joined us. This installation and operation handbook has been especially prepar ed for everyone involved with KA TS display cases – owners, managers, installers and maintenance personnel. Y ou’ll find this book dif ferent than traditional manuals. The most dramatic differ ence [...]

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1 T ABLE OF CONTENTS GENERAL INFORMA TION – P AGES 2-4 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – P AGE 5 Cases roll on casters–general use and castor r emoval. LINE-UP & TRIM OUT – P AGES 6-7 A sixteen step procedur e for initial case lineup and final trimming with illustrations.[...]

2 GENERAL INFORMA TION DESCRIPTION OF CASES : The refrigerated display cases described in this handbook are part of the Hill PHOENIX , KA TS design series. Specifically covered in this manual is model KRZH reach-in fr eezer . STORE CONDITIONS : Hill PHOENIX cases are designed to operate in an air conditioned store with a system that can maintain 75[...]

70 3/4 in [179.7 cm] 31 in [78.7 cm] 13 1/16 in [33.2 cm] 68 1/2 in [174.0 cm] (Frame Height) 66 3/8 in [168.6 cm] (Door Height) ACCESS DOOR 8 5/8 in [22.0 cm] 42 7/16 in [107.8 cm] 40 1/8 in [101.9 cm] 44 5/8 in [113.3 cm] 5 in [12.7 cm] 2 13/16 in [7.1 cm] 99 in [251.5 cm] 94 7/16 in [239.8 cm] 97 in [246.5 cm] EXTERNAL PLUMBING 38 3/8 in [98.3 c[...]

4 GENERAL INFORMA TION 59 1/4" 4" 2 DOOR CASE FRONT OF CASE 36 1/2" 32 1/8" 89 1/4" 4" 3 DOOR CASE FRONT OF CASE 27 5/8" 36 1/2" 57 5/8" 119 1/4" 27 5/8" 4" 4 DOOR CASE FRONT OF CASE 62 1/8" 36 1/2" 87 5/8" 149 1/4" 57 5/8" 4" 27 5/8" 5 DOOR CASE FRONT OF[...]

5 34 1 2 CASES MOVE ON CASTERS FOR EASIER INST ALLA TION CASTERS MA Y BE DISCARDED. ROLL OUT OF TRUCK . When there is a truck - level delivery dock (with 8’ ft. minimum opening), cases may be rolled dir ectly from the truck to the stor e floor . [CAUTION] If skid boards ar e requir ed to unload cases, casters should be removed prior to sliding th[...]

5 Set Shims On Basehorse Locations Locate basehorse positions along chalk lines. Spot shim packs at each basehorse location. 4 Level Floor . Use Laser T ransit Leveling is necessary to assure pr oper case alignment. Locate highest point on chalk line as refer ence for determining height of shim-pack levelers. A laser transit is recommend- ed for pr[...]

12 Install Upper Kickplate Retainer & “J” Rail Attach the upper kickplate retainer by placing it against the bottom of the tank. Line up the retainer with the kickplate bracket and attach with the screws provided. Set the “J” rail flush to the floor and attach it to the kickplate bracket with the screws pr ovided. 11 Caulk Pipe Chase, I[...]

8 REFRIGERA TION PIPING Refrigeration components and the coil outlet hole are located to pr ovide the best access for installation and maintenance. As the diagrams below indicates, the coil outlet hole is positioned on top of the case on the rear , right hand side. This hole will have be drilled by the contractor on site. After pene- trating the ca[...]

9 PLUMBING The drain outlet is located front and center of the cases for convenient access. The drain outlet on the KRZH is molded out of ABS material. The “P” trap, furnished with the case, is constructed of schedule 40 PVC pipe. Care should be given to assur e that all connections are water tight and sealed with the appropriate PVC cement, AB[...]

10 ELECTRICAL HOOKUP When connecting to the junction box on the bottom left side of the case, field wiring should exit the junction box from the right hand side, furthest away from case wiring, increasing r oom inside for wire con- necting. DEFROST HEA TERS, 208/240 VOL TS L1 L2 RED BLUE EV APORA TOR FANS, 120 VOL T ANTI-CONDENSA TE HEA TERS, 120 V[...]

11 BALLASTS ACCESS The electronic ballasts that operate the vertical prism door lights ar e located in the door frame for both Ardco ® and Anthony ® . ARDCO ® 1. REMOVE SCREWS IN BALLAST COVER 2. REMOVE BALLAST COVER 3. REMOVE SCREWS IN BALLAST CARRIAGE 4. REPLACE BALLAST ANTHONY ® 1. REMOVE CORNER BEADS (2) 2. REMOVE ACCESS COVER 3. REPLACE BA[...]

12 WIRING DIAGRAMS- MODEL KRZH 2 DOOR[...]

13 WIRING DIAGRAMS- MODEL KRZH 3 DOOR[...]

14 WIRING DIAGRAMS- MODEL KRZH 4 DOOR[...]

15 WIRING DIAGRAMS- MODEL KRZH 5 DOOR[...]

16 WIRING DIAGRAMS- TERMINAL BLOCK[...]

17 WIRING DIAGRAMS- GFI[...]

18 All measurements are taken per CRMA specifications. Glass Door Reach-in Fr ozen Food/Ice Cr eam Mer chandiser KRZH - 2, 3, 4 & 5-door reach in fr eezer Low T emperature Defrost Schedule No. Per Day Hours 1 10 pm 2 6 am - 10 pm** ** Or immediately after store closing hour 3 F = Frozen food, C = Ice cream. 4 BTUH's/door listed are for par[...]

19 DEFROST AND TEMP CONTROL This case is equipped with either Electric or Hot Gas defrost at the owners option. The sensor bulb and probe for electric defrost termination contr ol is located on the top, center of the coil at the rear . The sensor bulb for temperature contr ol is located on the right side of the evaporator behind the end cover , as [...]

20 AIR FLOW AND PRODUCT LOADING Cases have been designed to provide maxi- mum product capacity within the r efrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern. MODEL KRZH DISCHARGE..............1 LOAD LIMIT ...............2 AIR FLOW ..................3 RETURN AIR G[...]

21 USE AND MAINTENANCE CASE CLEANING Case is designed to facilitate cleaning. There is no mechanical or electrical controls in the pr oduct area to hamper routine cleaning. All surfaces pitch to a deep- drawn drain trough that angles towar d the front and center of case where the 2” waste outlet is located for easy access. The coil and fan plenum[...]

22 F ANS The evaporator fans are equipped with 25 watt fan motors, 1550 RPM’ s, with a clockwise rotation when viewed fr om the shaft end. The fan blades are 8” in diameter and the blades ar e pitched to 31 degrees as indicated on the chart below . It is important that the blade pitch be maintained as specified. Do not attempt a field modificat[...]

23 P AR TS ORDERING Procedure 1. Contact the Service Parts Department Hill PHOENIX 1925 Ruf fin Mill Road Colonial Heights, Virginia 23834 T el: 800-283-1109 Fax: 804-526-3897 2. Pr ovide the following information about the part you ar e or dering: • Model number and serial number of the case on which the part is used. • Length of part, if appl[...]

24 P AR TS ORDERING MODEL KRZH 1 22 23 24 4 9 15 17 19 55 25 E09 E11 E10 E20 11 12 13 36 69 56 81 82 87 88[...]

25 Model KRZH Location Part Descriptions Number 1 Kickplate , Storm Grey 4 Color Band , Painted Custom Color or Stainless 9 Deck Pan , Painted, Unpainted 11 Front Baf fle , Aluminum 12 Honeycomb , 1”x 4”x 48” 13 Honeycomb Retainer , Painted 15 Upper Rear Baffle , Center or End 17 Bumper T rim, Polymer Custom Color 19 Cornice , Painted Custom [...]

26 APPENDIX - A CLEANING INSTR UCTIONS FOR ANTIFOG CO A TING Antifog Coating Cleaning Instructions (ANTIFOG B): Materials CA UTION: 1. Only use deionized or distilled w ater with 2% cleaning solution (P/N 05-14700-0001) to clean the antif og coating. Do not apply cleaning solution full strength! Do not use commercial glass cleaners containing ammon[...]

6/00 W ARRANTY HEREINAFTER REFERRED TO AS MANUF ACTURER FOURTEEN MONTH W ARRANTY . MANUF ACTURER’S PRODUCT IS W ARRANTED TO BE FREE FROM DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DA TE OF ORIGINAL SHIPMENT . A NEW OR REBUIL T P AR T TO REPLACE ANY DEFECTIVE P AR T W IL L B E PRO[...]

1925 Ruffin Mill Road, Colonial Heights, V A 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice. Hill PHOENIX is a Sustaining Member of the American Society of Quality . Visit our web site at www .hillphoenix.com 804-526-4455 ASH5011 W arning Maintenance & Case Car e When cleaning cases[...]