Hearth and Home Technologies CB1200-B manual

R www .quadrafire.com 7014-082D September 1, 2008 CLASSIC BA Y 1200 PELLET ST OVE O-T L T ested and Listed by Portland Oregon US A OMNI-T est Laboratories, Inc. C US Owner ’ s Manual Installation and Operation CB1200-B Model: DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instruc- tions included. • Leave this manual [...]

Page 2 7014-082D September 1, 2008 R CB 1200 Pellet Stove and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi- tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil- ity , and performance. This commitment begins with our research of the market[...]

R September 1, 2008 7014-082D Page 3 CB 1200 Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efficiency Specificati[...]

Page 4 7014-082D September 1, 2008 R CB 1200 Pellet Stove 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is approve[...]

R September 1, 2008 7014-082D Page 5 CB 1200 Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations B. Fire Safety Maintain the designated clearances to combustibles. Insu- lation must not touch the chimney . Y ou must maintain the designated air space clearance around the chimney . This space around a chimney is nece[...]

Page 6 7014-082D September 1, 2008 R CB 1200 Pellet Stove D. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping Scre[...]

R September 1, 2008 7014-082D Page 7 CB 1200 Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions 5.0 in (127mm) 4-5/8 in (1 18mm) 12-3/8 in (314mm) 14-1/4 in (362mm) 2-1/2 in (64mm) C L 8-1/6 i n. (205mm) 20- 7/ 16 in. (51 9mm) 28-1/ 2 in. (724m m) 27-5/ 8 in. (69 2mm) 25-3/ 4 in. (65 4mm) C L 10-3/4 in. (273mm) 24-3/4 in. (629mm) 25-3[...]

Page 8 7014-082D September 1, 2008 R CB 1200 Pellet Stove Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches Millimeters C W alls to Appliance 2 51 V ertical Installation Inches Millimeters D Back W all to Flue Pipe 3 76 E Side W all to T op 6 152 F Back W all to [...]

R September 1, 2008 7014-082D Page 9 CB 1200 Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A non-combustible floor protec- tion is recommended extending beneath the flue pipe when installed with horizontal venting or under the top vent adapter with vertical installation. CANADA INSTALLATIONS : A non-combustible floo[...]

Page 10 7014-082D September 1, 2008 R CB 1200 Pellet Stove Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION V ent[...]

R September 1, 2008 7014-082D Page 1 1 CB 1200 Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’ s information manual provided with this appli- ance. For assistance or additional information consult a qualified installer , service agency or your dealer . W[...]

Page 12 7014-082D September 1, 2008 R CB 1200 Pellet Stove 5 V enting Systems NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. A. Alcove Figure 12.1 All minimums listed are to a combusti[...]

R September 1, 2008 7014-082D Page 13 CB 1200 Pellet Stove 12 in. (305mm) Minimum Non-combustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out B. Through The W all Horizontal termination cap must be a minimum of 12 inches. (305mm) from the wall. Approved for mobile home inst[...]

Page 14 7014-082D September 1, 2008 R CB 1200 Pellet Stove We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or listed double wall pipe and Quadra-Fire out- side air kit i[...]

R September 1, 2008 7014-082D Page 15 CB 1200 Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6 in. (152mm) UL103 HT . W ARNING E. Masonry F . Alternate Masonry Non- Combus tibl e Hear th Pad Airt ight Clean- out D oor Cleanout [...]

Page 16 7014-082D September 1, 2008 R CB 1200 Pellet Stove 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke al[...]

R September 1, 2008 7014-082D Page 17 CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembl y T rim Ring T erminatio n Cap Assembly Hose Clamp Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly , termination cap assembly , 1 trim ring, 12 screws. a. Measure [...]

Page 18 7014-082D September 1, 2008 R CB 1200 Pellet Stove 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position. 3. Drill 4 holes with #26 drill bi[...]

R September 1, 2008 7014-082D Page 19 CB 1200 Pellet Stove D. Optional Brick Set Installation 1. Remove the baffle first, follow instructions on page 33 . 2. Slide bottom of left rear brick in first; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 19.1. 3. Repeat[...]

Page 20 7014-082D September 1, 2008 R CB 1200 Pellet Stove G. Optional Gold or Nickel Grille Assembly 1. Place the front log in first as shown in Figure 20.1 . Place log between firepot and face of appliance with charred area surrounding firepot. 2. Set the left and right logs onto the front log, placing the holes in the base of the left and rig[...]

R September 1, 2008 7014-082D Page 21 CB 1200 Pellet Stove 1 . A 12 volt AC thermostat is required to operate this pellet appliance. Y ou may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator . The current rating is .05 amps. The anticipator[...]

Page 22 7014-082D September 1, 2008 R CB 1200 Pellet Stove 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and oth[...]

R September 1, 2008 7014-082D Page 23 CB 1200 Pellet Stove E. Fire Characteristics A properly adjusted fire with the heat output control switch set on “high” has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches (102 to 152mm). If the fire has tall flames with black tails and seems somewhat lazy, the [...]

Page 24 7014-082D September 1, 2008 R CB 1200 Pellet Stove G. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting. This blower transf[...]

R September 1, 2008 7014-082D Page 25 CB 1200 Pellet Stove 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be[...]

Page 26 7014-082D September 1, 2008 R CB 1200 Pellet Stove Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ- ing behind rear panels, firebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap disc may b[...]

R September 1, 2008 7014-082D Page 27 CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har- ness. Replace blower . Replace control box. Exhaust blower[...]

Page 28 7014-082D September 1, 2008 R CB 1200 Pellet Stove 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it[...]

R September 1, 2008 7014-082D Page 29 CB 1200 Pellet Stove 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final dispos[...]

Page 30 7014-082D September 1, 2008 R CB 1200 Pellet Stove 7. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off . b. A more thorough cleaning is needed to remove the excess ash that is left behind from [...]

R September 1, 2008 7014-082D Page 31 CB 1200 Pellet Stove 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y early or more frequently depending on ash build-up. • By: Qualified Service T echnician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off[...]

Page 32 7014-082D September 1, 2008 R CB 1200 Pellet Stove Correct Flame Size, Y ellow/White in Color Correct Figure 32.3 Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Color Incorrect Figure 32.1 Figure 32.2 D. High Ash Fuel Content Maintenance • Frequency: When the ash build-up exceeds more [...]

R September 1, 2008 7014-082D Page 33 CB 1200 Pellet Stove 2. Exhaust Blower Replacement G. Igniter Replacement F . Baffle Removal 1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer . 2. Follow instructions to remove the ash drawer found on page 29 . Remove the[...]

Page 34 7014-082D September 1, 2008 R CB 1200 Pellet Stove H. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury . W ARNING Figure 34.1 T op & Bottom Frame Door Latch Side Frame Center Posts Glass Remove Door Lat[...]

R September 1, 2008 7014-082D Page 35 CB 1200 Pellet Stove 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer hot air from the exhaust system into convection air . Lift the stove top to access the heat exchangers. There are 2 clean out rods located under the heat exchangers. 8 . Heat Output Switch The heat output switch is locat[...]

Page 36 7014-082D September 1, 2008 R CB 1200 Pellet Stove 16. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1. 17[...]

R September 1, 2008 7014-082D Page 37 CB 1200 Pellet Stove B. Component Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet T erminal Block. Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods Heat Exchanger T ubes Figure 37.1 Figure 37.3 Figure 37.4 Figure 37.2[...]

Page 38 7014-082D September 1, 2008 R CB 1200 Pellet Stove Figure 38.1 - Door , Face, Glass & Door Latch Assembly Figure 38.2 - Firepot, Igniter & Thermocouple C. Exploded Views 1 2 3 4 5 6 7 8 9 Glass Size Center: 13-7/8” wide x 1 1” high Glass Size Sides: 5-1/8” wide x 1 1” high Nbr Description Part Number 1 Door Frame not sellabl[...]

R September 1, 2008 7014-082D Page 39 CB 1200 Pellet Stove Figure 38.1 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Nbr Description 23 Door Assembly 24 Ash Pan 25 Panel Access, Front (Firepot) 26 Latch, Draw 27 Director , Air , Large 28 Director , Air , Small 29 Grille, Louvers 30 Knob, Heat Exchanger Rods 31 Brick,[...]

Page 40 7014-082D September 1, 2008 R CB 1200 Pellet Stove 51 52 53 54 55 56 70 71 72 73 62 74 57 58 59 60 61 63 64 65 66 67 68 69 75 76 77 Figure 39.1 Nbr Description 51 Exhaust Plenum Clean-Out Plate 52 Snap Disc, #1, 145-40 degree 53 Blower , Convection 54 Convection Air Plenum, not sellable 55 Snap Disc, #2, 200 degree 56 Curtain Mount, Side, R[...]

R September 1, 2008 7014-082D Page 41 CB 1200 Pellet Stove IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on the Quadra- Fire web site at www .quadrafire.com . When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts and Accessories Item # Parts (Alphabetical Order) Part No[...]

Page 42 7014-082D September 1, 2008 R CB 1200 Pellet Stove Grille, Bar , Bottom 410-8330 72 Handle, Hopper Lid 200-01 10 Heat Output Control Switch, (Rocker Switch), 3 position 812-3500 75 Heat Shield Extension, T op 410-5322 Hinge, Female, Door 450-2910 Hinge, Male, Door 450-2810 71 Hopper Lid 410-4901 45 Igniter , Loop (Heating Element), 6 inches[...]

R September 1, 2008 7014-082D Page 43 CB 1200 Pellet Stove Appliance Part No. Classic Bay 1200 Freestanding Pellet Stove CB1200-B Accessories Part No. Brick, Set, 4 pc 81 1-0601 Log Set, 3 pc 81 1-0592 Door Assembly , Black DR-CB12-BK Door Assembly , Gold DR-CB12-GD Door Assembly , Nickel DR-CB12-NL Grille Assembly , Black L VGRL-CB12-NL Grille Ass[...]

Page 44 7014-082D September 1, 2008 R CB 1200 Pellet Stove Date of Service Performed By Description of Service E. Service And Maintenance Log[...]

R September 1, 2008 7014-082D Page 45 CB 1200 Pellet Stove F . Homeowner ’s Notes[...]

Page 46 7014-082D September 1, 2008 R CB 1200 Pellet Stove G. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United St[...]

R September 1, 2008 7014-082D Page 47 CB 1200 Pellet Stove this noise are not covered by this warranty .  HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agen[...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrafire.com 7014-082D Septemer 1, 2008 Page 48 CONT ACT INFORMA TION : This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 153 4, 5000162, 5016609, 5076254, 51 13843, [...]