Grizzly G0537 manual

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5813 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACH[...]

WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

Table Of Contents SECTION 1: SAFETY ................................................................................................................................2 Safety Instructions For Power Tools ....................................................................................................2 Additional Safety Instructions For Scroll Saws[...]

-2- G0537 Scroll Saw 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NOT forc[...]

G0537 Scroll Saw -3- 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension c[...]

-4- G0537 Scroll Saw No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Like [...]

G0537 Scroll Saw -5- We are proud to offer the Model G0537 Scroll Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com- mitment to customer satisfaction. We are please[...]

-6- G0537 Scroll Saw Amperage Draw The Model G0537 motor is wired to operate at 110V and draw the following load: Motor Load ..........................................1.4 Amps Plug Type The Model G0537 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-15 plug and grounded outlet. Circuit B[...]

G0537 Scroll Saw -7- In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor- dance with all local codes and ordi[...]

-8- G0537 Scroll Saw Figure 2. General machine features. Blade Tension Adjustment Knob Blade Guard Table Table Tilt Knob Motor Base Upper Arm SECTION 4: MACHINE FEATURES[...]

G0537 Scroll Saw -9- Figure 3. Controls. Figure 4. Cutting features. Blade Guard Throat Plate ON/OFF Switch Variable Speed Knob Blade Dust Blower Hold Down Foot[...]

-10- G0537 Scroll Saw • Blade Guard Assembly ..............................1 • Blade ..........................................................1 The machine was carefully packed when it left the Grizzly warehouse. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file [...]

G0537 Scroll Saw -11- Site Considerations Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performanc[...]

-12- G0537 Scroll Saw Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. This section covers the basic assembly and adjust- ment instructions needed to begin operation. Complete the assembly in the order provided in this manual and then read the remaining portion of the manual before attemp[...]

G0537 Scroll Saw -13- To install the blade: 1. Disconnect the machine from the power source. 2. Feed the blade through the table and hook it into the lower blade holder as shown in Figure 8 . The blade teeth should face for- ward and down. Figure 8. Blade attached to both holders. 3. Push down on the upper arm and slide the upper end of the blade i[...]

-14- G0537 Scroll Saw This section will cover basic scroll sawing opera- tions. Please read the remaining portion of the manual before attempting any type of operation. Your safety is important! Please follow the warnings below during this entire section: Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respi[...]

G0537 Scroll Saw -15- A typical scroll saw blade will wear out in 1 ⁄ 2 to 2 hours, depending on the material cut. Blades become dull quicker when cutting thick material, plywood, laminates, hardwoods and metal. To change the blade: 1. Disconnect the machine from the power source. 2. Loosen the blade tension adjustment knob. 3. Remove the throat [...]

-16- G0537 Scroll Saw Miter gauges and fences are not effective on scroll saws because most scroll saw blades are narrow and tend to follow the grain of the wood. Freehand cutting allows the operator to compen- sate for blade drift. To make a straight cut: 1. Draw a straight line on your workpiece. 2. Turn the power ON and allow the motor to reach [...]

G0537 Scroll Saw -17- Bevel cuts can be used for miters, cope joints, and making relief or recessed projects. To make a bevel cut: 1. Draw your pattern as described in the previ- ous sections. 2. Adjust the table to the desired angle. 3. Using the same principles as in the previous sections, feed the work slowly and evenly into the blade, rememberi[...]

-18- G0537 Scroll Saw Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. ! Regular periodic maintenance on the Model G0537 will ensure optimum performance. Make a habit of inspecting the machine each time you use it. Before each use, look for the following condi- tions: [...]

G0537 Scroll Saw -19- Lubricate the upper and lower arm bushings with light machine oil once a month or every 50 hours of use. To lubricate the bushings: 1. Disconnect the machine from the power source. 2. Lay the machine on its side as shown in Figure 16. Figure 16. Lubricating bushings. Replacing the motor brushes is a simple job that may be nece[...]

-20- G0537 Scroll Saw Always disconnect power to the machine before performing ser- vice adjustments. Failure to do this may result in serious personal injury. ! This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine. This section is provided fo[...]

G0537 Scroll Saw -21- This section contains the following subsections for the Model G0537: aftermarket accessories, data sheets, parts diagrams and list, troubleshoot- ing, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Tra[...]

-22- G0537 Scroll Saw[...]

G0537 Scroll Saw -23- 1 P0537001 Base 2 PSB31M Cap Screw M8-1.25 x 25 3 PLW04M Lock Washer 8mm 4 PW01M Flat Washer 8mm 5 PSB02M Cap Screw M6-1 x 20 6 PW03M Flat Washer 6mm 7 P0537007 Motor 8 PW03M Flat Washer 6mm 9 PLW03M Lock Washer 6mm 10 PN01M Hex Nut M6-1 11 P0537011 Rocker Arm 12 PSB28M Cap Screw M6-1 x 15 13 P0537013 Rear Strut 14 P0537014 Fr[...]

-24- G0537 Scroll Saw Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type .................................................................................................. Bench Model Overall Dimensions: Table ...............................................................[...]

G0537 Scroll Saw -25- SYMPTOM Blade won’t stay on layout line. Excessive blade break- age. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows or stalls when operating. POSSIBLE CAUSE 1. Blade not tensioned enough. 1. Blade tension[...]

-26- G0537 Scroll Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrant[...]

CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" jointer ___10" - 12" Thickness Planer ___8" - 10" Bandsaw _ [...]

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